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C L O S E D LO O P C IR C U IT
T E C H N I C A L
C A T A L O G
POCLAIN HYDRAULICS
OVERVIEW
PM65 is a variable displacement, axial piston pump, with swashplate system, for closed loop hydrostatic transmissions.
It provides a continuously variable flow rate between zero and maximum in forward and reverse direction. Flow rate is proportional to rotation
speed and swashplate angle.
It can feature a charge pump to keep the circuit pressurised. This avoids risk of cavitations and ensures a good performance of the transmission.
It offers several types of control: servo mechanical, servo hydraulic, hydraulic automotive, electrical and electro-proportional.
It is equipped with high pressure relief valves and can be delivered with auxiliary gear pumps.
It is available in single or tandem versions.
As options, PM65 can be featured with flushing valve, filter on charge pressure line and safety devices to ensure safe operation of the machine.
PM65-55
PM65-60
PM65-65
Displacement
cm/rev
[in/rev.]
55,2
[3.37]
60,8
[3.71]
65
[3.97]
Theoretical Flow
at rated speed
L/min
[GPM]
198,7
[52.49]
218,9
[57.83]
234
[61.82]
Rated speed
rpm
Rated pressure
bar [PSI]
250 [3 626]
Max. Pressure
bar [PSI]
350 [5 076]
SAE B, SAE BB
Mounting flange
Controls
Mass
Rotation
2
3 600
kg [lb]
POCLAIN HYDRAULICS
07/11/2013
Operating parameters
Charge pressure
Case pressure
Pressure ratings
Speed ratings
Inlet pressure
Theoretical output
Poclain Hydraulics recommandations for fluid
Fluid and filtration
Viscosity range
9
9
9
9
9
10
10
10
11
11
12
Sizing equations
Redundant braking system requirement
Loop flushing
Reservoir
Case drain usage for tandem pump
Differential pressure
Bearing life and external shaft loading
Hydraulic unit life
Mounting flange loads
12
12
12
13
13
13
14
15
15
FEATURES
16
16
17
18
19
19
20
22
24
25
CONTROLS
26
26
28
30
32
34
OPTIONS
37
37
37
38
39
39
40
41
41
42
42
Technical
specifications
OPERATING PARAMETERS
Operating
Parameters
6
6
7
7
System design
Parameters
Features
Performances
Main dimensions
Port characteristics
Features
TECHNICAL SPECIFICATIONS
Controls
Options
MODEL CODE
Model
Code
CONTENT
MODEL CODE
PM65 - Variable displacement pump
POCLAIN HYDRAULICS
MODEL
1
P M 6 5
1
Displacement cm3/rev [in3/rev]
55,2 [3.37]
60,8 [3.71]
64,7 [3.95]
55
60
65
2
Mounting flange and shaft
SAE BB; splined shaft z = 15, 16/32 D.P.
S4
SAE B; Key shaft 22,22 mm [dia. 0.87 in] C3
Shaft for secondary tandem pump
T1
3
Control
Mechanical servo control with feed back
Hydraulic servo control
Hydraulic automotive control 12V
Hydraulic automotive control 24V
Electrical on-off servo control with return spring without electrovalve
Electrical on-off servo control with return spring and electrovalve 12V
Electrical on-off servo control with return spring and electrovalve 24V
Electrical on-off servo control without electrovalve
Electrical on-off servo control with electrovalve 12V
Electrical on-off servo control with electrovalve 24V
Electro-proportional servo control 12V
Electro-proportional servo control 24V
4
Restrictor mm [in]
Without restrictor
0,6 [dia. 0.023]
0,7 [dia. 0.027]
0,8 [dia. 0.031]
0,9 [dia. 0.035]
1,0 [dia. 0.039]
1,2 [dia. 0.047]
5
High pressure relief valve setting
Max. system pressure bar [PSI]
Without valve (only check valve)
150 [2 175]
200 [2 900]
250 [3 625]
300 [4 351]
350 [5 076]
A
S
D12
D24
B00
B12
B24
C00
C12
C24
P12
P24
00
06
07
08
09
10
12
6
Rotation
Clockwise
Counter clockwise
00
15
20
25
30
35
R
L
07/11/2013
POCLAIN HYDRAULICS
10
11
10
Gear pump cm3/rev [cu.in/rev]
Without gear pump
4,0 [0.24]
6,0 [0.37]
8,5 [0.52]
11,0 [0.67]
SAE-A flange
14 [0.85]
(if digit 9 = A)
16,5 [1.00]
19,5 [1.19]
22,5 [1.37]
26 [1.59]
S
A
E
B
C
T
Features
9
Auxiliary mounting pad
Without auxiliary mounting pad
SAE A flange; z = 9
SAE A flange; z = 11
SAE B flange; z = 13
SAE BB flange; z = 15
Tandem (without charge pump)
System design
Parameters
00
11
17
00
F0
F2
FU
FS
IC
LP
MI
VS
PA
DP
SD
Controls
8
Charge pump displacement cm3/rev [in3/rev]
Without charge pump
11 [0.67]
16,9 [1.03]
07/11/2013
11
Options
Without option
Filter on pressure line without clogging indicator
Filter on pressure line with clogging indicator
UNF Threads ports
SAE flange ports
Mechanical inching for control D
Pressure cut-off valve
Neutral position switch for control A
Flushing valve
Finishing coat
Customized identification plate
Anti-stall valve
00
26
00
04
06
08
11
14
17
20
22
26
Options
7
Charge relief valve setting bar [PSI]
Without charge relief valve
26 [377]
Operating
Parameters
Technical
specifications
Model
Code
CODE
POCLAIN HYDRAULICS
TECHNICAL SPECIFICATIONS
Features
PM65-55
PM65-60
PM65-65
55,2 [3.37]
60,8 [3.71]
65 [3.97]
198,7 [52.49]
218,9 [57.83]
234 [61.82]
106,0
116,7
124,8
87,9 [777]
96,8 [856]
103,5 [916]
Displacement
cm/rev [in/rev.]
