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Test Plan: 9322A000

Applic:
Issue No:
Date:
Pumps covered:

Lister Petter 1500 rpm Gen


8
00/00/00
9322A000G 9322A001G 9322A003G

PUMP SPECIFICATION
Rotation:
Governor type:
Gov. Link Length:
Gov. Link Length:
(DP210 Workshop Manual Section 4.6.4)
Plunger Diameter:
Drive Type:
Transfer pressure:
Viscosity compensating device in end plate.
Cambox pressurising valve.
Servo Advance with:
- LLA & CA
Torque trimmer, excess fuel only.
Solenoid voltage:
OEM Code:

Clockwise.
Mechanical all-speed.
41.5 0.5 mm.
10.1 0.5 mm.
7.0 mm (2 off).
Supported shaft.
adjustable.

See Service Instruction Note DT294.


903-21240/ Setting Code:

.....

ISO TEST CONDITIONS.


This data is only valid for the test conditions specified
and the
following test benches:
Test Fluid:
Inlet feed pressure:
Nozzles:
Nozzle Opening Pressure:
Nozzle Holder:
H.P. pipes:
Backleak pressure:

PRE-TEST NOTES
Screw transfer pressure adjuster fully out and then
1.0 turns in before commencing test.
No additional shimming is required.
CA solenoid to be de-energised unless otherwise stated.
Un-lock and fully unscrew the idle screw.
Torque trimmer plug to be flush with end of housing.

HA3000/HA2500/HA700/AVM/PGM
ISO 4113 at 40 2C.
5.0 psi
YDB286 (BDL0S6844)
172 + 3 - 0 bar.
ISO 7440 + YDB288 Edge filter assy.
6 x 1.8 x 450 mm
5.0 psi

Latch valve adjuster, if fitted, screw fully in then


2 turns out
Turn light load adjuster valve fully in ,then 2 turns out.

ISO TEST PROCEDURE


Test
De-energise CA solenoid.

Operation

S/C

1.

Priming

(C) 200

RPM Requirements
Obtain delivery from all
injectors
and backleak.

Close throttle.
Stabilise. Cycle speed between 100 to 500
rpm 4 times.
Open throttle.
2.

Transfer
Press.
Governor

(S) 750 75 to 77 psi

3.
Stabilise. Cycle speed between 100 to 850
rpm 5 times.
Stabilise and run at 750 rpm until backleak
temperature
is 38C min.
4.
Delivery
Back
5.
leakage.
Cambox
6.
Press.
Transfer
7.
Press.
Run test machine down to 0 rpm.
Transfer
8.
Press
If incorrect repeat from test (7 ).
Transfer
9.
Press.
Stop test machine.
Remove pressure gauges and fit stop
solenoid or plug.
10.
Advance
11.
Advance
Stop test machine.
Energise CA solenoid.
12.
Advance
De-energise CA solenoid.

(S) 820 6.0 to 10.0 mm3/st.

13.

(S) 750

Advance -

(S) 750 39.0 0.3 mm3/st.


Flow rate 450 to 950
(C) 750
cm3/min.
(C) 750 8 to 12 psi
(C) 750

Press at test(6 ) + 65to


67psi

(C) 750 As test (7 ) 1.0 psi

(C) 100 Minimum 10 psi.

(S) 500 0 (Datum advance gauge)


(C) 750 0.5 Max.

(C) 750 7.0 to 9.0.


0.8to 1.2 23.0to
27.0mm3/st

Light load

Adjust throttle/torque screw


& LLA valve.

Run test machine down to 0 rpm.


14.

Advance Light load

15.

Advance Light load

0.8to 1.2 25.0


2.0mm/3st.
Use throttle/Torque screw.
6.8to 7.2 10.0
(C) 750
3.0mm/3st.
Use throttle/Torque screw.
(C) 750

Open throttle.
16.

Max.
Delivery

(S) 750 39.0 0.2 mm3/st.


Max. spread 6.0 mm3/st.

Run test machine down to 0 rpm.


17.

Delivery

18.

Delivery

If incorrect, stop test machine.


Adjust latch valve screw & lock or change
plug if fitted.
Repeat from test (17).
19.
Delivery
20.
Stop test machine.
21.
22.
23.
24.

25.

Solenoid

(C) 150 Minimum 25.0 mm3/st.


De-energise solenoid, wait
(C) 500
5 seconds.
Max. 2.0 mm3/st.

Delivery
Governor
Gov. cut-off
Delivery

(C)
(S)
(C)
(C)

Shut-off -

Dynamic
timing

speed
.
ISO OVERCHECK PROCEDURE
.
The Overcheck section of this plan has
been developed in
conjunction with the Original Equipment
Manufacturer.
Providing all values are achieved, the
pump settings will

(C) 220 Minimum 37.0 mm3/st.


As test (17) - 10.0 7.0
(C) 280
mm3/st.

750 Record delivery mm3/st.


800 6.0 to 10.0 mm3/st.
830 Maximum 3.0 mm3/st.
750 Throttle as test (22).
Minimum as test (21) - 1.0
mm3/st.
Refer to SIN DT339

Piezo sensor, outlet U


Off-set angle 4.1
(S) 750 Trigger level 25 %

maintain the original homologated engine


performance. Failure to
attain any one of the values will indicate a
pump setting or
function failure and require further
investigation.
.
PRE-OVERCHECK NOTES
Dynamic timing - record zero angle - (refer
to DT339)
Drive shaft lock bolt to remain locked until
zero angle
recorded.
CA advance motor to be de-energised
unless otherwise stated.
No adjustments to be made unless
otherwise stated.
Un-lock and fully unscrew the idle screw.
Close throttle.
Stabilise. Cycle speed between 100 to 500
rpm 4 times.
Open throttle.
Stabilise and run at 750 rpm until backleak
temperature
is 38C min.
26.
Advance
Back
27.
leakage.
Stop test machine.
Energise CA solenoid.
28.
Advance
De-energise CA solenoid.
29.
Advance
30.
Delivery
31.

Shut-off Solenoid

Stop test machine.


32.
33.

34.
35.
36.

Delivery

(S) 500 0 (Datum advance gauge)


Flow rate 450 to 950
(C) 750
cm3/min.

(C) 750 7.0 to 9.0.


(C) 750 0.5 Max.
(C) 750 37.0 to 41.0 mm3/st.
De-energise solenoid, wait
(C) 500
5 seconds.
Max. 2.0 mm3/st.

(C) 150 Minimum 25.0 mm3/st.


0.8to 1.2 26.0
Advance (C) 750
4.0mm/3st.
Light load
Use throttle/Torque screw.
6.8to 7.2 10.0
Advance (C) 750
5.0mm/3st.
Light load
Use throttle/Torque screw.
Gov. cut-off (C) 830 Maximum 3.0 mm3/st.
Dynamic
Refer to SIN DT339

timing

speed

Piezo sensor, outlet U


Off-set angle 4.1
(S) 750 Trigger level 25 %

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