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Technical Specifications
Aquaflair Air-Cooled Chillers, Free-Cooling Chillers,

and Heat Pumps
Uniflair TRAC, TRAF, TRAH
400V/3Ph/50Hz, 120 - 350 kW
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Table of Contents
Technical Data...................................................................1
Model Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Standard features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Power supply and human interface . . . . . . . . . . . . . . . . . . . . . .
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Version options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heat recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti-freeze heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compressor options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air-heat exchangers treatments . . . . . . . . . . . . . . . . . . . . . . . .
Control options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packing options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General configuration notes . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
6
6
6
7
7
7
7
7
8
8
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
R410A refrigerant technical details . . . . . . . . . . . . . . . . . . . . . 10
Electronic expansion valve (EEV) . . . . . . . . . . . . . . . . . . . . . . 11
Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air-side heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Microprocessor controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Restarting procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
LAN Description and Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Free-cooling Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Summer mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Mid-season mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Winter mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Intelligent Free-cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
The Intelligent Free-cooling option . . . . . . . . . . . . . . . . . . . . . 28
Summer operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Winter operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Glycol-Free Free-Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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Uniflair TRAC/F/H Technical Specifications
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Main components 115235 kW . . . . . . . . . . . . . . . . . . . . . . 33
Main components 260350 kW . . . . . . . . . . . . . . . . . . . . . 34
Recommended Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Temperature limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Flow limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Nominal conditions and correction factors . . . . . . . . . . . . . . . 38
Performance Data - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Nominal performance - basic version . . . . . . . . . . . . . . . . . . . 40
Nominal performance - UltraQuiet version . . . . . . . . . . . . . . . 43
Partial and total heat recovery . . . . . . . . . . . . . . . . . . . . . . . . . 45
Refrigerant and Water Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Refrigerant content - basic version . . . . . . . . . . . . . . . . . . . . . 46
Water content - basic version . . . . . . . . . . . . . . . . . . . . . . . . . 46
Hydraulic Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Evaporator pressure drop . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Complete unit pressure drops and available head pressure . .
VSD pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
47
47
48
49
50
52
Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Sound. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Basic version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Ultra-quiet version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
TRAC - component data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRAC - complete unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRAF - component data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRAF - complete unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRAH - component data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRAH - complete unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
59
61
63
65
67
Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Service access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
ii
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Piping Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Hydraulic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Warranty .......................................................................... 73
Guide Specifications ........................................................75
Aquaflair Air-Cooled Chillers, Free-Cooling Chillers, and Heat Pumps75
380415/3ph/50Hz, 120350kW (TRAC, TRAF, TRAH) . . . . 75
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
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iii
Technical Data
Model Nomenclature
T R A C 40 4
IDENTIFYING PREFIX
COMPRESSORS
ROTARY SCROLL
HEAT OF REJECTION TYPE AND FANS TYPE
AIR-COOLED WITH AXIAL FANS
CHILLER TYPE
C = CHILLER
H = HEAT PUMP
F = FREE-COOLING
MODEL NUMBER
NUMBER OF COMPRESSORS INSTALLED
na4649a
NUMBER OF REFRIGERATION CIRCUITS
POWER SUPPLY VOLTAGE

400V/3Ph/50Hz
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Overview
Models
Two different layouts for models are available - each providing different cooling capacities.
Models 1221A-2642A (115 240 kW)
Models 2942A-4042A (260 350 kW)
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Standard features
Self-supporting frame
Self-supporting frame in galvanized steel with panels

finished in epoxy powders (color RAL9022). The paint,
which conforms to the ASTM B117 standards, ensures
resistance to saline humidity, allowing units to be installed in
the most testing atmospheric conditions.
Easily removable access panels
Unit access panels equipped with handles and stainless

steel quarter-turn screws.
Free-cooling pump
(TRAF Models)
Exclusive free-cooling system utilizes a free-cooling pump

managed by the microprocessor.
Hermetic scroll compressors
Equipped with two (models 1221A and 1241A) to four

hermetic scroll compressors with internal thermal
protection, discharge gas thermal protection, phase
sequence control, safety internal valve, non-return
discharge valve, oil level glass, anti-vibration supports, and
crankcase heaters.
Each compressor is installed inside dedicated housing for
noise impact reduction, safe operation, and protection.
Single or double refrigerant circuit
Single (models 1221A and 1421A) or double refrigerant

circuit conforming to EC standards (PED 97/23/ CE) with
copper tubing including: filter dryer, liquid sight glass,
expansion valve, discharge and suction taps on the
compressor, pressure switches, high and low pressure
transducers, and gauges.
Environmentally friend refrigerant R410A
Units are designed to limit the environmental impact as

much and have been designed for use with the ecological
refrigerant R410A.
R410A does not harm the ozone layer and has a quite low
contribution to the global warming impact.
Heat exchanger
Water side brazed plate heat exchanger in stainless steel

