ITEM : 1211/12-V-003 (LEAN AMINE SURGE DRUM)

TM
KNM PROCESS SYSTEMS SDN.BHD

CLIENT : SINOPEC
PROJECT : PETRONAS RAPID PROJECT, PENGERANG (PACKAGE 2)

Skirt Data:
Skirt
Skirt
Skirt
Skirt
Skirt

Outside Diameter at Base

Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

SOD
STHK
SCA

Basering Input: Type of Geometry: Continuous Top Ring W/Gussets

Thickness of Basering
Design Temprature of the Basering
Basering Material
Basering Operating Allowable Stress
Inside Diameter of Basering
Outside Diameter of Basering
Base Plate Width

TBA

Base Plate ealstic modulus

Base Plate yield stress

Es
Sy

Nominal Diameter of Bolts

Bolt Corrosion Allowance (at root radius)
Bolt Material
Bolt Operating Allowable Stress
Number of Bolts
Diameter of Bolt Circle
Bolt Allowable Shear Stress

BND
BCA

Ultimate Comp. Strength of Concrete

Allowable Comp. Strength of Concrete
Modular ratio Steel/Concrete

FPC
FC

Thickness of Gusset Plates

Width of Gusset at Top Plate
Width of Gusset at Base Plate
Gusset Plate Elastic Modulus
Gusset Plate Yield Stress
Height of Gusset
Distance between Gussets
Dist. From Bolt Center to Gusset (RG/2)

TGA
TWDT
BWDT
E
SY
HG
RG
CG

BASOPE
DI
DOU
t3

SA
RN
DC

Number of Gussets per bolt

NG

Thickness of Top Plate or Ring

Radial Width of the Top Plate
Anchor Bolt Hole Dia. In Top Plate

TTA
TOPWTH
BHOLE

External Corrosion Allowance

CA

Dead Weight of Vessel

Operating Weight of Vessel
Earthquake Moment on basering
Wind Moment on Basering
Percent Bolt preload

DW
ROW
WQMOM
WIMOM
ppl

Use AISC A5.2 Increase in Fc and Bolt Stress

Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables

Fact

ITEM : 1211/12-V-003 (LEAN AMINE SURGE DRUM)

TM

CLIENT : SINOPEC

KNM PROCESS SYSTEMS SDN.BHD

PROJECT : PETRONAS RAPID PROJECT, PENGERANG (PACKAGE 2)

Result for Brownell and Young Basering Analysis:

Note: this analysis is based on Neutral Axis shift method for Steel on Create
(or a material significantly different Young's modulus).
Governing Bolt Load Condition, Earthquake + Operating Condition:
Area Available in 1 Bolt (corroded)
Abss :
Area Available in all the Bolts
Abss x RN :

Trial#
2
4
6
8
10
12
14

k
0.688
0.454
0.473
0.478
0.475
0.474
0.475

knew
0.532
0.493
0.483
0.476
0.474
0.474
0.475

Cc
2.416
1.896
1.939
1.95
1.942
1.941
1.941

The Actual Stress in a Single Bolt [Sbolt]:

= 2*Ft / (T1*Dc*Ct)

Ct
1.542
2.104
2.06
2.049
2.058
2.058
2.058

z
0.347
0.403
0.399
0.398
0.399
0.399
0.399

362.493 kgf/cm^2,

should be less than, BASOPE

1305.2

Thickness of the Band of Bolting Steel[T1]:

= RN*Bolt Area / (3.14159*DC)
= 0.821 mm
Check the Bearing Stress in the Concrete [fc(max)]
= fc' [(2kd + t3) / 2kd)]
=
33.46 kgf/cm^2,
should be less than

Values for table 10.

I=

110

,b =

117.0

237.863

Maximum Moment per unit width [Mmax]:

= Max(Mx, My)
=MAX(

Required Thickness of Basering, Brownell & Young Method [T]:

= (6*Mmax/fallow)1/2+ Ca
=
ITEM : 1211/12-V-003 (LEAN AMINE SURGE DRUM)
TM

CLIENT : SINOPEC

KNM PROCESS SYSTEMS SDN.BHD

Nomenclature:
a
=
P
=
l
=
g1
=
g2
=
g
=
Fb
=
Values for table 10.6,

As b/l,

0.700

PROJECT : PETRONAS RAPID PROJECT, PENGERANG (PACKAGE 2)

(Dc-Ds)/2
Sa * Abss
Avgwdt
Gamma 1
Gamma 2
Flat distance / 2

I=

Skirt Distance to Bolt Circle

Maximum Load on one Bolt
Average Gusset Width
Constant Term f(b/1)
Constant Term f(b/1)
Nut 1/2 Dimension (from Tema)
Allowable Bending Stress
100.0

,b=

70.0

As b/l is less than 1 ,Inverting b/l =

Moment Term, based on geometry [Mo]:

