Beruflich Dokumente
Kultur Dokumente
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local Bently Nevada representative:
Mailing Address
Telephone
Fax
Internet
ii
Additional Information
Notice:
This manual does not contain all the information required to operate and maintain the
1900/65A General Purpose Equipment Monitor module. Refer to the Following
manuals for other required information.
1900/65A Field Wiring Diagram Package (173089-01)
diagrams that show how to hook up input and output devices
lists of recommended wiring
1900/65A Modbus Gateway User Guide (172250-01)
configuring the 1900/65A for Modbus communications
iii
Contents
1.
1900/65A Description................................................................... 1
1.1 Feature Summary ............................................................................................... 1
1.1.1 Inputs................................................................................................... 2
1.1.2 Outputs................................................................................................ 2
1.1.3 Configuration ....................................................................................... 2
1.1.4 Modbus Communications.................................................................... 2
1.2 Monitor Components .......................................................................................... 3
1.2.1 Monitor Module.................................................................................... 3
1.2.2 Display Module.................................................................................... 3
1.2.3 Configuration Software........................................................................ 3
2.
3.
4.
5.
iv
6.
7.
8.
9.
10.
Troubleshooting....................................................................... 157
10.1 Cant Communicate with Monitor.................................................................... 157
10.1.1 Personal Firewall Is Blocking Monitor.............................................. 157
10.1.2 System Firewall is Blocking Ports used by the Monitor ................... 158
10.1.3 Wrong Network Cable ..................................................................... 158
10.1.4 Unreachable Monitor Network Address........................................... 158
10.1.5 Routing Table Does Not Recognize New Monitor ........................... 158
10.2 Display Module Fault Displays........................................................................ 158
10.2.1 Monitor Not Configured ................................................................... 159
10.2.2 Self Test Screen .............................................................................. 159
11.
12.
vi
13.
14.
15.
16.
17.
18.
19.
vii
viii
1.
1900/65A Description
The 1900/65A General Purpose Equipment Monitor is a machinery vibration
monitor designed to continuously monitor and protect equipment used in a
variety of applications and industries.
1.1.1 Inputs
Transducer channels 1 through 4 are configured through software to monitor
vibration, position or rotational speed. Each channel can support 2 and 3 wire
accelerometers, piezo-electric velocity sensors, proximity sensors and inductive
sensors.
Temperature channels 5 through 8 are software configurable to support
thermocouples (types E, J, K or T) or RTDs (100 platinum, 120 nickel or 10
copper).
1.1.2 Outputs
The contacts of the monitors six relay outputs can be programmed to open or
close according to user-defined logic statements. These logic statements operate
on the OK, Alert and Danger statuses of any channel, or combination of
channels. The monitor also provides four 420 mA recorder outputs. Each
recorder output can be configured with software to output any variable from any
channel.
The input signal on each transducer input (CH1 - CH4) is also available on a
dedicated buffered output.
1.1.3 Configuration
A configuration file defines monitor operation. The user creates this file by using
software running on a laptop or PC and downloading the file to the monitor
through the built-in Ethernet connection. The 1900/65A permanently stores
configuration information in non-volatile memory, and can upload the information
to a PC for changes.
The 1900/65A and 1900/65 Display Modules will function with either the
1900/65A or 1900/65 Monitor Modules (Figure 1-2).
2.
3.
3.1 Pre-Installation
Note:
IMPORTANT
If the unit will not have access
to a network during normal
operation, you must provide
temporary access between the
Monitor Module and a portable
(i.e., laptop) computer to
download or upload
configurations.
Cable routing:
The 1900/65A Monitor Module may be mounted on a DIN rail using a DIN rail clip
or mounted on a flat surface using a bulkhead mounting plate. A weatherproof
housing is also available.
3.2.1 Orientation
The 1900/65A Monitor Module and Display Module may be mounted in any
orientation. However, for best performance of the cold junction compensation
sensor which is used to calculate thermocouple temperatures, mount the monitor
vertically as shown in Figure 3-1.
3.2.2 Clearances
Allow adequate clearance around the monitor to permit ventilation of the
electronics and to provide adequate space when working with cable and
connectors. Suggested clearances are shown in Figure 3-1.
CAUTION
Long screws will damage the
Monitor Module! Limit the
length of the screws so that
they will not protrude into the
Monitor Module by more than 5
mm (0.2 in).
(1) 35 mm DIN rail mounting clip Bently Nevada part number 168374
Figure 3-2: Installing the DIN rail clip to the Monitor Module.
CAUTION
Long screws will damage the
Monitor Module! Limit the
length of the screws so that
they will not protrude into the
Monitor Module by more than 5
mm (0.2 in).
10
CAUTION
Never connect conduit to the
top of the housing.
Condensation inside the
conduit will drip into the
monitor and damage or destroy
the monitor.
1. Select an enclosure with dimensions large enough to contain the Monitor
Module and Display Module fastened to the DIN rail. Provide adequate
clearance around the monitor case for dressing the cables. Figure 3-4
shows a suitable typical housing layout. Note that the installation vary
according to the application.
2. Remove the subpanel from the housing.
3. Punch or drill conduit/cable entry holes in the housing.
4. Mount the housing on a suitable surface or structure.
5. Determine a suitable layout for the monitor, DIN rail, and external power
supply and communication components (if used).
6. Install the DIN rail onto the subpanel.
7. Dress each conduit entry hole with appropriate fittings and install conduit.
8. Install the subpanel in the housing.
9. Clip the monitor and power supply (if used) onto the DIN rail.
10. Feed cables into the enclosure.
11. Wire cables to the Monitor Module connectors as described in Section
3.3.
Note:
If you are mounting an external 24V supply or other accessory with the
monitor, be sure to enlarge the layout accordingly.
11
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
Safety ground
Channel 1 relay
Channel 4 relay
Earth ground
Channel 1-4 transducer input
Channel 5-8 temperature input
Shielded DC power
Channel 1 4-20 mA output
Channel 1-4 transducer buffered output
Ethernet network cable
Inhibit/Trip Multiply/Return
Reset/Reset return
12
13
14
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
Power input
Ground jumper
Relay outputs
Relay outputs
Transducer inputs
Temperature inputs
Serial communications
Transducer buffered outputs
4-20 mA analog outputs
Reset input
Inhibit/Trip Multiply input
Figure 3-8: Transducer terminal block signal orientation, CH1 through CH4.
16
3.4.3.1 Thermocouples
Figure 3-9 shows the proper connection of thermocouples to either temperature
connector.
Recommended Cable:
The temperature range and purpose of your application will determine the
type of thermocouple, wire gauge, and maximum cable length. Refer to
the manufacturers application information for your thermocouple. Table
3-1 shows the thermocouples supported by the 1900/65A.
(+) wire
(-) wire
E type
Purple
Red
J type
White
Red
K type
Yellow
Red
T type
Blue
Red
Figure 3-9: Thermocouple signal orientation for either temperature connector (CH5
through CH8)
17
3.4.3.2 RTDs
Figure 3-10 shows the proper connection of 2-wire RTDs on either temperature
connector. Figure 3-11 shows the proper connection of two 3-wire RTDs.
Supported RTD Types: 100 Platinum 385, 100 platinum 392, 120 nickel
672, or 10 copper 427.
IMPORTANT
RTDs have relatively low
resistance. Because of this,
wire resistance can significantly
affect the accuracy of RTD
measurements, especially 10
copper RTDs. Keep cable runs
short to minimize wire
resistance.
Recommended Cable:
Use two- or three-conductor shielded wire depending on the RTD type.
Wire gauge should be 28 to 16 AWG. Keep cable runs short to minimize
cable resistance (a fraction of an ohm is desirable).
Figure 3-10: 2-wire RTD signal orientation for either temperature connector (CH5
through CH8)
18
Figure 3-11: 3-wire RTD signal orientation for either temperature connector (CH5
through CH8)
20
Figure 3-14: Transducer Buffered Outputs terminal block signal orientation, CH1
through CH4.
21
22
Table 3-2: Ethernet signal definitions and color codes for straight-through
connection.
Monitor Module
Pin
Number
Wire Color
Reference
TRANSMIT+
TRANSMIT-
Connects
to
Network Hub or
Switch
Pin
Number
White-orange stripe
TRANSMIT+
Orange
TRANSMIT-
RECEIVE+
White-green stripe
RECEIVE+
UNUSED
Blue
UNUSED
UNUSED
White-blue stripe
UNUSED
RECEIVE-
Green
RECEIVE-
UNUSED
White-brown stripe
UNUSED
UNUSED
Brown
UNUSED
23
You want to configure the monitor but dont have or need access to a
network, or
Note:
Recommended Cable:
Category 5 or Category 5e unshielded twisted pair cable. Maximum cable
Length:100 metres (328 feet).