insulated with closed cell expanded polyurethane.
Evaporator (water side heat exchanger)
The brazed plate type evaporator/condenser is made

entirely of stainless steel, with direct-expansion and
counter-current flows. The heat exchange surface is
configured so as to maximize the exchange coefficient with
minimal load losses. Input and output connections are fitted
with air bleeder and draining valves. The covering in
closed-cell neoprene sponge prevents the formation of
condensation and reduces thermal waste.
Water flow differential pressure switch
The differential pressure switch protects the evaporator

from low water flow conditions or flow absence.
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Electrical heaters
(TRAH Models)
Electrical heaters for air-side heat exchanger protection in

heat pump mode.
Exchange coils
Air-side exchange coils with aluminum fins and

mechanically-expanded copper tubes.
Free-cooling air coils
Air-side exchange coils with aluminum fins and

mechanically-expanded copper tubes.
Fans
Sickle-blade axial fans with electronically commutated

motor, statically and dynamically balanced, made from
composite materials for high efficiency and low acoustic
impact, with safety protection grilles. Includes modulating
condensation control with fan speed regulation.
Motors are available both in AC and EC version, which
features better efficiency and wider operating range.
Electrical panel
Electric panel conforming to EC standards (2006/95/EC and

EMC 2004/108/EC directives) with, maximum internal
temperature control, auxiliary transformer, general auxiliary
cut-off switch, magneto-thermal protection switches with trip
alarm signal on compressors, fuses for fan speed control
protection, safe-motor for pump protection and remote
control cut-off switches. The electrical board is equipped
with control and 230-V power supply for external motorized
isolating valve (8 Amps max).
Phase sequence control and

phase presence monitoring
Phase sequence control and phase presence monitoring

allows for minimum / maximum voltage protection and
correct phase balancing.
Electrical panel heaters

(TRAH and TRAF Models)
Anti-condensation heaters for the electrical panel.
User interface
The standard arrangement of the single power supply,

UPGD5, RS 485 serial card and USB connection allows
direct connection to BMSs based on serial lines. The USB
port allows quick downloads of the unit settings and
parameters.
Microprocessor
The control system consists of two sections: a UPC5m I/O

