MOCK-UP

WAVE CITY CENTRE-PHASE 1 NOIDA

METAL WORK AND GLAZING
PARTICULAR SPECIFICATION

METAL WORK AND GLAZING
PARTICULAR SPECIFICATION

ALUMINIUM DOORS
ALUMINIUM CURTAIN WALL – CONVENTIONAL
GLAZING
POWDER COATING
FLOOR SPRINGS
SHIPPING & PROTECTION
DESIGN REVIEW AND INSPECTION REQUIREMENTS

1

MOCK-UP
WAVE CITY CENTRE-PHASE 1 NOIDA

METAL WORK AND GLAZING
PARTICULAR SPECIFICATION

SECTION 7
METAL WORK AND GLAZING
PARTICULAR SPECIFICATION
7.01
1.

ALUMINIUM DOORS (Non thermally broken system)
Supply of Materials
The Contractor shall supply metal parts together with all accessories and fittings,
and all ancillary materials for fixing such as bolts, screws, gaskets, etc., as well as
all workmanship necessary for the fabrication and completion of the Mock-up
according to the instructions of the Consultant.
The Contractor shall submit samples of all items for the selection and approval by
the Consultant.
Metal parts shall be of approved manufacture, and if required, the Contractor shall
submit certificates and test reports to show that they meet standard specification
requirements for such items destined for the use indicated.
2. Aluminum Elements
All metal work are to be executed according to the valid standards, directives,
government codes and building regulations, fire requirements and any other such
applicable regulation as (Alloys considered are 6063 T5 and 6063 T6 for frames
&6061/6082 for brackets):
o BS 8118: Structural use of aluminum. Code of practice for design
o BS 952: Glass for glazing
o
o
o
o

BS 6262 code of practice of glazing of buildings
BS 8000 Part 7 workmanship – code of practice for glazing
DIN 1249: Flat glass for building construction
DIN 1745:
Wrought aluminum and aluminum alloy plate, sheet and strip

greater than 0.35 mm thickness:
o DIN 1748:
Wrought aluminum and aluminum – extruded sections: Design,
permissible deviations.
o DIN 1783:
Strips plates and sheets of aluminum and wrought aluminum
alloy with thickness over 0.35mm, cold: dimensions.

2

Proof against driving rain has to maintain DIN 18055. KAUTSCHUK –INDIA RUBBER) is to be provided for all openable windows to prevent water from entering into the inner side of the room. finish etc.and curtain walls shall be coated.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA 7. Non-visible Central neoprene gasket (APTK-Material as per DIN 7863 and AAMA standard specifications APTK = AETYLEN.5. Mechanical joints shall be made with aluminum alloy pins or pressed with corner crimping machine. 3 . F22 as per DIN 17615 and size-tolerance shall maintain DIN 1748. PROPYLEN. The finish provided shall be permanent and durable. They are inside of the construction and not visible. stress group B. Corners shall be performed by special machines so as to obtain a tight fit without damaging the surfaces. drainage should be direct to outside or defiladed through the cavity. part-4. Exposed fastening if occurring: finished and coloured to match the finish and colour of the material in which they appear. Joints should be glued to get an air and watertight joint in the area of the mitre. C. The corner cleats have to correspond as per their cross section to the inner profile outlines. The colour finishes shall match with the glazing and will be selected by the Consultant. Aluminum doors shall be mechanically joined by means of corner cleats or T cleats. TARR. and samples shall be approved the Consultant. All ironmongery is to be drawn from a single manufacturer's range and powder coated to match in colour. All coatings shall be factory applied by an applicator approved by the coating manufacturer and under the coating manufacturer's direction.01 ALUMINIUM DOORS (Cont'd) 2) Aluminum Elements: (Cont'd) The aluminum profiles shall be extruded of the tested alloy AL MGSI 0. All mounting parts beside handle and lock shall have concealed fixings. 7.01 METAL WORK AND GLAZING PARTICULAR SPECIFICATION ALUMINIUM DOORS 2) Aluminum Elements: (Cont'd) All doors. Colours and shine shall be uniform with no variations detectable by the naked eye at 1500mm distance..

