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TOP HAT

PURLINS

MILLFORM
PRODUCTS

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of Top Hats
To Meet Your
Building
Needs

We manage the
process so you
get delivery
on time.

MILLFORM
PRODUCTS

where strength matters

Raw Steel for Processing

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Delivery to Your Door


MILLFORM
PRODUCTS
where strength matters

TABLE 1
Section
Load Type
50 x 0.75
Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

600

Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

2132
3779
3355
3021
1749
1495

2024
3085
2739
2467
1700
1454

1933
2672
2372
2136
1658
1418

Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

2366
4390
3898
3510
2323
1986

2817
4854
4309
3881
2495
2134

2644
3963
3519
3169
2425
2074

2130
3104
2756
2482
2202
1883

2505
3432
3047
2744
2366
2023

SINGLE DOUBLE LAPPED

1856
2390
2122
1911
1622
1386

2040
2777
2465
2220
2153
1841

2389
3070
2726
2454
2313
1978

1500

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

2913
4518
4011
3612
2340
2001

2731
3689
3275
2467
2259
1931

2584
3195
2837
2554
2191
1873

2462
2857
2537
2285
2133
1824

3221
5250
4661
4197
3107
2657

3812
5804
5153
4640
3338
2854

3006
4286
3806
2950
2999
2564

3530
4739
4207
3427
3222
2755

2835
3712
3296
2968
2909
2487

3311
4104
3644
3281
3125
2672

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

600

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

3560
5085
4515
4066
2687
2297

3307
4152
3686
3320
2580
2206

3109
3596
3192
2875
2493
2131

3927
5908
5246
4724
3566
3049

4626
6532
5799
5222
3831
3276

MILLFORM
PRODUCTS
where strength matters

3631
4824
4283
3857
3425
2928

64

4245
5333
4735
4264
3679
3146

75

3402
4178
3709
3340
3309
2830

2695
3320
2948
2655
2832
2422

3133
3671
3259
2935
3042
2601

1500

SINGLE DOUBLE LAPPED

50

2237
3585
3183
2866
2258
1931

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

600

TABLE 3
Section
Load Type
64 x 0.95

1500

SINGLE DOUBLE LAPPED

TABLE 2
Section
Load Type
64 x 0.75

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

3955
4619
4101
3693
3555
3040

96

SINGLE DOUBLE LAPPED

2947
3216
2855
2571
2420
2069

3217
3737
3318
2988
3212
2747

120

3725
4131
3668
3303
3450
2951

The Following parameters have been used as the basis for the
preparation of the following Tables
1 Loadings in accordance with AS 1170.1&2
2 Yield Strength of the Base Metal 550 mPa for BMI<1.0mm 350 mPa for BMI>1.0mm
3 Strength Calculations in Accordance with AS 4600
Cold Formed Steel Structures Code
4 The Base metal thickness (BMT) used as the basis of
strength and stiffness
5 Lapped spans refers to total lap length of 1/4 of one span
6 For double and lapped spans the length of each span should
not vary by more than 10% of the adjacent span
7 For normal roofing applications the maximum span should
not exceed that specified for span/150 deflection criteria
Millform Products strongly recommends that the information in this
publication is used in conjunction with a qualified Architect or Engineer.

TABLE 4
Section
Load Type
64 x 1.15
Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

4171
5595
4967
4473
2997
2563

3846
4568
4056
3652
2866
2450

3596
3956
3512
3163
2761
2360

Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

4590
6500
5771
5197
3978
3402

5388
7186
6381
5746
4273
3654

4213
5308
4712
4244
3804
3253

4907
5868
5210
4692
4086
3494

3927
4596
4081
3675
3664
3133

4550
5082
4512
4063
3936
3366

SINGLE DOUBLE LAPPED

3396
3538
3142
2829
2673
2285

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

600

3699
4111
3650
3287
3548
3034

4268
4545
4035
3634
3811
3259

1500

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

3949
5412
4805
4327
2980
2548

3651
4419
3923
3533
2853
2440

3420
3827
3398
3060
2751
2352

3234
3423
3039
2737
2666
2280

TABLE 6
Section
Load Type
75x 0.95

1500

SINGLE DOUBLE LAPPED

TABLE 5
Section
Load Type
75x 0.75

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

600

4349
6288
5583
5028
3954
3381

5112
6952
6172
5558
4248
3633

4003
5134
4558
4105
3787
3238

4668
5676
5040
4538
4068
3479

3738
4446
3948
3555
3652
3123

4335
4916
4364
3930
3923
3355

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

600

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

4787
6091
5408
4870
3405
2911

4385
4973
4416
3976
3243
2773

4082
4307
3824
3444
3115
2664

6153
7824
6947
6256
4854
4151

4795
5778
5130
4620
4304
3680

5567
6388
5672
5108
4623
3954

4449
5004
4443
4001
4134
3535

4072
4397
3904
3515
3802
3251

1500

SINGLE DOUBLE LAPPED

5259
7077
6283
5658
4518
3864

3525
3977
3531
3180
3539
3026

5139
5532
4912
4423
4441
3798

SINGLE DOUBLE LAPPED

3841
3852
3420
3080
3010
2573

4177
4476
3974
3579
3994
3416

4805
4948
4393
3956
4291
3669

MILLFORM
PRODUCTS
where strength matters

50

TABLE 7
Section
Load Type
96x 0.75
Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

