Beruflich Dokumente
Kultur Dokumente
1
Introduction
The chemical utilization of lignocellulosic materials (LCM)
requires the separation of their main polymeric components (hemicelluloses, cellulose and lignin). In the largescale pulping processes (sulfate or sulte technologies),
lignin is degraded by sulfur-containing chemicals, and the
hemicellulose degradation products are wasted or utilized
for power generation, an utilization with low added-value.
A modication of the Kraft process includes a prehydrolysis step allowing the separation of hemicelluloses
G. Garrote, H. Domnguez, J. C. Parajo (&)
Department of Chemical Engineering,
University of Vigo (Campus Orense),
Faculty of Science, Las Lagunas.
32004 Orense, Spain
E-mail: jcparajo@uvigo.es
2
Fundamentals of the hydrothermal processing
of lignocellulose
At temperatures in the range of 150230 C, LCM undergoes hydrolysis reactions in the presence of the hydronium
191
192
ions generated by water autoionization, which act as catalysts. The heterocyclic ether bonds of hemicelluloses are
the most susceptible ones to this type of reaction, leading
to both generation of oligosaccharides and splitting of the
acetyl groups from the hemicellulosic fraction of the raw
materials. In further reaction stages, the hydronium ions
generated from acetic acid autoionization also act as catalysts in the degradation of polysaccharides. Under the
operational conditions usually employed in hydrothermal
treatments, the formation of hydronium ions from acetic
acid is more important than from water (Heitz et al., 1986;
Carrasco, 1989), the role of water autoionization being
limited to the initial reaction stages. Uronic acids can also
contribute to the generation of hydronium ions, but their
effects are not well established (Conner, 1984).
Depending on the operational conditions used in experiments, polysaccharides (mainly hemicelluloses) are
depolymerized to oligomers and monomers, and the correspondent sugars (pentoses and hexoses) can be dehydrated to furfural and hydroxymethylfurfural, respectively.
Other fractions of LCM different from hemicelluloses can
also react in the presence of water: for example, cellulose
and lignin can be partially depolymerized by similar hydrolysis reactions (see below). Additional condensation
reactions involving furfural, lignin and/or reaction intermediates have been reported (Lora & Wayman, 1978;
Dekker & Wallis, 1983; Muzzy et al., 1983; Aoyama et al.,
1995), and Carrasco et al. (1987) found that CO2 was
generated from uronic acids by decomposition of the
carbonyl groups.
3
Composition of raw materials
Hardwoods are more favourable than softwoods as raw
materials for hydrothermal processing, owing to their
higher contents in acetyl groups that provide increased
catalyst concentrations in the reaction media. Because of
this, the water treatments of hardwoods have been considered by a number of authors (Lora & Wayman, 1978;
Bonn et al., 1983; Muzzy et al., 1983; Biermann et al., 1984;
Conner, 1984; Schultz et al., 1984a; Wallis & Wearne, 1985;
Conner & Lorentz, 1986; Carrasco et al., 1987; Hormeyer
et al., 1988; Abatzoglou et al., 1990; Bouchard et al., 1991;
Heitz et al., 1991; Ramos et al., 1992; N'Diaye et al., 1996),
whereas little information exists on the application of this
technology to softwoods (Kokta et al., 1992; Martnez et al.,
1997a).
Some lignocellulosic agricultural residues have been
employed as raw materials for hydrothermal treatments
(Bonn et al., 1983; Dekker & Wallis, 1983; Tewari et al.,
1987; Szczodrack, 1988; Ropars et al., 1992; Aoyama et al.,
1995; Saska & Ozer; 1995; Tortosa et al., 1995; Kubikova
et al., 1996) owing to their favourable contents on both
acetyl groups and hemicelluloses. For comparative purposes, Table 1 lists the composition of selected woods and
agricultural residues.
Table 2 shows the distribution of monomeric sugars in
hemicelluloses of representative MLC. Since xylose is the
main hemicellulosic sugar of the most interesting raw materials, some studies considered directly the hydrolysis of
xylan (the hemicellulose fraction built from xylose units).
