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The sintering of the tricalcium phosphate with different percentages of titania was
analysis, X-Ray diffraction, infrared spectroscopy, magic angle scanning nuclear magnetic
28 April 2015
resonance and scanning electronic microscopy measurements. The samples were exam-
ined by using the mechanical properties such as rupture strength, Vickers hardness and
Keywords:
the evolution of the microstructure, the densication and the mechanical properties. The
Sintering
performances of the composites increase with both the sintering temperature and the
Composites
addition of the titania. The highest values of the composites of rupture strength (33 MPa),
Mechanical properties
Vickers hardness (270 Hv), Young's modulus (33.1 GPa) and shear modulus (15.7 GPa) were
Tricalcium phosphate
TiO2
obtained after the sintering process with 40 wt% titania at 1200 1C. The increase of these
performances is due to the formation of the liquid-phase which helps to ll the pores in
the microstructure. Above 40 wt% TiO2, the mechanical properties of the composites are
hindered by the exaggerated grain growth formation.
& 2015 Elsevier Ltd. All rights reserved.
1.
Introduction
Corresponding author. Tel.: 216 98 252 033; fax: 216 74 275 595.
E-mail address: benayedfoued@yahoo.fr (F. Ben Ayed).
http://dx.doi.org/10.1016/j.jmbbm.2015.05.001
1751-6161/& 2015 Elsevier Ltd. All rights reserved.
130
2.
131
where A and B are the weight ratios and 3.07, 3.89 are the
theoretical densities of -TCP and anatase-TiO2, respectively.
The calculated theoretical densities of each composite are
illustrated in Table 1.
Thermal expansionshrinkage of the compact powder was
measured with a dilatometer (Model Setaram TMA 92
Ba (wt%)
db (g/cm3)
2.5
5.0
7.5
10.0
20.0
30.0
40.0
50.0
97.5
95.0
92.5
90.0
80.0
70.0
60.0
50.0
3.090
3.111
3.131
3.152
3.234
3.316
3.398
3.480
a
b
At least six specimens were tested under each test condition. Average values (r) were calculated. The resulting dispersal is of the order of 15%.
The mechanical properties of the samples were also
assessed by Vickers indentation using loading values of about
49 or 98 N applied for 15 s. The surface of the samples was
polished between 1 mm and 3 mm using diamond paste. Ten
indents were made for each measurement and hardness (H)
was calculated using Eq. (5) (ASTM C1327-96, 2003):
5
H 1:854 P=d2
d 3:07A 3:89B=100
2P
Dt
3.
Results
3.1.
The SSA, the calculated average grain sizes DBET and the
particles size distribution data (measured by granulometric
repartition) for the TiO2 and the -TCP powders are shown in
Table 2. The average grain size of the samples obtained by the
SSA (DBET) does not correspond to those obtained from the
granulometric repartition (D50). The discrepancy may be due
to the presence of agglomerates in the initial powders.
SSA (m2/g)
DBET (m)
D50a (m)
db(g/cm3)
Anatase-TiO2
-TCP
12.00
0.80
0.11
2.80
0.20
6.00
3.89
3.07
a
b
Mean diameter.
Theoretical density.
132
hkl
10
20
30
40
50
60
2 (degrees)
(a)
Endo
-5
(c)
-10
(b)
-15
-20
-25
-30
0
200
400
600
800
1000
1200
1400
1600
T (C)
Fig. 2 DTA curves of: (a) -TCP, (b) anatase-TiO2 and (c) TCP
10 wt% TiO2 composites.
133
88
(h)
(g)
Density (%)
83
(f)
78
(e)
(d)
73
(b)
(c)
(a)
68
950 1000 1050 1100 1150 1200 1250 1300 1350
T (C)
Fig. 5 Relative density versus temperature of the -TCP
sintered for one hour with different percentages of TiO2:
(a) 2.5 wt%, (b) 5 wt%, (c) 7.5 wt%, (d) 10 wt%, (e) 20 wt%,
(f) 30 wt%, (g) 40 wt% and (h) 50 wt%.
35
30
25
20
15
(e)
10
5
0
950
Fig. 4 Linear shrinkage curves of: (a) -TCP, (b) TiO2 and
(c) TCP10 wt% TiO2 composites.
3.2.
Effect of the addition of titania on the densication
and the mechanical properties of the tricalcium phosphate
The effect of the sintering temperature and the addition of
titania on the relative density of the tricalcium phosphate
was studied between 1000 1C and 1300 1C. Fig. 5 shows the
typical relationship between temperature and density. The
density of the -TCP sintered with different percentages of
the TiO2 (2.5 wt%, 5 wt%, 7.5 wt%, 10 wt%, 20 wt%, 30 wt%,
40 wt% and 50 wt%) increases with the sintering temperature
(Fig. 5). At 1200 1C, the optimum value of the densication
(g)
(f)
(h)
(d)
(c)
(b)
(a)
1000 1050 1100 1150 1200 1250 1300 1350
T (C)
(89%) was obtained with 40 wt% TiO2 (Fig. 5g). Above 1200 1C,
the performances of the composites decrease abruptly
(Fig. 5ag).
Fig. 6 shows the inuence of the titania additive (2.5 wt%,
5 wt%, 7.5 wt%, 10 wt%, 20 wt%, 30 wt%, 40 wt% and 50 wt%)
and the sintering temperature (1000 1C, 1100 1C, 1200 1C and
1300 1C) on the mechanical strength of tricalcium phosphate.
