MOCK-UP

WAVE CITY CENTRE-PHASE 1 NOIDA

METAL WORK AND GLAZING
PARTICULAR SPECIFICATION

METAL WORK AND GLAZING
PARTICULAR SPECIFICATION

ALUMINIUM DOORS
ALUMINIUM CURTAIN WALL – CONVENTIONAL
GLAZING
POWDER COATING
FLOOR SPRINGS
SHIPPING & PROTECTION
DESIGN REVIEW AND INSPECTION REQUIREMENTS

1

MOCK-UP
WAVE CITY CENTRE-PHASE 1 NOIDA

METAL WORK AND GLAZING
PARTICULAR SPECIFICATION

SECTION 7
METAL WORK AND GLAZING
PARTICULAR SPECIFICATION
7.01
1.

ALUMINIUM DOORS (Non thermally broken system)
Supply of Materials
The Contractor shall supply metal parts together with all accessories and fittings,
and all ancillary materials for fixing such as bolts, screws, gaskets, etc., as well as
all workmanship necessary for the fabrication and completion of the Mock-up
according to the instructions of the Consultant.
The Contractor shall submit samples of all items for the selection and approval by
the Consultant.
Metal parts shall be of approved manufacture, and if required, the Contractor shall
submit certificates and test reports to show that they meet standard specification
requirements for such items destined for the use indicated.
2. Aluminum Elements
All metal work are to be executed according to the valid standards, directives,
government codes and building regulations, fire requirements and any other such
applicable regulation as (Alloys considered are 6063 T5 and 6063 T6 for frames
&6061/6082 for brackets):
o BS 8118: Structural use of aluminum. Code of practice for design
o BS 952: Glass for glazing
o
o
o
o

BS 6262 code of practice of glazing of buildings
BS 8000 Part 7 workmanship – code of practice for glazing
DIN 1249: Flat glass for building construction
DIN 1745:
Wrought aluminum and aluminum alloy plate, sheet and strip

greater than 0.35 mm thickness:
o DIN 1748:
Wrought aluminum and aluminum – extruded sections: Design,
permissible deviations.
o DIN 1783:
Strips plates and sheets of aluminum and wrought aluminum
alloy with thickness over 0.35mm, cold: dimensions.

2

Colours and shine shall be uniform with no variations detectable by the naked eye at 1500mm distance.01 METAL WORK AND GLAZING PARTICULAR SPECIFICATION ALUMINIUM DOORS 2) Aluminum Elements: (Cont'd) All doors. part-4. Corners shall be performed by special machines so as to obtain a tight fit without damaging the surfaces. The colour finishes shall match with the glazing and will be selected by the Consultant. All coatings shall be factory applied by an applicator approved by the coating manufacturer and under the coating manufacturer's direction. They are inside of the construction and not visible. Proof against driving rain has to maintain DIN 18055. 3 . Mechanical joints shall be made with aluminum alloy pins or pressed with corner crimping machine.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA 7. The corner cleats have to correspond as per their cross section to the inner profile outlines. Exposed fastening if occurring: finished and coloured to match the finish and colour of the material in which they appear. F22 as per DIN 17615 and size-tolerance shall maintain DIN 1748. TARR. KAUTSCHUK –INDIA RUBBER) is to be provided for all openable windows to prevent water from entering into the inner side of the room. drainage should be direct to outside or defiladed through the cavity. 7. finish etc. Joints should be glued to get an air and watertight joint in the area of the mitre. stress group B. All ironmongery is to be drawn from a single manufacturer's range and powder coated to match in colour.01 ALUMINIUM DOORS (Cont'd) 2) Aluminum Elements: (Cont'd) The aluminum profiles shall be extruded of the tested alloy AL MGSI 0.and curtain walls shall be coated. All mounting parts beside handle and lock shall have concealed fixings. Aluminum doors shall be mechanically joined by means of corner cleats or T cleats. PROPYLEN.. and samples shall be approved the Consultant. C. Non-visible Central neoprene gasket (APTK-Material as per DIN 7863 and AAMA standard specifications APTK = AETYLEN.5. The finish provided shall be permanent and durable.