4
Operational conditions used in hydrothermal treatments
The studies dealing with the hydrothermal processing of
MLC have considered a wide variety of operational conditions. Table 3 summarizes representative literature data
on the ranges explored for the most inuential operational
variables.
Hydrothermal treatments intending a selective hemicellulose hydrolysis are usually carried out at temperatures
within the range of 150230 C. This variation range is
xed by both the little extent of hydrolytic reactions observed below 100 C (Abatzoglou et al., 1992; Tortosa
et al., 1995) and the fact that cellulose degradation reactions became important above 210220 C (Heitz et al.,
1986; Rubio et al., 1994). In the same way, Biermann et al.
(1984) reported that cellulose was signicantly affected at
270 C, whereas Bonn et al. (1983) employed hydrothermal
treatments at 260270 C for cellulose saccharication.
The charge of solids, measured by the liquor/solid ratio
(LSR), is also an important operational parameter. LSR in
the range of 140 g/g have been explored, the most usual
values being in the vicinity of 10 g/g (see Table 3). Moderate variations of LSR cause little effects on the hydrothermal processing of LCM (Lamptey et al., 1985; Aoyama,
1996).
The duration of treatments reported in literature varied
in a wide range, from some seconds in high-temperature
experiments (Biermann et al., 1984; Capek-Menard et al.,
1987; Barnet et al., 1989) up to several hours for milder
conditions (Conner, 1984; Saska & Ozer, 1995). In hydrothermal assays carried out at high temperatures, the
heating time can be comparatively long in comparison
with the duration of the isothermal reaction, leading to a
substantial hemicelullose conversion during heating
(Carrasco & Roy, 1992). Table 4 lists data on the reaction
times and heating rates utilized in reported studies. Little
comparative effects have been observed during the cooling
periods, in which temperature can be decreased at rates as
high as 30 C/min (Martnez et al., 1995, 1997a).
5
Industrial processes based on hydrothermal treatments
The Masonite process was the rst one to be based on the
``steam explosion'' phylosophy cited above (Rijkens, 1984;
Schultz et al., 1984a). Wood chips are contacted in batch
reactors during 110 min with saturated steam at pressures up to 90 atm and released to atmospheric pressure
through a valve. Owing to the sudden decompression and
expansion, wood is de-structured and bers are depolymerized. The bers in the solid residue are covered by a
layer of lignin, being unable for pulp production but useful
for making berboards.
The Stake II is a modication of the Masonite process
allowing a continuous operation. The operational procedure (Rabanni, 1989; Heitz et al., 1991; Ballerini et al.,
1994; Rubio et al., 1994) is based on the utilization of an
extruder that allows the utilization of thick suspensions.
The characteristics of solid residues are similar to the ones
from the Masonite process.
The Rapid Steam Hydrolysis/Continuous Extraction
(RASH) process also utilizes the steam explosion, but the
Table 1. Cellulose, hemicellulose and lignin contents (as weight percent of dry biomass) of representative lignocellulosic materials
(LCM)
Tabelle 1. Gehalt an Cellulose, Hemicellulose und Lignin (in Gewichtsprozent der Trockenmasse) von einigen typischen
Lignocellulosen (LCM)
Raw material
Cellulose
Hemic.
