Beruflich Dokumente
Kultur Dokumente
a b s t r a c t
The supercritical uid extraction (SFE) of liquids and solid materials is gaining increasing interest and commercial
application in last decades, most particularly under the recent concept of green chemistry and biorenery. Hence,
it is fundamental to provide adequate modeling of the SFE, in order to optimize operating conditions and simulate
the global process. This work intends to review the most signicant and physically sound models published in the
literature for countercurrent liquid-supercritical uid extraction and SFE of solid matrices, such as the linear driving
force, shrinking core, broken and intact cells, and the combination of BIC and shrinking core models. The main
assumptions and mass transfer expressions are presented and discussed.
2010 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
Keywords: Supercritical uid; Extraction; Mathematical modeling; Mass transfer; Convective transport; Diffusion
1.
Introduction
(extra virgin) must have free fatty acids contents lower than
0.8% (European Council Regulation, 2001; Vzquez et al., 2009).
Vzquez et al. (2009) have shown that acidity could be reduced
to less than 0.7% by countercurrent extraction with supercritical CO2 at 313 K. The main drawback was that the yield was a
function of the acidity of the feed stream.
An example of the extraction of high value-added
compounds from low value vegetable oil residues by countercurrent supercritical extraction is the recovery of tocopherols
and sterols from methyl esteried soybean oil deodorizer distillate studied by Fang et al. (2007) in a 2.4 m long column
lled with Dixon packing. It was reported that the majority of
fatty acids methyl esters were removed in an initial extraction
step at 16 MPa by imposing a temperature gradient inside the
extractor (313348 K). After this initial step, the pressure was
increased to 20 MPa and 80% of the high value tocopherols
were recovered. Another example of countercurrent extraction is the recovery of squalene from olive oil residue. Ruivo
et al. (2004) reported a 96% squalene recovery in the ranate at
313 K and 11.5 MPa. In the case of the extraction of polyunsaturated fatty acids from sh oil ethyl esters, Riha and Brunner
(2000) obtained (at 333 K and 14.5 MPa) a stream rich in the
high value fatty acids (100%).
Supercritical uid extraction is also employed to solid
materials, either to remove unwanted compounds or to obtain
Abbreviations: SFE, supercritical uid extraction; CO2 , carbon dioxide; SC, supercritical; AOC, anti-oxidant capacity; BIC, broken plus
intact cells model; SEM, scanning electron microscopy.
Corresponding author. Tel.: +351 234 401 549; fax: +351 234 370 084.
E-mail address: carlos.manuel@ua.pt (C.M. Silva).
Received 26 August 2010; Received in revised form 25 October 2010; Accepted 29 October 2010
0263-8762/$ see front matter 2010 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.cherd.2010.10.025
Nomenclature
A
a
ae
af
Ap
ap
a5
Ci
Ci
Ci
broken
C
i intact
Cbroken,i
Cintact,i
Cp
Cp,s
Cs,i
C s,i
Cs,i
D12
Dax,i
dc
De
dp
F12
Fr
g
hSC
hL
hwall
I1
j
Jf
Ji
Js
Ki,SC
kB
KCO2 ,L
Ki
kf
kf
kf,m
KLDF
kLDF
ks
ks
Lc
m
m
Mw
Na
P
Pc,i
Pe
q i
qi
qi,0
r
rc
Rcol
Re
Rp
Sc
Sh
t
T
Tc,i
u
Vbp,solute
Vc,i
Vi
Vp
We
xi
xCO
yi
yi
z
1105
1106
Greek letters
P
extractor pressure drop in bar (0.1 MPa)
Pdry
extractor pressure drop for dry column in bar
(0.1 MPa)
i /kB
LennardJones energy parameter in K
column porosity
c
p
particle porosity
thermal conductivity of the SC phase in
SC
W/(m K)
L
combined thermal conductivity of the liquid
and the packing in W/(m K)
viscosity in Pa s
c,i
viscosity of i at the critical point in Pa s
packing ow angle in
density in kg/m3
c,i
density of i at the critical point in kg/m3
surface tension of the liquid in kg m/s2
c
critical surface tension of the packing in
kg m/s2
i
molecular diameter in cm
binary hard sphere molecular diameter in cm
12
packing packing tortuosity
friction factor
1107
2.
Mathematical modeling of
countercurrent supercritical uidliquid
extraction
The objective in countercurrent extraction is to promote the
highest possible contact between the two phases (liquid and
supercritical uids) which may be achieved by employing
structured packings (Bertucco and Vetter, 2001; Brunner, 2009).