Connector Type:
RJ-45.
24
If you assemble your own cable, match the connector pins and cable conductors
as shown in Table 3-3. This is a crossover cable.
Table 3-3: Ethernet crossover cable signal definitions and color codes.
Monitor Module
Pin
Number
Wire Color
Reference
TRANSMIT+
TRANSMIT-
Connects
to
Network Hub or
Switch
Pin
Number
White-orange stripe
RECEIVE+
Orange
RECEIVE-
RECEIVE+
White-green stripe
TRANSMIT+
UNUSED
Blue
UNUSED
UNUSED
White-blue stripe
UNUSED
RECEIVE-
Green
TRANSMIT-
UNUSED
White-brown stripe
UNUSED
UNUSED
Brown
UNUSED
(1)
(2)
(3)
(4)
Configuration computer
Ethernet port
Crossover cable
Network port
25
3.4.9.1 RS-232
Recommended Cable:
Use 28 to 16 AWG multiple-conductor wire. The maximum cable length is
15.2 metres (50 feet).
26
Refer to the 1900/65A Modbus Gateway User Guide for configuration details.
Recommended Cable:
27
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Figure 3-22: RS-485 connections from a Modbus master to two monitors. Use twisted
pair, shield is optional.
28
DANGER
High voltage present could
cause shock, burns, or death.
Do not touch exposed wires or
terminals.
Figure 3-23 shows the signal orientation for each connector.
Recommended Cable:
Use 24 to 12 AWG two- or three-conductor cable or individual wires.
Figure 3-23: Relay outputs terminal block signal orientation for Relays 1 through 6 (3
relays per connector).
WARNING
Loss of power could result in
mis-trips or false trips. Use an
uninterruptible power supply
(UPS) for critical applications.
Figure 3-24 shows the signal orientation for the connector.
29
Recommended Cable:
Use 24 to 12 AWG twisted pair, sheathed or unsheathed cable.
Recommended Ground Wire:
Install a 12 AWG stranded ground wire per appropriate codes or
regulations.
30
4.
31
Figure 4-2: Windows XP message indicating that the firewall has blocked the 1900
Configuration software.
Click the Unblock button to permit the firewall to allow the 1900 Configuration
Software to access the network.
32
5.
Monitor:
Channel Type:
Variables:
Analog Output:
Relay Output:
Properties:
33
Configuration (file)
Properties
Monitor 2
Monitor 3
Monitor 4
Monitor n
34
35
36
Acceleration:
Recip Acceleration:
Velocity:
Recip Velocity:
Radial Vibration:
Thrust:
Position:
Speed:
Temperature:
Enveloped:
5.2.1.2 Properties
Properties provide control over scaling, filtering, and setpoint parameters for each
kind of variable. Acceleration variable properties are covered in detail in Section
6.2.7.6.
37
Bias Voltage:
5.2.2.2 Properties
The properties provide control over scaling, filtering, and setpoint parameters for
each kind of variable. Velocity variable properties are covered in detail in Section
6.2.7.6.
38
Gap:
Vibration:
5.2.3.2 Properties
Properties provide control over scaling, filtering, and setpoint parameters for the
direct, gap, and vibration variables. Radial vibration variable properties are
covered in detail in Section 6.2.7.8.
39
Gap:
5.2.4.2 Properties
Properties provide control over scaling, filtering, and setpoint parameters for the
position and gap variables. Thrust variable properties are covered in detail in
Section 6.2.7.9.
40
Gap:
5.2.5.2 Properties
Properties provide control over scaling, filtering, and setpoint parameters for the
position and gap variables. Position variable properties are covered in detail in
Section 6.2.7.9.
41
Gap:
5.2.6.2 Properties
Properties provide control over scaling, events per revolution, and setpoint
parameters for the speed variables. Speed variable properties are covered in
detail in Section 6.2.7.12.
Temperature
Properties
5.2.7.2 Properties
Properties provide control over the range and setpoint parameters for the
temperature variable. Temperature variable properties are covered in detail in
Section 6.2.7.13.
5.2.8.1 Properties
The Analog Output properties allow you to select the Two mA Clamp feature and
assign a variable for output. Analog Output properties are covered in detail in
Section 6.2.8.
Latching or non-latching
Status Inputs
Voting Type
Logic equation
Instructions for setting relay properties and defining the relay input logic are
covered in detail in Section 6.2.9.
5.3.1 Properties
Relay properties allow you to select the behavior for each relay.
Normally de-energized:
A normally de-energized relay operates as indicated in the
diagram on the monitor overlay. When the relay is not active,
the normally closed contact is closed, and the normally open
contact is open.
43
Normally energized:
A normally energized relay inverts the operation of the
contacts. When the relay is not active the normally closed
contact is open, and the normally open contact is closed.
Latching:
Non-latching:
44
Status Inputs:
Voting Type:
The relay logic uses the AND and OR logical operators. The
voting type defines how the AND operator will operate under
Bypass conditions. Normal AND voting ignores the status of
any bypassed channel. True AND voting includes the status of
any bypassed channel.
Logic Equation:
Vibration Variable
See Variable Statuses
Enveloping Variable
See Variable Statuses
Vibration Variable
See Variable Statuses
Direct Variable
See Variable Statuses
Gap Variable
See Variable Statuses
Vibration Variable
See Variable Statuses
Thrust Type
See Channel Statuses
Position Variable
See Variable Statuses
Gap Variable
See Variable Statuses
Position Type
See Channel Statuses
Position Variable
See Variable Statuses
Gap Variable
See Variable Statuses
Speed Type
See Channel Statuses
Position Variable
See Variable Statuses
Gap Variable
See Variable Statuses
Temperature Type
See Channel Statuses
Temperature Variable
See Variable Statuses
Channel Statuses:
Not OK
Danger
Alert
Bypass
Bypass Switch
Danger Bypass Switch
Disabled
Variable Statuses:
Invalid
Danger
Alert
Under Speed
Transducer 50% Period Error
Disabled
46
6.
Note:
If the message is too long to be fully displayed in the window, doubleclick on the message to open the complete message in a separate
window.
Status bar:
48
New 1900/65:
New 1900/65A:
Export to CSV:
Figure 6-3: The Action menu when focus is on the Configuration window.
Figure 6-4: The Action menu when focus is on the Online Monitors window.
49
6.1.2.1 New
The New command adds a 1900/65A or 1900/65 monitor branch to the
configuration tree. One new branch is added with each click of the New button.
Use the down arrow to the right of this button to select the version of monitor.
6.1.2.2 Open
The Open command opens an existing configuration file. Click on the Open
button to look in a particular directory and then select a configuration file to open
in the Configuration window.
6.1.2.3 Save
The Save command saves the configuration shown in the Configuration window
to a file. When the Save button is clicked the first time, the Save As window will
open so that you can specify a directory and name for the file. Subsequent clicks
of the Save button will save the configuration to this file.
6.1.2.4 Upload
The Upload command loads the configuration from an online monitor into the
Configuration window.
Note:
The monitor must be configured with a valid IP address for the software
to upload the configuration successfully. Troubleshooting information is
available in Chapter 10.
6.1.2.5 Download
The Download command transfers a copy of the configuration displayed in the
Configuration window to one or more online monitors.
50
6.1.2.6 Online
The Online command updates the contents of the Online Monitors window by
searching for active monitors on the network.
6.1.2.7 Help
The Help command opens the Online Help file.
6.1.2.8 Legend
The Legend command displays a table of the icons used by the 1900
Configuration Software as shown in Table 6-1.
Table 6-1: Icon summary
Icon
Name
Description
Configuration Group
Monitor
Represents a monitor
Channel
Variable
Analog output
Relay
And
Or
Modbus Gateway
51
52
Name
Description
Coil
Discrete
Input Registers
Holding Registers
Help
New
Open
Save
Online
Danger
Alert
Not OK
Bypass
Trip Multiply
Unlock
Lock
53
Relay Output:
6.2.1.3 Templates
The Templates branch (Figure 6-9) is a storage location where you may paste a
copy of a monitor, channel or relay configuration. This allows you to use the
configuration as a template when duplicating or creating a similar configuration.
54
55
Name:
Description:
IP Address:
Enter the IP address that has been (or will be) assigned to this
monitor. Monitor address assignment is covered in Section
6.7.
Note:
Every new 1900/65A monitor is shipped from the factory with the IP
address set to 192.168.0.1, and the subnet mask set to 255.255.0.0
Family ID:
Module ID:
56
IMPORTANT
Acceleration, Recip Acceleration,
Velocity, Recip Velocity, Radial
Vibration, Thrust, Position, or Speed
channel types can be assigned only to
Channels 1 through 4. Temperature
channel types can be assigned only to
Channels 5 through 8.
1. Right-click on one of the empty transducer channels (1 4) in the
configuration structure. The context menu will open.