die marks. shall be the best of their respective kinds. All cavities within the profile must be pressure equalized to the outside. in the plant and site quality control testing programmed.. The finished surfaces shall present a clear surface free from alloy defects.. stays.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION All sections shall present clear straight and sharply defined lines and shall be free from defects and imperfections that may impair their strength. Glass shall be fixed into frames by means of extruded neoprene glazing gaskets of proper profiles. door and window furniture including locks. finishes of all curtain wall components. The Contractor shall provide and fix all necessary silicone sealers to effectively seal junctions between masonry and aluminum frames. with related glazing.2 ALUMINIUM CURTAIN WALL – CONVENTIONAL SYSTEM 1. supply and installation of aluminum glazing curtain wall with horizontal and vertical coverclips. etc. They shall be fixed with concealed screws. streaks or other surface blemishes. handles. fire stopping. All units shall be installed in the positions assigned to them plumb square and level and in alignment with the surrounding work. Acoustics: Doors should not create any acoustic problems that could happen due to air whistling or thermal movement. All external glazing gaskets shall be fixed non-removable. 2. Aluminum handle shall be from the Powder coated to manufacturer standards. Proposal Submission 4 . of the same finish as the frames and at suitable distances. Glass must rest on purpose made PVC glazing blocks which suit the section design. sealant and caulking. scratches. bolts. sections and sizes to fit the various aluminum sections and to ensure a tight and waterproof seal against the glass. etc. 3) Hardware All hardware. Internal gaskets only can be wedge type. They shall be securely fixed and all opening parts shall function properly without there being any need to use force for operating them. nuts. 7. General Engineering fabrication.

Contractor shall design and install units so each glass unit can be removed without removing adjacent glass units. plates and extrusions shall be visually flat under all lighting conditions. . when installed on the building faces shall run in same direction.Show typical head sill and corner details and typical intermediate mullions.Junctions with an anchorage to the building structure. All glass units of each type shall be the same and shall have a consistent. Methods which may be suggested by these specifications for achieving the design and performance requirements are not intended to limit methods of achieving the required design and performance than specified. uniform colour and appearance. . may be supplied.Methods of erection. sills. Exposed metal components shall be of uniform colour. .Water drainage system. . sheen and appearance. the bidders for the work of this section agree that the date submitted with the bid and subsequent discussions do not negate the requirements of the specifications. Exposed metal sheets.Pressure equalization system and air ventilazation to the glass rebate.Preliminary structural calculation for the main frames. perimeter sizes and arrangements of components and assemblies indicated to obtain the required appearance to the Consultant's approval. sills and reveals and the extruded direction of not painted metal reveals. trims.Provisions for thermally induced expansion and contraction of members. . Grain and rolling direction of not-painted braked formed trims. By submitting a proposal.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Proposals from the Contractors shall be accompanied with three sets of drawings and data details which how manufacturer intends to comply with requirements of this specification section for the exterior elements as follows: . . Installed glass components shall be free of oil canning and pillowing. within components and from component to component and shall match approved samples and mock-ups. The design and performance specified are minimum requirements.Air barriers and vapour barriers. .Dielectric separator details. . 3) Design Requirements Follow profiles. .Provisions for absorption of the building structure movements. 5 .

Provide a continuous fire and smoke seal at junctions between edges of suspended concrete slabs and building envelope to prevent passage of fire and smoke from floor to floor and from floor to roof. fabricated and installed to prevent build-up of sand with the cladding cavities and glazing pockets. Ensure components and assemblies drain to building exterior. The system shall comply with the rain screen principle and shall comply pressuring equalization system. Performance Requirements a) Application Performance requirements apply to work of this section and to connections. joints. to spandrel panels. which could cause blockages to air pressure equalization and to drainage of water. Ensure components are designed. to exterior components of frames. Provide baffles to prevent air flow within components and spaces as many be included by stack effect and by wind forces. just wide enough to permit thermal expansion and contractions so no damages and distortions to the work occur due to thermally induced movements. b) Pressure Equalization (Exterior Walls) Provide pressure equalization to glazing pockets. seals. 4. 6 . The entire gasket joint shall be welded or sealed by bonded by sealant compatible to the gasket material. The transom mullion joint shall be overlapped and seal provided between the transom and the mullion. to infill panels. between works of this section to adjacent components/assemblies provided under other sections of the specifications. The expansion joint of the vertical aluminium profile shall be sealed to prevent any leakage of water from the profile drainage groove to the inside section. Conceal securement device: Should be demonstrated satisfactorily to Consultant's approval that some exposed securement devices are necessary. they shall be of same finish and colour of member in which they occur.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Accurately size mullions at intersecting joints to obtain minimal joints.