A schematic diagram of a countercurrent extractor is shown
in Fig. 1, where mass ow rates of the inlet and outlet liquid
(L) and supercritical uid streams are reported.
In the development of the material and heat balances
inside the extractor it is assumed that the liquid is dispersed
as a thin layer at the surface of the packing (Fernandes et al.,
2007; Ruivo et al., 2004) and thus it is considered to be in thermal equilibrium with the packing. At the interface of the two
uids, thermodynamic equilibrium is assumed. Also, in the
energy balance, heat is supplied to the extractor through the
wall. In some cases, a temperature gradient is imposed from
the bottom to the top of the extractor to modify the solubility
of the different solutes in the SC uid (Fang et al., 2007; Kondo
et al., 2002; Sato et al., 1998).
The general mass balance of component i in the supercritical phase is:
Ac
SC yi )
((1 hL ) SC yi )
(m
+
= Ji Aae
t
z
(1)
Ac
L xi )
(m
(hL L xi )
= Ji Aae
t
z
(2)
Ji = Ki,SC SC
SC uSC
yi yi
L SC uL
(3)
JCO2 = KCO2 ,L L
SC uSC
xCO2 xCO2
L SC uL
(4)
where Ki,SC and KCO2 ,L are the overall mass transfer coef
is the CO2 mass fraction in the liquid in
cients, xCO
2
equilibrium with the SC phase, yi is the solute mass fraction
in the SC phase in equilibrium with the liquid, and uSC and
uL are the supercritical and liquid phase interstitial velocities
corrected for the presence of the packing (Ruivo et al., 2002).
Regarding the energy balance, Fernandes et al. (2007) proposed a simplied differential balance that considered only
axial temperature variation. The liquid and the packing are
lumped in a pseudo-homogeneous phase since it is assumed
the temperature is the same. The energy balances to both
phases are shown below.
Ac
Ac
packing z
(1 hL ) SC
SC TSC
Cp,SC m
TSC
(5)
1108
Table 1 Correlations for axial dispersion coefcient (Dax,i ) and binary diffusion coefcient (D12 ).
Ref.
Axial dispersion correlations
c Dax,i
0.3c dp
Re
D12
c Dax,i
0.5c dp Re Sc2
Re Sc+3.8
= 20 + 0.5 Re Sc
D12
c Dax,i
D12
c Dax,i
D12
c Dax,i
= 1.317(c Re Sc)
D12
c Dax,i
= 0.58c +
D12
1.392
(Re Sc)2
1.65c 1+Re Sc ,
Re Sc = 0.0230
Yu et al. (1999)
SC Mw,SC
0.6
SC Vbp,solute
CO2 = 1
Catchpole and King correlation
D12 = 5.152Dc
Tc,SC
Dc = 4.300 107
v,CO2 = 26.9,
X=
R=
2/3
v,SC c,SC
0.4510
1/3
2
/ 1+
SC
< 2.5
1<
c,SC
Mw,SC
Mw,solute
1/2
k
B T/
D12 = A 1011 VSC
1/6
1+
12,eff 12,LJ 2
0.75832
1/6
1000R T
g
12,LJ = (1 k12,d )
1+
Mw,12
exp
1.3229Ti
1/6
1.3229T12
0.75SC
1.2588 SC
Tc,i
0.049029
10Pc,i
Tc,i
10Pc,i
SC
= SC
SC,eff
T
i,LJ /kB
T
=
12,LJ /kB
Ti =
3
3
SC,LJ
(SC,LJ /kB ) solute,LJ
(solute,LJ /kB )
MSC Msolute
MSC + Msolute
Rg = 8.3144 J/ (mol K)
(SC,LJ + solute,LJ )
2
108
Tc,i
< 1000
Pc,i
Tc,i
1000
Pc,i
SC
= SC Na / 10 Mw,SC
0.27862
T12
1/6
SC,LJ + solute,LJ
2
3 0.17791 + 11779
T12
TLSMd model
21.16 104
D12 =
2
SC
12,eff
i,eff i,LJ 2
Mw,SC ,
He et al. (1998)
Mw,solute
i,LJ =
HeYuSu correlation
k = 1,
2/3
SC
C,SC
0.5
0.75
Mw,SC
Tc,SC
Vc,solute
Vc,SC
1+
1109
Table 1 (Continued )
Ref.