2. Click on one of the available channel types in the context menu. The
selected channel type will be assigned to the selected channel (Figure
6-12).
57
58
59
60
Channel Name:
61
Type:
Configuration Messages:
This displays status information relating to recent configuration
events. The log is not editable. Three types of messages are
listed:
Information: Provides reminder information
about the configuration state, and implies a
successful completion of the outcome.
Warning: An Alert indication that implies a
possibly unintended result that may require
further attention.
Error: Indicates that the command or event failed
and must be corrected before proceeding further.
Note:
If the message is too long to be fully displayed in the window, doubleclick on the message to open the complete message in a separate
window.
62
Channel Name:
Channel Number: This is a fixed value and is assigned a value from 1 through 4
according to the hardware channel to which the properties
apply.
Type:
Auto Threshold:
Threshold Value: Enter a voltage to manually define the trigger point used to
sense the start of the timing pulse used by the speed function
to calculate RPM. A typical value might be halfway between
the maximum and minimum sensor output voltage. Uncheck
the Auto Threshold check box to activate this text box. An
adjustable hysteresis voltage is also applied with the threshold
voltage to improve noise immunity as described below.
Hysteresis:
Note:
64
(1)
(2)
(3)
(4)
Notch
Speed Sensor
Toward Transducer Voltage Change: Positive
Toward Transducer Voltage Change: Negative
(1)
(2)
(3)
(4)
Projection
Speed Sensor
Toward Transducer Voltage Change: Positive
Toward Transducer Voltage Change: Negative
65
Select the transducer that this channel will use from the list. If
a Bently Nevada transducer is used, select the appropriate
Bently Nevada model number and the remaining transducer
configuration will be preset. Select Nonstandard if the
transducer is not manufactured by Bently Nevada.
Barrier:
Select the safety barrier model number that this channel will
use from the list of barrier types.
Transducer Wiring:
Selecting the transducer will normally set the power source
wiring to a predetermined value that cannot be changed. But if
the channel type is Acceleration, Recip Acceleration, Velocity,
or Recip Velocity, and transducer is Nonstandard, the power
source must be selected according to the needs of the
transducer. Two types of transducer power are supported by
the Monitor Module:
66
Units:
Scale Factor:
Upper OK Limit : The OK limit is used by the monitor to determine if the sensor
is functioning properly. This value is predefined and fixed for
Bently Nevada transducer types.
Lower OK Limit:
67
WARNING
Catastrophic failures on reciprocating machines can
cause extremely high vibration conditions. Under
extreme conditions, the vibration can be so large
that it exceeds the vibration can be so large that it
exceeds the transducers operating range and
causes a transducer Not OK condition. If this
happens, and Time OK Channel Defeat is enabled,
the monitor Alert and Danger alarms are immediately
bypassed. This results in loss of machine
protection until the Timed OK Channel Defeat resets
itself about 30 seconds after the event.
For applications that monitor reciprocating
machines, it is recommended that you disable the
Timed OK Channel Defeat.
Note:
68
Barrier:
Select the safety barrier model number that this channel will
use from the list of barrier types.
Transducer Wiring:
These selections only apply to RTDs. Two types of RTD
connections are supported:
Not OK Status:
Not OK. It also prevents the channel from issuing new alarms
until the channel has been OK for a period of time. This is to
allow time for the transducers output to settle.
Loop Resistance: This is active only if 2-wire RTD transducer wiring is selected.
Enter the value of the conductor loop resistance as measured
from the monitor to the 2-Wire RTD and back to the monitor.
Do not include the resistance of the RTD element itself. The
will improve measurement accuracy by factoring this
resistance into the temperature calculation.
Figure 6-23: Channel Properties Transducer tab with Properties set for an inductive
sensor.
Transducer:
70
Select the transducer that this channel will use from the list. If
a Bently Nevada proximity probe is used, select the
appropriate Bently Nevada model number and the remaining
transducer properties will be preset. If the transducer is an
inductive sensor, select Nonstandard.
Barrier:
Select the safety barrier model number that this channel will
use from the list of barrier types. The default selection is None.
Transducer Wiring:
This value is not selectable and is fixed as 3-Wire -24 Volt.
Upper OK Limit : The OK limit is used by the monitor to determine if the sensor
is functioning properly. This value is predefined and fixed for
Bently Nevada transducer types. Since proximity probes
normally output a large negative voltage when passing over
the notch of a speed wheel or shaft, this check defaults to off.
Lower OK Limit:
new alarms until the channel has been OK for a period of time.
This is to allow time for the transducers output to settle.
72
Enabled:
Variable Name:
Type:
Units:
CAUTION
Integrating low-frequency signals adds
an extreme amount of gain to the
sensor signal.
Even though the monitor can integrate
signals down to very low frequencies,
the noise floor of the sensor and cable
may result in a very high system noise
floor. When integrating signals with
high-pass filters set below 10 Hz make
sure to test the system noise floor.
Subunits:
Enter a value between zero and top scale. The monitor will
use this clamp value for the analog output when this channel
is bypassed or when this channel is Not OK and the Timed OK
Channel Defeat option is enabled.
Trip Multiply:
High Pass:
Enter the desired lower frequency limit of the pass band. This
value sets the corner frequency for the high-pass filter.
High Pass Poles: Enter the number of poles for the high-pass filter. A higher
value causes a steeper filter response.
Low Pass:
Enter the desired upper frequency limit of the pass band. This
value sets the corner frequency for the low-pass filter.
Low Pass Poles: Enter the number of poles for the low-pass filter. A higher
value causes a steeper filter response.
Alert:
A check in this box enables Alert monitoring and status for this
variable. An empty box disables it.
Danger:
73
Status:
Time Delay:
Type:
Under:
Over:
Enabled:
Variable Name:
Type:
Units:
Subunits:
Enter a value between zero and top scale. The monitor will
use this clamp value for the analog output when this channel
is bypassed or when this channel is Not OK and the Timed OK
Channel Defeat option is enabled.
Trip Multiply:
Demodulation:
75
Alert:
A check in this box enables Alert monitoring and status for this
variable. An empty box disables it.
Danger:
Status:
Time Delay:
Type:
Under:
Over:
76
Variable Name:
Type:
Units:
Subunits:
Enter a value between zero and top scale. The monitor will
use this clamp value for the analog output when this channel
is bypassed or Not OK.
Trip Multiply:
A check in this box enables Alert monitoring and status for this
variable. An empty box disables it.
Danger:
Status:
Time Delay:
Type:
Under:
Over:
78
Position properties are unique to the Thrust and Position channel types.
Variable Name:
Type:
Units:
Subunits:
Enter a value between bottom and top scale. The monitor will
use this clamp value for the analog output when this channel
is bypassed.
79
A check in this box enables Alert monitoring and status for this
variable. An empty box disables it.
Danger:
Status:
Time Delay:
Type:
Under:
Over:
80
Variable Name:
Type:
Units:
Subunits:
Enter a value between 0 and -24 V. The monitor will use this
clamp value for the analog output when this channel is
bypassed.
Alert:
A check in this box enables Alert monitoring and status for this
variable. An empty box disables it.
81
Danger:
Status:
Time Delay:
Type:
Under:
Over:
82
Variable Name:
Type:
Units:
Subunits:
Enter a value between 0 and -24 V. The monitor will use this
clamp value for the analog output when this channel is
bypassed.
Alert:
A check in this box enables Alert monitoring and status for this
variable. An empty box disables it.
83
Danger:
Status:
Time Delay:
Type:
Under:
Over:
84
Variable Name:
Type:
Units:
Subunits:
Enter a value between zero and top scale. The monitor will
use this clamp value for the analog output when this channel
is bypassed or Not OK or the variable is invalid.
85
IMPORTANT
The update rate and alarm
response time can be very slow
when operating at low speeds
and triggering on one event per
revolution.
86
87
Alert:
A check in the box enables Alert monitoring and status for this
variable. An empty box disables it.
Danger:
Status:
Time Delay:
Type:
Under:
Over:
88
Type:
Units:
Subunits:
Top Scale:
Bottom Scale:
Clamp Value:
Enter a value between bottom and top scale. The clamp value
will be used for the analog output when this channel is
bypassed or Not OK.
Alert:
A check in this box enables Alert monitoring and status for this
variable. An empty box disables it.
Danger:
89
Status:
Time Delay:
Type:
Under:
Over:
6.2.9.1 Access
Right-click on the Relay output object (Relay outputs 1 6) that you want to
configure and select Properties. The Relay window will open (Figure 6-36).
92
Enable:
Relay Name:
Relay Number:
Type:
Latching:
Voting:
93
WARNING
Exercise extreme care with this
option. Some configurations
may result in failure of the
monitor to drive a relay if one or
more operands in the voting
logic are bypassed due to a
channel that is Not OK or
bypassed.