L/min [GPM]
KW
N.m [in.lbf]
Moment of inertia
kg.m [slug.ft]
cm3/rev [in3/rev]
bar [PSI]
bar [PSI]
SAE B or SAE BB
Mounting flange
Mass
0,0054 [0.0038]
kg [lb]
Performances
Efficiency at the max. pump displacement
Oil ISO VG46, temperature = 50C [122F].
07/11/2013
POCLAIN HYDRAULICS
Model
Code
Main dimensions
PM 65 - SAE BB - splined shaft with servo hydraulic control and without auxiliary mounting pad
P M 6 5
S4
111 [4.37]
138 [5.43]
42
[1.65]
Clockwise (R)
0
-0.012
110,5 [4.35]
145 [5.71]
Counter
clockwise (L)
189 [7.44]
Operating
Parameters
[0.37
15 [dia. 0.59]
94,5 [3.72]
42
[1.65]
0
-0.3
112,5 [4.43]
X
45
[1.77]
101,6 h7
[dia. 4.00]
9,5
11
10
Technical
specifications
174 [6.85]
11 [0.43]
11 [0.43]
System design
Parameters
103,5 [4.07]
Features
120,5 [4.74]
80
[3.15]
59
[2.32]
35 [1.38]
13,5 [0.53]
9,5 [0.37]
19 [0.75]
31 [1.22]
85,5 [3.37]
93 [3.66]
55
[2.16]
55
[2.16]
32 [1.26]
View X
187,5 [7.38]
184,5 [7.26]
M1
Port
M4
R
G1
G2
C
M2
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B
T2
T1
A-B
G1/G2
M1/M2
M3/M4
S
T1/T2
R
C
ISO 1179-1
(BSPP)
Services
11/4 GAS
Auxiliary
1/4 GAS
1/4 GAS
A-B pressure
Servo control
1/4 GAS
Suction
1 GAS
Drain
1/2 GAS
Servo pilot pressure 1/4 GAS
Case pressure
1/4 GAS
Function
Options
M3
Controls
Port characteristics
POCLAIN HYDRAULICS
07/11/2013
POCLAIN HYDRAULICS
Model
Code
OPERATING PARAMETERS
Operating parameters
PM65-55
3 400
250 [3 625]
Rated
Maximum
bar [PSI]
Mini continuous
Case
Continuous
pressure
Charge
pressure
Standard version
Max. charge pressure
350 [5 076]
15 [217]
3 600
bar (abs.)
[PSI abs.]
bar [PSI]
bar [PSI]
0,8 [11.6]
0,5 [7.2]
Technical
specifications
pressure
min-1(rpm)
1,5 [21.7]
2,5 [36.2]
26 [377]
30 [435]
Charge pressure
A charge flow is required to maintain a positive pressure in the low pressure loop of a closed loop hydrostatic transmission. Charge
pressure ensures proper lubrication and rotating group operation. It is recommended to maintain the charge pressure at a minimum of 15
bar [217 PSI] above case pressure. For more details, refer to charge pump paragraph, page 18.
Case pressure
Case pressure must be maintained within the limits shown in the table ''Operating parameters''. Ensure housing is always filled with
hydraulic fluid and especially during start-up of the machine.
Operating
Parameters
System
700
Minimum
Max. without load
PM65-65
System design
Parameters
Speed
ratings
PM65-60
Features
Pressure ratings
Maximum peak pressure
It is the maximum allowable pressure. It is equivalent to the maximum setting of the maximum high pressure relief valve. A self-propelled
machine can reach the maximum peak pressure value no more than 1-2% of that work cycle.
Work cycle
A fundamental factor for ensuring correct hydrostatic transmission sizing is the machine work cycle (pressure-time ratio, seasonality,
pressure vs. percentage of time at max. displacement, machine type). Part service life depends on the correct choice in relation to the
work cycle.
Controls
Overloads
It is mandatory to protect parts against any possible overloads.
Speed ratings
The table ''Operating parameters'' gives minimum and maximum rated speeds. Note that all displacements might operate under different
speed limits. Definitions of these speed limits appear below.