door and window furniture including locks. 7. of the same finish as the frames and at suitable distances. 3) Hardware All hardware. stays. sections and sizes to fit the various aluminum sections and to ensure a tight and waterproof seal against the glass. They shall be fixed with concealed screws. All external glazing gaskets shall be fixed non-removable. fire stopping. Internal gaskets only can be wedge type. sealant and caulking.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION All sections shall present clear straight and sharply defined lines and shall be free from defects and imperfections that may impair their strength. finishes of all curtain wall components. Glass must rest on purpose made PVC glazing blocks which suit the section design. All cavities within the profile must be pressure equalized to the outside. Glass shall be fixed into frames by means of extruded neoprene glazing gaskets of proper profiles. bolts. The finished surfaces shall present a clear surface free from alloy defects.2 ALUMINIUM CURTAIN WALL – CONVENTIONAL SYSTEM 1. The Contractor shall provide and fix all necessary silicone sealers to effectively seal junctions between masonry and aluminum frames. streaks or other surface blemishes. Aluminum handle shall be from the Powder coated to manufacturer standards. General Engineering fabrication. scratches. etc. All units shall be installed in the positions assigned to them plumb square and level and in alignment with the surrounding work. Proposal Submission 4 . in the plant and site quality control testing programmed. die marks.. nuts. They shall be securely fixed and all opening parts shall function properly without there being any need to use force for operating them. handles. with related glazing. shall be the best of their respective kinds. supply and installation of aluminum glazing curtain wall with horizontal and vertical coverclips.. Acoustics: Doors should not create any acoustic problems that could happen due to air whistling or thermal movement. etc. 2.

sheen and appearance. . . may be supplied. plates and extrusions shall be visually flat under all lighting conditions. .Water drainage system. sills. Exposed metal components shall be of uniform colour. sills and reveals and the extruded direction of not painted metal reveals. trims.Provisions for thermally induced expansion and contraction of members.Methods of erection.Air barriers and vapour barriers. within components and from component to component and shall match approved samples and mock-ups.Provisions for absorption of the building structure movements.Preliminary structural calculation for the main frames. . Exposed metal sheets. The design and performance specified are minimum requirements. By submitting a proposal.Dielectric separator details. All glass units of each type shall be the same and shall have a consistent.Show typical head sill and corner details and typical intermediate mullions. . Methods which may be suggested by these specifications for achieving the design and performance requirements are not intended to limit methods of achieving the required design and performance than specified. . . when installed on the building faces shall run in same direction. the bidders for the work of this section agree that the date submitted with the bid and subsequent discussions do not negate the requirements of the specifications. Contractor shall design and install units so each glass unit can be removed without removing adjacent glass units. Grain and rolling direction of not-painted braked formed trims. . .MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Proposals from the Contractors shall be accompanied with three sets of drawings and data details which how manufacturer intends to comply with requirements of this specification section for the exterior elements as follows: .Junctions with an anchorage to the building structure. Installed glass components shall be free of oil canning and pillowing. uniform colour and appearance. 5 . perimeter sizes and arrangements of components and assemblies indicated to obtain the required appearance to the Consultant's approval. 3) Design Requirements Follow profiles.Pressure equalization system and air ventilazation to the glass rebate.

The expansion joint of the vertical aluminium profile shall be sealed to prevent any leakage of water from the profile drainage groove to the inside section. Ensure components are designed. seals. Provide a continuous fire and smoke seal at junctions between edges of suspended concrete slabs and building envelope to prevent passage of fire and smoke from floor to floor and from floor to roof. 6 . they shall be of same finish and colour of member in which they occur. The transom mullion joint shall be overlapped and seal provided between the transom and the mullion.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Accurately size mullions at intersecting joints to obtain minimal joints. The entire gasket joint shall be welded or sealed by bonded by sealant compatible to the gasket material. Performance Requirements a) Application Performance requirements apply to work of this section and to connections. to spandrel panels. Ensure components and assemblies drain to building exterior. b) Pressure Equalization (Exterior Walls) Provide pressure equalization to glazing pockets. fabricated and installed to prevent build-up of sand with the cladding cavities and glazing pockets. to infill panels. 4. which could cause blockages to air pressure equalization and to drainage of water. joints. The system shall comply with the rain screen principle and shall comply pressuring equalization system. between works of this section to adjacent components/assemblies provided under other sections of the specifications. just wide enough to permit thermal expansion and contractions so no damages and distortions to the work occur due to thermally induced movements. to exterior components of frames. Provide baffles to prevent air flow within components and spaces as many be included by stack effect and by wind forces. Conceal securement device: Should be demonstrated satisfactorily to Consultant's approval that some exposed securement devices are necessary.