Normally energized:
Select True to set the relay to Normally energized operation.
Select False to set the relay to Normally de-energized
operation. Relays behave as shown in Table 6-2. When a
normally de-energized relay is not active, the normally closed
contact is closed, and the normally open contact is open. A
normally energized relay reverses the operation of the
contacts. When a normally energized relay is not active the
normally closed contact is open, and the normally open
contact is closed.
Normally De-energized
No power
NO
NO
ARM
ARM
NC
NC
NO
NO
ARM
ARM
NC
NC
NO
NO
ARM
ARM
NC
NC
IMPORTANT
Energized relays will go to their
non-energized state when
power is lost. Choose normally
de-energized to avoid false trips
when power is lost. Choose
normally energized to avoid
missed trips when power is
lost.
94
Normally Energized
95
6.2.9.3.2 Operands
96
97
98
This setup requires you to change the computers network settings. This
computer will not communicate with its regular network until these
settings are restored. Make a note of the original settings so that you can
restore them later.
1. Turn off any personal firewalls you are running on your computer.
2. Open the Local Area Connection Properties:
-
Click Start > Control Panel. The Control Panel window will open.
The figures shown are for Windows XP. Windows 2000 images will differ.
99
Note:
101
102
Monitor Name:
IP Address/Subnet mask:
To change the IP address, enter the new value. The subnet
mask default is /16 (255.255.0.0). Valid subnet masks are
listed in Table 6-3.
Note:
You must assign a valid IP address for the subnet on which the monitor
will communicate. Contact your network administrator for assistance.
Subnet Mask
/8
255.0.0.0
/9
255.128.0.0
/10
255.192.0.0
/11
255.224.0.0
/12
255.240.0.0
/13
255.248.0.0
/14
255.252.0.0
/15
255.254.0.0
/16
255.255.0.0
/17
255.255.128.0
/18
255.255.192.0
/19
255.255.224.0
/20
255.255.240.0
/21
255.255.248.0
/22
255.255.252.0
/23
255.255.254.0
/24
255.255.255.0
Module ID:
Disable front panel passcode entry for Reset key on Display module:
When selected, this option allows the reset button to be
pressed on the Display Module without requiring the user to
enter a passcode.
Initialize Button:
Close Button:
106
Second level:
Third level:
This level displays the IP address and MAC address for the
monitor.
2. Click on View Online Values to open the Online Values window (Figure
6-59). Note that the Alert and Bypass icons in the Status column
indicate that A2 Bearing 2 (channel 2) is bypassed, and that the Bearing
2 temperature variable is exceeding an Alert setpoint.
Context menus provide access to the following functions for online values:
Adjust Setpoints
Adjust Threshold
109
Unlatch any latched alert or danger alarm statuses for the entire
monitor
Prevent any new Alert or Danger alarm statuses for the entire
monitor
Set the monitor and all channel bypass statuses to True. This
causes the Bypass LED on the Display Module to turn on, and the
Status LED on the Monitor Module to blink.
110
The monitor will place a Trip Multiply event in the event list
Enabling or disabling Trip Multiply will NOT unlatch any previously latched
alarm statuses or relays.
Figure 6-62: Channel Type context menu with Enable Danger Bypass
shown.
111
The monitor will place a Danger Bypass event in the event list
Channel Danger Bypass will NOT unlatch any previously latched relays.
The difference between Channel Bypass and Channel Danger Bypass is
that:
Figure 6-63: Channel Type context menu with Enable Channel Bypass
shown.
112
113
115
116
117
7.
Configuration Export
This chapter describes how to export configuration data.
119
3. Click the check box for each configuration item you want to export and
then click OK. The Export to CSV window will open (Figure 7-3).
4. Navigate to the directory in which you want to save the export file.
5. Enter the file name of the CSV file to create.
6. Click Save to save the file and complete the export.
120
121
122
8.
Display Module
The Display Module provides a local data display, a keypad for minor
configuration, and access to the raw transducer signals.
The data display can show:
Configured variables
Configuration settings
Users can modify the following items using the display and keypad:
Zero position
Trip Multiply
Display options
The Display Module can route raw transducer signals from channels 1-4 to the
buffered output BNC connector for monitoring with an external device.
Note:
The 1900/65A and 1900/65 Display Modules will function with either the
1900/65A or 1900/65 Monitor Modules. Figure 1-2 shows both Display
Modules.
123
124
2. Fasten the Display Module to the plate with four 8-32 x 1.50 inch pan
head screws, four #8 washers and four #8 nuts as shown in Figure 8-4.
126
127
128
(1)
(2)
Navigation Key:
Navigation keys are used to navigate through menus.
(3)
Enter Key:
Pressing the Enter key will choose the highlighted item.
(4)
Escape Key:
Each press of the Escape key will move the menu up one level. If the
escape key is pressed at the Main menu level the display will exit menu
mode and return to Home screen.
(5)
Menu Key:
Pressing the Menu key from the channel display screen will take you to the
Channel menu screen. Pressing the Menu key from the Home screen will
take you to the Main menu screen.
(6)
LCD:
The LCD is a 128 x 64 pixel blue mode high visibility display module with
backlight.
129
(7)
(8)
(9)
Reset Key:
The reset key is always active. Use this key to reset any latched alarms,
Not OKs and relays. If the condition driving the status no longer exists,
pressing the reset key will:
OK LED:
This LED indicates proper monitor operation and wiring integrity to sensors.
Alert LED:
This LED indicates an Alert setpoint violation.
130
131
11
1
10
9
2
A
A
MENU
CH 1-8
8
7
6
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
Screen name
Channel number
Variable number
Measurement value
Active navigation key indicators
A = Alert
D = Danger
Channel alarm indicators
Variable name
Channel name
Channel status indicators
(1) Scroll up
(2) Scroll down
132
133
When the Home screen is displayed, the buffered output is not active.
This screen displays the Monitor Alarm Inhibit state for the monitor and the
Bypass states for all active channels and permits you to change these states. To
change one of the states, use the Up Arrow or Down Arrow key to highlight a
bypass selection.
134
135
136
Press Enter to highlight only Off (On). Use the Up Arrow or Down Arrow key to
change this setting to Off (On), and press Enter.
137
138
Use the Up Arrow and Down Arrow keys to scroll through the information.
139
140
Press the Enter key to accept the new value or the Esc key to cancel the change.
142
143
Section 9 Maintenance
9.
Maintenance
1900/65A maintenance consists of periodically inspecting the unit and testing the
alarms and relays to verify proper operation.
CAUTION
Only qualified personnel should
perform 1900/65A maintenance
and verification services.
These services are available
from Bently Nevada, LLC.
CAUTION
Circuit boards and components
inside the 1900/65A cannot be
repaired in the field. Units that
are not operating properly
should be replaced with a
spare. Repair services are
available from Bently Nevada
LLC.
3. At each interval, review the results of the previous verifications and ISO
Procedure 10012-1 to adjust the interval.
145
When the Monitor Module is powered up, verify that the Status
LED is on and is not flashing.
TX/RX LED:
OK LED:
Alert LED:
Danger LED:
Bypass LED:
Trip Multiply LED: When Monitor Trip Multiply mode is inactive, the Trip Multiply
LED should be off.
Buffered Output Channel Selection (CH1-CH4):
Monitor the buffered output with an oscilloscope and verify that
you can observe each active channel on the buffered output
connector by pressing its selection button.
Section 9 Maintenance
CAUTION
Remove power from the unit
before cleaning. Wring out the
sponge or cloth thoroughly
before cleaning. Take care not
to contaminate the inside of the
case, the connectors, or the
electronics with water. Allow
the unit to dry thoroughly
before re-applying power.
Application
Alert
Test signals will exceed alarm
setpoint levels and activate
alarms. This could cause relay
contacts to change state.
DANGER
High voltage present. Contact
with the unit could cause,
shock, burns, or death.
Disconnect power to the unit
before touching exposed wires
or terminals.
Power Supply
147
Multimeter, 4 digits
Function Generator
Connect the 1900/65A monitor as shown in Figure 9-1. Connector pinouts for
CH1 CH4 are shown in Figure 3-8.
Note:
Figure 9-1: Test setup for 3-wire sensors on proximity and acceleration
channel types.
Multimeter, 4 digits
Function Generator
10 to 50 F capacitor
3 to 4 k resistor
Connect the 1900/65A monitor as shown in Figure 9-2. Connector pinouts for
CH1 CH4 are shown in Figure 3-8.
Note:
148
Section 9 Maintenance
Figure 9-2: Test setup for 2-wire sensors on acceleration and velocity
channel types.
