Performance indicators of

Nuclear Power Plants in Slovakia

Update on MO34 completion
Robert Holy
head of nuclear communications
Atominstitut Wien, 22 November 2013

Slovensk elektrrne, subsidiary of Enel

Enel world presence

Presence in

40 countries
Installed capacity

97,839 MW
1

Annual production

295.7 TWh
EBITDA

16.7 bln.
Capex 2012-16

27.2 bln.
Customers

60.5 million
Employees

73,702

Stock exchange
Enel is listed on the Milan stock exchange (~1.36 mln shareholders). 14 companies of the Group are listed on Milano, Madrid, Mosca, New York
stock exchanges and in other Latin American countries
Data as of 31.12.2012

ENEL Experience in Nuclear Industry

Enel had more than 70 reactor-years

experience as nuclear operator
Four nuclear power plants were operated by
Enel with an overall installed capacity of 1500
MW:

Latina

(Gas-graphite

210

MW),

from

1963

Garigliano (BWR 160 MW), from 1964

Trino

Vercellese

(PWR

270

MW),

operating from 1965

International Nuclear Projects

Westinghouse AP1000

Rosatom VVER AES 2006

EPR, Flamanville 3: Engineering,

Procurement, and Construction,
345.000 man-hours

Cernavoda 3&4

Support to Polish Nuclear Programme

Nuclear Research Projects

Small Modular Reactors, technology

review and nuclear safety
considerations

Nuclear Life Extensions, ageing

analyses of structures and components

Caorso (BWR 860 MW), from 1978

4 reactors were under construction in 1987:

Montalto di Castro (BWR 2 x 1000 MW)

Trino Vercellese 2 (PWR, 2 x 1000 MW)

24%

SEs Portfolio
Share of
sources
(installed
capacity)

42%

NUCLEAR

Bohunice NPP

HYDRO

Mochovce NPP

2 399 MW

1000 MW
940 MW

34 HPPs

34%

THERMAL
Vojany TPP

880 MW
Novky TPP

518 MW

SOLAR
2 MW

NUCLEAR

Production

4,2

SEs
generation
share in
Slovakia
78%

HYDRO

CO2

TWh

free

Gross production

22,2
TWh

89%

2,6
TWh

0,02
TWh

15,4
TWh
Thermal: Novky and Vojany TPP co-burn biomass (wooden chips) with
the goal to reach the share of 20% in EVO and up to 30% in ENO
Hydro: including Gabcikovo HPP

THERMAL

SOLAR

Slovakias Nuclear History

V2 Unit 4
V2 Unit 3
V1 Unit 2

2016

2010

2000

1990

V1 Unit 1

1980

1970

A1 NPP

MO Unit 1
MO Unit 2
MO Unit 3
MO Unit 4

A1

V1

V2

MO

Current Nominal Output

EBO and EMO NPPs

Original power:
440 MWe

EBO
Power uprated:
2012

UNIT 3: 505 MWe

UNIT 4: 505 MWe

EMO
Power uprated:
2008
UNIT 1: 470 MWe
UNIT 2: 470 MWe
7

Main KPIs - Nuclear Power Plants

UCF / Outages

98

93

UCF [%]

EBO 3
longer GO
(34 days)
- replacement of TG
control system

Average Trend

88

83
83,20

85,10

86,39

88,11

88,81

2009

2010

92,29

92,27

2011

2012

93,47

78
2006

2007

2008

Outages
[Day]

2013
BDG
2006-2012:
- 596 days
+ 6,5 TWh
+ 328 MEUR
+ 262 MEUR

50 EUR/MWh
40 EUR/MWh

SE Nuclear Operations and EU Comparison

Benchmark by UCF
OUR GOAL for 2014 = 93,5%
(Loviisa + Olkiluoto) FINLAND = 92,35%

SLOVENIA = 91,82% (Krko)

(EBO+EMO) SLOVAKIA = 91,15%

NETHERLANDS = 90% (Borssele)

