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SCHOOL OF
ENGINEERING
&TECHNOLOGY

MECHANICAL &
AUTOMOBILE
ENGINEERING
DEPARTMENT

1
2
3

MEC314
Advanced Manufacturing Processes (DE 1-ME&AE)
4

4
5

Course number
Course Title
Credits
Contact Hours (L-TP)
Course Objective

THIRD YEAR

4-0-0
The objective of this course is to introduce to students the principles of working, constructional
details, design features and performance characteristics of various advanced manufacturing
processes.
1.
2.
3.

VI TERM

4.
5.

Course Outcomes

6.
7.
8.

To understand the basic principles of Various Advanced Manufacturing Processes.

Select various Advanced Manufacturing Processes used in Industries.
Selection of cost effective type of Manufacturing Processes for different domestic and
industrial application.
Compute merits and demerits of manufacturing process in selection of an end product.
Able to understand the concept of green manufacturing and environment friendly
system.
Select and Design a process extensively for automobile sector.
To undertake a small independent project and write a professional report and present it
to a selected audience
Selection and Analysis of different chip less Manufacturing Processes.

Outline syllabus:

7.01

MEC314.A

Unit A

7.02
7.03
7.04

MEC314.A1
MEC314.A2
MEC314.A3

Unit A Topic 1
Unit A Topic 2
Unit A Topic 3

7.05

MEC314.A4

Unit A Topic 4

7.06
7.07
7.08
7.09
7.10
7.11
7.12
7.13

MEC314.A5
MEC314.B
MEC314.B1
MEC314.B2
MEC314.B3
MEC314.B4
MEC314.B5
MEC314.B6

Unit A Topic 5
Unit B
Unit B Topic 1
Unit B Topic 2
Unit B Topic 3
Unit B Topic 4
Unit B Topic 5
Unit B Topic 6

7.12

MEC314 . C

Unit C

7.13

MEC314 . C 1

Unit C Topic 1

7.14

MEC314 C 2

Unit C Topic 2

7.15

MEC314 . C 3

Unit C Topic 3

Continuous casting
Squeeze casting

7.16

MEC314 . C 4

Unit C Topic 4

Vacuum mould casting

7.17

MEC314 . C 5

Unit C Topic 5

Evaporative pattern casting

7.18

MEC314 . C 6

Unit C Topic 6

Ceramic shell casting

7.19

MEC314 .D

Unit D

Advanced Welding Processes

7.20

MEC314 .D1

Unit D Topic 1

Details of electron beam welding (EBW)

Advanced Mechanical Machining Processes

Introduction, Need for Advanced Machining process
Characteristics of AMPs, Classification of Advanced Machining Processes,
Process selection
Ultrasonic Machining(USM): Machining set up, Mechanics of cutting,
Parameter Analysis, Process capabilities ,Applications
Abrasive jet Machining (AJM), Abrasive Water Jet Machining(AWJM)
Advanced Chemical and Thermal Machining Processes
Electrochemical Machining,
Electrochemical Grinding,
Electrochemical Honing ,Chemical Machining
Electric Discharge Machining, Wire-cut EDM
Electron Beam Machining,
Laser Beam Machining.
Advanced Casting Processes
Metal mould casting: Low and High pressure

7.21

MEC314 .D2

Unit D Topic 2

laser beam welding (LBW)

7.22

MEC314 .D3

Unit D Topic 3

Ultrasonic welding (USW)

7.23

MEC314 .E

Unit E

Advanced Metal Forming Processes

7.24

MEC314 .E1

Unit E Topic 1

Details of high energy rate forming (HERF) process

7.25

MEC314 .E2

Unit E Topic 2

Electro-magnetic forming

7.26

MEC314 .E3

Unit E Topic 3

explosive forming

7.27

MEC314 .E4

Unit E Topic 4

Electro-hydraulic forming

7.28
7.29
8
8.1
8.11
8.12
8.13
8.14
8.15
8.16
8.2
8.3
9
9.1

Unit E Topic 5
Stretch forming
MEC314 .E5
MEC314 .E6
Unit E Topic 6
Contour roll forming
Course Evaluation
Course work: 30 marks
Attendance
None
Homework
Three best out of 4 assignment: 20 marks
Two 30-minutes surprise quizzes in lecture hours: 10 marks
Quizzes
Projects
None
Presentations
None
Any other
None
MTE
One, 20 %
End-term examination: 50%
References
Text book

1. Kalpakjian , S. and Schmid ,S R, Manufacturing Engineering and Technology, Pearson

Publication, 5th Edition,.
1.
2.

9.2

other references

3.
4.

Benedict ,G.F., Dekker , M., Non-traditional Manufacturing Processes, Inc. New York, CRC
press, 1987
DeGarmo, E. P.,Black, J.T., Kohser, R.A., Materials and Processes in Manufacturing, Prentice
Hall of India, 8th Edition
Jain, V.K, Advanced Machining Processes, Allied publisher, 2009.
Ghosh, A and Mallik, A.K, Manufacturing Science Affiliated East-West Press Pvt. Ltd., 2010
EDM software: http://www.edmsoftware.com/DownLoad.htm

Mapping of Outcomes vs. Topics

Outcome no.
Syllabus topic
MEC314.A1
MEC314.A2
MEC314.A3

X
X

X
X
X

MEC314.A4

MEC314.B1

MEC314.B2

MEC314.B3

MEC314.B4

MEC314.B5

MEC314.B6

MEC314.C1

MEC314.C2

X
X

MEC314.C3
MEC314.C4

MEC314.C5

MEC314.C6

MEC314.D1

MEC314.D2

MEC314.D3

MEC314.E1
MEC314.E2

MEC314.E3
MEC314.E4

MEC314.E5
MEC314.E6

X
X

X
X

X
X

X
X

X
X
X

X
X
X