9.3.2.1 Setup for Verifying Position, Gap and Bias Variable Alarms
Required Test Equipment:
Multimeter, 4 digits
Connect the 1900/65A monitor as shown in Figure 9-3. Connector pinouts for
CH1 CH4 are shown in Figure 3-8.
Figure 9-3: Test setup for verifying position, gap, and bias variable alarms.
Note:
Section 9 Maintenance
9.3.2.3 Test Procedure for Verifying Gap and Bias Variable Alarms
1. Disconnect COM/A and SIG/B field wiring from the channel that will be
tested.
2. Disconnect the wiring from the relay that will be tested.
3. Connect the circuit shown in Figure 9-3. The SIG/B bias voltage must be
negative with respect to COM/A.
4. Set the DC power supply to simulate the Bias voltage.
5. Adjust the voltage until the alarm status changes. Record this voltage.
6. Verify the correct alarm value by comparing the measured voltage to the
configured voltage.
7. Verify the relay state change with an ohmmeter.
8. Repeat steps 1 through 7 for remaining channels.
151
Section 9 Maintenance
4. Connect the ohmmeter to the relay contacts (Figure 9-5) to observe their
state (open or closed).
11. Use the RTD tables in Appendix F: RTD Conversion Tables in Section 16
to convert the decade resistance box value to an equivalent RTD
temperature. Record this temperature.
12. Verify that this simulated RTD temperature and the programmed setpoint
temperature match.
13. Repeat steps 1 through 12 for the remaining RTD-driven temperature
channels.
Power Supply
Function Generator
154
Section 9 Maintenance
155
156
Section 10 Troubleshooting
10.
Troubleshooting
When the Online button is pressed, the network search returns the
message No monitors found on network.
When the Online button is pressed, the network search does not display
a specific monitor even though other monitors are shown.
Add the monitor IP address to the firewalls trusted zone. Expand the
monitor branch (click on the plus sign) to view its IP address. Do one
of the following:
Enable ports 56011 and 56012 through the firewall for inbound and
outbound UDP communications. See your firewall documentation or
contact your IT help desk for instructions.
Inspect the cable and replace it with the correct cable type for the
application.
Use the same network prefix as defined by your network subnet mask
and computer address.
Section 10 Troubleshooting
159
11.
Designation
Level
Direction
1900
None
Not OK
Channel
Enter/Exit
Alert
Variable
Enter/Exit
Danger
Variable
Enter/Exit
Relay Active
Relay Channel
Enter/Exit
Config Changed
None
None
Reset Latching
1900
None
Monitor Inhibit
1900
Enter/Exit
10
Bypass
Channel
Enter/Exit
11
Danger Bypass
Channel
Enter/Exit
12
1900
None
1900
None
1900
None
c
d
13
Config Lost
14
Inhibit/Bypass Lost
15
Events Lost
1900
None
16
1900
None
17
1900
None
18
A/D Failure
Channel
Enter/Exit
19
CJC Failure
1900
Enter/Exit
20
HCS08 Failure
1900
Enter/Exit
21
+12V Failure
1900
Enter/Exit
22
-24V Failure
1900
Enter/Exit
23
+1.4V Failure
1900
Enter/Exit
24
+2.5V Failure
1900
Enter/Exit
25
Display Fault
1900
Enter/Exit
26
+3.3V Failure
1900
Enter/Exit
27
+5V Failure
1900
Enter/Exit
28
Modbus Enabled
1900
Enter/Exit
29
Port Failure
1900
Enter/Exit
30
Trip Multiply
1900
Enter/Exit
31
Variable
None
32
Variable
None
i
j
k
161
162
Event
Code
Designation
33
34
Level
Direction
Variable
None
1900
None
a. Reset Latching:
The reset button was pressed, the reset terminals were closed, or
the1900 Configuration Software issued a reset command.
b. Monitor Inhibit:
c. Bypass:
d. Danger Bypass:
e. Config Lost:
The box's configuration is corrupt and can no longer be used. The user
must download a new configuration.
f. Inhibit/Bypass Lost:
The box's Monitor Alarm Inhibit, Channel Bypass, and Channel Danger
Bypass settings are corrupt and can no longer be used. All these
options have been defaulted back to off. The user must download these
settings again to enable them.
g. Events Lost:
Events occurred faster than the monitor could add them into flash, so
some events were not saved.
h. Display Fault:
i. Port Failure:
j. Trip Multiply:
Enter and Exit is based on the monitor inhibit / trip multiply terminals, or
a trip multiply command issued by the 1900 Configuration Software or
the Display Module.
The input signal for the speed variable is too slow. The input is either
slower than 1 event per minute or the calculated speed for the variable
is below 1 RPM.
The input signal frequency for the speed variable is changing too
quickly. The monitor performs this check when the variable reading is
greater than 100 RPM. This usually means that there is loose wiring or
noise is coupling onto the input line. Input signal frequencies above the
10,000 events per second operational limit can also cause this problem.
The input signal for the speed variable was previously invalid but is now
working properly.
12.
Appendix B: Statuses
Vibration Variable
See Variable Statuses
Enveloping Variable
See Variable Statuses
Vibration Variable
See Variable Statuses
Direct Variable
See Variable Statuses
Gap Variable
See Variable Statuses
Vibration Variable
See Variable Statuses
Thrust Type
See Channel Statuses
Position Variable
See Variable Statuses
Gap Variable
See Variable Statuses
Position Type
See Channel Statuses
Position Variable
See Variable Statuses
Gap Variable
See Variable Statuses
Speed Type
See Channel Statuses
Position Variable
See Variable Statuses
Gap Variable
See Variable Statuses
Temperature Type
See Channel Statuses
Temperature Variable
See Variable Statuses
Channel Statuses:
Not OK
Danger
Alert
Bypass
Bypass Switch
Danger Bypass Switch
Disabled
Variable Statuses:
Invalid
Danger
Alert
Under Speed
Transducer 50% Period Error
Disabled
163
12.2 Statuses
12.2.1 Monitor Not OK
Operation:
Exceptions:
None.
Exceptions:
None.
Exceptions:
None.
Exceptions:
This status will be true if any of the following cases are true:
None.
Exceptions:
This status will be true if any of the following cases are true:
None.
164
Operation:
Exceptions:
None.
Exceptions:
None.
Exceptions:
None.
Exceptions:
This status will be true if any of the following cases are true:
Exceptions:
Exceptions:
This status will be true if any of the following cases are true:
165
Exceptions:
Exceptions:
None.
Exceptions:
None.
Exceptions:
None.
166
This status will be true if any of the following cases are true:
Exceptions:
Exceptions:
Exceptions:
This status will be true if the variable is speed and is less than 1
RPM, or if the speed input signal is less than 1 event per minute.
Exceptions:
Exceptions:
Exceptions:
None.
167
168
13.
DANGER
High voltage present could cause
shock, burns, or death. Do not
touch exposed wires or terminals.
2. Open the 1900/55 door to expose cables and wires.
3. Disconnect AC mains from the monitor.
4. Remove terminal blocks from the monitor. Leave the cables and wiring
connected to the terminal blocks for now.
5. Remove the 1900/55 monitor chassis as shown in Figure 13-1.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
170
171
14.
Appendix D: References
173
15.
/ft at 20 C (68 F)
12
.0016
14
.0025
16
.0040
18
.0064
20
.0102
22
.0161
24
.0257
Temperature
range (C)
Base
resistance
Temperature
coefficient
Sensitivity
(avg. / C, 0
to 100 C)
Platinum
-200 to 850
100 @ 0 C
0.00385
0.385
Platinum
-200 to 700
100 @ 0 C
0.00392
0.392
Copper
-100 to 260
10 @ 25 C
0.00427
0.039
Nickel
-100 to 260
120 @ 0 C
0.00672
0.806
Because an RTD is a resistance type sensor, any resistance in the field wiring
between the RTD and the 1900/65A will cause an offset error in the RTD
measurement. A 3-wire RTD connection will reduce this offset error to a
negligible level. If a 3-wire connection is not available, the monitor can
compensate for the offset error caused by the wiring resistance. However, the
monitor cannot compensate for changes in wire resistance caused by
temperature changes.
To estimate the temperature error in an uncompensated 2-wire system, multiply
the total length of the wires by the appropriate value in Table 15-1. Then divide
the wire resistance by the sensitivity of the RTD element from Table 15-2 to
obtain an error in degrees C. For Example:
RTD: 2-wire 100 platinum 0.00385 element
Lead wire: 24 AWG leads, 50 feet long
Ambient temperature range of lead wire: 25 C - 60 C
Total wire resistance = 100 ft x 0.0257 / ft = 2.57
Approx. offset error = 2.57 / (0.385 / C) = 6.7 C
175
= 0.617 / (0.385 / C)
= 1.6 C
176
16.
