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N

ISO 9001:2008

American Systems Registrar


Certificate No: 5107

PREMCO
Aluminum
Factory

INDUSTRIAL PARK

To J
e

dda

Training
Institute
for Technology

INTERTEK ETL SEMKO

Conduit Systems: Extra Heavy Duty


Sizes: 20/25/32/50 mm
Test Report Ref: 1301827-3

S INTERTEK

To M
a

kkah

Roundabout

S INTERTEK

Certification for
Medium, Heavy & Extra Heavy Duty Conduits
Certificate Ref: 1301827

Certification for
Junction Boxes
Certificate Ref: 1313485

Bah

ra F

King AbdulA
ziz
Medical City

S INTERTEK

Certification for
Fittings & Accessories for Conduits
Certificate Ref: 1313493
#002BCCON0213

lyo

ver

AH

RO
AD

Pre Cast
Factory
for Concrete

KK

INTERTEK ETL SEMKO

Conduit Systems: Heavy Duty


Sizes: 20/25/32/50 mm
Test Report Ref: 1301827-2

MA

INTERTEK ETL SEMKO

Conduit Systems: Medium Duty


Sizes: 20/25/32/50 mm
Test Report Ref: 1301827-1

To Makkah

BC CONDUIT

CONTENTS

7
10

22
25

IEC, BRITISH & EUROPEAN SYSTEM


TECHNICAL INFORMATION
IEC, BS & EN CONDUIT SYSTEM

AMERICAN SYSTEM

TECHNICAL INFORMATION
AMERICAN CONDUIT SYSTEM

GENERAL
INTRODUCTION

BC Conduit has started production of a variety of high quality unplasticised polyvinyl chloride (UPVC)
compounds in its state-of-the-art factory in Bahra, which has an annual output capacity of over 36,000
tons.
The company sources UPVC feedstock for the new factory from Saudi Basic Industries Corporation
(SABIC) to produce the granule used for jacketing and insulating the cables. SABIC is one of the worlds
largest manufacturers of UPVC and the sole producer in Saudi Arabia.
The factory built with the expertise of Buss Company of Switzerland, is completely integrated and
equipped with the latest technologies in the field.
The ability to manufacture UPVC compounds improves BCCs control over the material used in its cable
and wire production, reduces product cost and adds higher performance values to its products.
The new factory also eliminates the need for local sourcing of UPVC compounds, ensures superior
quality production of cables and creates more career opportunities in the region at the same time.

AREA
Bahra Cables Company has a total land area of about 300,000sqm at disposal.
The built-up area, including offices and plant, of start up phase is more than 100,000sqm.

BC CONDUIT

MATERIAL SPECIFICATIONS

MATERIAL INTRODUCTION
Unplasticised Poly(Vinyl Chloride), commonly known as UPVC, was first recognized and characterized
more 110 years ago, but due to its poor thermal stability making processing difficult, it was potentially
introduced to the market only by 1930.
The problem caused by poor thermal stability were overcome by development of suitable stabilizers
systems and UPVC is now one of the worlds leading synthetic polymer having very diverse applications.
The ability to change its properties, by the addition of plasticisers, from a hard rigid material to one that
is soft and flexible enables a wide variety of processing equipment to be used to produce an almost
limitless range of products to a thick cream.
UPVC is used for the production of extrusions and molding. And it is universally accepted as having the
most suitable properties for use within the electrical industry.

BC Conduit Standards
BC Conduit UPVC products are manufactured in accordance with the British Standards, American
Standard, SASO Standard, and UL Standards.
(*BS 6099: Part 1; Conduit for electrical installations. Specification of general requirements, is
superseded, withdrawn and replaced by BS EN 50086-1.
BS EN 50086-1; Conduit for electrical installations. Specification of general requirements superseded
and replaced by BS EN 61386-1).
BS EN 61386 (IEC 61386), Conduit Systems for cable management.
SASO (Saudi Standards, Metrology and Quality Organization) and GSO (Standardization Organization
for GCC). GSO 33; Plastic Conduits and Fittings for elctrical installations.
BC Conduit UPVC materials used and tested in accordance with the British Standards (BS 4607: Part 1
and BS 476: Part 7).
IEE Wiring Regulations: Bahra System complies with all the relevant requirement of the latest edition
of the BS 7671 (IEE Wiring Regulations).

