Beruflich Dokumente
Kultur Dokumente
as
a
Resource
Benefits, Performance, and Equipment Technology
April 2012
Topics
Value of RAP
Performance of RAP Mixes
Equipment Technology and Processing
UPHILL BATTLE
RAP
IS
A
RESOURCE
NOT
A
WASTE
Sustainability
Rock Quarry
+
Oil Well
Rock Quarry
+
Oil Well
6% Bitumen
n
a
h
t
ore
m
RAP is worth the virgin material it replaces
Why?
No shoulder or guardrail
changes with milling
Mechanical
Foaming
Uses water (steam bubbles) to decrease viscosity
2009
2010
2011
350
300
Millions
of
tons
250
200
150
100
50
0
Total
WMA
Percentage of Use
2009
2010
2011
Organic Addi/ve
0.3
0.3
Chemical Addi/ve
15
3.8
Addi/ve Foaming
0.2
Plant Foaming
83
92
95.4
Six-State Sponsored
50% RAP
WMA
6
Test
Sec/ons
Data courtesy of NCAT
Rutting
Results
12
11.0
11
10
9.0
9
8
7.1
7
6
5.4
5
3.7
4
3
1.7
2
1
0
Control
SecBon
PFC
SecBon
RAP HMA
RAP WMA
WMA Foam
Add WMA
6.0
5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.07
0.07
0.02
0.04
0.07
0.07
Control
SecBon
PFC
SecBon
RAP HMA
RAP WMA
WMA Foam
Add WMA
6.0
5.5
5.0
4.5
4.0
3.8
3.5
3.0
2.5
2.0
1.6
1.5
1.0
0.5
0.0
0.3
0.2
Control
SecBon
PFC
SecBon
RAP HMA
RAP WMA
0.6
0.6
WMA Foam
Add WMA
6.0
5.5
5.0
4.5
4.0
3.8
3.5
3.0
2.5
2.0
2x
1.5
1.6
1.0
0.5
0.0
0.3
0.2
Control
SecBon
PFC
SecBon
RAP HMA
RAP WMA
0.6
0.6
WMA Foam
Add WMA
6.0
5.5
5.0
4.5
4.0
3.8
3.5
3.0
2.5
2.0
1.6
1.5
1.0
0.5
0.0
0.3
5.3x
Control
SecBon
0.2
PFC
SecBon
RAP HMA
RAP WMA
0.6
0.6
WMA Foam
Add WMA
6.0
5.5
5.0
4.5
4.0
3.8
3.5
3.0
2.5
2.0
12.7 X
1.5
1.6
1.0
0.5
0.0
0.3
0.2
Control
SecBon
PFC
SecBon
RAP HMA
RAP WMA
0.6
0.6
WMA Foam
Add WMA
Load-out Emissions
(kg/yr)
Silo-filling Emissions
(kg/yr)
% Reduction
163
1064
3317
135
303
945
71.5
127
208
649
80.4
Load-out Emissions
(lb/yr)
Silo-filling Emissions
(lb/yr)
% Reduction
325
2346
7312
275
669
2084
71.5
260
459
1430
80.4
Sequential
Mixing
Virgin aggregate mixing begins on collecting conveyor
Virgin aggregate mixing continues at the scalping
(oversize) screen
Vigorous mixing in the dryer
Gentle mixing in the mixing chamber
Belt Travel
Belt Travel
Conclusions:
RAP is a RESOURCE
Milling enhances infrastructure function and
maintainability
RAP and bitumen foaming are not new technologies
RAP + WMA longer life pavements (NCAT data)
Conclusions:
Double Barrel offers sequential thorough
mixing