- Provide baffles to prevent excessive sand entry into the components which could lead to blockages. d) Thermal Criteria (Exterior Walls) External curtain wall works to be constructed to avoid any distortions to its components and to accommodate between the work and the building structure and other constructions.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Locate baffles: - Vertically oriented at every building corner and at every mullions. f) Air Infiltration and Exfiltration (Exterior Walls) 7 . External wall works to prevent entry of water and moisture to the building interior and drain out all moisture and condensation either in each floor or maximum every two floors. c) Mechanical Design (Exterior Walls) External cladding to maintain the mechanical design performance of 22oC interior atmospheric. build-up which could cause damaging expansion stressed and which could prevent pressure equalization. e) Water and Moisture (Exterior Walls) External wall works to quickly drain any water and condensate moisture which may enter within the cladding components. build-up which could cause damaging expansion stressed and which could prevent pressure equalization. expansion and contractions due to cyclic heat gain and loss from the absorption of the components of heat which caused the components to get hotter than the temperatures describe under mechanical design temperatures. expansion and contractions due to cyclic temperature changes described under mechanical design conditions to prevent damages and distortions. (Spandrel areas) - Horizontally oriented within extruded mullions at every 2nd floor - Horizontally oriented at window (vision areas) sills and heads. to the building exterior. Engineer work to accommodate within its components and to accommodate between the work and the building structure and other constructions.

MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Air movement through the work. Allow for impact. g) Glazing External glazing system to allow for characteristics of framing and effects of connections and sealant and frame connections. positive and negative as created by wind on a minimum velocity of 40 m/sec. For open able elements when closed: 1. To ensure that glazing not more than 8 glass units per 1000 break during the building's life. suction. up lift and gusting of wind and take into account the building height and the proximity of adjacent buildings which could cause an increase to the forces due to venture affect.08 cum/hr/sqm under static pressure difference of 75 pa. 8 . gaskets. No detectable drafts will be permitted on the interior of the screen. Insulation glass units must have their seals in contact with water. sealant on building exterior side of glass in exterior walls shall be non-conductive. i) UV and Heat Resistance All materials provided which are exposed to atmospheric heat and which are exposed to sunlight materials exposed through glass shall be formulated not to lose properties due to exposure to heat and due to exposure to ultra-violet radiation j) Structural Base design pressures. Gaskets used in exterior walls shall be fused at corners and shall be of high performance EPDM using vulcanized frames or corners. Metal in direct contact with glass is not permitted. building interior to building exterior and building exterior to building interior shall not exceed: - For fixed elements: 1. Glazing. h) Acoustics Provide completed installation free of rattles.55 (m3/h) per meter of crack length under static pressure difference of 75 pa. wind whistles and other noise due to thermal and structural movements and due to differential atmospheric pressures.

air infiltration / exfiltration. sway and racking (obtain magnitude of movements from the Consultant's) Movements due to vibrations. Curtain wall components in contact with fire stopping to ensure compression on fires stopping is not less than 25% under all load conditions. maximum 3 mm positive and maximum 3 mm negative and avoidance of contract with adjacent members and constructions due to movements. the lesser of 19 mm or L/200 per span between anchorages to building structure. Curtain wall work to accommodate: - - Movements within components. assemblies and materials within working range of components. and design loads due to wind. Curtained wall work not to exceed following defections under full design loads: - - Framing members of curtain wall. Metal air barriers. distortions. column shortening. forces applied by building structure movements. its own weight. Curtain wall work to keep stresses on components. Provisions shall ensure no damages. Ensure deflection limits of glass are not exceeded. long and short term creep. Curtain wall deflection limits to ensure integrity of seals and glazing are maintained under full load. forces applied by adjacent components. dynamically applied. deflections. Permanent deformation of members due to applied loads not permitted. Movements applied due to attached adjacent constructions. stack effect and rain.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Curtain wall works to withstand within acceptable deflection limits. misalignment occur to the work and that integrity of thermal. weather and water tightness barriers are maintained and aesthetic considerations are maintained. assemblies and materials. torsion. 9 . Expansion joint in the vertical aluminium profile shall be provided every second floor and shall be sealed to the inside with special accessory and mastic that will allow movement and keep the air and water tightness below the specified limits. Movements applied due to building structure.