Product Certifications and Approvals


BC Conduit is registered for ISO 9001, certified by American Systems Registrar (ASR).
BC Conduit is certified for European Product Safety

for the following products:

Medium, heavy and extra heavy duty grade type conduits Ref. 1301827
Fittings and accessories for conduits
Ref. 1313493
Junction Boxes Ref. 1313485
BC Conduit satisfies provisions for CE marking,

according to Low Voltage Directive 2006/95/EC.

BC Conduits conduits & accessories are resistant to external influences according to following IP Codes:
Extra Heavy duty conduits and accessories
IP66
Heavy and Medium duty conduits and accessories
IP55
Junction Boxes IP50

BC CONDUIT

MATERIAL SPECIFICATIONS

BC CONDUIT MATERIAL PROPERTIES


Thermal Properties
All BC Conduit UPVC products are planned to hold local thermal expansion. Fitting procedures and
instruction required to deal with the different movement at the interface with the building fabric.
Coefficient of linear expansion(Conduits) : 5.5 x 10-5 per C (5mm/3000mm with a temp. rise of 25oC).
Coefficient of linear expansion (Trunking) :23 x 10-6 per C (1mm/m for 40oC rise).
Operating Temperature : -5oC to 60oC (Minimum and Maximum Temperature)
Vicat Softening Point: 81oC
Thermal Conductivity : 0.19W/m/k
Chemical Properties
BC Conduit UPVC(Chemical Resistance) is non corrosive (corrosive free) & not affected by sea water. It
has excellent resistance to mineral acids, alkalines and detergents, good resistant to alcohols , but liable
to attack from solvents such as ketones, aromatics and hydrocarbons.
* Corrosion only occur, to any extent when ph is less than 3 or greater than 9.
Mechanical Properties
BC Conduit UPVC products (Impact Resistance under normal climatic conditions, BS EN 50086 or its
replacement IEC 61386-21 (formerly BS 6099)).
Electrical Properties
BC Conduit UPVC products are non conductive.
Dielectric Strength :
40 kV/mm in DBP
17 kV/mm in Tx oil

Resistivity : 1014 cm
Resistance to 0.03 ohm rnm-/m

Workability, Durability & Maintenances


All BC Conduit UPVC products are light weight and can be readily cut & drilled with hand tools. Short
component length can be readily included, reducing wastage of material. The covers & accessories are
manufactured under fine tolerances to ensure a tight fit with ease of removal. Also can be cleaned with
wet cloth & household detergents (neutral 5/7 pH value), possible to decorate also with commercial
paint. Resistant to staining. Stop ends are tenable to the carriers. All BC Conduit products can maintained
their high performance characteristics and stable.

BC CONDUIT
TECHNICAL

BC CONDUIT AND FITTINGS


Description:
BC Conduit high impact UPVC conduit offers a cost effective solution for both new and renovations
contracts. The conduit available in sizes each with 4 different grades. The wide ranges of our fittings
& supplementary products resources that almost any installation can be specified with confidence. The
conduits of BC Conduit easily cut using hacksaw or snips due to its light weight and also bent cold
due to its smaller sizes. Thanks to these advantages, installation will be 50% quicker than using steel.
Modification and repairs are quicker and simpler to be done.
Features:
Wide ranges of section and sizes.
4 Grades of round conduit to suit various site situation.
Quicker, simpler and fast installation.
Very wide ranges of component maximize versatile applications.
Round, oval and corrugated divisions are compatible.
Mechanism:
Below is a list of available mechanism by name only:
- Quickfit Spacer Saddles
- Heavy Gauge Couplings
- Locknuts
- Bell Mouth Bushes/Sleeves
- Spacer Bar Saddles
- Expansion Couplings
- Lockrings
- Male/Female Bushes
- Inspection Couplings
- Spring Clip Saddles
- Plugs
- Adaptors
- Strap Saddles
- Conduit Clips
- Reducers
- Bending Springs
Boxes and Accessories
Below is a list of available boxes & accessories by name only.
- Circular Boxes
- Intersection Boxes
- Tee Boxes
- Through Boxes
- Terminal Boxes
- Tangent Boxes