Options
Maximum speed is the highest operating speed allowed. Over speeding reduces pump life time, can lead to loss of hydrostatic power and
braking capacity. Never exceed the maximum speed limit under any operating conditions.
Nominal speed is the speed offering the maximal efficiency.
07/11/2013
POCLAIN HYDRAULICS
Inlet pressure
Charge pump inlet pressure is key for acceptable pump life and performances. A continuous inlet pressure of not less than 0,8 bar abs. [11.6
PSI abs.] is recommended. A continuous inlet pressure less than 0,5 bar abs. [7.2 PSI abs.] indicates inadequate inlet design or a restricted
filter. Pressures less than 0,5 bar abs. [7.2 PSI abs.] can happen at cold start, but should increase with oil temperature.
Theoretical output
Theoretical output flow is a function of pump displacement and speed. It is relevant to size the rest of the circuit. Theoretical flow does not take
into account losses due to leakage or variations in displacement. Refer to performances, page 6, for volumetric and overall efficiencies at
various operating speeds and pressures.
It is also possible to use ATF, HD, HFB, HFC or HFD type hydraulic fluid upon Poclain Hydraulics specific approval of the
components operating conditions.
Standardized designations for the fluids
HM : Mineral fluids having specific antioxidant, anticorrosion and antiwear properties (HLP equivalent to DIN 51524
parts 1 and 2).
HV :
HM mineral fluids providing improved temperature and viscosity properties (DIN 51524 part 3).
HEES :Biodegradable fluids based on organic esters.
It is also possible to use a fluid that meets the biodegradability criteria and is compatible in the event of
accidental food contact. The BIOHYDRAN FG 46 fluid designed by the company Total has undergone testing of
its properties and performance on our test benches. Since this type of fluid has not yet been categorized, it is the
responsibility of machine manufacturers to validate its compatibility with all of the components used in order to
guarantee that the intended functions will be fulfilled and this for the desired life time of all equipment items.
For biodegradable fluids, consult your Poclain Hydraulics application engineer
During operation, the temperature of the oil must be between 0C [32F] and 80C [176F]; the minimum and
maximum temperatures may be exceeded momentarily by 20C [ 68F] for a duration of less than 30 minutes.
For all applications outside these limits, please consult with your Poclain Hydraulics application engineer.
10
07/11/2013
POCLAIN HYDRAULICS
The contaminating particles suspended in the hydraulic fluid cause the hydraulic mechanisms moving part wear. On hydraulic pumps,
these parts operate with very small dimensional tolerances. In order to reach the part life, it is recommended to use a filter that maintains
the hydraulic fluid contamination class at a max. of:
Model
Code
Making sure that this ratio does not worsen together with the increasing of the filter cartridge differential pressure.
If these values cannot be observed, the component life will consequently be reduced and it is recommended to contact the Poclain
Hydraulics Customer Service.
Filters on charge circuit
Filters on the charge circuit (F0-F2) are designed without by-pass. The max. pressure drop on the filtration part must not exceed 2 bar [29
PSI] (3 bar [43.5 PSI] in case of cold starting) at pump full rating. To monitor the pressure drop, It is recommended to use the clogging
indicator on the filtration element (F2 option). Contact your Poclain Hydraulics Application engineer, each time the pump is not charged by
its internal charge pump.
Filters on charge circuit are mounted on the pump special support.
Filters assembling
The suction filter is mounted on the suction line. Check that the pressure before the charge pump is 0.8 bar abs. [11.6 PSI abs.], measured
on the pump suction port (0.5 bar [7.2 PSI] for cold starting).
Operating
Parameters
20 to 30 100
Technical
specifications
According to the type of application decided for the pump, it is necessary to use filtration elements with a filtration ratio of:
For both max. efficiency and life of the unit, the operative viscosity should be chosen within the optimum range of:
opt = optimum operating viscosity from 16 to 36 mm2/s [from 74.1 to 166.8 SUS] referred to the closed loop temperature.
Working conditions: the following limits of viscosity apply
min = 5 mm2/s [23 SUS] short-duration at a max. permissible leakage oil temperature of 90 C [194F]
max = 1000 mm2/s [4 634 SUS] short-duration, on cold start.
System design
Parameters
Viscosity range
Options
Controls
Optimum
viscosity
Features
11
POCLAIN HYDRAULICS
Sizing equations
The following equations are helpful when sizing hydraulic pumps. Generally, the sizing process is initiated by an evaluation of the machine
system to determine the required motor speed and torque to perform the necessary work function. First, the motor is sized to transmit the
maximum required torque. The pump is then selected as a flow source to achieve the maximum motor speed.
SI units
Output flow Q
Input torque M
Input power P
Output flow Q
Vg.n.v
(l/min)
1000
Vg.p
(N.m)
20..m
M. n.
Q.p
30 000
(kW)
600.t
Vg.n.v
[GPM]
231
Vg.p
[lbf.in]
2..m
M.n.