Transoms and mullions shall be assembled by using spigot sleeve connection. behavior of cast-in-place concrete structures. c. Mock up specimen shall meet the following performance: 10 . Tolerances shall be: Vertical position: plus / minus 2 mm. 5. Have fabrication and installation of work inspected and certified approved by the Professional Engineer. certifications. Have work engineered by a licensed Professional Engineer. finishing. Horizontal position: plus / minus 2 mm. d. Tolerances a. stack effect. c) Fabricator's Qualifications Regularly engaged in engineering. proposed substitutions bear the seal and signature of the Professional Engineer. b. verify and confirm the curtain wall design. Quality Assurance a) Engineering a. manufacturing. Have submittal. shop drawings. air seals.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION The joints between the transom and mullions shall be sealed with EPDM sealing strips. g. Racking in elevation: nil. Able to demonstrate thorough understanding of the principles of rain screen. No sub-letting of the fabrication or installation of the system will be permitted. of the proposed system. fabricating. glazing and sealing of the type of work specified in this section for minimum of ten years. dynamic force. installing. b. The specialist Sub-consultant shall report the Main Consultant. f. b) The Contractor shall employ an independent specialist Sub-consultant to review. maximum 6 mm. The subcontractor shall demonstrate that he has a minimum of ten years experience with the fabrication and installation. Deviation from true straight in plane over full length of each building face. 6. details and specifications & calculations. e. Deviation from true plumb over full height: maximum 6 mm. samples. water and weather controls as affecting building cladding systems. Visible screws or connectors will not be acceptable. c. Tolerances shall not be accumulative. proposals.

Incomplete or haphazard calculations will be rejected. Moment of inertia of mullions. glass support. clip angles. comprehensive manner to permit easy review. Detailed engineering of glass analysis. washers. fabrication requirements and installation instructions with amendments to obtain requirements of this section of the specifications. Include erection and glazing details and maintenance and cleaning instructions. anchorage hardware. Materials proposed Sealant stress analysis as per the manufacturer's requirement. Furnish data clearly describing reglazing techniques. Safety load 2000Pa. anchor bolts. Submittals a) Products Data Submit manufacturer's specifications. Furnish maintenance and cleaning instructions. Impact resistance in accordance with EN 14019 E5/I5 All production shall be done in the subcontractor's own plant under full time quality controlled conditions.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Air permability in accordance with EN 12152 Water tightness in accordance with EN 12154/ENV 13050 (static RE 900 dynamic 250Pa/750Pa) Resistance to wind load in accordance with EN 13116 Design load 1400pa. b) Calculations Submit calculations. c) Shop Drawings 11 . welds. Prepare calculations in a clear. Showing following: - Design load assumptions Detailed engineering of mullions. and torque pressures. 7. under seal and signature of the Professional Engineer.