Lignin
References
a) Hardwoods
White birch
Poplar/aspen
Red maple
Hybrid poplar
Eucalyptus viminalis
Eucalyptus globulus
41.0
50.853.3
44.1
41.7
41.7
42.354.0
36.2
26.228.7
29.2
20.2
14.1
1636.6
18.9
15.516.3
24.0
29.3
31.0
17.923.3
46
48
40.4
38.9
19
23
35.9
23.8
24
17
24.1
21.5
Holtzapple, 1993a
Holtzapple, 1993a; Schaffeld 1994a
Holtzapple, 1993a
Torget & Hsu, 1994
Ramos et al., 1992
Parajo et al., 1993a; Pereira, 1988;
Schaffeld, 1994a; Vazquez et al.,
1991
Fan et al., 1987
Fan et al., 1987
Schaffeld, 1994a
Conner, 1984
b) Softwoods
Pinus banksiana
Pinus banksiana
Pinus pinaster
Pinus radiata
Fir
White r
Red r
41.6
41
42.9
4250
43.9
44
43
25.6
13
17.6
2427
26.5
11
12
28.6
27
30.2
20
28.4
27
27
Holtzapple, 1993a
Fan et al., 1987
Parajo et al., 1993b
Schaffeld, 1994a
Schaffeld, 1994a
Fan et al., 1987
Fan et al., 1987
c) Agricultural residues
Corn cobs
33.741.2
31.936
6.115.9
4041.3
32.950
2737.5
2435.5
1020
8.917.3
Rice straw
36.247
1924.5
9.924
Corn stalks
3539.6
16.835
718.4
Barley straw
33.837.5
21.924.7
13.814.5
Rye straw
Oat straw
Flax
Soya stalks
Sunower stalks
37.6
39.4
34.9
34.5
38.142.1
30.5
27.1
23.6
24.8
19.529.6
19.0
17.5
22.3
19.8
11.013.4
Vine shoots
35.638.3
20.635.0
22.823.4
Cotton stalks
38.442.6
20.934.4
21.45
24.1
31.1
28.6
12.2
29.4
22.1
Populus deltoides
Populus tremoloides
Oak
Red oak
193
Table 2. Distribution of hemicellulosic sugars of selected lignocellulosic materials (data shown as weight percent of dry samples)
Tabelle 2. Zuckerverteilung in Hemicellulose ausgewahlter Lignocellulosen (in Gewichtsprozent der Trockenmasse)
194
Raw material
Mannose
Galactose
Xylose
Arabinose
Hemicel.
sugars
References
a) Softwoods
Balsam Fir
Fir
Pinus banksiana
12.4
9.8
9.410.6
1
1.2
1.42.2
4.8
7.2
7.17.4
0.5
0.9
1.91.8
18.7
19.1
20.520.8
Pinus radiata
Pinus resinosa
9.5
10.7
3.3
2.0
6.2
7.9
2.1
2.0
21.1
22.6
Pinus taeda
10.5
2.4
6.5
1.5
20.9
White spruce
11.6
1.2
6.8
1.6
21.2
Holtzapple, 1993b
Schaffeld, 1994a
Holtzapple, 1993b;
Eberhardt & Young,
1996
Schaffeld, 1994a
Eberhardt & Young,
1996
Eberhardt & Young,
1996
Holtzapple, 1993b
0.71.2
1.32.5
12.021.5
0.81.8
15.327.0
Hybrid poplar
2.83.0
1.0
14.815.6
0.51.2
19.120.8
Oak
Poplar
2.4
2.22.3
2.1
0.00.8
21.7
16.017.3
1.6
0.42.0
27.8
19.521.5
Red Maple
Timothy Hay
White birch
3.5
0.9
1.5
0.6
1.5
0.6
17.3
13.8
24.6
0.5
2.6
0.5
21.9
18.8
27.2
c) Agricultural residues
Bamboo grass
Barley straw
Corn cobs
Corn stalks
0.4
1.26
0.0
00.25
1.71
0.0
0.750.8
21.6
15.00
29.1
13.0021.1
2.9
4.00
2.8
2.803.7
24.9
21.97
31.9
16.8026.7
Rice husk
Rice straw
Sorghum straw
Sugar cane bagasse
Wheat straw
2.7
1.6
0.8
0
00.72
0.1
0.4
0.2
0.7216
12.3
13.0
15.0
21.5
16.918.5
2.6
4.0
3.0
2.7
2.11.6
17.7
19.0
19.0
24.2
20.821.88
b) Hardwoods
Eucalyptus
6
Modelling of hemicellulose degradation
Hydrothermal treatments are suitable for hemicellulose
solubilization. Under selected conditions, hemicelluloses
can be almost quantitavely removed from some LCM
(Carrasco et al., 1994). The experimental results summarized in Table 6 demonstrate the ability of this technology
for removing a substantial part of hemicelluloses from a
variety of raw materials. The same Table includes data on
the recovery of reaction products (measured as sugars or
as the overall amount of sugars and oligomers) and on the
furfural concentrations reached in the reaction media.