(9x units) GERMANY = 89,21%

HUNGARY = 89,01% (Pak)
(8x units) SPAIN = 88,41%
BULGARY = 88,06% (Kozloduy)
(6x units) SWITZERLAND = 87,97%
BELGIUM = 84,75% (Doel + Tihange)
(Dukovany+Temeln) CZECH REPUBLIC = 84,66%
FRANCE = 79,09% (58x units)
(10x units) SWEDEN = 71,22%
UNITED KINGDOM = 71,17% (16x units)

Best 3-year average at SE in 2012

92,48% at EMO1

SE Nuclear Operations Performance Improvement

Radwaste production optimisation
2019
2020
100,00
od spustenia
SPOLU
90,00

90,000
3808,187 1897,745

Concentrates, m3
114,350

1129,187 2012,095

EBO
SPOLU
EMO

k 31.12.2005
80,00
70,00

153,000

1586,30

64,80

62,60
54,320
52,554

60,00
50,00

48,679
47,380

50,709
39,674

40,00

28,440

30,00

18,210

20,00

17,293
16,971

17,944
12,858

10,00
0,00
2006

2007

2008

2009

2010

Rad-waste optimization is based on the original design

modification, new technology for treatment implementation,
planning process and staff behavior improvement

2011

2012

SE Nuclear Operations Performance

Collective Radiation Exposure (CRE, man mSv)

11

Severe Accident Management

EBO (2009-2013) and EMO (2011-2015)
External cooling of RPV In-vessel retention strategy
Controlled depressurization of RCS in the onset of severe
accident
Mitigation of
Severe Accidents

Containment hydrogen management - installation of PARs

Implementation of
Safety Upgrading
Measures

Containment vacuum breaker

Alternative coolant system: RPV corium flooding,

containment spray, spent fuel flooding
Alternative electric power system
I&C capabilities needed for severe accident management

Containment Hydrogen Management

Installed passive hydrogen recombiners (~35 per unit)

Stress Tests in SE
Key activities to be completed by 2015

Seismic re-evaluation of EMO12 - new values of seismic loading

Accu batteries monitoring in EBO
New fire brigade building in EBO and extending in EMO (seismicreinforced)
System batteries sequential interconnection (in case of blackout)
Analysis of vulnerability of external radiation monitoring laboratory
against extreme external hazard
Preparation and implementation of the third redundant system for
spent fuel pool heat removal at Mochovce Units 1 and 2

Mochovce NPP Operation

Operational History (Jan Sep 2013)

Unit 1
[MW]

Unit 2
[MW]

Presented by Jordan Mandalov, plant director

Mochovce, april 2013

SE NPPs

Projects of performance excellence

Human
performance

Equipment
performance

Performance Excellence
Initiative

Equipment Reliability
Initiative

SE Leadership Culture
Initiative
Safety Culture Initiative
Knowledge Management

Human Performance
Improvement
Presented by Jordan Mandalov, plant director
Mochovce, april 2013

History of the Mochovce Project

1981

Site preparation works start of construction

1990 - 1

Replacement of I&C (Siemens)

1991 5

Works halted

1995

Government decided on completion and funding model

1996

Completion contracts with vendors signed

1998

Unit 1 commissioning

1999

Unit 2 commissioning

2006

ENEL became majority (66%) shareholder of SE

2008

Restart of MO34 construction

Mochovce NPP Layout

Mochovce Units 3&4 (MO34)

Construction progress

3,8 bln.
budget

150 >

contractors
at site

Largest single private

investment in Slovakia

1 of 3 NPPs under
construction in EU

Cooperation of SVK, CZE,

GER, ITA, FRA and RUS
companies

800 >

SE / Enel
experts

25 mil.

manhours
to be
worked

20

3525

workers
(peak)

Mochovce Units 3&4

Safety first

ZERO ACCIDENTS
FOR

542 DAYS
(SINCE MAY 2012)

Data as of 1 November 2013

**

Frequency index

Severity index

0,42

0,016

(Enel I&I ref. in 2012: 1,08)

(Enel I&I ref. in 2012: 0,049)

F.I. = (n. of accidents with sick

leave X 1.000.000) / total worked
hours

S.I. = (n. of days lost x 1.000) /

total worked hours

Workers on site:

Man-hours worked:

~ 3.525

23.793.759

Mochovce Units 3&4

Project status

Progress

Main Project Milestones

(as of August 31st 2013)

84%

85%

70%

Cold Hydro Start Unit 3

Q2 2014

Hot Hydro Start Unit 3

Q2 2014

Fuel Loading Unit 3

Q3 2014

COD Unit 3

Dec 2014

COD Unit 4

Dec 2015

Unit 3

50%

Overall

Eng.