control board containing the regulation software and which
is fitted in the unit and a User Terminal which consists of a
user interface and which can be installed locally or
remotely.
The control system uses specifically designed sophisticated
algorithms to control the outlet water temperature within a
minimal range and to monitor and protect the various unit
components. The user interface provides clear information
on the unit status and any current alarms.
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How to Configure
Power supply and human interface
Single power supply, UPGD5, RS485 serial card, and USB connection
The standard arrangement allows direct connection to BMSs based on serial lines. The USB port allows
quick downloads of the unit settings and parameters.
Separate power supply, UPGD5, RS485 serial card, and USB connection (Optional arrangement):
With the separate power supply option, the control board and the electronic section of the unit are
connected to an external UPS (not supplied with unit). With this arrangement the restarting time in
emergency mode is a maximum of two minutes.
The mainboard allows direct connection to BMSs based on serial lines. The USB port allows quick
downloads of the unit settings and parameters.
Double power supply with automatic changeover, UPGD5, RS485 serial card and USB connection
(Optional arrangement)
The unit is fitted with an integrated ATS (Automatic Transfer Switch) which can be connected directly to
the power lines present on site. The unit automatically commutates to the active line. During the
commutation the control board works and it communicates the unit status to the Building Management
System (BMS).
The mainboard allows direct connection to BMSs based on serial lines. The USB port allows quick
downloads of unit settings and parameters.
Version
Basic with Acousti-Composite fans with asynchronous motor (Standard arrangement)
The unit is fitted with enclosures for protection of the compressors and with modulating condensation
control for fans, which can operate up to full speed.
NOTE: These fans allow for operation of external temperatures lower than EC motor fans (see
Performance Data - General on page 40).
UltraQuiet with Acousti-Composite fans with asynchronous motor (Optional arrangement)
The unit is fitted with soundproofed protective enclosures for compressors and with modulating
condensation control algorithm for fans based on noise reduction.
NOTE: Fans low speed for noise reduction is guaranteed at nominal conditions only, the unit control
board forces full speed fans in critical external temperatures only with consequent noise level increase
(see Sound on page 53).
NOTE: These fans allow operation up to ambient temperatures lower than EC motor fans (see
Performance Data - General on page 40).
Basic with axial Electronic Commutated (EC) motor fans (Optional arrangement)
The unit is fitted with enclosures for compressors protection and with modulating condensation control
for fans which can operate up to full speed.
NOTE: EC motor fans guarantee improvements in energy efficiency and higher operating ambient
temperatures than standard motor fans. At full fans speed the noise impact is higher than at nominal
conditions (see Sound on page 53).
UltraQuiet with axial Electronic Commutated (EC) motor fans (Optional arrangement)
The unit is fitted with soundproofed protective enclosures for compressors and with modulating
condensation control algorithm for fans based on noise reduction.
NOTE: Fans low speed for noise reduction is guaranteed at nominal conditions only, the unit control
board forces full speed fans in critical external temperatures only with consequent noise level increase
(see Sound on page 53).
temperatures than standard motor fans. At full fans speed the noise impact is higher than at nominal
conditions (see Sound on page 53).
Expansion valve
Mechanical expansion valve (Standard arrangement)
Electronic expansion valve (Optional arrangement)
An EEV provides a general improvement in energy efficiency and regulation capability.
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Version options
Low ambient temperature
Low external temperature option: unit can operate down to -20C external temperature. Free-cooling
chillers are suitable for operation down to -25C as standard (see Free-cooling Models on page 23).
Air-side heat exchangers are fitted with a solenoid isolating valve for low ambient operation.
Intelligent free-cooling (TRAF only) (Optional arrangement)
With this option, available for free-cooling chillers only, units in a LAN can operate with intelligent
free-cooling solutions (see Intelligent Free-cooling on page 28).
Free-cooling glycol-free (TRAF only) (Optional arrangement)
With this option, available for free-cooling chillers only, units can operate without glycol into the main
hydraulic circuit (see Glycol-Free Free-Cooling on page 32).
Heat recovery
Partial heat recovery (Optional arrangement)
With this option, the unit is equipped with a system to recover the superheating of compressors. The
total amount of duty depends on the operating conditions.
Total heat recovery (TRAC only) (Optional arrangement)
With this option, the unit is equipped with a system to recover the condensing capacity. The total amount
of duty depends on the operating conditions
Pump group
Without pumps (Standard arrangement)
One (1) pump (Optional arrangement)
Unit fitted with onboard primary circulation pump.
Two (2) pumps (Optional arrangement)
Unit fitted with two onboard primary circulation pumps. The control board manages the pumps
alternately; rotation is based on operating hours or failure.
One (1) pump with water tank (Optional arrangement)
Unit fitted with onboard primary circulation pump and water tank on the outlet water side.
Two (2) pumps with water tank (Optional arrangement)
Unit fitted with two onboard primary circulation pumps and water tank on the outlet water side. The
control board manages the pumps alternately; rotation is based on operating hours or failure.
One (1) VSD pump (inverter driven) (Optional arrangement)
Unit fitted with onboard primary circulation pump driven by the integrated inverter. Two different
operation logics are possible (seeLAN Description and Logic on page 21).
VSD pumps (inverter driven with one inverter) (Optional arrangement)
Unit fitted with two onboard primary circulation pumps (with 1 + 1 logic). Both of them are alternately
driven by the integrated inverter (single). Two different operation logics are possible (see LAN
Description and Logic on page 21).
Rotation is based on operating hours or failure.
One (1) VSD pump (inverter driven) with water tank (Optional arrangement)
Unit fitted with onboard primary circulation pump driven by the integrated inverter and water tank on the
outlet water side. Two different operation logics are possible (see LAN Description and Logic on
page 21).
Two (2) VSD pumps (inverter driven with one inverter) with water tank (Optional arrangement)
Unit fitted with two onboard primary circulation pumps (with 1 + 1 logic) and water tank on the outlet
water side. Both of them are alternately driven by the integrated inverter (single). Two different operation
logics are possible (see LAN Description and Logic on page 21).
Rotation is based on operating hours or failure.
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Anti-freeze heaters
No heaters (Standard arrangement)
Evaporator (Optional arrangement)
Available with cooling only units (TRAC) or heat pumps (TRAH). Free-cooling units must be fitted with
anti-freeze mixtures (except for glycol-free versions).
Evaporator and 1 pump group (Optional arrangement)
Evaporator and 2 pumps group (Optional arrangement)
Compressor options
No options (Standard arrangement)
Suction and discharge shut-off valves (Optional arrangement)
With this option, each compressor (or compressor tandem) can be manually isolated for maintenance.
Power phase capacitors (Optional arrangement)
With this option, the cosphi of the unit is improved (see Electrical Data on page 55).
Softstarter for compressors (Optional arrangement)
With this option, the starting current is reduced (see Electrical Data on page 55).
Protection options
Condensers or free-cooling coil filters and protection grilles (Optional arrangement)
The air side exchangers can be protected by means of metal filters provided with grilles.
Hydronic circuit protection grilles (Optional arrangement)
Protection grilles are available for hydronic side (see Protection options. on page 9).
Air-heat exchangers treatments