LJ1 model
D12 =
2
(8/3)SC
12,eff
(2
MW,12 kB T)
104
1/2 1/6
1/2
1/2 1/6
SC,LJ + solute,LJ
2
1/3
T12
kB T/12,LJ
12,LJ /kB =
Mw,SC Mw,solute
Na (Mw,SC + Mw,solute )
Mw,12 =
g(12,eff ) =
SC
1
(1 SC )
2SC
1 + SC,eff /solute,eff
1 SC +
1 SC +
SC
1 + SC,eff /solute,eff
3
SC Na SC,eff
=
6 103 Mw,SC
F12 =
1.7
a ln(solute,eff /SC,eff ) + b ln (solute,eff /SC,eff ) + c ln(Mw,solute /Mw,SC )
F11 + SC
2
3.0
1 + SC
d ln(solute,eff /SC,eff )
a = 1.676382SC
+ 1.638561
b = 8.516830SC
+ 8.631536
c = 1.320347SC
+ 1.351067
d = 5.062546SC
+ 5.409662
1.5
3
5
7
F11 = 1 + 0.94605SC
+ 1.4022SC
5.6898SC
+ 2.6626SC
,
SC
3
SC,eff
SC Na /(103 Mw,SC )
3.0
2
8SC
12,eff
kB T
2
Mw,12
1/2
i,LJ =
ED
Rg T
1/2 1/6
SC,LJ + solute,LJ
2
3 0.17791 + 11.779
1/2 1/6
12,LJ =
F12 exp
g 12,eff
Tc,i
0.049029
10Pc,i
Tc,i
10Pc,i
2
108 ,
Tc,i
1000
Pc,i
SC
= SC Na /(103 Mw,SC )
Ti kB T/i,LJ
T12
kB T/12,LJ
g 12,eff
Tc,i
< 1000
Pc,i
1110
Ac
z
T
L
L
L TL )
(Cp,L m
z
z = L c , t
TG
z = 0
xi = xi,feed
(12)
TL = TL,feed
(6)
where Cp,SC , Cp,L , and Cp,s are the specic heat capacity at constant pressure of the supercritical, liquid and solid phases, s
is the solid phase density, TSC , TL , and Twall are the temperatures of the SC uid, liquid plus packing and extractor wall,
packing is the packing tortuosity, Rcol is the column radius, SC
is the thermal conductivity of the SC phase, L is the combined
thermal conductivity of liquid and packing, hSC is the convective heat transfer coefcient to the supercritical phase, and
hwall is the convective heat transfer coefcient to the extractor
wall.
The pressure drop (P) and liquid holdup (hL ) inside the
extractor can be estimated using the models proposed by
Stichlmair et al. (1989), Stocketh and Brunner (2000) and
Ruivo et al. (2004) shown next.
P
=
Pdry
I1
=
=
hL
c
1 c 1
1
1 c
(2+)/3 h 4.65
L
hL c
(7)
3.
Mathematical modeling of supercritical
uid extraction of plant material
dp
Pdry 4.65
4
c
3 Lc (1 c ) SC (uSC c )2
hL = 0.7
3L a2 c uL
L g sin
1/3
ae 2/3
a
1 + 0.474 Re0.05
SC
L
L SC
(8)
Pdry is the pressure drop for dry column, is a friction factor, I1 is a constant parameter, dp is the particle diameter, Lc is
the column length, L is the liquid viscosity, a is the specic
surface area of the packing, g is the gravitational acceleration,
is the packing ow angle, and ReSC = uSC Lcorrugation SC /SC is a
Reynolds number of the supercritical phase. The effective surface area (ae ) can be calculated using the correlation of Onda
et al. (1968) for random packings, and were applied by Ruivo
et al. (2002, 2004) for Sulzer EX structured gauze packing.
ae
= 1 exp
a
0.75
1.45
c
0.05
Re0.1
We0.2
L FrL
L
G,0
z = 0, t
Ci
C
2 C
= uG i + c Dax,i 2i + (1 c ) Jf ap
t
z
z
(10)
where Ci is the concentration of component i in the supercritical phase, Dax,i is the axial dispersion coefcient of component
i, Jf is the solute mass ux from solid to uid phase, and ap
is the particle specic surface area, which for spheres equals
3/Rp . The following initial and boundary conditions (Dankwertz (Rice and Do, 1995)) are required to solve Eq. (10):
t = 0, z
Ci = Ci,0
z = 0, t
c Dax,i
= TL,0
TL
z = 0
yCO = 1
TG = TG,feed
(13)
(9)
yi = yi,0
xi = xi,0
There are various models employed to describe the supercritical uid extraction of oils or other compounds from plant
material. All of them consider that the particles are packed
inside an extractor column. The simplifying assumptions
employed by most authors are: isothermal operation, negligible pressure drop across the extractor, and constant bed
porosity and solid density along extraction. Furthermore, it
is usually assumed that the solute loading in the supercritical
uid is low and, therefore, uid density, axial dispersion, and
uid velocity remain approximately constant. Such assumptions reduce the number of equations necessary to describe
the extraction process to mass balances, equilibrium relations,
and kinetics laws. The general mass balance to the uid phase
of a SFE column is:
c
where is the surface tension of the liquid, c is the critical surface tension of the packing, ReL = uL Lcorrugation L /L , FrL =
u2L /Lcorrugation g, and WeL = u2L L Lcorrugation / are the Reynolds,
Froude, and Weber numbers for the liquid.