Copper
=0.00427
1.058
1.472
1.884
2.295
2.705
3.113
3.519
3.923
4.327
4.728
5.128
5.526
5.923
6.318
6.712
Temperature
C
-50
-40
-30
-20
-10
0
10
20
30
40
50
60
70
80
90
Copper
=0.00427
7.104
7.490
7.876
8.263
8.649
9.035
9.421
9.807
10.194
10.580
10.966
11.352
11.738
12.124
12.511
Temperature
C
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
Copper
=0.00427
12.897
13.283
13.669
14.055
14.442
14.828
15.217
15.607
15.996
16.386
16.776
17.166
17.555
17.945
18.335
18.726
Temperature
C
140
150
160
170
180
190
200
210
220
230
240
250
Nickel
=0.00672
238.836
248.950
259.295
269.894
280.770
291.949
303.455
315.310
327.536
340.144
353.140
366.531
Nickel
=0.00672
66.600
73.103
79.620
86.165
92.755
99.410
106.150
113.003
120.000
127.168
134.518
Temperature
C
30
40
50
60
70
80
90
100
110
120
130
Nickel
=0.00672
142.060
149.800
157.745
165.900
174.268
182.849
191.639
200.640
209.854
219.290
228.950
177
178
Platinum
=0.00392
16.996
21.374
25.719
30.031
34.314
38.570
42.799
47.003
51.185
55.345
59.485
63.606
67.709
71.795
75.866
79.922
83.963
87.991
92.007
96.009
100.000
103.979
107.946
111.902
115.845
119.777
123.697
127.606
131.503
135.388
Temperature
C
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
Platinum
=0.00392
139.261
143.123
146.972
150.810
154.637
158.451
162.254
166.045
169.825
173.592
177.348
181.092
184.825
188.545
192.254
195.951
199.637
203.310
206.972
210.623
214.261
217.888
221.503
225.106
228.697
232.277
235.845
239.402
242.946
246.479
Temperature
C
400
410
420
430
440
450
460
470
480
490
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
Platinum
=0.00392
250.000
253.509
257.007
260.493
263.967
267.429
270.880
274.319
277.746
281.161
284.565
287.957
291.337
294.706
298.062
301.407
304.740
208.062
311.372
314.670
317.956
321.231
324.493
327.744
330.984
334.211
337.427
340.631
343.824
347.004
Platinum
=0.00385
18.520
22825
27.096
31.335
35.543
39.723
43.876
48.005
52.110
56.193
60.256
64.300
68.325
72.335
76.328
80.306
84.271
88.222
92.160
96.086
100.000
103.903
107.794
111.673
115.541
119.397
123.242
127.075
130.897
134.707
138.506
142.293
146.068
149.832
153.584
Temperature
C
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
Platinum
=0.00385
157.325
161.054
164.772
168.478
172.173
175.856
179.528
183.188
186.836
190.473
194.098
197.712
201.314
204.905
208.484
212.052
215.608
219.152
222.685
226.206
229.716
233.214
236.701
240.176
243.640
247.092
250.533
253.962
257.379
260.785
264.179
267.562
270.933
274.293
277.461
Temperature
C
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
Platinum
=0.00385
280.978
284.303
287.616
290.918
294.208
297.487
300.754
304.010
307.254
310.487
313.708
316.918
320.116
323.302
326.477
329.640
332.792
335.932
339.061
342.178
345.284
348.378
351.460
354.531
357.590
360.638
363.674
366.699
369.712
372.714
375.704
378.683
381.650
384.605
387.549
179
180
17.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Amplitude axis
Frequency axis
High-pass filter corner
Low-pass filter corner
1-pole filter response
2-pole filter response
4-pole filter response
181
182
Section 18 Glossary
18.
Glossary
Numbers
10BaseT
10BaseT is a version of Ethernet operating at 10 Mbps and is defined
by the IEEE 802.3 standard.
100BaseTX
Often called Fast Ethernet, 100BaseTX is a version of Ethernet
operating at 100 Mbps and is defined by the IEEE 802.3u standard.
Abbreviations
cm -
centimeter
deg -
degrees (angular)
g-
Hz -
Hertz
in/s -
m-
metre
2
m/s -
mm -
millimetre
mm/s
pk -
zero-to-peak (amplitude)
pp -
peak-to-peak (amplitude)
rms -
root-mean-square
rpm -
Acronyms
ADU -
DCS -
DSP -
EMI -
Electromagnetic Interference
IP -
Internet Protocol
LED -
Light-Emitting Diode
MAC -
MRO -
NC -
Normally closed
NO -
Normally open
PCS -
PDU -
PLC -
RFI -
RTD -
TC -
Thermocouple
TCP/IP -
UDP -
A
Accelerometer
An accelerometer is an inertial transducer which converts the
acceleration characteristic of mechanical vibration into a proportional
electric signal.
Accuracy
The degree of conformity of a calculation or measurement to a
standard or true value. It is often expressed as a percent:
-
Often confused with inaccuracy, which is the departure from the true
value into which all causes of error are combined. The word
accuracy is often incorrectly used as a synonym for repeatability.
ADU
Acronym for Application Data Unit. A wrapper that encloses a PDU
and adds addressing information and error check data.
Alarm
A status event that occurs when a measured or calculated value
exceeds a pre-defined limit for a minimum period of time. The
1900/65A monitor provides Alert and Danger alarms.
Alarm Inhibit
A function that causes the monitor to suppress all alarm events. Alarm
Inhibit is a temporary state that allows the user to perform routine
maintenance without the risk of an unintended alarm event.
184
Section 18 Glossary
Alert
The less severe of two possible alarm states. An Alert state is active
when the magnitude of an input signal exceeds a threshold or goes
out of band for a pre-defined duration.
Amplitude
The magnitude of periodic dynamic motion (vibration). Amplitude is
typically expressed in terms of signal level (millivolts or milliampere)
or the engineering units of the measured variable (mils, micrometers,
inches per second, etc). The amplitude of a signal can be measured
in terms of peak-to-peak, zero-to-peak, root-mean-square, or
average.
(1)
(2)
(3)
(4)
(5)
Axial
In the same direction as the shaft centerline or the line around which
the shaft rotates.
Axial position
The average position, or change in position, of a rotor in the axial
direction with respect to some fixed reference. Typically, the reference
is the thrust bearing support structure or other casing member close
to the thrust bearing. The probe may measure the thrust collar directly
or some other integral, axial shaft surface, as long as it is within 305
mm (12 inches) of the thrust bearing. Also called thrust position.
B
Band-pass filter
A filter that has a single transmission band extending from a finite
lower corner frequency greater than zero to a finite upper corner
frequency. The corner frequencies are the frequencies on either side
of the center frequency where the amplitude is attenuated by 3 dB.
Bypass
A state in which the monitoring and alarming function of a channel,
variable or monitor is disabled. Affected outputs are driven to the
Clamp Value during a Bypass state.
185
C
Calibration
A procedure during which a known standard is used to verify or adjust
the output readings of a transducer or readout instrument.
Channel type
Channel type defines the function and kind of processing that will be
applied to an input signal. Each type also limits the kind of variables
or measurement values that will be derived from this input, as well as
the kind of transducer that can be used. Channel types include
Acceleration, Recip Acceleration, Velocity, Recip Velocity, Radial
Vibration, Thrust, Position, Temperature, and Speed.
Clamp Value
The value to which an output goes when the associated channel is
bypassed or defeated, such as when a problem occurs with the
transducer. The clamp value of the output can be between the
variables bottom-scale and top-scale setting.
Constant current accelerometer
A transducer that outputs an analog voltage proportional to
acceleration. The monitor provides electrical power to the transducer
by sending a constant supply current over a 2-wire cable. The output
signal is also developed across the cable conductors.
Contacts
The components of a switch or relay that open to interrupt current
flow, or close to allow current flow.
D
Danger
The more severe of two possible alarm states. A Danger state can be
set to activate when the magnitude of an input signal exceeds a
threshold or goes out of band for a pre-defined duration.
DCS
See Distributed Control System.
Display computer
In a 1900/65A system, a computer running the Bently Nevada 1900
Configuration Software.
Distributed Control System (DCS)
A generic term used to describe a plant or enterprise-wide information
architecture that remotely monitors and controls distributed
equipment.
186
Section 18 Glossary
DSP
Acronym for Digital Signal Processor. An integrated circuit that
digitally filters and conditions input signals.
E
Electromagnetic Interference (EMI)
An electrical/magnetic disturbance that interrupts or degrades the
effective performance of electronics or electrical equipment.
EMI
See Electromagnetic Interference (EMI).
Enveloping
A diagnostic method used to detect faults in rolling element bearings
at an early stage of development before a fault causes component
failure. The information of interest is extracted from the spectrum of
the envelope that modulates the resonant waveform output by the de
facto transducer/structural system. Enveloping can also detect faults
in gearboxes and electric motors.