Quickfit Inspection Elbows


Normal Bends
Quickfit Inspection Tees
Compression Glands
Inspection Tees
Inspection Elbows

- Branch Boxes
- Heat Resistant Boxes
- Angle Boxes

BC CONDUIT
TECHNICAL

BOXES AND ACCESSORIES


Accessories
- Extension Rings
- Steel Insert Clip
- Earthing Ring
- Brass Earthing Terminals
Conduit Boxes
- Adaptable Boxes
- Square Junction Boxes

- BC Conduit Solvent Cement


- BC Conduit Snip Cutter
- Nylon Draw Tape

- Bahra Earth Electrode Box


- Bahra Circular Lids and Gaskets

Switches and Socket Boxes


(The wide ranges are available in different depths with assorted of knockouts points). Observe the table
at the conclusion of this technical sector.

CONDUIT (ROUND SECTION HEAVY GAUGE HIGH IMPACT)


For classic conduit installation this provides a high degree of fortification or safety.
Temperature range: -5OC to 60OC (Minimum and Maximum), complies with BS 6099 section 2.2
Heavy Mechanical Stress (Section 2.2) complies with all related requirements of 16th edition of IEE
Wiring Regulation and provides high degree of fortification or safety.
Outside

W.Thickness

Weight

Cross Section

(mm)

(mm)

(kg/m)

Area(mm)

20

1.8

0.150

209

25

1.9

0.205

350

32

2.5

0.322

573

38

2.5

0.394

859

50

3.2

0.684

1506

Note: Standard Length 2.9 meters

Cable Capabilities of Conduit


The technique which can be used to establish the size of conduit or trunking required to hold cables
of the same size, or different sized. The number of cables arrange in an enclosure of a wiring system
shall be such that no damage is caused to the cables or to the enclosure during their installation. The
process employs a unit system, each cable size being allocated a part. The sum of all parts for the cables
intended to be run in the same enclosure is evaluate against the parts given for the conduit in order to
decide the size of the conduit required to hold those cables.

BC CONDUIT
TECHNICAL

Types of Run
It has been required for conduit to distinguish the run exceed 2.9m (the run not exceeding 2.9 meters
in length) and runs of any length put in bend or sets as:
1. Straight Run not exceeding 2.9 meters in length.
2. Straight Run exceeding 2.9 meters in length.
(The word Bend signifies a British Standard 90o Bend and one double set is equivalent to one bend)
Case 1. Each conduit size is represented by only one part.
Case 2. Each conduit size has a inconsistent part which is dependent on the length of run and the
number of bends or Expansion Couplings. For a certain size of cables the part allocated to case 1 is not
the same as case 2 above.
Variable Factors (Inconsistent Part) Different variable parts affect the effort to arrive at a standard
method of evaluating the capability of conduit. Some of these are the following:
- Tolerance in cables sizes
- Reasonable Care (of drawing in)
- Tolerance in conduit
- Acceptable use of the space available

15 YEARS GUARANTY
BC Conduit shall guaranty and warranty the supplied UPVC conduits and accessories for a period of 15
years for indoor use only, from the date of delivery against the products malfunction due to material,
workmanship and manufacturing defects.
BC Conduit guaranty and warranty shall not apply if the customer uses or installs the products improperly,
when such an improper use is judged using the national and /or internationally recognized standards
and codes of the electrical Industry.
The Guaranty shall not extend to items not manufactured by BC Conduit, or to any damages or defects
resulting from the use of products in a manner other than what these intentionally designed for, nor the
mishandling or misuse during their transport or storage.
Conduits, Grades, Area and Weights
BC conduits are manufactured and tested as per IEC / EN 61386 (previously BS 6099) to withstand a
wide range of impact and compression forces starting with Medium Duty (3321) for flush and service
applications, Heavy Duty (4421) for ceiling and wall installations, and Extra Heavy Duty (5521) for
installation inside bulk concrete in temperature range of -5oC to 60oC.
The following table shows the Nominal Dimensions of each type:
Medium
Outside
Diameter (mm)

Medium

Heavy

Extra Heavy

Internal Area (mm2)

Nominal Thickness (mm)

20

1.6

1.8

222

211

206

25

1.8

1.9

360

353

327

32

2.1

2.5

607

573

552

38

2.2

2.5

887

855

804

50

2.5

3.2

1590

1493

1439

* Extra Heavy Duty also available.