198 000
Q.p
[hp]
1714.t
Loop flushing
Closed circuit may require a flushing valve to meet temperature and cleanliness requirements. A flushing valve takes a part of hot fluid flow from
the low pressure loop of the system loop for cooling and filtering. Make sure that the charge pump provides adequate flow for the flushing valve
flushing and the flushing valve does not cause charge pressure to drop below recommended limits..
M1 G1
G2 R M2
M3
M4
B
T1
12
T2
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POCLAIN HYDRAULICS
The reservoir provides clean fluid, dissipates heat, and removes entrained air from the hydraulic fluid. It allows for fluid volume changes
associated with fluid expansion and cylinder differential volumes. Minimum reservoir capacity depends on the volume needed to perform these
functions. Typically, a capacity of one half the charge pump flow (per minute) is satisfactory for a closed reservoir. Open circuit systems sharing a
common reservoir require greater fluid capacity.
Model
Code
Reservoir
Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling foreign particles. Use a 100 - 125 m screen covering the
outlet port.
Technical
specifications
Place the reservoir inlet (return lines) below the lowest expected fluid level, as far away from the outlet as possible.
Use a baffle (or baffles) between the reservoir inlet and outlet ports to promote de-aeration and reduce fluid surging.
A-1 M3-2M4-2
M1-2 G1-2
R-2 M2-2
A-2
M3-1
M4-1
B-1
B-2
System design
Parameters
G2-2
M1-1
Operating
Parameters
On tandem pumps, and to ensure lubrification of both pumps, excess flow from the second pump charge relief valve must be routed into the
housing of the first pump.
Differential pressure
M1 G1
G2 R
M3
M4
Features
The differential pressure is the High pressure relief valve setting minus Charge relief valve setting.
Max. system
High pressure relief
= pressure
valve setting
M2
A
T2
Options
T1
Controls
Differential pressure
07/11/2013
13
POCLAIN HYDRAULICS
35 100
PM65-60
26 300
PM65-65
20 100
Shaft Loads
Normal bearing life in B10 hours is shown in the above table. Figures have been calculated under the following operating conditions : A
continuous differential pressure of 180 bar [2 611 PSI], 1 800 rpm shaft speed, maximum displacement, without any external shaft side load.
The data is based on a 50% forward, 50% reverse duty cycle, standard charge pump size, and standard charge pressure.
PM65 pumps are designed with bearings that can accept external radial and thrust loads. The external radial shaft load limits depend on the
load position, orientation, and operating conditions of the unit.
The maximum permissible radial load (Re), is based on the maximum external moment (Me), and the distance (L) from the mounting
flange to the load. It may be determined using the table and formula below. Thrust (axial) load limits are also shown.
Re = Me / L
All external shaft loads affect bearing life. In applications with external shaft loads, minimize the impact by positioning the load at 90 or 270 as
shown in the figure.
Contact your Poclain Hydraulics representative for an evaluation of unit bearing life if:
Continuously applied external loads exceed 25 % of the maximum allowable radial load Re.
The pump swashplate is positioned on one side of center all or most of the time.
The unit bearing life (B10) is critical.
PM65-55
108 [956]
920 [206.8]
PM65-60
93 [823]
810 [182.1]
PM65-65
78 [690]
710 [159.6]
End view of
shaft
Axis of swashplate
rotation
14
07/11/2013
POCLAIN HYDRAULICS
Hydraulic unit life is the life expectancy of the hydraulic components. It depends on speed and system pressure even if , system pressure
is the dominant operating variable. High pressure, generated by high load, reduces hydraulic unit life.
Model
Code
Design the hydraulic system according to the expected machine duty cycle. Take in consideration the expected percentages of time at
various loads and speeds. Ask your Poclain Hydraulics representative to calculate an appropriate pressure based your hydraulic system
design. If duty cycle data is not available, input power and pump displacement are used to calculate system pressure.
PM65 pumps will meet satisfactory life expectancy if applied within the parameters specified in this technical documentation. For more
detailed information on hydraulic unit life see Operating Parameters in page 9.
Technical
specifications
All pressure limits are differential pressures (referenced to charge pressure) , taking a normal charge pressure in consideration.
CG
pump 1
Auxiliary pad
CG
pump 2
System design
Parameters
Mounting flange
Operating
Parameters
L1
L2
Features
Controls
Where:
MR =
MS =
GR*=
GS*=
*Calculations will be carried out by multiplying the gravity (g = 9.81 m/sec) with a given factor. This factor depends on the application.
PM65-55
900 [7 966]
PM65-60
900 [7 966]
PM65-65
900 [7 966]
Options
Allowable overhung load moment are shown in the above table. Exceeding these values requires additional pump support.
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15
POCLAIN HYDRAULICS
FEATURES
High pressure relief valve
The High pressure relief valves maintain circuit pressure in the proper range. The check valves allow charge flow to replenish the low pressure
loop of the circuit. The high pressure relief valves ensure a high pressure protection of the high pressure loop of the circuit.
High pressure relief valves are available in a range of settings.
When high pressure relief valves are not desired, pumps is equipped with charge circuit check valves only.