Ethernet
A LAN (local area network) protocol defined by the IEEE 802.3
standard. See also 10BaseT and 100BaseTX.
F
Frequency response
The variation in the amplitude and phase of a signal in a physical
system as a function of frequency.
G
g
The value of acceleration yielded by the force of gravity, which varies
somewhat with the earth latitude and elevation of the point of
observation. By international agreement, a standard gravity, g, is 9.8
m/s = 386 in/s = 32.2 ft/s).
Gap
See Probe Gap.
187
H
Hertz (Hz)
Unit of frequency measurement in cycles per second.
Host computer
In a 1900/65A system, a computer running Bently Nevada 1900
Configuration Software.
I
Inches/second (in/s)
Engineering unit for velocity is inches/second, zero to peak. See also
Velocity.
Internet Protocol (IP)
A computer networking protocol that divides data into packets and
routes these data packets from a source computer to a destination
computer over a network.
IP
See Internet Procotol (IP).
J
Journal
The portion of a shaft inside the fluid-lubricated bearing which
transmits applied loads to bearing supports.
K
Keyphasor pulse
A change in the output signal of the Keyphasor Transducer caused
by a once-per-turn event such as a key or keyway on a rotating shaft.
L
Latching relay
A relay that will switch contact states when the input relay logic goes
true and remain in this new state until manually reset.
Lateral vibration
See Radial vibration.
188
Section 18 Glossary
LED
Acronym for Light Emitting Diode. An indicator device on the Display
Module and Monitor Module that illuminates to indicate an event or
operating state. LEDs may be red, yellow or green in color.
Linearity (Calibration)
A measure of the closeness of a calibration curve to a specific straight
line, expressed as the maximum deviation of any calibration point
from the specified straight line, within any one calibration increment.
Low-pass filter
A filter having a single transmission band extending from zero
frequency (or the lower frequency response limit of the transducer or
instrument) to some finite upper corner frequency (defined as the
point where amplitude is attenuated by 3 dB).
M
m/s2
Metric units for acceleration in metres per second per second peak.
One m/s2 equals 0.1019 g.
MAC Address
Acronym for Media Access Control Address. The MAC Address is a
unique 48-bit value assigned to the hardware of a network interface or
any device that communicates over Ethernet.
Mil
A unit of length or displacement equal to 0.001 inch. One mil equals
25.4 micrometres.
mm (millimetre)
A unit of length or displacement equal to 0.001 metre. One mm
equals 0.03937 in.
mm/s
Metric units for velocity in millimetres/second peak. One mm/s equals
0.03937 in/s.
MRO
Acronym for Maintenance, Repair and Operation.
N
Non-latching relay
A relay that will switch contact states when the input relay logic goes
true, but will immediately return its previous state when the status
event ends.
189
O
OK
A status indication that implies that the transducer is properly
connected and that no fault exists in the wiring between a channel
input terminal and the transducer.
One-based
Implies that an address for a register is relative to a starting address
of X00001, and that the first register in a block has an address of
X00001. By definition, Modbus addresses are provided as one-based
values.
P
PCS
See Process Control System (PCS).
PDU
See Protocol Data Unit (PDU).
PLC
See Programmable Logic Controller (PLC).
190
Section 18 Glossary
Probe Gap
The physical distance between the face of a proximity probe tip and
the observed surface. The distance can be expressed in terms of
displacement (mils, micrometres) or in terms of voltage (volts).
Standard polarity convention dictates that a decreasing gap results in
an increasing (less negative) output signal.
Process Control System (PCS)
A system that uses input signals from a process, its associated
equipment, other programmable systems, and/or an operator to
generate output signals that cause the process and its associated
equipment to operate in a desired manner.
Programmable Logic Controller (PLC)
A microprocessor-based control device often used as a component in
a process control system. PLCs typically use Modbus protocol for
communication.
Protocol Data Unit (PDU)
The fundamental message of the Modbus protocol.
Proximitor sensor
A Bently Nevada signal conditioning device which sends a radio
frequency signal to an eddy current proximity probe, demodulates the
probe output, and provides output signals proportional to the probe
gap distance. Also called an oscillator-demodulator. Proximitor is a
Bently Nevada registered trademark.
Proximity probe
A non-contacting device which measures the displacement motion
and position of an observed surface relative to the probe mounting
location. Typically, proximity probes used for rotating machinery
measurements operate on the eddy current principle and measure
shaft displacement motion and position relative to the machine
bearing(s) or housing.
R
Radial vibration
Shaft dynamic motion or casing vibration which is measured in a
direction perpendicular to the shaft axis, sometimes called lateral
vibration.
Register
In Modbus communications, a 16-bit word in memory that is used as
an interface to the Modbus protocol.
Repeatability
The quality of a transducer or readout instrument to produce
measurements with small dispersion. Such a device is said to have
high repeatability, or high precision.
191
Response time
In Modbus communications, the time from when the Modbus
Communication Module receives a request to when it sends out a
response.
RFI
Acronym for Radio Frequency Interference. See Electromagnetic
Interference (EMI).
rms
Square root of the arithmetic mean of a set of squared instantaneous
values. Used as a measure of amplitude; rms equals 0.707 x peak
(sine wave only). (0.707 = 1/square root of 2)
RTD
An acronym for Resistance Temperature Detector; a sensor which
measures temperature and change in temperature as a function of
resistance.
S
Scale factor
The factor by which a signal is increased or decreased to meet the
input requirements of an instrument. Also, the change in output
voltage per change in input of a transducer.
Sensitivity
The ratio of the change in the output to a change in the input. A
typical sensitivity for a proximity probe transducer is 200 mV per mil
(7.84 volts per millimetre). See Scale factor.
Status
In Modbus communications, status can mean either alarm status or
control bit status. Status is discrete data, which usually is represented
as a single bit in a 16-bit word.
T
TCP/IP
Acronym for Transmission Control Protocol/Internet Protocol. A
network protocol that allows data to be transmitted between devices.
Thermocouple
A thermoelectric device used to measure temperatures. A
thermocouple consists of two wires made of dissimilar metals that are
joined at the temperature sensing end. A voltage potential is
developed at the point of contact that is proportional to the
temperature of the point of contact.
192
Section 18 Glossary
Transducer
A temperature transducer comprised of two dissimilar metal wires
which, when heated or cooled, produce a proportional change in
electrical potential at the point where they join. Vibration transducers
convert mechanical motion into a proportional electronic signal
(typically a voltage signal proportional to displacement).
Trip Multiply
A monitoring system feature that temporarily elevates alarm setpoints
during machine start-up. Trip Multiply allows the monitored machine
to pass through a balance resonance without generating spurious
alarms due to high vibrations that typically occur at balance
resonance. This is especially useful for machines employing rolling
element bearings which have less damping than fluid-film bearings.
Trip Multiply in the 1900/65A is activated and deactivated by the
monitor sensing the state of a relay contact or switch, which is usually
manually controlled by an operator.
True AND voting
A form of AND voting in which bypassed statuses are included in the
voting equation.
Type E thermocouple
A thermocouple made from Chromel (+) and Constantan (-) with an
operating range of -100 C to +1000 C (-148 F to +1832 F). See
also Thermocouple.
Type J thermocouple
A thermocouple made from Iron (+) and Constantan (-) with an
operating range of 0 C to +760 C (+32 F to +1400 F). See also
Thermocouple.
Type K thermocouple
A thermocouple made from Chromel (+) and Alumel (-) with an
operating range of 0 C to +1370 C (+32 F to +2498 F). See also
Thermocouple.
Type T thermocouple
A thermocouple made from Copper (+) and Constantan (-) with an
operating range of -160 C to +400 C (-256 F to +752 F). See also
Thermocouple.
V
Velocity
The time rate of change of displacement. Typical units for velocity are
Inches/second or millimetres/second, zero to peak. Velocity
measurements are used to evaluate machine housing and other
structural response characteristics. Electronic integration of a velocity
signal yields displacement, but not position.
193
194
Section 18 Glossary
195
Section 18 Glossary
19.