= P/(4pi) [ 1.3(ln ( (2lsin(pi*a/l)/ (pi*g))) = 1] - [ (0.7-g2) P / (4pi) ]
=
=

Required Thickness of Continuous Top Ring [ Tc ]:

= ( 6 * Abs (Mo) / Fb )1/2 + Ca

=
=

Required Gusset Plate Thickness [tg] :

= P / ( stress Term * l ) + Ca
=
=
Bolt Spacing [ m] :
= pi * Bolt Circle Diameter / number of Bolts
= 475.727 mm
Req. Skirt Thk. To withstand Local Bending, (Brownell and Young) [t]:
= 1.76 * (P *a / (m * (h + tba ) * 1.5 * sktope) ) 2/3 * r1/3 + Ca
=
=
Shear Stress in a Single Bolt [ taub]:
= Shear Force / (2 *Bolt Area * Number of Bolts )
=
=
Summary of Basering Thickness Calculations
Required Basering Thickness (tension)
Actual Basering Thickness
Required Basering of Chair Cap
Actual Top Ring Thickness
, + CA
Actual Gusset Thickness
Required Thickness of Skirt for Local Stress
Given Thickness of Skirt
Required Gusset Height to meet Local stress
ITEM : 1211/12-V-003 (LEAN AMINE SURGE DRUM)
TM
KNM PROCESS SYSTEMS SDN.BHD

CLIENT : SINOPEC
PROJECT : PETRONAS RAPID PROJECT, PENGERANG (PACKAGE 2)

Weld Size Calculations per Steel Plate Engineering Data - Vol.2

Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * (skirtThickness - CA )
=
=

Result for Computed Minimum Basering Weld Size [Bweld]

= W / [ 9 0.4 * Yield 0 * 2 * 0.707 ]
=
=
Result for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]
= Bolt Load / ( Cmwth + 2 * (Hg + Tta ) )
=
=
Horizontal Plate Load [Wh]
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.66667 * (Hg+Tta) 2 )
=
=
Resultant Weld Load [Wr]
= (Wv2 + Wh2)1/2
=
=
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [ (0.4 * Yield ) * 2 * 0.707 ]
=
=
Result for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [ Wv]
= Bolt Load / ( 2 * topWth )
=
=
Weld Load [ Wh]
= Bolt Load * e / ( 2 * hgt * topWth ) )
=
=

Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [ (0.4 * Yield ) * 2 * 0.707 ]
=
=
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending

on the component thickness.

Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size
Required Gusset to Skirt Double Fillet Weld Size
Required Top Plate to Skirt Weld Size
Required Gusset to Top Plate Double Fillet Weld Size

Sheet No :

NG (PACKAGE 2)

4130.0
14.0
1.0
1.0
SA 285 Gr. C

mm
mm
mm
mm

52.0
mm
60.0
C
SA -516 Gr. 65 N
1305.2
kgf/cm^2
3950.0
mm
4350.0
mm
200.0
mm
2038900.1
1865.998
30.0
1.5

kgf/cm^2
kgf/cm^2
mm
mm

SA-36
1530.0
28.0
4240.0
1530.0

kgf/cm^2

255.0
117.0
8.0

kgf/cm^2
kgf/cm^2

12.0
100.0
100.0
2038903.0
2457.4
73.0
70.0
35.0

mm
mm
mm
kgf/cm^2
kgf/cm^2
mm
mm
mm

mm
kgf/cm^2

from Table 10.1

2
50.0
100.0
33.0

mm
mm
mm

2.0

mm

75000.0
260000.0
511105.3
109140.0
100.0

Kgf
Kgf
Kg-m
Kg-m

No
No
1.0

Sheet No :

NG (PACKAGE 2)

on Create

3.908
109.418

j
0.782
0.785
0.785
0.785
0.785
0.785
0.785

cm^2
cm^2

Ft
30765.9
11381.2
12901.9
13284.2
12997.4
12973.5
12991.4

Fc
4517.8
4223.2
4246.3
4252.1
4247.7
4247.4
4247.6

kgf/cm^2

Satisfactory

kgf/cm^2,

Satisfactory

, I/b =

0.4625

Sheet No :

NG (PACKAGE 2)

to Bolt Circle
d on one Bolt

sion (from Tema)

ding Stress
, b/l =
1.429

0.700

Young) [t]:

NG (PACKAGE 2)

Sheet No :

mm
mm
mm
mm

Support calculations (Jawad & Farr chapter 12, empty, corroded + Wind)
Base plate width, tc:
Average base plate diameter, d:
Base plate elastic modulus, Es:
Base plate yield stress, Sy:
Ec = 57,000*0.265154*Sqr(255) = 241,348.018 kgf/cm2
n = Es/Ec = 2,038,900.1 / 241,348.018 = 8.448
ts = (N*Ab) / (*d)
= (28*1,082.5785) / (*4,150)
= 2.33 mm

200 mm
4,150 mm
2,038,900.10 kgf/cm2
1,866.00 kgf/cm2