Heavy

IEC, BRITISH & EUROPEAN SYSTEM


TECHNICAL INFORMATION

IEC, BS & EN STANDARDS

TECHNICAL INFORMATION
IEC, BS & EN STANDARDS

CABLE CAPACITIES OF CONDUITS


(Based on Appendix 12 IEE Regulations 17th Edition to the latest edition)
1.

For each cable it is intended to use obtain the appropriate cable factor.

2.

Add all the cable factors so obtained and compare with the factors for conduit/trunking.

3.

The size of trunking/conduit which will satisfactorily accommodate the cables is that size
having a factor equal to or exceeding the sum of the cable factors.

Single core UPVC insulated cables in straight runs of conduit not exceeding 3m in length
Cable Factor
Type of
Conductor

Conduit Factor

Conductor Cross
Sectional Area
(mm)

Factor

Conduit
Diameter (mm)

Factor

22

16

290

1.5

27

20

460

2.5

39

25

800

32

1400

Solid

Stranded

1.5

31

2.5

43

58

88

10

146

Single UPVC insulated cables in straight runs of conduit exceeding 3m in length or in runs of any length
incorporating bends or sets

Type of
Conductor

Solid
or
Stranded

Conductor Cross Sectional


Area (mm)

Factor

16

1.5

22

2.5

30

43

58

10

105

58

TECHNICAL INFORMATION
IEC, BS & EN STANDARDS

FIXING
According to IEE regulations the following table shows the recommended distances between fixings.
Distance between fixings for conduit
Conduit
Size in
mm

Maximum distance between fixings in meters


Metal

Plastic

Pliable

Horizontal

Vertical

Horizontal

Vertical

Horizontal

Vertical

16

0.75

0.75

0.3

0.5

20

1.75

1.5

1.75

0.4

0.6

25

1.75

1.5

1.75

0.4

0.6

32&38

2.25

1.75

0.6

0.8

Over 40

2.25

2.5

0.8

IEC, BRITISH & EUROPEAN SYSTEM

IEC, BS & EN CONDUIT SYSTEM

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM

2006/95/EC
Low Voltage Directive

Ref: 1301827

EXTRA HEAVY DUTY UPVC CONDUIT *


IEC CODE 5521 4000N
Item
Code

Nominal
Size (O.D.)

Minimum
Inside
Diameter

Standard
Packs

Bulk
Packs

mm

mm

Pcs

Mtrs

Pcs

BEP 2

20

15.2

50

145

4550

BEP 3

25

19.7

40

116

2880

BEP 4

32

26.3

20

58

1800

BEP 5

38

32.0

20

58

1300

BEP 6

50

43.1

10

29

720

Available in 2 colors: Black and White. When ordering use color suffix BK

WT

HEAVY DUTY UPVC CONDUIT *


IEC CODE 4421 1250N
Item
Code

Nominal Minimum
Wall
Size
Inside
Thickness
(O.D.)
Diameter

Standard
Packs

Bulk
Packs

mm

mm

mm

Pcs

Mtrs

Pcs

BSP 2

20

16.0

1.8

50

145

4550

BSP 3

25

20.7

1.9

40

116

2880

BSP 4

32

26.5

2.5

20

58

1800

BSP 5

38

32.5

2.5

20

58

1300

BSP 6

50

43.0

3.2

10

29

720

Available in 2 colors: Black and White. When ordering use color suffix BK

WT

* Manufactured According to BS 6099, EN 61386 (IEC 61386), Standard length 2.9m.