SINGLE DOUBLE LAPPED

5229
6437
5715
5147
3940
3369

4769
5256
4667
4202
3743
3200

4426
4552
4041
3639
3589
3069

5737
7479
6641
5980
5227
4470

6697
8269
7341
6611
5616
4802

5209
6107
5422
4883
4967
4247

6035
6751
5994
5398
5335
4562

4819
5289
4696
4229
4762
4072

5555
5847
5191
4675
5116
4375

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

6289
7245
6432
5793
4482
3832

5685
5915
5252
4730
4235
3621

5243
5123
4548
4096
4045
3458

7998
9306
8263
7441
6387
5462

6193
6873
6102
5495
5618
4804

7145
7598
6746
6075
6035
5161

5695
5952
5285
4759
5366
4589

6539
6580
5842
5261
5765
4930

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

7273
7971
7077
6373
4962
4243

6527
6508
5778
5204
4668
3991

5992
5636
5004
4507
4445
3801

7096
7562
6714
6046
6192
5295

8161
8360
7423
6684
6652
5688

6496
6549
5814
5236
5897
5043

5184
5230
4643
4181
4936
4221

4901
4582
4068
3664
3891
3327

5311
5324
4727
4257
5163
4415

6077
5886
5226
4706
5546
4743

1500

SINGLE DOUBLE LAPPED

9197
10239
9091
8186
7071
6047

4514
4730
4200
3782
4595
3929

SINGLE DOUBLE LAPPED

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

600

where strength matters

4156
4071
3615
3255
3463
2961

1500

SINGLE DOUBLE LAPPED

7942
9261
8223
7405
6582
5629

SINGLE DOUBLE LAPPED

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

600

6882
8418
7474
6730
5946
5084

120

1500

SINGLE DOUBLE LAPPED

MILLFORM
PRODUCTS

96

SINGLE DOUBLE LAPPED

TABLE 9
Section
Load Type
96 x 1.15

75

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

600

TABLE 8
Section
Load Type
96 x 0.95

64

7436
7240
6428
5789
6335
5417

SINGLE DOUBLE LAPPED

5581
5041
4476
4031
4267
3648

6038
5857
5201
4683
5661
4841

6889
6476
5750
5178
6081
5200

TABLE 10
Section
Load Type
120 x 0.75
Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

Strength
Limit State

Inward Loads
Wind TC3
Loads TC2.5
TC2
Span for LL defl.

Serviceability
of Span/150
Limit State Span for LL defl.

of Span/240

1500

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

7724
8298
7367
6634
5612
4798

6911
6775
6015
5417
5270
4505

6332
5867
5209
4691
5012
4285

TABLE 11
Section
Load Type
120 x 0.95

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

600

8426
9641
8560
7708
7443
6365

9744
10658
9463
8522
7996
6838

7508
7872
6989
6294
6990
5977

8622
8703
7727
6958
7509
6421

6860
6817
6053
5451
6648
5685

7842
7537
6692
6026
7142
6107

5890
5248
4659
4196
4808
4109

PURLIN SPACING
900
1200
MAX ALLOWABLE SPAN

600

SINGLE DOUBLE LAPPED

SINGLE DOUBLE LAPPED

9186
9339
8291
7467
6340
5421

8151
7625
6770
6097
5922
5063

7427
6603
5863
5280
5612
4798

11512
11996
10651
9591
9033
7724

8834
8859
7866
7084
7854
6716

10108
9794
8696
7831
8437
7215

8029
7672
6812
6135
7444
6365

6368
6097
5414
4875
6376
5452

7257
6741
5985
5390
6849
5857

1500

SINGLE DOUBLE LAPPED

9996
10851
9634
8676
8408
7190

SINGLE DOUBLE LAPPED

9149
8482
7531
6782
7996
6838

SINGLE DOUBLE LAPPED

6881
5906
5244
4722
5368
4589

7425
6862
6093
5487
7120
6088

8436
7587
6736
6066
7648
6540

MILLFORM
PRODUCTS

where strength matters

SINGLE SPAN
SPAN "L"

DOUBLE SPAN

DOUBLE SPAN

SPAN "L"

SPAN "L"

25

OVERLAP = 15% OF SPAN


(MINIMUM)

DOUBLE LAPPED SPAN


SPAN "L"

MILLFORM
PRODUCTS

where strength matters

25

DOUBLE LAPPED SPAN


SPAN "L"