drainage details and flow diagrams. d. anchorage system interfacing with building structure. methods.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Submit shop drawings as specified. if done in field. thickness. pressure equalization system and air barrier system. provisions for thermally induced expansion and contraction. Glazing details. provisions for absorption of building structure movements and creep. Detailed design. arrangement of units. Show Elevations a. details of special shapes. d) Samples Submit samples as specified Submit three samples of each material with respective finishes as follows: - Extrusions: 300 mm long Sheets: 300 mm x 300 mm Gaskets and tapes: 900 mm long section of each type. profile. baffles. in shop. horizontal to vertical connection. reinforcing. finishes and colours to be supplied. e) Glass stress Analysis Reports Submit glass stress analysis performed by glass manufacturer/supplier of all glass. flashing. Fasteners: Three of each type. c. insulations. thermal break details and locations. dimensions. connections and joints and seals to adjacent building envelope systems. members. heat strengthened or tempered. Sealants: 150mm bead strips applied to metal sheet showing colours. Glass: 300 mm x 300 mm of each type Samples shall represent physical and chemical properties. Locations of exposed fasteners and joints. Each shop drawing shall bear seal and signature of the Professional Engineer. Sealant type and size of sealant joints. joint location and sizes. Bid 12 . b. its stress factors and statement whether glass is to be annealed. locations of various types and thickness of glass. Identify locations of each glass unit on building.

assembly and structural glazing procedure. d. f) Certifications Submit statements certified by the Professional Engineer stating: - Work of this section is engineered. 8. Operating Instructions Manual and Preventive Maintenance manual for work of this section and as specified. Clean glass as necessary to prevent etching due to alkaline bearing water. warranting against defective materials. 13 . water tightness. Quality control assurance programme covering production. - Sealants will not deteriorate due to exposure to ultra-violet radiation (sunlight) - Joint design is correct. workmanship. signed by Subcontractor for the work. design performance and glass breakage. Submit statements certified by the sealant manufacturer's attesting that: - Sealants selected are suitable for purpose intended in connection to compatibility and adhesion. Project Closeout Data: Submit Data Books. b. supplied and installed as specified herein. a. products. c. due to defective engineering fabrication and installation. Sealants are suitable for temperature and humidity conditions at time of application. 9. Protection Protect work from damages. Surfaces are properly prepared and primed to accept sealants. - Sealants are compatible with other materials with which they come in contact. Warranties Submit written warranty in form acceptable to Owner.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION price shall include for providing glass consistent with minimum results and determined by the glass stress analysis.

or non-uniformity of colour. Complete watertight and air tight work specified tolerances. 80 microns coating thickness. oxidation or discoloration due to sunlight and weather conditions. cracking.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Warranty shall include but not necessarily be limited a. Steel: to BS 4360 & 4848. expansion or contraction movements. Externally exposed sections shall receive a paint finish (refer to paint section of this specification) 14 . to 1/2 commercial tolerances. Completed installation shall remain free from rattles. Sealants are gaskets shall remain free from deterioration. corroding. and noise due to thermal and structural movements and wind pressure. Metal finish will not crack. wind whistles. Grade 43 All externally exposed steel sections shall be hot dip galvanized to BS 7291971. Glass will not break or "pop" from frames due to design. pitting. or colour. Structural soundness and freedom from distortion and within elastic deflection limits specified. wind loads. f. d. controlled stretcher leveled optimum flat. colour approved by the Consultant. pit corrode. or gloss deterioration beyond manufacturer's descriptive standards. peel. stress relieved. and for spandrels. structural members with minimum thickness of 3mm. Sheet and Plates: 1100-H14 alloy. or structural loading. b. e. c. All aluminium shall be Powder coat (or equal approved). Warranty the painted coatings will be free from peeling. 9 Products a) General b) Framing Trim and Flashings Aluminium Extrusions: To ASTM B221 & ASTM B209.

All fixings shall be hot dip galvanized. Silicone sealant shall meet the requirements of ASTM C 920 and shall be as manufactured by General Electric (Silpruf) or Dow Corning (917 or 797) 15 . c) Firestopping Mineral fibre insulation: Complete with galvanized steel. d) Sealants Non-Structural All joints. tape or dielectric coating. Paint shall be applied after folding and drilling of sheet and no penetrations or cutting of the back pans will be allowed after painting.5mm thick Aluminium sheet with a powder coat finish (refer to paint section of this specification) to the exterior surface (colour to be selected by Architect). Bituminous Paint: to BS 6949 Insulation to spandrel areas of glass curtain wall shall be lightweight. Firestopping sealant: Fyresil manufactures by Tremco or one component silicone manufactured by Dow Corning Ltd. sealed with foil tape and suitably pinned to substrate. shall be sealed with an approved medium modulus silicone (exposed or concealed) Sealant: All perimeter sealant (metal to adjacent construction) shall be medium modulus silicone sealant. Insulation and firesafing shall confirm to BS 3958. Back pans shall be 1. compressed 25% and 175 deep. 50 mm thick. Or Rhodorsil silicone manufactured by Rhone-Poulenc Inc.5mm thick electro galvanized steel. inorganic mineral wool to 48 Kg/cu m nominal density. or equivalent. which are sealed with sealant as part of the fabrication or erection procedure. General Electric Ltd.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Sheet for smoke stops and on the side of the air seal shall be 1. Slip Washers: Nylon Thermal Separator (thermal break): Not appicable Dielectric Separator: Bituminous pain. with reinforced aluminium foil to one side. Fire stopping shall be mineral wool 100 Kg/m3.