Other lengths available on request

11

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM

Ref: 1301827

MEDIUM DUTY UPVC CONDUIT *


IEC CODE 3321 750N
Item
Code

Nominal Minimum
Wall
Size
Inside
Thickness
(O.D.)
Diameter

Standard
Packs

Bulk
Packs

mm

mm

mm

Pcs

Mtrs

Pcs

BMP 2

20

16.5

1.6

50

145

4550

BMP 3

25

20.9

1.8

40

116

2880

BMP 4

32

27.3

2.1

20

58

1800

BMP 5

38

33.1

2.2

20

58

1300

BMP 6

50

44.4

2.5

10

29

720

Available in 2 colors: Black and White. When ordering use color suffix BK

WT

LIGHT DUTY UPVC CONDUIT *


IEC CODE 2221 320N
Item
Code

Nominal Minimum
Wall
Size
Inside
Thickness
(O.D.)
Diameter

Standard
Packs

Bulk
Packs

mm

mm

mm

Pcs

Mtrs

Pcs

BLP 2

20

17.2

1.2

50

145

4550

BLP 3

25

21.7

1.4

40

116

2880

BLP 4

32

28.5

1.5

20

58

1800

BLP 5

38

34.5

1.5

20

58

1300

BLP 6

50

45.6

1.9

10

29

720

Available in 2 colors: Black and White. When ordering use color suffix BK

WT

* Manufactured According to BS 6099, EN 61386 (IEC 61386), Standard length 2.9m.


Other lengths available on request

12

2006/95/EC
Low Voltage Directive

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM

STANDARD COUPLING

2006/95/EC
Low Voltage Directive

Ref: 1313493

Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BSC 2

20

100

20,000

BSC 3

25

100

10,000

BSC 4

32

25

5,000

BSC 5

38

25

2,500

BSC 6

50

20

2,000

EXPANSION COUPLING
Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BEC 2

20

50

800

BEC 3

25

25

625

BEC 4

32

20

260

BEC 5

38

10

250

BEC 6

50

10

120

BENDS-HEAVY GAUGE WITH COUPLINGS


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BNB 2

20

30

3,000

BNB 3

25

15

1,500

BNB 4

32

100

600

BNB 5

38

60

360

BNB 6

50

25

150

BENDS-HEAVY GAUGE WITH BELL ENDS


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BLB 2

20

30

3,000

BLB 3

25

15

1,500

BLB 4

32

100

600

BLB 5

38

60

360

BLB 6

50

25

150

All above products available in 2 colors: Black and White. When ordering use color suffix BK

WT

13

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM
ROUND SPRING CLIPS

Ref: 1313493

Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BCC 2

20

200

5200

BCC 3

25

100

4000

FEMALE ADAPTORS
Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BFA 2

20

100

20,000

BFA 3

25

100

10,000

BFA 4

32

25

5,000

BFA 5

38

25

5,000

BFA 6

50

20

3,000

MALE ADAPTORS
Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BMA 2

20

100

20,000

BMA 3

25

100

20,000

MALE THREADED BUSH


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

TBM 2

20

100

20,000

TBM 3

25

100

20,000

TBM 4

32

100

2600

TBM 5

38

50

2000

TBM 6

50

25

1000

FEMALE THREADED LOCKRINGS


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

TLF 2

20

100

20,000

TLF 3

25

100

20,000

All above products available in 2 colors: Black and White. When ordering use color suffix BK

14

2006/95/EC
Low Voltage Directive

WT

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM

INSPECTION ELBOWS
Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BIE 2

20

25

650

BIE 3

25

25

400

INSPECTION TEES
Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BIT 2

20

20

520

BIT 3

25

20

320

INSPECTION BENDS
Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BIB 2

20

25

400

BIB 3

25

20

320

STRAP SADDLES
Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BPS 2

20

200

40,000

BPS 3

25

200

40,000

BPS 4

32

100

20,000

BPS 5

38

25

2000

BPS 6

50

25

1300

SADDLE WITH BASE


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BSB 2

20

100

20,000

BSB 3

25

100

20,000

BSB 4

32

100

10,000

BSB 5

38

25

1000

BSB 6

50

25

650

All above products available in 2 colors: Black and White. When ordering use color suffix BK

