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665

National Board Number:


Mfr. Representative:

Date:

Authorized Inspector:

Date:

FORM U-2 MANUFACTURERS PARTIAL DATA REPORT


A Part of a Pressure Vessel Fabricated by One Manufacturer for Another Manufacturer
As Required by the Provisions of the ASME Boiler and Pressure Vessel Code Rules, Section VIII, Division 1
DESCON ENGINEERING LIMITED LAHORE MANUFACTURING WORKS 2KM. DEFENCE ROAD OFF 24TH KM.

1. Manufactured and certified by

MULTAN ROAD CHUNG LAHORE 54500 PAKISTAN


(Name and address of Manufacturer)

FAUJI FERTILIZER BIN QASIM LIMITED 73- HARLEY STREET, RAWALPINDI

2. Manufactured for

(Name and address of Purchaser)

FAUJI FERTILIZER BIN QASIM LIMITED EZ/I/P-1, EASTERN INDUSTRIAL ZONE BIN QASIM KARACHI 75020 PAKISTAN

3. Location of installation
4. Type

(Name and address)

See Remark 7

688

[Description of vessel part (shell, two-piece head, tube bundle)]

665

(Manufacturers serial number)

(CRN)

DM.15017-P14-00100-5

(National Board number)

(Drawing number)

5. ASME Code, Section VIII, Div. 1

ED. 2013

[Edition and Addenda, if applicable (date)]

(Code Case number)

2015

(Drawing prepared by)

(Year built)

[Special service per UG-120(d)]

Items 611 incl. to be completed for single wall vessels, jackets of jacketed vessels, shell of heat exchangers, or chamber of multichamber vessels.
6. Shell:

02

(a) Number of course(s)


Course(s)

4384 mm

(b) Overall length

Material

Thickness

Long. Joint (Cat. A)

Circum. Joint (Cat. A, B & C)

Heat Treatment

No.

Diameter

Length

Spec./Grade or Type

Nom.

Corr.

Type

Full, Spot,
None

Eff.

Type

Full, Spot,
None

Eff.

Temp.

Time

ID 1550 mm

2184 mm

SA 387 GR.12 CL.2

20 mm

1 mm

Full

100%

Full

100%

670 C

1 Hour

ID 1550 mm

2200 mm

SA 387 GR.12 CL.2

20 mm

1 mm

Full

100%

Full

100%

670 C

1 Hour

Body Flanges on Shells


Bolting
No.

Type

1587mm 1800mm

105mm

1587mm 1800mm

105mm

ID

7. Heads: (a)

Material

How Attached

Location

SA 182 F12 CL.2

Remark 8

Shell

SA 182 F12 CL.2

Remark 8

Shell

Flange Thk Min Hub Thk

OD

(b)

(Material spec. number, grade or type) (H.T. time and temp.)

Thickness

Location (Top,
Bottom, Ends)

Min.

Radius

Corr.

Crown

Knuckle

Elliptical
Ratio

Conical
Apex Angle

Num & Size

Washer
(OD, ID, thk)

Bolting Material

Washer Material

(Material spec. number, grade or type) (H.T. time and temp.)

Hemis.
Radius

Flat
Diameter

Side to Pressure

Convex

Category A

Concave

Type

Full, Spot,
None

Eff.

(a)
(b)

Body Flanges on Heads


Bolting
Type

Location

ID

Flange Thk Min Hub Thk

OD

How Attached

Material

Num & Size

Bolting Material

Washer
(OD, ID, thk)

Washer Material

(a)
(b)

8. Type of jacket

Jacket closure

(Describe as ogee and weld, bar, etc.)

If bar, give dimensions


9. MAWP

If bolted, describe or sketch.

30 kg/cm2

(Internal)

(External)

at max. temp.

400 C

(Internal)

(External)

Min. design metal temp.

Yes as per UCS-66

10. Impact test

[Indicate yes or no and the component(s) impact tested]

40.59 kg/cm2

11. Hydro., pneu., or comb. test pressure

-28.89 C

at test temperature of

at

30 kg/cm2

-29 C

.
.

Proof test

Items 12 and 13 to be completed for tube sections.


12. Tubesheet

SA 182 F12 CL.2

1800 MM

105 mm

1 mm

Welded

[Stationary (material spec. no.)]

[Diameter (subject to press.)]

(Nominal thickness)

(Corr. allow.)

[Attachment (welded or bolted)]

[Floating (material spec. no.)]

13. Tubes
(08/14)

(Diameter)

(Nominal thickness)

(Corr. allow.)