A primer shall be used only if required by sealant manufacturer to obtain specified adhesion and performance. glass type and manufacturer's name. Spacers and setting blocks: 50 to 70 Durometer A hardness plus/minus 5 respectively.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION In using specified sealants. Labels on insulating glass units shall also show orientation and location of outer light. Where required. limitations. strictly observe the printed instructions of sealant manufacturer & ASTM C 920 regarding joint size. oxidation. Vision through glass: distortion free Shims: Pressure sensitive. Sealant shall not be applied when substrates are wet or when the temperature application procedures. e) Glazing Tempered Glass: To ASTM C-1036-85 or CAN2-12. neoprene rubber. 16 . Statement as to manufacturer's standard stain test shall be accompanied by actual test results on the project production materials and finishes performed in accord with applicable procedures. tong free. Heat strengthened glass shall bear a factory applied permanently applied impression in one corner and visible when glass is installed each identifies the glass being heat-strengthened. Contractor shall provide certification from sealant manufacturer that the sealant manufacturer has reviewed this Contractor's Shop Drawings and sealant details. and find same suitable for the purpose intended and has tested all components in contact with the sealant for compatibility and will not stain the surfaces with which they are in contact. as recommended in writing by the sealant manufacturer are adhered to. showing thickness. resilient. Labels: Identify glass panes and insulating glass units with labels. cleaning. priming and application. backer rod. care shall be exercised to prevent "Three Surface Adhesion" Bond breakers shall be provided where necessary. mixing. Tempered lass shall bear a factory applied permanently stamped impression in one corner and visible when glass is installed. which identifies the glass as being tempered. and permanent deformation under load. surface preparation.1-M76. extruded synthetic rubber as recommended by glass manufacturer. Heat Strengthened glass: As specified for tempered glass except it shall be of strength mid-way between annealed glass and fully tempered glass. weathering. resistant to sunlight.

gaskets: As design by the consultant from the manufacturer's standard colour range. 17 . execute fitting and assembly in the shop with the various parts of assemblies ready for erection at the building site. nonoxidizing.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Glazing Compound: Use two components silicone from Dow Corning or any other approved supplier which shall be suitable for the structural glazing application. Location of exposed joints to approval. mitres. At corners use piece vulcanized gaskets. Make exposed work free of machine marks and dimping. Where frame members are lapped. non-drying. Use special sealing adhesive to joint the gaskets and fill grooves below the corner vulcanized gasket. Seal hairline joints at junctions of frame members. 11. Provide steel brackets and support framing to fasten frames in place in openings. fit and securely frame together all joints. Colours of glazing compounds. non-skinning. file. Take field measurements and levels required to verify or supplement those shown on the drawings for the proper layout and installation of the work. Co-ordinate dimensional tolerances in adjacent building elements and confirm prior to the commencement of the work. Glazing tapes: Extruded. Allow minimal clearance for snap-on components. ribbon shaped. Accurately machine. corners. reinforced with internal shim rod. Glazing gaskets: If any shall be made from high performance quality EPDM or equivalent. Work shall not deviate from tolerance specified. the faces exposed to the weather shall be in full. UV blocked. Commencement of installation floor by floor shall be construed as acceptance of building conditions. Ensure that head in the glazing space does not impair sealing of glazing materials. or sufficient width and thickness to permit continuous void-free seal between metal and glass. Gun injects sealant from inside ensuring a continuous seal of the joint. Remove excess sealant which is forced onto face of frame assembly. Fabrication a) General In so far as particular. tight contact. Provide slotted connections as required to accommodate deflection of opening components.