High pressure relief valves are intended for transient overpressure protection and are not
intended for continuous pressure control. Flow over relief valves for extended periods of time
may result in severe heat build up. High flows over relief valves may result in pressure levels
exceeding the nominal valve setting and potential damage to system components.
10
11
P M 6 5
High pressure
relief valve
Without
With
Available setting
bar [PSI]
M1G1
00
150 [2 175]
15
200 [2 900]
20
250 [3 625]
25
300 [4 351]
30
350 [5 076]
35
G2 R M2
M3
M4
B
T1
T2
High pressure
relief valve
Pressure
Flow
16
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POCLAIN HYDRAULICS
The charge pressure relief valve provides a relief outlet for charge circuit. This valve is used to set the charge pressure of the circuit. Flow
through the valve is ported to case.
Model
Code
10
Technical
specifications
11
Available setting
bar [PSI]
-
00
26 [377]
26
M1G1
G2 R M2
M3
M4
System design
Parameters
Operating
Parameters
P M 6 5
B
S
Charge relief
valve
Options
Pressure difference
Controls
T2
Features
T1
07/11/2013
17
POCLAIN HYDRAULICS
Charge pump
Charge flow is required on all PM65 pumps used in closed circuit installations. The charge pump provides flow to make up internal leakage,
maintain a positive pressure in the main circuit, provide flow for cooling and filtration, replace any leakage losses from external valving or
auxiliary systems, and to provide flow and pressure for the control system.
Many factors influence the charge flow requirements. These factors include system pressure, pump speed, pump swashplate angle, type of
fluid, temperature, size of heat exchanger, length and size of hydraulic lines, control response characteristics, auxiliary flow requirements,
hydrostatic motor type, etc.
Unusual application conditions may require a more detailed review of charge pump sizing. Charge pressure must be maintained at a specified
level under all operating conditions to prevent damage to the transmission. Poclain Hydraulics recommends testing under actual operating conditions to verify this.
M1G1
G2 R M2
M3
M4
B
T1
T2
10
11
P M 6 5
Charge pump
Without
With
Displacement
cm/rev [in/rev]
Rated speed
(rpm)
00
11 [0.67]
3600
11
16,9 [1.03]
3600
17
18
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POCLAIN HYDRAULICS
PM65 are designed with mechanical displacement (stroke) limiters. You can limit maximum displacement of the pump to a certain percent of its maximum displacement to near zero in both direction.
Model
Code
Displacement limiters
Take care in adjusting displacement limiters to avoid an undesirable condition of output flow
or speed. Retorque the sealing lock nut after every adjustment to prevent an unexpected
change in output conditions and to prevent external leakage during pump operation.
System design
Parameters
Operating
Parameters
Max. displacement
adjustement
Technical
specifications
The displacement limiters are located on the both sides of the servo piston and are adjustable by screw.
Neutral position
adjustement
Max. displacement
adjustement
Features
By-pass
PM65 features a by-pass function. By-passing Port A and Port B is achieved by unscrewing a screw located on the cover. The by-pass
connect the ports A-B and must be use only in emergency case and only for short movement.
M1G1
G2 R M2
M3
M4
Controls
B
T1
T2
Options
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19
POCLAIN HYDRAULICS
P M 6 5
10
11
S4
8
[0.31]
]
M6
0
-0.002
14
[0.55]
[dia. 4.00
101,6
0
-0.05
38
[1.50]
24
[0.94]
9,5
[0.37]
46
[1.81]
20
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07/11/2013
Options
[0.25 h9
Features
[dia. 0.87
0
-0.0008
M6
14
[0.55]
Operating
Parameters
6
7
8
[0.31]
48,5
[1.91]
9,5
[0.37]
56,5
[2.22]
8
9
10
Model
Code
11
Technical
specifications
System design
Parameters
4,25
[0.17]
Controls
+0.000
+0.000
-0.001
6,35 h9 -0.036
0
-0.022
[dia. 4.00
22,22
25,02 0.1
[0.98 0.004]
0
-0.05
P M 6 5
0
-0.002
101,6
POCLAIN HYDRAULICS
Variable displacement pump - PM65
C3
40
[1.57]
21
POCLAIN HYDRAULICS
10
11
P M 6 5
Flange
type
Number
of teeth
Pitch
Max. torque
N.m [in.lbf]
5/8 pitch
16/32 DP
80 [708]
11
3/4 pitch
16/32 DP
160 [1 416]
SAE A
00
11
17
]
+0.001
+0.003