- Provide baffles to prevent excessive sand entry into the components which could lead to blockages. expansion and contractions due to cyclic heat gain and loss from the absorption of the components of heat which caused the components to get hotter than the temperatures describe under mechanical design temperatures. build-up which could cause damaging expansion stressed and which could prevent pressure equalization. f) Air Infiltration and Exfiltration (Exterior Walls) 7 . Engineer work to accommodate within its components and to accommodate between the work and the building structure and other constructions. (Spandrel areas) - Horizontally oriented within extruded mullions at every 2nd floor - Horizontally oriented at window (vision areas) sills and heads. e) Water and Moisture (Exterior Walls) External wall works to quickly drain any water and condensate moisture which may enter within the cladding components.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Locate baffles: - Vertically oriented at every building corner and at every mullions. External wall works to prevent entry of water and moisture to the building interior and drain out all moisture and condensation either in each floor or maximum every two floors. expansion and contractions due to cyclic temperature changes described under mechanical design conditions to prevent damages and distortions. to the building exterior. d) Thermal Criteria (Exterior Walls) External curtain wall works to be constructed to avoid any distortions to its components and to accommodate between the work and the building structure and other constructions. c) Mechanical Design (Exterior Walls) External cladding to maintain the mechanical design performance of 22oC interior atmospheric. build-up which could cause damaging expansion stressed and which could prevent pressure equalization.

Metal in direct contact with glass is not permitted. Insulation glass units must have their seals in contact with water. gaskets. For open able elements when closed: 1. No detectable drafts will be permitted on the interior of the screen. positive and negative as created by wind on a minimum velocity of 40 m/sec. building interior to building exterior and building exterior to building interior shall not exceed: - For fixed elements: 1. up lift and gusting of wind and take into account the building height and the proximity of adjacent buildings which could cause an increase to the forces due to venture affect. h) Acoustics Provide completed installation free of rattles.08 cum/hr/sqm under static pressure difference of 75 pa. To ensure that glazing not more than 8 glass units per 1000 break during the building's life. Glazing.55 (m3/h) per meter of crack length under static pressure difference of 75 pa. g) Glazing External glazing system to allow for characteristics of framing and effects of connections and sealant and frame connections. i) UV and Heat Resistance All materials provided which are exposed to atmospheric heat and which are exposed to sunlight materials exposed through glass shall be formulated not to lose properties due to exposure to heat and due to exposure to ultra-violet radiation j) Structural Base design pressures. Allow for impact.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Air movement through the work. wind whistles and other noise due to thermal and structural movements and due to differential atmospheric pressures. sealant on building exterior side of glass in exterior walls shall be non-conductive. suction. Gaskets used in exterior walls shall be fused at corners and shall be of high performance EPDM using vulcanized frames or corners. 8 .

its own weight. and design loads due to wind. long and short term creep. the lesser of 19 mm or L/200 per span between anchorages to building structure. weather and water tightness barriers are maintained and aesthetic considerations are maintained. forces applied by adjacent components. Provisions shall ensure no damages. Movements applied due to building structure.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Curtain wall works to withstand within acceptable deflection limits. sway and racking (obtain magnitude of movements from the Consultant's) Movements due to vibrations. 9 . distortions. assemblies and materials within working range of components. dynamically applied. maximum 3 mm positive and maximum 3 mm negative and avoidance of contract with adjacent members and constructions due to movements. forces applied by building structure movements. Curtain wall work to keep stresses on components. assemblies and materials. torsion. deflections. air infiltration / exfiltration. column shortening. Metal air barriers. Curtained wall work not to exceed following defections under full design loads: - - Framing members of curtain wall. misalignment occur to the work and that integrity of thermal. Curtain wall work to accommodate: - - Movements within components. Expansion joint in the vertical aluminium profile shall be provided every second floor and shall be sealed to the inside with special accessory and mastic that will allow movement and keep the air and water tightness below the specified limits. Ensure deflection limits of glass are not exceeded. Curtain wall deflection limits to ensure integrity of seals and glazing are maintained under full load. stack effect and rain. Movements applied due to attached adjacent constructions. Permanent deformation of members due to applied loads not permitted. Curtain wall components in contact with fire stopping to ensure compression on fires stopping is not less than 25% under all load conditions.