Take field measurements from actual structure and verify prior to commencement of fabrication. Fabricate corner pieces and filler pieces of thick plate aluminium to the profiles shown. All devices for anchoring the frame assemblies to the building structure shall have sufficient adjustment to permit correct accurate alignment. All spandrel areas are to be damp-proofed and insulation to be provided. 12. After alignment.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Where mullions are extended and connected to the underside of the building structure above. b. All aluminium shall be polyester powder coat system or approved equally. rivet. c. Steel at building exterior or in exterior assemblies shall be hot dipped galvanized. Provide concealed clips for fastening plate assemblies in place. provide slotted connections to accommodate structure deflection. Bear cost of repair 18 . a) Execution Preparation a. Concealed surfaces of aluminium and galvanized steel which would otherwise come in direct contact with structural steel. b) Installation – General Erect all work plumb and true and in proper alignment and relationship tp establish lines and grades and to specified tolerances. Remove dust and other loose material from openings. Perform drilling of concrete as required to install fixings. by welding prior to application of finish. Site located fixings to the in-site structure shall be an approved material. Colours and sheen be uniform with no variations detectable be the naked eye at a 1500 mm distance. masonry or plaster shall be given a heavy protective coating of alkaline resistant bituminous paint or zinc chromate prior to installation. 13. weld or positively lock anchorage devices to prevent movement other than those designed for expansion and contraction. concrete. Finishes Steel at building interior and not exposed to exterior environmental conditions shall receive a paint finish as specified in paint section of this specification.

coping flashings. 7. inspect and make good installation. Ensure air tight seal at air barrier penetrations for mechanical and electrical services. Glass Glass shall be of the type and colours as shown on the drawings and their related detailed sections.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION satisfactory to the Consultant of concrete chipped by drilling or fixing operations. Adjust all operating devices. Provide continuity of thermal and air barriers with adjacent thermal and air/vapour barrier systems. Furthermore it shall conform to the following specific requirements: 19 .2 ALUMINIUM CURTAIN WALL – GLAZING 1. Apply insulation to the building interior side (metal on warm side) of the metal air barriers erected. Supply and install aluminium parapets. windows and doors to proper and trouble free operating condition. Inspect all units for damage and correct same immediately. Gun-apply a continuous 6 mm bead of sealant to all joints and barrier junctions with adjacent construction liberally butter screw fastenings with sealant. Cut insulation slightly over-size as required to ensure tight butt joints. cap flashings base. and water proofing membrane to all the joints between the aluminium and the building structure. d) Cleaning When building is completed. c) Adjustments Upon completion of the project and just prior to the handing cover of the building to the Owner or at a time as directed. clean metal and glass thoroughly.

quality Q3 unless otherwise specified. (colour. 20 .MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION CURTAIN WALL: a) Vision: 8mm thick HS glass: The optical and thermal data for the above item should be as follows: Visible light Transmittance Visible Light Reflectance – out Solar Heat Gain co-efficient : 00% : 00% : 0. Tempered glass shall also conform to ANSI Z97. All reflective glass to be pyrolytically coated glass. 1-984. if required. Heat treated glass shall conform to the requirements of ASTM C1048. thickness. All heat treating shall be by the horizontal process.16 W/m2/K b) Spandrel: 8mm thick HS glass: Back Pane: Powder coated aluminium sheet as indicated on drawings or as per recommendation of curtain wall specialist. and processed in such a manner as installed on the building. 2.52 U Value Summer : 2. Insulation: 50mm thick rigid rockwool of density 48kg/m3 7. Glass shall conform to the requirements of ASTM C1036.00 Shading Co-efficient: 0.04 ALUMINIUM CURTAIN WALL – GLAZING (Cont’d) SPECIAL REQUIREMENTS 1. Original glass certificate of origin and 10 years warranty on the reflective coating from the glass agent should be submitted by the name of the project upon the completion. fixing) and as approved by the architect. 3.