The rupture strength of the TCPTiO2 composites increases
with both the sintering temperature and the percentage of
titania (Fig. 6). At 1200 1C, the rupture strength of the TCP
40 wt% TiO2 composites reached its maximum value (33 MPa)
(Fig. 6g). Above 1200 1C, the rupture strength of the TCPTiO2
134
35
30
E (GPa)
25
20
(c)
(b)
(a)
(d)
15
10
5
0
10
15
20
25
30
35
40
45
16
14
12
10
8
(c)
(b)
(a)
(d)
After the sintering process, the samples have been characterized by different techniques such as: XRD, IR, 31P MAS-NMR
and SEM.
The XRD analysis of the TCPTiO2 composites sintered at
1000 1C with different percentages of titania (10 wt%, 20 wt%,
30 wt%, 40 wt% and 50 wt%) are reported in Fig. 10. The X-ray
spectra of the -TCPTiO2 composites sintered with different
55
3.3.
50
TiO2 (wt.%)
G (GPa)
2
0
10
15
20
25 30 35
TiO2 (wt.%)
40
45
50
55
280
230
(c)
(d)
180
(b)
130
(a)
80
0
10
15
20 25 30 35
TiO2 (wt.%)
40
45
50
55
135
(c)
(d)
(c)
(b)
(a)
4000
3600
3200
2800
2400
2000
1600
Wavenumber (cm-1 )
1200
800
400
(b)
(a)
4000
3600
3200
2800
2400
2000
1600
1200
800
400
Wavenumber (cm-1 )
Fig. 12 Infrared spectra of the -TCP sintered: (A) at 1200 1C for one hour without and with different percentages of TiO2:
(a) 0 wt%, (b) 10 wt%, (c) 40 wt% and (d) 50 wt%. (B) for one hour with 40 wt% TiO2 at: (a) 1000 1C, (b) 1200 1C and (c) 1300 1C.
136
(g)
(d)
(f)
(e)
(c)
(d)
(c)
(b)
(b)
(a)
(a)
40
20
-20
-40
(ppm)
40
20
-20
-40
(ppm)
Fig. 13 31P MAS-NMR spectra of the -TCP sintered: (A) at 1200 1C for one hour without and with different percentages of TiO2:
(a) 0 wt%, (b) 2.5 wt%, (c) 10 wt%, (d) 20 wt%, (e) 30 wt%, (f) 40 wt% and (g) 50 wt%. (B) for one hour with 40 wt% TiO2 at:
(a) 1000 1C, (b) 1100 1C, (c) 1200 1C and (d) 1300 1C.
5 m
5 m
5 m
5 m
Fig. 14 SEM micrographs of the -TCP sintered at 1200 1C for one hour with different percentages of TiO2: (a) 2.5 wt%, (b) 10 wt%,
(c) 40 wt% and (d) 50 wt%.
4.
Discussion
137
phosphate limit the use of the bulk material to the biomedical applications. For this reason, the improving of the sinterability of the -TCP and enhancing its mechanical
performances is the aim of this work. The addition of titania
in the -TCP matrix could favor reasonable combination
because it has excellent tribological properties, high strength
and is bio-inert with human tissue (Kaneko et al., 2002; Li
et al., 2007; Mazaheri et al., 2009; Sakka et al., 2013, 2014;
Sallemi et al., 2015; Shin and Paek, 2006). In order to improve
the biocompatibility of titania and the strength of tricalcium
phosphate effectively and to search for an approach to
produce high performances of the tricalcium phosphate
titania composites, titania is introduced with different percentages in the -TCP matrix. The main reason behind the
use of the calcium phosphate/inert oxide system as implant
or bone substitute is their combination of resorbability of TCP
and high tribological properties of titania. This use leads to an
ultimate physicochemical bond between the implants (based
on TCP and TiO2) and bone-termed osteointegration.
The mechanical properties of the TCPTiO2 composites
reached an optimum value with the increase of the sintering
temperature and the percentage of titania. Indeed, the optimum values ( 89%, r 33 MPa, E 33.1 GPa, G 15.7 GPa
and H 270 Hv) of the TCPTiO2 composites performances
are obtained at 1200 1C with 40 wt% TiO2. These values are
compared to those of the bone tissues (Elliott, 1994; Hench,
1993). The fragility of the -TCP sintered with 50 wt% TiO2 is
due to the grains' exaggerated growth. This result is conrmed by SEM analysis (Fig. 14d).
Table 3 depicts literature examples of the mechanical
strength of the bioceramics and bone tissues. In this study,
the rupture strength of the -TCP40 wt% TiO2 composites reaches 33 MPa. This obtained result is close to the
10 m
10 m
10 m
10 m
Fig. 15 SEM micrographs of the -TCP sintered for one hour with 40 wt% TiO2 at: (a) 1000 1C, (b) 1100 1C, (c) 1200 1C and
(d) 1300 1C.
138
Table 3 Literature examples of the mechanical strength of the bioceramics and the bone tissues.
Materials
ra(MPa)
References
TCP
TCP33.16 wt% FAp
Al2O310 wt% TCP
Al2O310 wt% TCP5 wt% TiO2
TCP50 wt% ZrO2
TCP45 wt% ZrO210 wt% MgO
Dentin
Enamel
-TCP40 wt% TiO2
46
13.7
13.5
74
5.2
25
4555
812
33
Mechanical strength.
Ha (Hv)
Eb (GPa)
Gc (GPa)
References
Dentin
Enamel
Thigh bone
Cortical bone
Cancellous bone
-TCP40 wt% TiO2
4075
340370
270
18
82
20
725
0.050.5
33.1
15.7
a
b
c
Vickers hardness.
Young's modulus.
Shear modulus.
5.
Conclusion
139
TiO2, the mechanical properties are hindered by the exaggerated grain growth.
r e f e r e nc e s
140
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