[dia. 3.25 F7
257,5 [10.14]
10
[0.39]
82,55 F7
+0.036
+0.071
130 [5.12]
106,375
[dia. 4.19]
20
[0.79]
4 x M10
22
07/11/2013
POCLAIN HYDRAULICS
Model
Code
10
Pitch
Max. torque
N.m [in.lbf]
SAE B
13
7/8 pitch
16/32 DP
230 [2 036]
SAE BB
15
1 pitch
16/32 DP
360 [3 186]
11
17
System design
Parameters
00
Operating
Parameters
Number
of teeth
Flange
type
Technical
specifications
P M 6 5
Features
]
+0.001
+0.003
Controls
21 [0.83]
257,5 [10.14]
[dia. 4.00 F7
10 [0.39]
101,6 F7
+0.036
+0.071
177 [4.61]
4 x M12
Options
07/11/2013
23
POCLAIN HYDRAULICS
Tandem pumps
Max. torque intermediate coupling
360 N.m [3 186 in.lbf]
Front axial
pump
Rear axial
pump
Next pump
Front axial
pump
Rear axial
pump
P M 6 5
10
11
S4
+
P M 6 5
0 charge pump
Axial
pump
Mounting flange
and shaft
Front
Rear
Front
1 charge pump
Rear
Front
Shaft for
secondary
tandem pump
SAE BB; 15 teeth
Shaft for
secondary
tandem pump
Charge
pump
S4
T1
S4
T1
S4
Without
Without
Without
With
Rear
S4
Auxiliary mounting
flange
00
00
00
11
or
17
With
11
or
17
With
11
or
17
2 charge pumps
24
Tandem fitting
Without fitting
SAE A; 9 teeth
SAE A; 11 teeth
SAE B; 13 teeth
Tandem fitting
Without fitting
SAE A; 9 teeth
SAE A; 11 teeth
SAE B; 13 teeth
Without fitting
SAE A; 9 teeth
SAE A; 11 teeth
SAE B; 13 teeth
07/11/2013
POCLAIN HYDRAULICS
A-1 M3-2M4-2
M1-2 G1-2
R-2 M2-2
Model
Code
G2-2
M1-1
A-2
B-1
Technical
specifications
M3-1
M4-1
B-2
P M 6 5
10
Operating
Parameters
Gear pumps
11
A
Auxiliary mounting flange
04
06
08
11
14
17
20
22
26
Dimension
Max.
intermittent
pressure
Max. peak
pressure
bar [PSI]
250
[3 625]
250
[3 625]
250
[3 625]
250
[3 625]
250
[3 625]
230
[3 335]
210
[3 045]
190
[2 755]
170
[2 465]
bar [PSI]
270
[3 915]
270
[3 915]
270
[3 915]
270
[3 915]
270
[3 915]
240
[3 480]
220
[3 190]
200
[2 900]
180
[2 610]
bar [PSI]
290
[4 205]
290
[4 205]
290
[4 205]
290
[4 205]
290
[4 205]
250
[3 625]
230
[3 335]
210
[3 045]
190
[2 755]
Mass
Efficiency
Features
SAE A flange
cm3/rev
[cu.in/rev]
4,0
[0.24]
6,0
[0.37]
8,5
[0.52]
11,0
[0.67]
14,0
[0.85]
16,5
[1.00]
19,5
[1.19]
22,5
[1.37]
26
[1.59]
Pressure
Continuous
max.
pressure
Controls
Displacement
System design
Parameters
Gear pump
07/11/2013
Options
25
POCLAIN HYDRAULICS
CONTROLS
Mechanical servo control with feed back
1
P M 6 5
10
11
The variation in pump displacement is obtained by rotating the drive lever situated on the servo control. An internal channel, linked to the charge
pump, feeds a hydraulic servo valve which supplies oil into the cylinder which is in turn linked to the pump swashplate.
The maximum rotation of the Iever, with respect to 0 is 42,5 for both rotation directions; thus permitting the optimum control of the
displacement.
At every lever angle there is a corresponding pump displacement.
On the (T) return arm of the rotating distributor a restrictor (Rs) is mounted which regulates the servo control shifting speed, thus avoiding
sudden accelerations and stoppages.
The effort of moving the lever is independent of the pressure and rpm.
Rs
Output
A
B
B
A
Input
B
A
A
B
M1 G1
G2 R M2
M3
M4
B
T1
T2
26.5
17.7
8.85
-1
-8.85
-2
-17.7
ma
x.
42
,5
ax.
m
5
42,
X
[in.lbf]
-3
-40
-30
-20
-10
10
20
30
40
-26.5
The spring return feature in the control unit is not a safety device.
26
07/11/2013
POCLAIN HYDRAULICS
Model
Code
Dimensions
3 x 9 [dia. 0.35]
45
[1.77]
15 [0.59]
55
[2.16]
Features
55
[2.16]
62,5
[2.46]
System design
Parameters
Operating
Parameters
179 [7.05]
143 [5.63]
3
[0.12]
Restrictor
Technical
specifications
Controls
120,5 [4.74]
Options
07/11/2013
27
POCLAIN HYDRAULICS
P M 6 5
10
11
The variation in pump displacement is obtained by adjusting the pressure on the M3 and M4 servo control connections by means of a hydraulic
proportional joystick (containing pressure reduction valves).
The joystick supply can by obtained by taking pressure from the auxiliary pump (G connection).
The servo control response time can be adjusted by inserting a restrictor on the joystick supply line (from 0,6 to1,2 mm [from 0.02 to 0.05 in].
The servo control operation curve in both control directions goes from 6 to 15 bar [from 87 to 217 PSI]. The adjustment curve of the hydraulic
control system has to be wider (from 5 to 16 bar [from 72.5 to 232 PSI]).