6.1
Pseudohomogeneous kinetic models
Mathemathical models based on pseudo-rst order kinetics have been successfully employed for modelling the acid
prehydrolysis of LCM, as kind of processes closely related
to the hydrothermal ones: in fact, both cases are based on
hydronium-catalysed reactions of polysaccharide heterocyclic ethers, and the interpretation of data has been carried out by closely related methods in hydrothermal
(Conner, 1984; Conner & Lorentz, 1986; Carrasco et al.,
Temp.
(C)
Time
(min)
Particle size
Liquor/solid
ratio (g/g)
References
a) Woods
Eucalyptus
Poplar
Poplar
Populus tremoloides
Populus deltoides
Populus deltoides
Pine (Pinus silvestris)
Pine (Pinus pinaster)
Mixed hardwoods
(oak and gum)
Oak
Mixed hardwoods
Aspen
230
230
215225
180230
220245
180235
210
190
160280
2
4
37
0.74
0.421.47
2
4
8
1
4 mm
4 mm
1 mm
20 mm
2040 mesh
4 mm
4 mm
6 mm
10
10
7.110
10
10
230
200230
187240
4
2.082.23
0.55
4 mm
0.5 mm
2 mm
10
20
b) Agricultural residues
Corncobs
Corn stover
Sunower seed hulls
Sugar cane bagasse
Wheat straw
Vine shoots
Thistle biomass
Sweet sorghum bagasse
Almond shells
Corn stalk
Sugar cane bagasse
Wheat straw
Bamboo grass
Wheat straw
Almond shells
180223a
120190
200
185208c
190
190
210
230
180200
190230
150170
120
169.6206.2
205230
180240
35
15120b
5
2029d
8
8
2
0.5
168
1020
15300
10
2
1225
35200 mesh
1 mm
4 mm
4 mm
4 mm
4 mm
60 mesh
0.5 mm
0.8 mm
60 mesh
0.5 mm
60 mesh
210
4
10
10
10
10
3
25
510
38
14.3
Heating rate
(C/min)
Preheating
time (min)
Reaction
time (min)
Final temperature
(C)
References
23
59.7
8.810.3
5.010.3
7
0.67
2.23.5
1012
1
2029
1530
0.67
5
4157
5
1
5
15120
2
10
2029a
168
344
0.57
15300
15
144
200
105
200
120190
135
169.6206.2
185208b
180
200
150170
220
120
185215
180200
a
b
Non-isothermal operation
Maximum temperature
1989) and prehydrolysis stages (Grant et al., 1977; Melhberg & Tsao, 1979; Horwart et al., 1983; Bhandari et al.,
1984; Harris et al., 1984; Maloney et al., 1985; Ranganathan
et al., 1985; Brennan et al., 1986; Maloney et al., 1986;
195
196
Process
Operational conditions
Residue
yield
(%)
References
T (C)
t (min)
Masonite
190300
110
7580
Stake II
R.A.S.H.
220
160280
2
1
Iotech
250
0.5
Siropulper
200
220
6676
Wet oxidation
148200
30
Raw material
Hemicellulose
removal
(%)
Hemicellulose
recovery
(%)
Furfurala
References
Bamboo grass
Corn stalks
Corn stover
Hardwoods
Hardwoods
P. deltoides
P. tremoloides
98
95
87.3
96
98
90
92.5
55
79.6
60
19
65
19
32
3.2
3.0
Fig. 1ac. Pseudohomogeneous, rst-order mechanisms proposed for the hydronium-catalysed hydrolysis of xylan:
a) Generalised mechanism based on the ideas of Root et al.