Have fabrication and installation of work inspected and certified approved by the Professional Engineer. Mock up specimen shall meet the following performance: 10 . behavior of cast-in-place concrete structures. stack effect. certifications. Deviation from true plumb over full height: maximum 6 mm. verify and confirm the curtain wall design. details and specifications & calculations. proposals. glazing and sealing of the type of work specified in this section for minimum of ten years. Have work engineered by a licensed Professional Engineer. of the proposed system. Visible screws or connectors will not be acceptable. air seals. 5. Tolerances a.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION The joints between the transom and mullions shall be sealed with EPDM sealing strips. maximum 6 mm. b) The Contractor shall employ an independent specialist Sub-consultant to review. Quality Assurance a) Engineering a. e. proposed substitutions bear the seal and signature of the Professional Engineer. Tolerances shall not be accumulative. Tolerances shall be: Vertical position: plus / minus 2 mm. installing. The subcontractor shall demonstrate that he has a minimum of ten years experience with the fabrication and installation. 6. b. Racking in elevation: nil. d. dynamic force. c. g. c. fabricating. manufacturing. Transoms and mullions shall be assembled by using spigot sleeve connection. No sub-letting of the fabrication or installation of the system will be permitted. Deviation from true straight in plane over full length of each building face. Horizontal position: plus / minus 2 mm. Have submittal. The specialist Sub-consultant shall report the Main Consultant. finishing. shop drawings. f. c) Fabricator's Qualifications Regularly engaged in engineering. b. Able to demonstrate thorough understanding of the principles of rain screen. water and weather controls as affecting building cladding systems. samples.

Moment of inertia of mullions. Submittals a) Products Data Submit manufacturer's specifications. Incomplete or haphazard calculations will be rejected. welds. washers. fabrication requirements and installation instructions with amendments to obtain requirements of this section of the specifications. Showing following: - Design load assumptions Detailed engineering of mullions. comprehensive manner to permit easy review. under seal and signature of the Professional Engineer. clip angles. Impact resistance in accordance with EN 14019 E5/I5 All production shall be done in the subcontractor's own plant under full time quality controlled conditions. glass support. Safety load 2000Pa. Prepare calculations in a clear.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Air permability in accordance with EN 12152 Water tightness in accordance with EN 12154/ENV 13050 (static RE 900 dynamic 250Pa/750Pa) Resistance to wind load in accordance with EN 13116 Design load 1400pa. 7. Furnish data clearly describing reglazing techniques. b) Calculations Submit calculations. Detailed engineering of glass analysis. c) Shop Drawings 11 . Include erection and glazing details and maintenance and cleaning instructions. Furnish maintenance and cleaning instructions. anchorage hardware. and torque pressures. anchor bolts. Materials proposed Sealant stress analysis as per the manufacturer's requirement.

arrangement of units.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Submit shop drawings as specified. Each shop drawing shall bear seal and signature of the Professional Engineer. Glass: 300 mm x 300 mm of each type Samples shall represent physical and chemical properties. if done in field. Sealant type and size of sealant joints. d. dimensions. thermal break details and locations. e) Glass stress Analysis Reports Submit glass stress analysis performed by glass manufacturer/supplier of all glass. locations of various types and thickness of glass. Identify locations of each glass unit on building. methods. drainage details and flow diagrams. details of special shapes. Detailed design. flashing. Sealants: 150mm bead strips applied to metal sheet showing colours. finishes and colours to be supplied. anchorage system interfacing with building structure. provisions for absorption of building structure movements and creep. c. d) Samples Submit samples as specified Submit three samples of each material with respective finishes as follows: - Extrusions: 300 mm long Sheets: 300 mm x 300 mm Gaskets and tapes: 900 mm long section of each type. insulations. horizontal to vertical connection. heat strengthened or tempered. pressure equalization system and air barrier system. Glazing details. profile. provisions for thermally induced expansion and contraction. Bid 12 . reinforcing. baffles. Locations of exposed fasteners and joints. its stress factors and statement whether glass is to be annealed. joint location and sizes. b. connections and joints and seals to adjacent building envelope systems. Show Elevations a. Fasteners: Three of each type. in shop. members. thickness.