Index
1
172250-01........................................... 173
173089-01........................................... 173
173401-01........................................... 173
173404 ................................................ 173
1900/55 removal ................................. 169
1900/55 replacement .......................... 169
1900/65A configuration ................... 170
1900/65A installation ....................... 170
wires and cables.............................. 169
4
4-20 mA output connection................ 19
4-20 mA outputs, description ................ 43
A
abbreviations, definitions of ................ 183
acceleration and recip acceleration
variable.............................................. 37
acceleration channel type ..................... 37
acceleration enveloping article............ 173
acronyms ............................................ 183
action menu .......................................... 49
add monitors to configuration................ 97
adjust
online parameters............................ 108
scale factor ...................................... 113
setpoints .......................................... 115
threshold (speed) ............................ 116
zero position .................................... 114
alarm inhibit, enable/disable ............... 109
alarms, verifying .................................. 147
analog outputs
configuring......................................... 90
description ......................................... 33
properties .......................................... 43
AND operator ........................................ 95
voting type ......................................... 44
approvals installation drawing ............. 173
B
Bently Nevada, contacting .......................ii
bias voltage
acceleration ....................................... 37
velocity .............................................. 38
bulkhead mounting plate....................... 10
bypass
channel.............................................112
channel danger alarm ......................111
C
cable routing considerations ....................7
cable type
4-20 mA output...................................20
Ethernet crossover .............................24
Ethernet straight-through ...................22
Inhibit/Trip Multiply .............................21
power inputs.......................................30
relay output ........................................29
reset input ..........................................22
RS-232 ...............................................26
RS-485 ...............................................27
RTD....................................................18
thermocouple .....................................17
transducer buffered outputs ...............20
transducer inputs................................16
cant communicate with monitor ..........157
Category 5/5e cable.........................22, 24
CD, configuration software ....................31
CE installation drawing ........................173
channel bypass
behavior ...........................................113
enable/disable ..................................112
channel danger bypass
behavior ...........................................112
enable/disable ..................................111
channel type
acceleration........................................37
assignment.........................................57
assignment limitations........................57
definition.............................................35
description..........................................33
position...............................................41
radial vibration....................................39
recip acceleration ...............................37
recip velocity ......................................38
speed .................................................42
temperature........................................42
thrust ..................................................40
velocity ...............................................38
channel type purpose
acceleration........................................36
position...............................................36
radial vibration....................................36
197
create ............................................. 55
download ................................ 50, 105
open existing file....................... 50, 98
save to file ...................................... 50
upload..................................... 50, 106
configuration structure ....................... 54
configuration window ......................... 53
edit monitor properties ....................... 55
edit tabbed properties ........................ 61
main window ...................................... 47
monitor properties window ................. 56
navigating the configuration tree........ 54
network settings, changing .............. 103
online monitor structure ................... 107
online monitors window.................... 107
open online values window .............. 107
password settings, changing............ 103
relay
operation ........................................ 94
operators ........................................ 95
output ............................................. 91
output logic ..................................... 91
relay output properties general tab .... 91
temperature channel type assignment
....................................................... 57
templates ........................................... 54
transducer channel type assignment . 57
variable assignment ........................... 59
view online values............................ 107
contacting Bently Nevada........................ ii
creating a configuration ......................... 55
crossover cable
application.......................................... 25
pinout ................................................. 25
CSV file examples ............................... 120
D
description of monitor .............................. 1
DIN rail
dimensions........................................... 9
engaging monitor to ........................... 10
mounting preparation ........................... 9
direct connection, computer setup......... 99
Direct variable, radial vibration ............... 39
disable alarm inhibit............................. 109
disable monitor alarm inhibit................ 109
disable trip multiply .............................. 110
display layout, LCD.............................. 131
Display Module
keypad description ........................... 129
overview........................................... 123
Display Operation ................................ 132
Section 18 Glossary
disposal of product.................................. 5
download configuration ....................... 105
download icon, toolbar .......................... 50
E
edit monitor properties .......................... 55
edit tabbed properties ........................... 61
electrostatic discharge ............................ 5
enable alarm inhibit............................. 109
enable channel danger alarm bypass . 111
enable monitor alarm inhibit................ 109
enable trip multiply .............................. 110
end of product life disposal ..................... 5
enveloped variable, acceleration .......... 37
enveloping, application of ................... 173
environment, installation ......................... 7
ESD-safe handling of monitor ................. 5
Ethernet
crossover cable ........................... 24, 25
crossover cable pinout ...................... 25
port description.................................. 22
signal orientation ............................... 23
straight-through cable.................. 22, 23
straight-through cable pinout ............. 23
types of connections.......................... 22
event list.............................................. 161
F
Fan Monitor replacement .................... 169
fault displays ....................................... 158
features
configuration........................................ 2
configuration software ......................... 3
Display Module.................................... 3
inputs................................................... 2
Modbus communications..................... 2
Monitor Module.................................... 3
outputs................................................. 2
summary.............................................. 1
field wiring diagram document ............ 173
file menu ............................................... 48
firewall
blocking monitor .............................. 157
removing block .................................. 32
system ............................................. 158
firmware, upgrading ............................ 155
G
gap and bias alarms verification ......... 150
gap variable
position .............................................. 41
radial vibration....................................39
speed .................................................42
thrust ..................................................40
glossary ...............................................183
ground jumper location ..........................30
ground wire ............................................30
grounding strap........................................5
H
hardware installation................................7
hazardous areas ......................................7
help menu ..............................................50
hole drill pattern
Display Module, panel mount...........125
Display Module, weatherproof door .127
hot pluggable .......................................124
I
icon references ......................................51
incoming Inspection .................................5
Inhibit input ............................................21
input summary .........................................2
inspection interval ................................145
inspections
alarms and relays.............................147
cleaning the monitor.........................146
Display Module.................................146
electrical connections.......................146
Monitor Module ................................146
position, gap, and bias alarms .........150
speed alarms....................................154
temperature alarms ..........................151
vibration variable alarms ..................147
weatherproof enclosure....................146
installation
cable routing.........................................7
clearances............................................8
environment .........................................7
hazardous areas ..................................7
Monitor Module ....................................8
monitor orientation ...............................8
mounting location .................................7
network access ....................................7
planning................................................7
power ...................................................7
software..............................................31
IP address
default ................................................56
entry ...................................................56
199
K
key descriptions ...................................129
keypad description, Display Module ....129
L
latching relay..........................................44
LCD display .................... See LCD screen
LCD screen
bypass menu....................................134
channel display ................................134
channel menu...........................135, 139
components......................................132
display area in pixels........................129
display information ...........................139
display options .................................136
establishing connection....................133
event list ...........................................137
fault displays ....................................158
firmware update ...............................133
full-scale range adjust ......................140
home ................................................134
main menu .......................................135
menu passcode................................142
monitor information ..........................138
power-up ..........................................133
run self test.......................................138
scale factor adjust ............................140
security options ................................136
setpoint adjust ..................................139
threshold adjust................................142
Trip Multiply......................................136
zero position adjust ..........................141
LED descriptions
active channel ..................................131
alert ..................................................130
buffered output .................................131
bypass..............................................130
danger ..............................................130
OK ....................................................130
Trip Multiply......................................130
legend, configuration software icons .....51
lock monitor configuration....................102
locked icon...........................................102
logic equation example ..........................96
M
MAC address and routing table ...........158
Machinery Message, Acceleration
Enveloping .......................................173
main window definitions, configuration
software..............................................47
200
Section 18 Glossary
thrust ..................................................40
velocity ...............................................38
R
radial vibration
channel type.......................................39
direct variable.....................................39
gap variable........................................39
vibration variables ..............................39
receiving Inspection, of monitor ...............5
recip acceleration
channel type.......................................37
variables.............................................37
recip velocity
channel type.......................................38
variables.............................................38
recorder output
4-20 mA..............................................19
references............................................173
relay logic
input ...................................................44
output .................................................95
relay output
configure ............................................91
description....................................33, 43
properties ...........................................43
relay properties
latching...............................................44
non-latching........................................44
normally de-energized........................43
normally energized.............................44
relays
verifying............................................147
remperature
channel type.......................................42
replacement, 1900/55 Fan Monitor......169
requirements, software ..........................31
Reset input.............................................22
RJ-45 connector ..............................22, 24
routing table .........................................158
RS-485 connections
use of .................................................27
wiring diagram....................................28
RTD connections ...................................18
S
save configuration to file ........................50
save icon, toolbar...................................50
screws
for DIN rail clip......................................9
for Display Module direct mount.......124
for Display Module panel mount.......126
201
Section 18 Glossary
velocity .............................................. 38
variables assignment to channel type ... 59
velocity
channel type ...................................... 38
variables ............................................ 38
vibration variable
acceleration and recip acceleration... 37
velocity and recip velocity.................. 38
view menu ............................................. 49
voltage, power source............................. 7
voting type, relay logic........................... 43
W
weatherproof door description ............ 126
weatherproof housing installation ......... 11
web site, Bently Nevada LLC ...................ii
wire gauge
4-20 mA output...................................20
Inhibit/Trip Multiply inputs...................21
Reset input .........................................22
RS-232 ...............................................26
RS-485 ...............................................27
RTD inputs .........................................18
thermocouple .....................................17
transducer buffered output .................20
transducer inputs................................16
wire preparation .....................................13
wiring diagram document.....................173
wiring diagram, RS-485 connections .....28
wiring the monitor ..................................13
wiring, connector handling .....................13
X
XDCR (transducer) inputs......................16
203