PRODUCT GUARANTEE The contractor shall provide a back to back guarantee from the applicator and manufacturer for 25 years. 2. 21 . e. Provide all submittals as specified herein.07 POWDER COATING 1. prior to contractor commencing scope of works. d. Be responsible for ensuring that finishes meet the standards specified herein and have been independently inspected and certified. Certification shall include a written wind load and thermal stress analysis showing a probability of failure of not greater than 8 litres per thousand at the design load and local climatic thermal conditions. Be responsible for the fabrication/coating of Powder Coated materials and associated components/accessories shown on the Drawings and to meet the requirements of this Performance Specification. TYPE OF POWDER COATINGS Finish to be a PE-SDF "super durable polyester powder coating" Powder coatings to be approved by the engineer. The Contractor shall: a. c. Ensure that the application is carried out by an approved powder coating specially for the product mentioned below. 7. Guarantees Copies of relevant guarantee shall be obtained from the manufacturer and submitted to the Consultant.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Contractor shall provide certification from glass producer/fabricator that glass producer/fabricator has reviewed glass thickness and finds same suitable for the purpose intended in accordance with his published literature and in accordance with these specifications. 3.

COATING THICKNESS a) Ensure the Powder coating has a "Minimum" continuous film thickness on all specified surfaces of: Minimum 60 microns on Aluminium Maximum Coating thickness should not exceed 100 micron. Galvanized section used shall be hot dipped galvanized in accordance with BS 729 Part 2 1971. with concealed fixing cover plates matching other ironmongery on the door. All floor springs. 22 . 2.11MILD STEEL 1. in tumescent protected accessories and maximum 60 mm box depth. Mild steel shall comply with BS 4360. All top centres and single action straps shall have metallic covers to match the other hardware. 6. leveling device micro adjustable toe-in. All floor spring covers to be in Polished Stainless Steel. 7. The quality of finish must be consistent and in accordance with Qualicoat Class 2 & AAMA 2604-98.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA 4. APPLICATION PRODECURE a) Ensure the product and its application conforms to all relevant requirements. METAL WORK AND GLAZING PARTICULAR SPECIFICATION APPEARANCE a) 5. Particular product is specified to establish the standard. Contract can propose alternative equivalent product subject to architect's approval. 7. restrictions and recommendations of: 7.10 FLOOR SPRINGS Floor mounted closures shall be one of type suitable for single or double action. All floor springs are to be provided with a gel upon installation. shall incorporate and adjustable power function. which is to be put into the box to protect against any liquid leakage in to the box. after cutting and holing. Steel components shall be of rolled section wherever possible.

METAL WORK AND GLAZING PARTICULAR SPECIFICATION Surfaces off such items which come into contact with dissimilar metals and other structural materials shall have isolators placed between connecting surfaces.2 Cooperate with the façade consultant / client and their staff by providing access. In areas where appearance of the finish on metal items is important. Upon completion. An application of two coats bitumen paint will be accepted for this purpose of practicable within situation of component placing. DESIGN REVIEW 5. caustic and abrasive shall not be used. the Contractor shall clean all metal work as required by removing protective tape or other coating using mild soap or detergents and clear petroleum spirits. care shall be exercised to prevent damage to seals or damage to adjacent work. workers.12 TRANSPORT AND PROTECTION Before dispatch from factory. quality control forms or records. tools.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA 2. drawings. . 6. Acids. Where cleaners are used to remove excess sealing compounds. 6.End of Section - 23 . information. 7. The Contractor shall be responsible for the protection of all metal work until the completion of the work and only units in perfect working order and in perfect condition shall be accepted. a coating of approved lacquer shall be applied.1 The façade consultant/client will be making both scheduled and unscheduled visits to the location where mock-up for this project is being performed.3 Provide additional copies of materials for the convenience of inspection and checking if requested. correspondence. 5. metal surfaces requiring protection shall be given a coating to protect the metal during construction.1 The façade consultant will be reviewing all of the technical samples and submissions for conformance with the Project Requirements 6. or anything else the CWCC might reasonably require to verify that the works of this section meet the project requirements. INSPECTIONS 6.