Beruflich Dokumente
Kultur Dokumente
3.Scheduled maintenance
All the vehicles requires a scheduled maintenance that needs to be recorded which is helpful to expand the
service, lower the use-cost and bring the owners safety and happy usage experience. The owners should do
the maintenance all by themselves after three days counting from the purchasing date.(we can also provide
the maintenance by our after-sale service department, which charges according to the situation.)
A. The maintaining places should be clean, safe, ventilated and fireproof.
B. Before the maintenance, the power should be off. Pull out the key and keep the parking braking on. It
suggests that a section of battery connecting line should be removed to make sure the main circuit is
disconnected before overhauling the controller and the motor from getting short.
C. While using a lifting jack, getting under the vehicle is not permitted.
D. Be careful when handling the accumulator as which contains flammable and explosive gas and caustic
sulfuric acid solution.
E. Do not smoke or even light a fire nearby the accumulator.
4.Items of the maintenance
A. Maintaining and adjusting of the steering system
B. Tightening up of the bolts of the suspension system
C. Checking and adjusting of the braking system
D. Fastening of the tire bolts, checking of the tire pressure and the abrasion of the tire tread
E. Daily maintenance of the electrical part
F. Daily cleaning up of the vehicle
5.Maintaining project
Symbol description: A=check, adjust when necessary; I=identify, correct and change when necessary; R=replace;
C=cleaning and maintaining. The number of hours in the chart stands for the the cumulative working hours.
Project
Per week
Per month
Per season
Per semi-annual
Per year(or
(or 20hrs.)
(or 80hrs.)
(or 250hrs.)
(or 250hrs.)
1000hrs.)
steering wheel
Fastening of the ball pins and bolts of
system
Toe-in of front wheel
A
A
Project
Per week
Per month
Per season
Per semi-annual
Per year(or
(or 20hrs.)
(or 80hrs.)
(or 250hrs.)
(or 250hrs.)
1000hrs.)
I
A
posts
Connecting of wiring harness
I
C
9.Check and replace the rear axle lubrication oil(only for the rear axle possessed vehicle) and inspect the oil level
A. The rear axle housing oil level should be inspected semiannually.
B. The vehicle should be parking in a flat ground while inspecting the oil level.
C. Dismount the oil filler plug and check the oil level by your finger. The oil level should be no more than 5mm from
the bottom of the oil hole. Fasten the oil filler plug if the oil level is meeting the standard.
D. After loading the oil filler plug, check whether the rear axle housing is oil leakage or broken visually.
E. Plenish moderate hypoid gear oil if the oil level is low and then fasten the oil filler plug.
10.Maintenance of the drive system(only for the rear axle attached vehicle)
The motor connects the rear axle directly, and the connecting bolts between them should be checked and tightened
up every three months.
11.Maintenance of the suspension system
Check and fasten the bolts and nuts in front and rear suspension systems if found loose every three months.
12.Maintenance of the braking system
Move the adjustment ratchet wheel that on the brake drum outward till that the tire cannot be twirled freely, then
move the ratchet wheel inward about 4 to 5 teeth, twirl the wheel drum to make sure there is no drug brake.
Notice! The lubrication oil should be GL-4 or GL-5, and the viscosity index should be SAE90.
Vehicle cleaning
when cleaning ,Special attention to the vehicle electrical parts, especially drive motors, controllers, etc., they
are can not be wet otherwise it will result in damage to electrical parts.
Reason analysis
Key switch short circuit
Circuit connection loose or turnoff
Battery connection loose
Controlling circuit burned out
Operating procedure error
Solution
Maintenance or replacement
Tightening the connection
Tightening the connection
Replacement
Use right operating procedure
Accelerator breakdown
Instrument panel worked well, but the car Direction switch breakdown
Master contactor or reversing contactor
can nor drive
breakdown
Controller breakdown
Control circuit breakdown
Motor fault
The whole car 12v accessory equipment The converter is working or not
do not work
Protective tube burn out or the switch
failure
Some accessory equipment do not work Electrical equipment fault
Maintenance or replacement
Maintenance or replace the spare parts
Maintenance or replacement
Examine the circuit and the plug
Check and maintain the motor, replace it
when necessary
Check the converter or replace it.
Replace the protective tube , and
maintain the switch
Maintain or replace it
Maintenance or replacement
Trouble
Reason analysis
Solution
The air pressure of tire is too high or too Adjust the tire pressure to specified value
The wear of tire is not even
low
Toe-in of front tire is not right
Add grease
been wear
Adjustment or replacement
Need adjustment
Adjustment or replacement
Braking deviation
one
The brake force of tire is not even