50 TOP HAT 0.95

50 TOP HAT 0.75

33

50

20

60

64 TOP HAT 0.95

20

64 TOP HAT 0.75

34

MILLFORM
PRODUCTS

TOP HAT PRODUCT


DETAIL AND INSTALLATION
FASTENING STEEL CLADDING

TYPICAL ATTACHMENT DETAIL


50, 64 & 75 TOP HAT
LAPPED SECTION

64
STEEL
CLADDING
23

61

75 TOP HAT 0.95

23

75 TOP HAT 0.75

36

SUPPORT
FRAME
75

20

66

TYPICAL END ATTACHMENT DETAIL

20

96 TOP HAT 0.95

TYPICAL ATTACHMENT DETAIL


96 & 120 TOP HAT
LAPPED SECTION

96 TOP HAT 0.75

15

39
25 TYP

50 MIN

96

24

120 TOP HAT 0.95

78

SCREW
BOTH SIDES

24

No OF FASTENERS
AS REQUIRED

120 TOP HAT 0.75

TOP HAT TYPICAL APPLICATION


CLADDING

46

SUPPORT FRAME

120

30

95

30

where strength matters

Section
Properties
Section
Feed
BMT (mm)
Area
Wt/m
Ixx
Zxx top
Zxx bot
Iyy
Zyy
J
Iw
Yo
rx
ry

Unit
mm
mm
mm2
kg/m
mm4
mm3
mm3
mm4
mm3
mm3
mm6
mm
mm
mm

50 x 0.75 64 x 0.75 64 x 0.95 64 x 1.15


208
208
181
208
0.95
1.15
0.75
0.75
196.69
238.10
135
155.28
1.53
1.86
1.05
1.21
47,890
86,384 109,420 132,456
3,013
3,647
1,664
2,379
4,785
3,952
2,257
3,120
101,614 109,758 139,027 168,296
2,957
2,442
1,785
1,928
104.96
59.17
25.31
29.12
762798348 1255077320 1.59E+09

39.77
18.83
27.44

51.79
23.59
26.59

75 x 0.75 75 x 0.95 96 x 0.75


233
233
286
0.75
0.95
0.75
176.025 222.965 208.245
1.37
1.74
1.62
136,390 172,761 248,670
3,413
4,323
4,829
3,893
5,588
4,931
163,153 206,660 210,094
2,866
3,423
3,631
33.00
39.05
67.08

96 x 0.95 96 x 1.15 120x 0.75


286
286
359
1.15
0.95
0.75
263.777 319.31
273.405
2.49
2.06
2.13
314,981 381,293 526,664
7,404
6,116
8,023
8,568
7,078
9,689
266,119 322,144 511,053
5,248
4,336
6,189
140.76
79.35
51.26

120 x 0.95
359
0.95
346.313
2.70
667,108
10,162
12,273
647,333
7,839
104.18

1.92E+09 1737915353 2201359447 3060187866 3876237964 4.69E+09 16122377446 20421678099

51.79
23.59
26.59

51.79
23.59
26.59

64.31
27.84
30.44

64.31
27.84
30.44

TF

83.52
34.56
31.76

83.52
34.56
31.76

83.52
34.56
31.76

102.18
43.89
43.23

Material Properties

G
80,000

BF
HL

10

where strength matters

Base Metal
Thickness T
W
MILLFORM
PRODUCTS

Fy
550

VL

E
200,000

BF
HL

102.18
43.89
43.23

Span Tables For


120 x 0.90mm
TOPHATS
As Floor Joists
600 Spacing

Floor Live Load


Spacing

1.50
600

2.00
600

3.00
600

4.00
600

5.00
600

Max Allowable Span

Single Span
Double Span
Lapped Span 0.25L
Lapped Span 0.50L

2432
3260
3322
3473

2210
2962
3018
3473

1930
2588
2637
3473

1754
2351
2396
3473

1628
2182
2224
3473

450 Spacing

Floor Live Load


Spacing

1.50
450

2.00
450

3.00
450

4.00
450

5.00
450

Max Allowable Span

Single Span
Double Span
Lapped Span 0.25L
Lapped Span 0.50L

2677
3588
3657
3823

2432
3260
3322
3823

2125
2848
2902
3823

1930
2588
2637
3823

1792
2402
2448
3823

SPAN
"L"

SPAN
"L"

SPAN
LAP LENGTH
0.25 L

SPAN
"L"

"L"

SPAN
LAP LENGTH
0.50 L

"L"

SPAN

SPAN

"L"

"L"

MILLFORM
PRODUCTS
where strength matters

11

Appropriate for a
Wide Variety of
Applications.

MILLFORM
PRODUCTS

Talk to us about
your construction needs.
10
10 Dallinger
Dallinger Rd
Rd

Telephone

02 6025 4377

Albury
Albury NSW
NSW 2640
2640

International

+61 2 6025 4377

Australia
Australia

DAVID SMITH design 0411 095 133

Aviation Sheds
Boat Sheds
Industrial Sheds
Indoor Sport Sheds
Farm & Machinery Sheds
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Lean To
Floor Joists