Quality control assurance programme covering production. due to defective engineering fabrication and installation. a. warranting against defective materials. 8. signed by Subcontractor for the work. Clean glass as necessary to prevent etching due to alkaline bearing water. Sealants are suitable for temperature and humidity conditions at time of application. Surfaces are properly prepared and primed to accept sealants. - Sealants will not deteriorate due to exposure to ultra-violet radiation (sunlight) - Joint design is correct. assembly and structural glazing procedure. supplied and installed as specified herein. Submit statements certified by the sealant manufacturer's attesting that: - Sealants selected are suitable for purpose intended in connection to compatibility and adhesion. Project Closeout Data: Submit Data Books. design performance and glass breakage. d. Operating Instructions Manual and Preventive Maintenance manual for work of this section and as specified. b. workmanship. f) Certifications Submit statements certified by the Professional Engineer stating: - Work of this section is engineered. - Sealants are compatible with other materials with which they come in contact. 13 . Protection Protect work from damages. products. water tightness. 9. Warranties Submit written warranty in form acceptable to Owner.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION price shall include for providing glass consistent with minimum results and determined by the glass stress analysis. c.

MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Warranty shall include but not necessarily be limited a. b. Structural soundness and freedom from distortion and within elastic deflection limits specified. wind loads. Steel: to BS 4360 & 4848. controlled stretcher leveled optimum flat. Metal finish will not crack. stress relieved. wind whistles. Completed installation shall remain free from rattles. Grade 43 All externally exposed steel sections shall be hot dip galvanized to BS 7291971. corroding. or gloss deterioration beyond manufacturer's descriptive standards. d. 9 Products a) General b) Framing Trim and Flashings Aluminium Extrusions: To ASTM B221 & ASTM B209. oxidation or discoloration due to sunlight and weather conditions. and noise due to thermal and structural movements and wind pressure. pitting. or non-uniformity of colour. or structural loading. All aluminium shall be Powder coat (or equal approved). structural members with minimum thickness of 3mm. Sheet and Plates: 1100-H14 alloy. or colour. colour approved by the Consultant. cracking. to 1/2 commercial tolerances. Sealants are gaskets shall remain free from deterioration. 80 microns coating thickness. and for spandrels. c. expansion or contraction movements. pit corrode. f. Glass will not break or "pop" from frames due to design. Warranty the painted coatings will be free from peeling. Complete watertight and air tight work specified tolerances. peel. Externally exposed sections shall receive a paint finish (refer to paint section of this specification) 14 . e.

Silicone sealant shall meet the requirements of ASTM C 920 and shall be as manufactured by General Electric (Silpruf) or Dow Corning (917 or 797) 15 . shall be sealed with an approved medium modulus silicone (exposed or concealed) Sealant: All perimeter sealant (metal to adjacent construction) shall be medium modulus silicone sealant. c) Firestopping Mineral fibre insulation: Complete with galvanized steel. Paint shall be applied after folding and drilling of sheet and no penetrations or cutting of the back pans will be allowed after painting. or equivalent. Firestopping sealant: Fyresil manufactures by Tremco or one component silicone manufactured by Dow Corning Ltd. compressed 25% and 175 deep. with reinforced aluminium foil to one side.5mm thick electro galvanized steel. tape or dielectric coating. Back pans shall be 1. Slip Washers: Nylon Thermal Separator (thermal break): Not appicable Dielectric Separator: Bituminous pain. 50 mm thick.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Sheet for smoke stops and on the side of the air seal shall be 1. Bituminous Paint: to BS 6949 Insulation to spandrel areas of glass curtain wall shall be lightweight. Insulation and firesafing shall confirm to BS 3958.5mm thick Aluminium sheet with a powder coat finish (refer to paint section of this specification) to the exterior surface (colour to be selected by Architect). Fire stopping shall be mineral wool 100 Kg/m3. which are sealed with sealant as part of the fabrication or erection procedure. General Electric Ltd. All fixings shall be hot dip galvanized. sealed with foil tape and suitably pinned to substrate. inorganic mineral wool to 48 Kg/cu m nominal density. d) Sealants Non-Structural All joints. Or Rhodorsil silicone manufactured by Rhone-Poulenc Inc.