WT

15

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM

2006/95/EC
Low Voltage Directive

TELESCOPING DOUBLE
TUBE EXPANSION COUPLING
Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BTEC2

20

BTEC3

25

BTEC4

32

BTEC5

38

BTEC6

50

Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BRB 2/3

25/20

100

20,000

REDUCERS

PLIABLE CONDUIT ADAPTORS


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BFC 2
BFC 3

20

50

2000

25

100

1200

LOOP IN BOX

Ref: 1313485

Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/1

20 K.O.(4)

25

2,500

3/BRB/1

25 K.O.(4)

25

2,500

TERMINAL ONE WAY BOX


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/2

20

25

2,500

3/BRB/2

25

25

2,500

THROUGH TWO WAY BOX


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/3

20

25

2,500

3/BRB/3

25

25

2,500

All above products available in 2 colors: Black and White. When ordering use color suffix BK

16

WT

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM

ANGLE TWO WAY BOX

2006/95/EC
Low Voltage Directive

Ref: 1313485

Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/4

20

25

2,500

3/BRB/4

25

25

2,500

U TWO WAY BOX


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/12

20

25

2,500

3/BRB/12

25

25

2,500

TEE THREE WAY BOX


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/5

20

20

2,000

3/BRB/5

25

20

2,000

Y THREE WAY BOX


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/13

20

25

2,500

3/BRB/13

25

25

2,500

INTERSECTION FOUR WAY BOX


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/6

20

20

2,000

3/BRB/6

25

20

2,000

H FOUR WAY BOX


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/14

20

25

2,500

3/BRB/14

25

25

2,500

All above products available in 2 colors: Black and White. When ordering use color suffix BK

WT

17

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM

CIRCULAR LIDS
Item Code

Size (mm)

Standard Packs

BSL 2

15

200

Bulk Packs (Pcs)


40,000

Available in 2 colors: Black and White. When ordering use color suffix BK

WT

CIRCULAR JUNCTION BOXES FITTED WITH RUBBER GASKET, LID & SCREWS
Circular Junction Boxes Fitted With Rubber Gasket, Lid & Screws - Circular Boxes can be supplied
assembled with rubber gasket, lid & screws. E.g. Item codes for 20mm 2 way through circular junction
box DJT 2 should be suffixed with/RG as DJT 2/RG

RUBBER GASKET
Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

BRG

66

100

2600

BENDING SPRINGS
Heavy
Gauge
Item Code

Conduit
Size (mm)

Light Gauge
Item Code

Bulk Packs

BSS H2

20

BSS L2

BSS H3

25

BSS L3

Heavy Gauge springs are suitable for heavy & medium gauge
round conduits while light gauge springs are suitable for light
gauge round conduits

UPVC CEMENT
Item Code

Size (ml)

Standard Packs

Bulk Packs (Pcs)

BSG 1

118

48

BSG 2

237

24

1008

BSG 3

473

12

600

BSG 4

946

Available in 118ml, 237ml, 473ml and 946ml cans with applicator.


Suitable for use with BC UPVC conduit, trunking & fittings.

18

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM

2006/95/EC
Low Voltage Directive

Ref: 1313485

TERMINAL ONE WAY & BACK OUTLET


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/7

20

20

3,000

3/BRB/7

25

20

3,000

THROUGH TWO WAY & BACK OUTLET


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/8

20

20

3,000

3/BRB/8

25

20

3,000

ANGLE TWO WAY & BACK OUTLET


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/9

20

20

3,000

3/BRB/9

25

20

3,000

TEE THREE WAY & BACK OUTLET


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/10

20

20

3,000

3/BRB/10

25

10

1,500

All above products available in 2 colors: Black and White. When ordering use color suffix BK

WT

19

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM

INTERSECTION FOUR WAY & BACK OUTLET


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/11

20

10

1,500

3/BRB/11

25

10

1,500

U- TWO WAY & BACK OUTLET


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/15

20

20

3,000

3/BRB/15

25

20

3,000

Y-THREE WAY & BACK OUTLET


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/16

20

20

3,000

3/BRB/16

25

10

1,500

H FOUR WAY & BACK OUTLET


Item Code

Size (mm)

Standard Packs

Bulk Packs (Pcs)

2/BRB/17

20

10

1,500

3/BRB/17

25

10

1,500

All above products available in 2 colors: Black and White. When ordering use color suffix BK

20

WT

2006/95/EC
Low Voltage Directive

Ref: 1313485

IEC, BRITISH & EUROPEAN SYSTEM


IEC, BS & EN CONDUIT SYSTEM

ADAPTABLE BOX
Item Code

Size (mm)