(1959), Melhberg and Tsao (1979), and Conner and Lorentz
(1986); b) Simplied model for mild operational conditions;
c) Model for mild operational conditions with fast oligomer
decomposition (Parajo et al., 1993c)
Bild 1ac. Peudehomogene Kinetik erster Ordnung fur die
THF-katalysierte Auslosung von Xylan: a) Allgemeiner Mechanismus nach Vorschlagen von Root et al. (1959), Melhberg und
Tsao (1979) und Conner und Lorentz (1986); b) vereinfachtes
Modell fur milde Bedingungen; c) vereinfachtes Modell fur
milde Bedingungen und schnellem Abbau der Oligomere (Parajo et al. 1993c)
Lorentz (1986) proposed a time-dependent kinetic coefcient for oligomer decomposition based on the reasonable
idea that the compounds obtained from oligomer hydrolysis in the rst reaction stages were predominantly other
oligomers with lower molecular weight, whereas the major
compound obtained in the last reaction stages was
the monomeric sugar. Under mild operational conditions, the general reaction scheme can be simplied, since:
i) the recondensation reactions are negiglible (Heitz et al.,
1991; Allen et al., 1996); ii) low furfural concentrations are
reached in the reaction media (Lamptey et al., 1985;
Abatzoglou et al., 1990; Bouchard et al., 1991; Heitz et al.,
1991; Saska & Ozer, 1995; Allen et al., 1996); iii) little xylose decompositon occurs, and iv) the experimental results
can be successfully modelled considering k2 constant with
time in isothermal operation. These assumptions lead to
the mechanism shown in Fig. 1b. The mathematical
interpretation of the hydrolysis models shown in Fig. 1a
and b involves the time dependence of oligomers, which
6.2
Severity Factors
The severity factors utilized in the study of the hydrothermal processing of lignocellulose provide an easy way
for comparing results among experiments carried out
Fig. 2. Time course of xylan degradation for several raw materials calculated from the results reported by Conner (1984)
Bild 2. Verlauf des Xylanabbaus in einigen Rohstoffen berechnet
aus Daten von Conner et al. (1984)
197
dPX
K PX
dR0
7
Effects on cellulose
eq. 1 The data of Table 7 show that little cellulose degradation
occurs in treatments of woods at temperatures below
where t is the reaction time in minutes and T is temper- 230 C. A different behaviour, characterized by an inature in C. Since R0 depends on temperature and time, it creased susceptibility towards cellulose hydrolysis, has
can be used to measure the combined effect of both
variables in a given treatment (Overend & Chornet, 1989).
The results are usually presented as a function of log (R0),
the optimum conditions corresponding to a narrow range
of log (R0). Further studies resulted in a generalization of
the severity factor to include the effects derived from the
presence of catalysts (Chum et al., 1990; Abatzoglou et al.,
1992; Montane et al., 1994a) and its application to other
processes such as prehydrolysis or organosolv delignication (Montane et al., 1994a).
The severity factor has been used for modelling several
individual stages of the chemical processing of LCM, including the solubilization of the raw material (Bouchard
et al., 1991; Heitz et al., 1991; Abatzoglou et al., 1992), the
behaviour of hemicelluloses during reaction (Overend &
Chornet, 1989; Bouchard et al., 1991; Heitz et al., 1991;
Saska & Ozer, 1995; Tortosa et al., 1995) and the lignin
removal (Bouchard et al., 1991; Heitz et al., 1994; Montane
Fig. 3. Dependence of the percent of xylan removal with log R0
et al., 1994a). The mathematical interpretation of xylan
removal in terms of R0 (Overend & Chornet, 1989; Bou- (R0 = severity factor) for selected raw materials calculated from
chard et al., 1991; Heitz et al., 1991; Abatzoglou et al., 1992; the data of Overend and Chornet (1989), Bouchard et al. ( 1991),
and Tortosa et al. (1995)
Tortosa et al., 1995) is based on the following differential Heitz et al. (1991),
Bild 3. Abhangigkeit dert Xylanauslosung (in Prozent) von log
equation:
R (gewichteter Einufaktor) fur ausgewahlte Rohstoffe, be
198
T 100
R0 t exp
14:75
eq. 2
Raw material
Temp.