limitations. resistant to sunlight. care shall be exercised to prevent "Three Surface Adhesion" Bond breakers shall be provided where necessary. extruded synthetic rubber as recommended by glass manufacturer. showing thickness. Labels: Identify glass panes and insulating glass units with labels. Sealant shall not be applied when substrates are wet or when the temperature application procedures. strictly observe the printed instructions of sealant manufacturer & ASTM C 920 regarding joint size. 16 . oxidation. mixing. cleaning. as recommended in writing by the sealant manufacturer are adhered to. and permanent deformation under load. weathering. Heat Strengthened glass: As specified for tempered glass except it shall be of strength mid-way between annealed glass and fully tempered glass.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION In using specified sealants. Vision through glass: distortion free Shims: Pressure sensitive. Tempered lass shall bear a factory applied permanently stamped impression in one corner and visible when glass is installed. glass type and manufacturer's name. backer rod. Statement as to manufacturer's standard stain test shall be accompanied by actual test results on the project production materials and finishes performed in accord with applicable procedures. Where required. Heat strengthened glass shall bear a factory applied permanently applied impression in one corner and visible when glass is installed each identifies the glass being heat-strengthened.1-M76. tong free. Labels on insulating glass units shall also show orientation and location of outer light. and find same suitable for the purpose intended and has tested all components in contact with the sealant for compatibility and will not stain the surfaces with which they are in contact. Spacers and setting blocks: 50 to 70 Durometer A hardness plus/minus 5 respectively. surface preparation. which identifies the glass as being tempered. A primer shall be used only if required by sealant manufacturer to obtain specified adhesion and performance. priming and application. Contractor shall provide certification from sealant manufacturer that the sealant manufacturer has reviewed this Contractor's Shop Drawings and sealant details. e) Glazing Tempered Glass: To ASTM C-1036-85 or CAN2-12. resilient. neoprene rubber.

the faces exposed to the weather shall be in full. fit and securely frame together all joints. reinforced with internal shim rod. Commencement of installation floor by floor shall be construed as acceptance of building conditions. execute fitting and assembly in the shop with the various parts of assemblies ready for erection at the building site. Take field measurements and levels required to verify or supplement those shown on the drawings for the proper layout and installation of the work. Work shall not deviate from tolerance specified. Allow minimal clearance for snap-on components. Fabrication a) General In so far as particular. Remove excess sealant which is forced onto face of frame assembly. Make exposed work free of machine marks and dimping. Location of exposed joints to approval. Where frame members are lapped. file. nonoxidizing. Colours of glazing compounds. Use special sealing adhesive to joint the gaskets and fill grooves below the corner vulcanized gasket. non-skinning. mitres. Ensure that head in the glazing space does not impair sealing of glazing materials. Seal hairline joints at junctions of frame members. Glazing tapes: Extruded. 11. Gun injects sealant from inside ensuring a continuous seal of the joint. Provide steel brackets and support framing to fasten frames in place in openings. Provide slotted connections as required to accommodate deflection of opening components. Co-ordinate dimensional tolerances in adjacent building elements and confirm prior to the commencement of the work. UV blocked. ribbon shaped. At corners use piece vulcanized gaskets. or sufficient width and thickness to permit continuous void-free seal between metal and glass. gaskets: As design by the consultant from the manufacturer's standard colour range. non-drying. Accurately machine. tight contact. Glazing gaskets: If any shall be made from high performance quality EPDM or equivalent. 17 .MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Glazing Compound: Use two components silicone from Dow Corning or any other approved supplier which shall be suitable for the structural glazing application. corners.