Restrictors
M1 G1
G2 R
M2
M3
M4
Output
B
A
A
B
Input
A
B
B
A
B
T1
T2
bar
[PSI]
20
290
15
217.5
10
145
72.5
50
100
The spring return feature in the control unit is not a safety device.
28
07/11/2013
POCLAIN HYDRAULICS
Dimensions
Technical
specifications
Features
55
[2.16]
55
[2.16]
System design
Parameters
Operating
Parameters
146,5 [5.77]
138 [5.43]
Model
Code
Restrictor
Options
Controls
120,5 [4.74]
07/11/2013
29
POCLAIN HYDRAULICS
10
11
P M 6 5
t
a b
Rs
p
Rs
M1 G1
G2 R M2
M3
M4
Supply
voltage
without
B00
12V
B12
24V
B24
B
T2
T1
EV2
EV1
Rs
Rs
M1 G1
G2 R M2
M3
M4
B
T2
T1
10
11
P M 6 5
a b
Rs
Supply
voltage
p
Rs
M1 G1
G2 R M2
M3
M4
without
C00
12V
C12
24V
C24
B
T2
T1
EV2
EV1
Rs
Rs
M1 G1
G2 R M2
M3
M4
B
T1
Pressure
A
B
A
B
Output
A
B
B
A
T2
Input
B
A
A
B
The spring return feature in the control unit is not a safety device.
30
07/11/2013
POCLAIN HYDRAULICS
Model
Code
Dimensions
62,5
[2.46]
Technical
specifications
Operating
Parameters
188,4 [7.41]
199,1 [7.84]
Restrictor
92,3 [3.63]
55
[2.16]
55
[2.16]
97,3 [3.83]
CETOP 3
System design
Parameters
EV1
Features
EV2
120,5 [4.74]
DIN 43650
Options
Controls
Type of connector:
07/11/2013
31
POCLAIN HYDRAULICS
11
10
P M 6 5
Supply
voltage
By means of a potentiometer and a control card, a voltage signal is applied to the proportional
electrovalve coils which adjust the pressure of the servo control connected to the pump swashplate.
At every position of the potentiometer lever there is a corresponding swashplate position.
12V
P12
24V
P24
Output
B
A
A
B
Input
A
B
B
A
EP2
EP1
Rs
Rs
M1 G1
G2 R
M2
M3
M4
B
T1
T2
600
1100
500
900
400
700
500
700
1300
300
0
50
100
The spring return feature in the control unit is not a safety device.
32
07/11/2013
POCLAIN HYDRAULICS
Restrictor
Operating
Parameters
Technical
specifications
190 [7.48]
Restrictor
Model
Code
Dimensions
System design
Parameters
62,25
[2.45]
55
[2.16]
Features
55
[2.16]
62,4
[2.46]
62,4
[2.46]
EP1
EP2
120,5 [4.74]
DIN 43650
Options
Controls
Type of connector:
07/11/2013
33
POCLAIN HYDRAULICS
10
11
P M 6 5
In relation to the input rotation rate, the pump swashplate positioning cylinder is actuated by the pressure of the
adjustment valve and a 4/3 electro-hydraulic valve, progressively positioning the swashplate. This provides a
continuously variable pump displacement. The direction of the supplied flow is determined by which of the two
solenoids is energized.
The pilot pressure increases proportionally to the rotation plate. A pump displacement increase corresponds to
the higher pilot pressure.
In case the prime mover is overloaded, the rotation rate decreases and the pilot pressure is reduced causing a
pump displacement reduction with a corresponding drop in absorbed power.
An "Inching" lever (option IC) is available to reduce the pilot pressure independently of the pump rotation speed.