C
Solubilized
cellulose (%)
References
a) Hardwoods
Eucalyptus
Mixed hardwoods
Mixed hardwoods
Pinus pinaster
Pinus silvestris
Poplar
Populus tremuloides
230
275
230
190
210
230
230
8
20
b) Agricultural residues
Bamboo grass
Corn stalks
Corn stover
Sugarcane bagasse
Sugarcane bagasse
Sunower seed hulls
Sweet shorgum bagasse
Thistle
Vine shoots
Wheat straw
206.2
230
190
185
170
200
230
210
190
190
a
a
12
15
a
52
29
a
a
a
5
27
16
20
8
Effects on lignin
In aqueous media, lignin can undergo both degradation
and repolymerization reactions. The fraction of solubilized
lingnin depends on the operational conditions (Shimizu
et al., 1989) and on the raw material (Wallis & Wearne,
1985). The lignin solubilization involves both the breaking
of lignin-carbohydrate bonds and lignin depolymerization
reactions. Syringil units have been reported as the lignin
fragments most susceptible to hydrothermal degradation
(Shimizu et al., 1989). For a given temperature, the fraction
of solubilized lignin increases with the reaction time to
reach a maximum value, and then decreases (Lora &
Wayman, 1978; Dekker & Wallis, 1983; Heitz et al., 1991;
Montane et al., 1994a; Aoyama et al., 1995; Tortosa et al.,
1995). A two-step mechanism has been proposed for lignin
reaction (Lora & Wayman, 1978): in a rst, fast stage,
lignin fragments with low molecular weight and high reactivity are solubilized by breaking lignin-carbohydrate
bonds (Burstcher et al., 1987); and in a subsequent, slower
stage, lignin repolymerization occurs in the presence of the
organic acids released by hydrothermal treatments to yield
insoluble condensation products. This idea was completed
by other authors (Dekker & Wallis, 1983; Schultz et al.,
1983; Heitz et al., 1991; Montane et al., 1994a; Aoyama
et al., 1995; Tortosa et al., 1995) suggesting that sugar and/
or sugar degradation products (such as furfural) also react
with lignin. The generation of insoluble lignin by condensation (also called ``pseudolignin'') results in increased
Klason lignin (acid-insoluble lignin) content in solid residues from treatments (Heitz et al., 1991; Montane et al.,
1994a; Aoyama et al., 1995).
9
Conclusions
Hydrothermal processes are environment-friendly technologies that can be conceived as a rst step for the
chemical utilization of lignocellulose. The low operational
costs derived from both consumption of chemicals and
corrosion as well as the compositional and structural
modications provoked in substrates are important
References
Acetic acid
Acetone
Dioxane
199
Table 9. Solvents assayed for lignin extraction from solid residues of hydrothermal treatments
Tabelle 9. Losemittel fur die Extraktion von Lignin aus festen Ruckstanden des hydrothermischen Aufschluses
Raw material
200
Hydrothermal
treatment
Lignin extraction
t (min)
T (C)
Solvent conc.
t (min)
T (C)
MLRa (%)
Hardwoods
270
Acetone 100%
84
Aspen wood
Hardwoods
Aspen wood
425
220
17
195215
180230
205
Dioxane 90%
Dioxane 90%
NaOH 1%
240
180
89.5
98.8
Hardwoods
Populus
tremuloides
1
24
275
220230
NaOH 2%
NaOH 2%
60
30
Room
temperature
Normal
boiling point
100
100
94
90
References
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