After alignment. b) Installation – General Erect all work plumb and true and in proper alignment and relationship tp establish lines and grades and to specified tolerances. All devices for anchoring the frame assemblies to the building structure shall have sufficient adjustment to permit correct accurate alignment. 13. weld or positively lock anchorage devices to prevent movement other than those designed for expansion and contraction. concrete. masonry or plaster shall be given a heavy protective coating of alkaline resistant bituminous paint or zinc chromate prior to installation. Steel at building exterior or in exterior assemblies shall be hot dipped galvanized. Site located fixings to the in-site structure shall be an approved material.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Where mullions are extended and connected to the underside of the building structure above. Finishes Steel at building interior and not exposed to exterior environmental conditions shall receive a paint finish as specified in paint section of this specification. Concealed surfaces of aluminium and galvanized steel which would otherwise come in direct contact with structural steel. 12. a) Execution Preparation a. c. Take field measurements from actual structure and verify prior to commencement of fabrication. Remove dust and other loose material from openings. provide slotted connections to accommodate structure deflection. by welding prior to application of finish. Colours and sheen be uniform with no variations detectable be the naked eye at a 1500 mm distance. b. Bear cost of repair 18 . Fabricate corner pieces and filler pieces of thick plate aluminium to the profiles shown. All spandrel areas are to be damp-proofed and insulation to be provided. Perform drilling of concrete as required to install fixings. rivet. All aluminium shall be polyester powder coat system or approved equally. Provide concealed clips for fastening plate assemblies in place.

windows and doors to proper and trouble free operating condition. Provide continuity of thermal and air barriers with adjacent thermal and air/vapour barrier systems. Adjust all operating devices. Cut insulation slightly over-size as required to ensure tight butt joints. Furthermore it shall conform to the following specific requirements: 19 .MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION satisfactory to the Consultant of concrete chipped by drilling or fixing operations.2 ALUMINIUM CURTAIN WALL – GLAZING 1. Inspect all units for damage and correct same immediately. Apply insulation to the building interior side (metal on warm side) of the metal air barriers erected. d) Cleaning When building is completed. Supply and install aluminium parapets. cap flashings base. Glass Glass shall be of the type and colours as shown on the drawings and their related detailed sections. clean metal and glass thoroughly. inspect and make good installation. Gun-apply a continuous 6 mm bead of sealant to all joints and barrier junctions with adjacent construction liberally butter screw fastenings with sealant. and water proofing membrane to all the joints between the aluminium and the building structure. 7. Ensure air tight seal at air barrier penetrations for mechanical and electrical services. c) Adjustments Upon completion of the project and just prior to the handing cover of the building to the Owner or at a time as directed. coping flashings.

Tempered glass shall also conform to ANSI Z97. All reflective glass to be pyrolytically coated glass. Insulation: 50mm thick rigid rockwool of density 48kg/m3 7. and processed in such a manner as installed on the building.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION CURTAIN WALL: a) Vision: 8mm thick HS glass: The optical and thermal data for the above item should be as follows: Visible light Transmittance Visible Light Reflectance – out Solar Heat Gain co-efficient : 00% : 00% : 0. fixing) and as approved by the architect. Heat treated glass shall conform to the requirements of ASTM C1048. if required. 3.00 Shading Co-efficient: 0.04 ALUMINIUM CURTAIN WALL – GLAZING (Cont’d) SPECIAL REQUIREMENTS 1. Glass shall conform to the requirements of ASTM C1036.52 U Value Summer : 2. Original glass certificate of origin and 10 years warranty on the reflective coating from the glass agent should be submitted by the name of the project upon the completion. 20 . thickness. All heat treating shall be by the horizontal process. (colour. 2. 1-984.16 W/m2/K b) Spandrel: 8mm thick HS glass: Back Pane: Powder coated aluminium sheet as indicated on drawings or as per recommendation of curtain wall specialist. quality Q3 unless otherwise specified.