Proc.

Constr.

82%
55%

Unit 4

55%

24%

Overall

Eng.

Proc.

Constr.

Mochovce 3&4 Schedule

2013 - 2015

2013

Unit 3
May

Start test of Plant Full Scope Simulator

1st Energization of DCS*

October

Mechanical Completion of Feedwater and

Main Steam Systems

November

1st Turbine on Turning Gear

February

End of Primary Circuit Pressure Tests

April

Cold Hydro

Unit4

2014

1st Energization of DCS

June

Hot Hydro

September

Fuel Loading

November

1st Syncronization of the 1st TG

December

COD Commercial Operation Date

2015

February
April

Mechanical Completion of Feedwater and

Main Steam Systems

End of Primary Circuit Pressure Tests

Cold Hydro

September

Fuel Loading

December

COD Commercial Operation Date

*DCS: Disctributed Control System - Control, Protection and Supervision System of the Plant

Basic Safety Principles

Evolutionary Design (*)

VVER
440-213 Std
199298

1st step of substantial

design changes (**)

Mochovce 3-4

Mochovce 3-4

Mochovce
1-2

Including
EU Stress Tests
Improvements

Approved
Basic Design

200507
2nd step of substantial
design changes

201113
EU Stress tests safety
improvement measures

New design of Mochovce 3&4 is Evolutionary Design like most of the Gen-III reactors
nowadays under construction, since:

it is firmly based on proven and well-consolidated technology of currently-operating NPPs

uses such technology as starting point for the safety upgrade that puts strong emphasis on
maintaining proven design to minimize technological risks

* An evolutionary design is an advanced design that achieves improvements over existing

designs through small to moderate modifications, with a strong emphasis on maintaining design
proveness to minimize technological risks (ref.: IAEA-Tecdoc 936)
** Based on IAEA recommendations on nuclear safety improvements (IAEA-EBP-VVER-03,
Safety Issues and their Ranking for VVER-440, model 213 NPPs. April, 1996)

Mochovce 3&4
Key improvement features

Seismic design basis: 0,15 g

Additional accident preventive measures
Severe accident mitigation measures
Light aircraft crash protection
Partial secondary containment function
State of the art supervision-control and protection system
Design for power up-rate (up to 535 MW gross; 111.7% of CTP) with minimal
HW change
Radioactive waste minimisation

Large number of design changes during detailed design development

Significant impact on design-procurement-construction activities

Mochovce Units 3&4

Accident prevention measures

better plant
supervision, control
and protection

strong reduction of
accident initiators

Accident
prevention
reduction of
external hazards

reduction of
internal hazards

Mochovce Units 3&4

Accident mitigation measures

avoid
core-melting

passive features for

hydrogen control

Accident
mitigation
protection of
containment
function

additional dieselgenerator for severe

accidents

Mochovce Units 3&4

Containment

Mochovce Units 3&4

Corium In-Vessel Retention heat sink
extra water for containment spray will use
the existing spray lines

CONTAINMENT SPRAY SYSTEM

REACTOR AXIS

REACTOR HALL

existing
ventilation lines
of the RPV cavity
will be used for
cavity flooding.