Standard Packs

BAB 1

100x100x60

150

BAB 2

130x130x74

28

BAB 3

215x215x110

10

Available in Grey color only

WIRE PULLER
Item Code

Diameter (mm)

Size (meter)

BWP 1

4.5

15

BWP 2

4.5

30

Available in White color only

21

AMERICAN SYSTEM
TECHNICAL INFORMATION

AMERICAN STANDARDS

TECHNICAL INFORMATION
AMERICAN STANDARDS

BC American Standard Conduits:


Heavy wall and extra-heavy wall rigid plastic (UPVC) conduit, fittings and accessories designed for
installation underground, in slab, encased or light weight, high-impact strength and low installation
costs. Supplied in standard 10 lengths, with or without belled ends.
Encased in concrete or direct burial for underground applications, also for exposed or concealed
applications aboveground. Sunlight resistant, rated for use with 90C conductors, reduced smoke and
HCL emissions, superior weathering characteristics.
Specifications: UL type 40 rated for 90C cable can be used in above ground or below ground applications
subject to severe physical abuse.

UPVC Material
Rigid UPVC Compound which fully meets the material requirements of American specifications for cell
as per ASTM D 1784 and ASTM D 4396 as specified in NEMA Standards.

Manufacturing Standards
NEMA TC 2
NEMA TC 6
&
NEMA TC 8
ASTM F 512

Electrical Plastic Tubing (EPT) and Conduit (EPC-40 and EPC-80)


UPVC Plastic Utilities Duct for underground installation
Extra-Strength UPVC Plastic Utilities Duct for underground installation
Smooth-wall UPVC Conduit and fittings for underground installation

23

TECHNICAL INFORMATION
AMERICAN STANDARDS

UPVC PROPERTIES
PROPERTY

ASTM TEST METHOD

UNIT

VALUE

General Properties:
Density

D-792

g/cm

1.44

Water Absorption

D-570/Proc. A

0.3

Tensile Strength, Ultimate

D-638/Type 1

kg/cm

421.1

Modulus of Elasticity

D-638/Type 1

Mpa

1930

0.02

Mechanical Properties:

Flexural Strength

D-695, D-790/Proc. B

Mpa

77

Hardness

D-785

Shore D

119

Izod Impact Strength

D-256/method A

J/M

34.7

Heat Deflection Temp.

D-648 (1.82 Mpa load)

C/ (F)

> 70(158)

Vicat Softening Temp.

D-1525 (rate A)

C/ (F)

> 70(158)

Co-efficient of Thermal
Expansion

D-696/3m length

mm/m/10C

1.6

Thermal Conductivity

C-177

W/(Km)

0.14

D-635

Resistance

Self extinguishing

Thermal Properties:

Flammability Properties:
Flammability
Extent of Burning

D-635

mm

<25

Flammability rating

UL-94/0.062"

rating

V-O

Power Factor

D 150

1.93

Dielectric Constant

D 150

Dielectric Strength

D 149

volts/mil

1100

Volume resistivity

D 257

ohm.cm

3.4x10

Surface resistance

D 257

ohms

> 10

Electrical Properties:

* Nominal value not for specification work.

BC Conduits are resistant to distortion from heat and UV resistant, in case of use above the ground.
BC Conduits are resistant to moisture, corrosive agents and can directly be buried underground
without encasement in concrete.

24

AMERICAN SYSTEM

AMERICAN CONDUIT SYSTEM

AMERICAN SYSTEM
AMERICAN CONDUIT SYSTEM

RIGID UPVC CONDUITS

NEMA TC 2 Electrical Polyvinyl Chloride (UPVC) Conduit Schedule 40


SCH-40

26

Item Code

Trade
Size
(inch)

Metric
Designators

Average
outside
diameter
mm

BAC/105

16

BAC/107

BAC/110

Standard
Packs

Bulk
Packs
(Pcs)