Certification shall include a written wind load and thermal stress analysis showing a probability of failure of not greater than 8 litres per thousand at the design load and local climatic thermal conditions. Guarantees Copies of relevant guarantee shall be obtained from the manufacturer and submitted to the Consultant. The Contractor shall: a. 2. d. 3. Be responsible for ensuring that finishes meet the standards specified herein and have been independently inspected and certified. prior to contractor commencing scope of works. PRODUCT GUARANTEE The contractor shall provide a back to back guarantee from the applicator and manufacturer for 25 years. Provide all submittals as specified herein. TYPE OF POWDER COATINGS Finish to be a PE-SDF "super durable polyester powder coating" Powder coatings to be approved by the engineer. Be responsible for the fabrication/coating of Powder Coated materials and associated components/accessories shown on the Drawings and to meet the requirements of this Performance Specification. c. 21 .MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA METAL WORK AND GLAZING PARTICULAR SPECIFICATION Contractor shall provide certification from glass producer/fabricator that glass producer/fabricator has reviewed glass thickness and finds same suitable for the purpose intended in accordance with his published literature and in accordance with these specifications. 7. Ensure that the application is carried out by an approved powder coating specially for the product mentioned below. e.07 POWDER COATING 1.

11MILD STEEL 1. The quality of finish must be consistent and in accordance with Qualicoat Class 2 & AAMA 2604-98. shall incorporate and adjustable power function. Galvanized section used shall be hot dipped galvanized in accordance with BS 729 Part 2 1971. 7. 6. with concealed fixing cover plates matching other ironmongery on the door. leveling device micro adjustable toe-in.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA 4. COATING THICKNESS a) Ensure the Powder coating has a "Minimum" continuous film thickness on all specified surfaces of: Minimum 60 microns on Aluminium Maximum Coating thickness should not exceed 100 micron. All floor springs. in tumescent protected accessories and maximum 60 mm box depth. which is to be put into the box to protect against any liquid leakage in to the box. 2. Mild steel shall comply with BS 4360. restrictions and recommendations of: 7. All top centres and single action straps shall have metallic covers to match the other hardware. Steel components shall be of rolled section wherever possible. Particular product is specified to establish the standard. APPLICATION PRODECURE a) Ensure the product and its application conforms to all relevant requirements. METAL WORK AND GLAZING PARTICULAR SPECIFICATION APPEARANCE a) 5. All floor spring covers to be in Polished Stainless Steel. 22 . Contract can propose alternative equivalent product subject to architect's approval. 7. after cutting and holing. All floor springs are to be provided with a gel upon installation.10 FLOOR SPRINGS Floor mounted closures shall be one of type suitable for single or double action.

In areas where appearance of the finish on metal items is important.12 TRANSPORT AND PROTECTION Before dispatch from factory. 6. 5. . The Contractor shall be responsible for the protection of all metal work until the completion of the work and only units in perfect working order and in perfect condition shall be accepted. INSPECTIONS 6. drawings. the Contractor shall clean all metal work as required by removing protective tape or other coating using mild soap or detergents and clear petroleum spirits. DESIGN REVIEW 5.1 The façade consultant will be reviewing all of the technical samples and submissions for conformance with the Project Requirements 6. information. METAL WORK AND GLAZING PARTICULAR SPECIFICATION Surfaces off such items which come into contact with dissimilar metals and other structural materials shall have isolators placed between connecting surfaces. care shall be exercised to prevent damage to seals or damage to adjacent work. tools. workers.2 Cooperate with the façade consultant / client and their staff by providing access. Acids. a coating of approved lacquer shall be applied. 7. An application of two coats bitumen paint will be accepted for this purpose of practicable within situation of component placing. metal surfaces requiring protection shall be given a coating to protect the metal during construction.3 Provide additional copies of materials for the convenience of inspection and checking if requested. or anything else the CWCC might reasonably require to verify that the works of this section meet the project requirements. 6. quality control forms or records. Where cleaners are used to remove excess sealing compounds. correspondence. caustic and abrasive shall not be used.1 The façade consultant/client will be making both scheduled and unscheduled visits to the location where mock-up for this project is being performed.MOCK-UP WAVE CITY CENTRE-PHASE 1 NOIDA 2. Upon completion.End of Section - 23 .

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