2x500 m3

VENTCENTRUM

Mochovce Units 3&4

Stress tests results

High margins for all potential extreme natural events

Plant is capable to withstand loss of safety functions for extended period of time

Additional mobile means (mobile DG, firetruck) can supplement existing systems to
ensure the plant is maintained in safe conditions
Adequate systems and procedures are present to cope with Severe Accident scenarios
to prevent or minimise radioactive releases
Plant safety margins can be further enhanced through dedicated safety improvements

30

Mochovce Units 3&4

Role of Slovensk Elektrrne ENEL

Investor
Owner
Operator
Architect Engineer

ROLE OF ARCHITECT ENGINEER

Management of Project
Management of Overall Project Schedule
Budget and Cost Control
Health, Safety and Environment
Design Authority

(INSAG 19, Act 541/04, Decree 50 and

56/06)

Engineering Review and Approval

Interface Management
Quality Plans for Classified Equipment approval
(UJD)

Coordination of Construction
Commissioning
Management of Licensing activities
Mochovce 3&4 Project Team
established to act as
Architect Engineer for the Project

Mochovce Units 3&4

Project organisation scheme

BALANCE OF PLANT
Main Contractor / Architect Engineer

Outsourc. for
Engineering
Constr./Commiss.
support

BOP Constr. Simulator - Site

Services Insurance and others

Slovenske
Elektrarne a.s.

Contractor 1

Design Author
Supervision

Contractor 2

Contractor N

Safety Board

EPCM
CONTRACTOR

Primary
syst.

ECCS
Radw.

Ventil.
Decont

NUCLEAR ISLAND
MAIN CONTRACTS

Main
I&C

Civil
works

C1

C N1 *

C2

C Nn *

NUCLEAR ISLAND
OTHER CONTRACTS

CONTRACTORS

CONVENTIONAL ISLAND

C3

Mochovce Units 3&4

Contracts awarded by geographic area

55,3%

Committed costs:
98,8% of total budget
20,8%
8,1%

SK

CZ

IT

7,8%

DE

2,1%

1,9%

1,7%

0,9%

0,9%

RU

BG

FR

US

CA

0,6%

others

Budget 2,861 mld. without strategic spareparts was increased to 3,327 mld.

Mochovce Units 3&4

Transport of Unit 4 Reactor Pressure Vessel

Mochovce Units 3&4

End of Primary Loop Welding Unit 4

Mochovce Units 3&4

Individial tests of Unit 3 LV/MV Cabinets

Mochovce Units 3&4

Completion of Mechanical Erection of Unit 3 Main Steam
and Feedwater Systems

Mochovce Units 3&4

Steam turbine TG42

38

Mochovce Units 3&4

110 kV switchgear station

Mochovce Units 3&4

110kV and 400kV transformers

Mochovce Units 3&4

DC batteries

Mochovce Units 3&4

Full-scope simulator

Mochovce Units 3&4

Reactor postament

43

Mochovce Units 3&4

Assembling of fresh fuel storage

44

Mochovce Units 3&4

Ionising chamber - measurement of neutron flux

Mochovce Units 3&4

Welding activities

Mochovce Units 3&4

Fan cooling towers of essential service water

47

Mochovce Units 3&4

Cable trays in Unit 3

EMO & EBO

New fire truck with HP pump - 1 per each unit

EMO & EBO

New mobile 0,4 kV dieselgenerator - 1 per each unit

50

Mochovce Units 3&4

Value added for Slovakia and the region

Research & Development

Creation of Hi-Tec
clusters:
Slovak Academy od
Sciences
Slovak Technical
University
VUJE
Overall development
of R&D skills and
new scientificrelated workforce

Supply chain
Experience of Slovak
companies and
transfer of
innovative products
and technologies will
help:
Develop know-how
Develop
innovativeness in
companies

Project implementation
Experience with
basic design
development,
rendering of
engineering services
and project
management during
completion of MO34
will facilitate the
participation of
Slovak companies in
other nuclear and
other energy
projects in Europe
and worldwide

Operations
Services related to
operations of NPP,
i.e. facility
management,
service, security will
be supplied by
Slovak companies

Mochovce Units 3,4

More than a new nuclear source

Production
share

CO2
free

Slovak
suppliers

27%

93%

57%

39%

INDUCED
INDIRECT

DIRECT

10.000
jobs
42%

15%
19%

5.2 bn*
for SVK
economy

42%

42%

*7-year investment

Average dose-rate contribution

Living near to NPP |

4-hour flight

natural background

... max. 0,01% of natural background radiation

or like eating 3 bananas more every year ...

New visitor centre at Mochovce

Opening in June 2014

Ill be happy to answer your questions

More info at www.seas.sk
Thank you for your attention