(Attachment)

SA 213 T12

15.875 mm

2.11 mm

3613

straight

(Material spec. no., grade or type)

(O.D.)

(Nominal thickness)

(Number)

[Type (straight or U)]

665

National Board Number:


Mfr. Representative:

Date:

Authorized Inspector:

Date:

FORM U-2 (Contd)


Items 1418 incl. to be completed for inner chambers of jacketed vessels or channels of heat exchangers.
14. Shell: (a) No. of course(s)

(b) Overall length

Course(s)

No.

Material

Diameter

Length

Thickness

Spec./Grade or Type

Nom.

Long. Joint (Cat. A)

Corr.

Full, Spot,
None

Type

Circum. Joint (Cat. A, B & C)

Eff.

Full, Spot,
None

Type

Eff.

Heat Treatment

Temp.

Time

Body Flanges on Shells


Bolting
No.

Type

ID

Flange Thk Min Hub Thk

OD

15. Heads: (a)

Material

Thickness

Min.

Radius

Corr.

Crown

Knuckle

Elliptical
Ratio

Num & Size

(b)

(Material spec. number, grade, or type) (H.T. time and temp.)

Location (Top,
Bottom, Ends)

Location

How Attached

Conical
Apex Angle

Washer
(OD, ID, thk)

Bolting Material

Washer Material

(Material spec. number, grade, or type) (H.T. time and temp.)

Hemis.
Radius

Side to Pressure

Flat
Diameter

Convex

Category A

Concave

Type

Full, Spot,
None

Eff.

(a)
(b)

Body Flanges on Heads


Bolting
Type

Location

ID

OD

Flange Thk Min Hub Thk

How Attached

Material

Num & Size

Washer
(OD, ID, thk)

Bolting Material

Washer Material

(a)
(b)

16. MAWP

(Internal)

at max. temp.

(External)

17. Impact test

(Internal)

Min. design metal temp.

Type

.
.

Proof test

Material

Diameter
or Size

No.

at

at test temperature of

[Indicate yes or no and the component(s) impact tested]

18. Hydro., pneu., or comb. test pressure


19. Nozzles, inspection, and safety valve openings:
Purpose
(Inlet, Outlet,
Drain, etc.)

(External)

Nozzle

Nozzle Thickness
Flange

Nom.

Corr.

Reinforcement
Material

Attachment Details
Nozzle

Flange

Location
(Insp. Open.)

20. Identification or part(s)


Name of Part

21. Supports: Skirt

Quantity Line No.

(Yes or no)

Lugs

(Number)

Legs

Mfrs. Identification No.

(Number)

Others

Mfrs. Drawing No.

Saddles
(Describe)

CRN

Attached

National Board No.

Year Built

Shell and Welded


(Where and how)

22. Remarks (1)- U4 form attached (2)- PRV is not in scope (3)- Nozzle S1A consistes of neck LS and Elbow. Neck LS is single V butt welded and Full RT
performed. Neck LS with elbow single V butt welded and full RT performed. Neck LS welded with shell as per UW-16.1 (d).Neck LS material
is SA 387 GR.12 CL.2 nominal thickness is 20mm. Elbow material is SA 234 GR. WPB 11 CL.1 of size DN 450 Sch 80. (4) Nozzle N5A is
welded with neck LS of S1A as per UW-16.1 (c) (5)- Threaded half coupling is welded with neck LS of Nozzle S1A as per UW-16.1 (a)

(08/14)

National Board Number:

665

Mfr. Representative:

Date:

Authorized Inspector:

Date:

FORM U-2 (Contd)


CERTIFICATE OF SHOP/FIELD COMPLIANCE
We certify that the statements in this report are correct and that all details of material, construction, and workmanship of this pressure
vessel part conform to the ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1.
U Certificate of Authorization Number
Date

Name

29963
Descon Engineering Limited
(Manufacturer)

Nov 20, 2018

Expires
Signed

(Representative)

CERTIFICATE OF SHOP/FIELD INSPECTION


I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and employed by
HSB Global Standards
of
Dec 19, 2015
have inspected the pressure vessel part described in this Manufacturers Data Report on
,
and state that, to the best of my knowledge and belief, the Manufacturer has constructed this pressure vessel part in accordance with
ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 1. By signing this certificate neither the Inspector nor his/her employer
makes any warranty, expressed or implied, concerning the pressure vessel part described in this Manufacturer's Data Report. Furthermore,
neither the Inspector nor his/her employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising
from or connected with this inspection.
Date

(08/14)

Signed

(Authorized Inspector)

Commissions

"A","B",12567
[National Board (incl. endorsements)]