Finally, the initial and boundary conditions necessary to
solve the model are shown below.
t = 0, z
z = Lc , t
(11)
Ci
= u Ci,feed Ci
z
Ci
=0
z
(14)
(15)
(16)
employed:
Pe =
uSC Lc
100
Dax,i
(17)
where Pe is the Peclet number. From this equation, an equivalent relation can be obtained.
Lc
50
dp
(18)
c Re Sc > 0.3
(19)
Re = 280
(20)
3.1.
The mass balance to the solid phase inside extractor is conditioned by the simplifying assumptions taken by each author
regarding the solid matrix composition and the extraction
kinetics. The following four different models are described:
linear driving force, shrinking core, broken plus intact cells,
and a combination of the broken plus intact cells with
1111
3.1.1.
d2p
De
(21)
q i
= kLDF q i qi
t
(22)
De
Rp2
Fig. 2 Different models for supercritical extraction of solutes from solid matrixes.
(23)
1112
Rp is the particle radius. The equilibrium is approximately linear for low concentrations, being described by the partition
coefcient Ki :
3.1.2.
qi = Ki Ci
(24)
Jf ap = s kLDF q i qi
(25)
In many cases, the solid particles are porous and thus the
solute is present both in the solid phase and in the uid inside
the pores (Peker et al., 1992; Recasens et al., 1989). Therefore,
two linear driving force approximations are employed (see
Fig. 2b): one between the uid phase and the uid in the pores
of the solid, and the other between the uid phase in the pores
and the solid phase. The mass balances to the particle and to
the solid phase of the particle are:
C s,i
q
+ (1 p ) s i = KLDF C s,i Ci
p
t
t
(26)
q i
= kLDF q i qi
t
(27)
1
KLDF
Rp
1
5
=
+
KLDF =
kf ap
kf ap
5De ap
5 + (kf Rp /De )
(28)
where KLDF is the global linear driving force coefcient combining internal and lm mass transfer resistances and p is
the porosity of the particle, C s,i is the average solute concentration inside pores, and kf is the convective lm mass transfer
coefcient. In this case, the equilibrium between solid and
pore phase concentration can be expressed as:
qi
= Ki C s,i
(29)
Jf ap = KLDF C s,i Ci
(30)
t=0
C s,i = C s,i,0
q i = qi,0
(31)
C
s,i
2
r
Cs,i
r=Rp
Ci
=0
(32)
(33)
q i = qi,0
rc
Rp
3
(34)
Cs,i
r=Rp
Ci
(35)
Cs,i = Cs,i
De
Cs,i
= kf (Cs,i Ci )
r
(36)
(37)
(38)
The pore phase concentration at the boundary in equilibrium with the core phase concentration, i.e. Cs,i , is usually
assumed to be the solute solubility in the supercritical uid.
Goto et al. (1996) applied the shrinking core model to
rape seed oil extraction data reported by Brunner (1984) at
20.5 MPa/324 K and 35 MPa/316 K. The model offered a good
description of the extract mass owrate and extraction rate
at both conditions by taking the effective diffusivity as tting
parameter. The effective diffusivity dependence with temperature and pressure was similar to the predictions of the Wilke
and Lees correlation (Reid et al., 2000; Wilke and Chang, 1955).
Stber et al. (1997) employed the shrinking core model to
obtain extraction proles of benzene, toluene, ethylbenzene
and 1,2-dichlorobenzene from cylindrical particles with open
or sealed ends. Since cylindrical particles were employed,
ap = 2/Rp . The shrinking core model was also employed by
Abaroudi et al. (1999) to study the extraction of -naphthol
from cylindrical particles. Since the ends of the cylinders were
not sealed, these were included as new transfer sources.
3.1.3.