Output
B
A
A
B
Input
A
B
B
A
M1 G1
G2 R
Supply
voltage
12V
D12
24V
D24
M2
D
IC
EV2
EV1
Rs
Rs
M3
M4
B
T1
34
T2
07/11/2013
POCLAIN HYDRAULICS
Model
Code
Technical
specifications
3
[0.12]
109 [4.29]
3 x 9
[dia. 0.35]
System design
Parameters
187,75 [7.39]
15
[0.59]
103 [4.05]
55
[2.16]
55
[2.16]
97,3 [3.83]
92,3 [3.63]
EV1
45
[1.77]
Operating
Parameters
94,5 [3.72]
188,4 [7.41]
199,1 [7.84]
Restrictor
Features
EV2
Options
Controls
120,5 [4.74]
07/11/2013
35
36
POCLAIN HYDRAULICS
07/11/2013
POCLAIN HYDRAULICS
Model
Code
OPTIONS
SAE flange ports
1
10
P M 6 5
11
57,15
[2.25]
Port
Function
A-B
57,15
[2.25]
42
42
[1.65] [1.65]
G1/G2
M1/M2
M3/M4
S
T1/T2
R
C
M12
189 [7.44]
SAE
1 flange SAE
Services
(414 bar [6 000 PSI])
Auxiliary
1/4 GAS
1/4 GAS
A-B pressure
Servo control
1/4 GAS
Suction
1 GAS
Drain
1/2 GAS
Servo pilot pressure 1/4 GAS
Case pressure
1/4 GAS
10
11
FU
M3
M4
R
G1
G2
C
Port
A-B
G1/G2
M1/M2
M3/M4
S
T1/T2
R
C
Function
Services
Auxiliary
A-B pressure
Servo control
Suction
Drain
Servo pilot pressure
Case pressure
UNF
1 5/8 - 12
1/2 - 20
1/2 - 20
1/2 - 20
1 5/16 - 12
7/8 - 14
1/2 - 20
1/2 - 20
B
T2
T1
Options
M2
Controls
P M 6 5
Features
System design
Parameters
M1
Operating
Parameters
27,76
[1.09]
Technical
specifications
FS
07/11/2013
37
POCLAIN HYDRAULICS
10
11
P M 6 5
F0
F2
M1 G1
G2
M2
NC
M1 G1
G2
M2
2 bar [29 PSI]
M3
M4
M3
M4
B
T1
T2
T1
T2
M1
9,5 [0.37]
35 [1.38]
31 [1.22]
13,5 [0.53]
G1
G2
M2
11 [0.43]
187,5 [7.38]
245 [9.64]
Clogging indicator
38
158,5 [6.24]
124,5 [4.90]
62
[dia. 2.44]
62 [2.44]
07/11/2013
POCLAIN HYDRAULICS
Model
Code
Mechanical inching
3
1
D12
11
10
or
P M 6 5
IC
D24
Technical
specifications
For hydraulic automotive control D. An "Inching" lever is available to reduce the pilot pressure independently of the pump rotation speed.
See Hydraulic automotive control D page 34.
11
10
LP
P M 6 5
The function of the cut-off valve is to avoid that the pump absorbed power exceeds the machine engine power.
The cut-off valve acts on the servo control operating pressure in order to reduce the pump displacement and the adsorbed power.
X
M1
Operating
Parameters
The cut-off valve is connected to A and B piston pumps high pressure lines and is usually set at 20 to 30 bar [290 to 435 PSI] lower than
the maximum relief valve of the closed circuit.
G2
M2
System design
Parameters
11 [0.43]
11 [0.43]
187,5 [7.38]
Pressure cut-off
setting
M1 G1
G2 R
M2
0.8
M3
M4
Controls
122 [4.80]
Features
35 [1.38]
9,5 [0.37]
31 [1.22]
13,5 [0.53]
R
G1
B
T2
Options
T1
View X
07/11/2013
39
POCLAIN HYDRAULICS
P M 6 5
10
11
MI
For the control A (see page 26 Mechanical servo control with feed back) it is possible to obtain a micro switch to avoid the start of the engine if
the lever of the control is not in center (zero position).
X
130,5 [5.14]
101 [3.98]
62,5
[2.46]
View X
Rs
G2 R
M1 G1
M3
M4
M2
B
T1
Type of connector:
40
T2
Deutsch DT04-2P
07/11/2013
POCLAIN HYDRAULICS
10
Model
Code
Flushing valve
11
VS
P M 6 5
Inside the pump cover, a purge valve can be fitted with discharge inside the pump casing by means of a calibrated hole. The exchange
valve is useful in case the temperature of the oil in the closed circuit is too high.
Technical
specifications
X
M1
R
Operating
Parameters
G2
11 [0.43]
M2
11 [0.43]
M1 G1
120 [4.72]
View X
System design
Parameters
187,5 [7.38]
G2 R M2
M3
M4
Features
35 [1.38]
9,5 [0.37]
31 [1.22]
13,5 [0.53]
G1
B
T1
T2
10
Controls
Finishing coat
11
PA
P M 6 5
The pumps can be delivered with finishing coat when requested. Standard paint is RAL 9005 (black color).
Options
07/11/2013
41
POCLAIN HYDRAULICS
10
11
DP
P M 6 5
It is possible to provide our products with dedicated plate (your part number engraved on the plate) when requested.
Anti-stall valve
1
11
10
SD
P M 6 5
SD option consists of a block valve (same body as automotive valve) which provide a pressure signal for the servo piston of the pump
related to the speed of engine. In case of engine overload and consequent rpm reduction the SD valve reduces the pressure for the servo
piston and the pump de-stroke consequentially with an anti-stall effect.
13,5 [0.53]
9,5 [0.37]
31 [1.22]
35 [1.38]
M1
R
G1
G2
M2
11.5
[0.45]
11.5
[0.45]
187,5 [7.38]
256 [10.08]
143 [5.63]
R
M1 G1
G2 C M2
SD
M3 M4
Rs1
Rs2
A
BH
B
T1
42
T2
07/11/2013
Options
Controls
Features
System design
Parameters
Operating
Parameters
Technical
specifications
Model
Code
POCLAIN HYDRAULICS
07/11/2013
Variable displacement pump - PM65
43
Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document
without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is
submitted.
Illustrations are not binding.
The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.
07/11/2013
A35769E
www.poclain-hydraulics.com