0.248

40

3,640

2.87

0.329

30

2,160

33.40

3.38

0.483

20

1,440

35

42.16

3.56

0.652

20

900

41

48.26

3.68

0.779

10

720

BAC/120

53

60.32

3.91

1.04

10

450

BAC/130

78

88.9

5.49

2.16

BAC/140

103

114.3

6.02

3.07

BAC/160

155

168.28

7.11

5.41

Wall
Thickness
(Min.) mm

Nominal
Weight
Kg/m

21.34

2.77

21

26.67

27

BAC/112

BAC/115

AMERICAN SYSTEM
AMERICAN CONDUIT SYSTEM

RIGID UPVC CONDUITS

BS 3506-1969 Class-B 6.0 bar


Mean Outside Diameter
Trade
Size
(inch)

Min

Max

Average
Value
Max

BIP/130

88.7

89.1

BIP/140

114.1

BIP/150

BIP/160

Item Code

Individual Value
Min
mm

Max
mm

3.4

2.9

3.4

114.5

3.4

140.0

140.4

4.4

3.8

4.4

168.0

168.5

5.2

4.5

5.2

COUPLING
Item Code

Size (inch)

Standard Packs

Bulk Packs (Pcs)

BSC/105

1/

100

20,000

BSC/107

3/

100

10,000

BSC/110

50

5,000

BSC/112

11/4

25

2,500

BSC/115

11/2

25

2,500

BSC/120

20

2,000

27

AMERICAN SYSTEM
AMERICAN CONDUIT SYSTEM

90O ELBOW - PLAIN END

Schedule 40
Item Code

Size (in)

Standard Packs

Bulk Packs (Pcs)

BEPC2

1/

20

2,000

BEPC3

3/

10

1,000

BEPC4

100

600

BEPC5

11/4

50

300

BEPC6

11/2

50

300

BEPC7

25

150

2
4

90O ELBOW - BELL ONE END

Schedule 40
Item Code

Size (in)

Standard Packs

Bulk Packs (Pcs)

BEPC2/1S

1/

20

2,000

BEPC3/1S

3/

10

1,000

BEPC4/1S

100

600

BEPC5/1S

11/4

50

300

BEPC6/1S

11/2

50

300

BEPC7/1S

25

150

2
4

90O ELBOW - BELL TWO ENDS

Schedule 40
Item Code

28

Size (in)

Standard Packs

Bulk Packs (Pcs)

BEPC2/2S

1/

20

2,000

BEPC3/2S

3/

10

1,000

BEPC4/2S

100

600

BEPC5/2S

11/4

50

300

BEPC6/2S

11/2

50

300

BEPC7/2S

25

150

2
4

15 YEAR GUARANTY
BC Conduit shall guaranty and warranty the supplied UPVC conduits
and accessories for a period of 15 years for indoor use only, from the
date of delivery against the products malfunction due to material,
workmanship and manufacturing defects.

5107

BC Conduit guaranty and warranty shall not apply if the customer


uses or installs the products improperly, when such an improper
use is judged using the national and /or internationally recognized
standards and codes of the electrical Industry.
The Guaranty shall not extend to items not manufactured by BC
Conduit, or to any damages or defects resulting from the use of
products in a manner other than what these intentionally designed
for, nor the mishandling or misuse during their transport or storage.

29

N
ISO 9001:2008

American Systems Registrar


Certificate No: 5107

PREMCO
Aluminum
Factory

INDUSTRIAL PARK

To J
e

dda

Training
Institute
for Technology

INTERTEK ETL SEMKO

Conduit Systems: Extra Heavy Duty


Sizes: 20/25/32/50 mm
Test Report Ref: 1301827-3

S INTERTEK

To M
a

kkah

Roundabout

S INTERTEK

Certification for
Medium, Heavy & Extra Heavy Duty Conduits
Certificate Ref: 1301827

Certification for
Junction Boxes
Certificate Ref: 1313485

Bah

ra F

King AbdulA
ziz
Medical City

S INTERTEK

Certification for
Fittings & Accessories for Conduits
Certificate Ref: 1313493
#002BCCON0213

lyo

ver

AH

RO
AD

Pre Cast
Factory
for Concrete

KK

INTERTEK ETL SEMKO

Conduit Systems: Heavy Duty


Sizes: 20/25/32/50 mm
Test Report Ref: 1301827-2

MA

INTERTEK ETL SEMKO

Conduit Systems: Medium Duty


Sizes: 20/25/32/50 mm
Test Report Ref: 1301827-1

To Makkah

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