(39)
kf Ci Ci Cs,i solubility
Jf =
ks Ci Ci Cs,i < solubility
Ki
Cbroken,i
= Jf af + Js as
t
Cintact,i
= Js as
(1
)
t
(41)
Js = ks (Cintact,i Cbroken,i )
Cbroken,i
= Jbroken ap
t
(1
)
(45)
Cintact,i
= Jintact ap
t
Jbroken = kf
Ci
broken
Jintact = ks Ci
intact
Ci
Ci
(42)
(43)
(44)
(46)
(47)
(48)
(49)
and Ci
are the uid phase concentrations in equilibrium
intact
with the solute concentration in the broken and the intact
cells, respectively. When comparing the values of the mass
transfer coefcients, ks is smaller than kf due to the higher
resistance to mass transfer imposed by the cell walls. In the
parallel model, the specic surface area (ap ) is the same for
the broken and intact cells (Ap /Vp ).
The uid phase concentration in equilibrium with the
solid phase (Ci ) is a function of the solute-matrix interaction.
Following Perrut et al. (1997), at low concentrations the equilibrium relation is frequently linear, i.e. Ci = Ki Csolid , while above
a critical solid loading a maximum concentration is attained
whose value coincides with solubility.
At the start of the extraction process, the solid and SC
phases are in equilibrium, which means the concentration
inside the intact and the broken cells are different due to the
initial solute distribution. Accordingly, the initial conditions
should be written as:
where
is the volume fraction of broken cells in the particle,
Cbroken,i and Cintact,i are the solute concentrations in broken and
intact cells, and af and as are the specic surface areas related
to the broken and the intact cells, respectively. In the uid
mass balance, the particle specic surface area (ap ) has to be
replaced by af when this model is employed. Jf and Js are the
solute mass uxes from broken cells to the SC solvent, and
between intact and broken cells, respectively:
Jf = kf Ci Ci
uid phase in the second one. The mass balance and mass
ux equations to the broken and to the intact cells are:
(40)
1113
t=0
Cbroken,i = Cbroken,i,0
Cintact,i = Cintact,i,0
(50)
The solution of the BIC series model requires the knowledge of several parameters: the external volumetric mass
transfer coefcient (kf af ), the internal volumetric mass transfer coefcient (ks as ), the fraction of broken cells (
) and,
in some cases, the partition coefcient (Ki ). Sovov (2005)
developed a simplied approach with approximate models to
obtain initial guesses of ks as and
. Furthermore, kf af may be
also estimated using well know correlations from the literature. A few examples are shown in Table 2. With these initial
estimates, the complete model is then used to optimize all
parameters. Sometimes, the external mass transfer coefcient
is not optimized, being xed to the initial value given by correlations (Silva et al., 2009).
Reverchon and Marrone (2001) determined the value of the
fraction of broken cells by scanning electron microscopy. Using
this technique, the number of parameters to be optimized is
reduced. In the SEM images it is clearly visible that the oil
is trapped inside the structures that we refer as cells and
that some of them are broken, validating the assumptions
of the BIC model. The BIC parallel model coupled with SEM
was employed to represent the experimental data of SFE of
oils from different seeds (Reverchon and Marrone, 2001): sun-
1114
kf 2Rp
D12
kf
uc
Cussler (1997)
Puiggen et al. (1997)
0.6
0.5
0.4
0.3
Jf = kf Ci Ci
(51)
(52)
0.2
0.1
Series model
Parallel model
0
0
200
400
600
800
t (min)
Fig. 3 Comparison between the series and parallel BIC
models used to t experimental data of grape seed oil
extraction at 18 and 20 MPa, and 313.15 K. Data from Passos
et al. (2009a).
1115
Table 3 Mathematical models developed to calculate the pseudo mass transfer coefcient, kf , and the average solute
concentration for spherical particles (Fiori et al., 2009).
Approach
Continuous
Model
r R
1
1
1 Rp
=
+
kf
kf,m dc
kf (r)
q i = qi,0
3
rc
Rp
k (r)
Semi-continuous
Conclusions
r
Rp
1
1
1
=
+
kf,j
kf
kf,m
q i = qi,0
4.
Rp dc r Rp
3
= qi,0
R
(53)
(54)
Rp
0 r Rp
0 r Rp
1
,
kf
R r Rp
1 = 1 + 1 p
, 0 r Rp dc
r
kf
kf,m dc
kf (r)
R d 3
q i = qi,0 p c , Rp dc r Rp
q i
Discrete
(55)
(56)
,
m1
0 r Rp dc
Rp
Rp jdc
2
(57)
j=1
jdc
Rp
3
(58)
Acknowledgements
The research leading to these results has received funding from the European Communitys Seventh Framework
Programme FP7/2007-2013 under grant agreement no CP-IP
228589-2 AFORE
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