No options (Standard arrangement)
Cataphoresys treatment (Optional arrangement)
With this option, air heat exchangers are protected by means of an electrolytic treatment, allowing
installations in corrosive atmospheres. Performance may be reduced according to the operating
conditions.
Control options
No options
The standard arrangement allows direct connection to BMSs based on serial lines. The USB port allows
quick downloads of the unit settings and parameters.
Power and amperage monitor/meter (Optional arrangement)
It is possible to fit the unit with complete amperage and power monitoring that measure the
instantaneous value of the current and the power consumption for all the components (total). This value
is shown on the local user terminal and can be transmitted to the BMS.
In particular, the current value is applied for internal regulation and monitoring logics and it is available
for limiting the max amperage absorption.
Refrigerant leakage monitoring (Optional arrangement)
With this option, it is possible to fit the unit with a system to monitor refrigerant leakage in the
compressor housing. The system is able to generate alarms based on specific limits.
This alarm value is shown on the local user terminal and can be transmitted to the BMS.
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Packing options
Standard packing
Polyethylene film around the unit and wooden pallets
Wooden packing (Optional arrangement)
Available for models 1221A-2642A
Packing suitable for container transportation (Optional arrangement)
Available for models 2942A-4042A
General configuration notes

Configuration
All configuration items must be completed.
Ambient temperature
All units are equipped with modulating condensation control as standard, but in order to operate with
external temperatures lower than 5C, TRAC units must be fitted with the Low ambient temperature
option.
This option includes an anti-condensation heater for the electrical board and the system for the
condensing surface management. This option is standard for heat pumps (TRAH) and free-cooling units
(TRAF).
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Features
Frame
Structure and panels of the casing are made entirely in galvanized steel (RAL9022 color), in order to guarantee
complete resistance to external environmental corrosion. The paint, which conforms to the ASTM B117
standards, ensures resistance to saline humidity, allowing the units to be installed in the most testing
atmospheric conditions.
Air-side heat exchangers may be protected with treatments for particularly aggressive installations. All external
fastenings are stainless steel. The closing mechanism on the casing gives IP54 protection. Each compressor is
installed inside a dedicated housing for noise impact reduction and safe operation/protection. Ultra low noise
version is configured with compressors in a dedicated soundproofed and protective enclosures.
Protection options. The units can be supplied with the following optional protection accessories:
Condensers or free-cooling coil filters and protection grilles
Hydronic circuit protection
UNIT WITH PROTECTION GRILLES
UNIT WITHOUT PROTECTION GRILLES
Lifting kit: A pre-designed lifting kit is available as an option. It is based on lifting tubes and blocking pegs with
bolts for scales and ropes (not supplied). See specific drawings for details.
Anti-vibration support: Spring anti-vibration supports are available as an option to insulate the unit from the
support slab.
NOTE: For loads, layout, position, and quantities for anti-vibration supports, see the installation drawings.
Anti-Vibration Supports
Number of Springs
Height (mm)
Springs
Materials
Bases
Plates
Max Deflection (mm)

Mean Deflection (mm)
Natural Frequency (Hz)
Max Load (kg)
Elastic Constant (kg/mm)
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Position G1/G4*
Position G2/G3
100
Spring steel
Galvanized steel +
polymeric coating
Galvanized steel
24
12 - 16
3.39
900
36
102
Spring steel
Galvanized steel +
polymeric coating
Galvanized steel
18
12
3.6
1380
67.4
R410A refrigerant technical details

Synthetic refrigerants contribute to increased global warming. R410A allows units to operate with extremely low
global warming potential (GWP) and total equivalent warming potential (TEWI) values. This is possible due to
its thermodynamic properties; it is a mono-component refrigerant with an intrinsic high efficiency due to the
absence of glide and energy losses during the evaporating and condensing phases.
Environmental impact parameters: Parameters have been established to determine the environmental
impact of different kinds of refrigerant:
O.D.P. (Ozone Depletion Potential) can register a value between 0 and 1 (CFC-R12 = 1).
G.W.P. (Global Warming Potential) is the relationship between the overall warming caused by a particular
substance and the one caused by CO2 carbon dioxide.
T.E.W.I. (Total Equivalent Warming Impact) is the parameter relating to the emission of refrigerant during
the unit life-cycle and the indirect emissions of CO2 for energy production.
It is important to consider not only the direct (due to the chemical-physical properties) environmental impact of
the refrigerant but the indirect impact as well (i.e., its effect on cooling machinery throughout the operative life).
For package chillers, the contribution to the greenhouse effect is mainly (approximately 90%, if not more)
connected to the energy consumption of the unit (i.e., the indirect amount of CO2 produced by power plants to
supply the energy for the unit). This indirect effect makes it essential to consider the energy consumption of a
unit and its ability to guarantee and maintain high energy efficiency during the entire product life-cycle.
T.E.W.I. : The T.E.W.I. index considers both the direct impact a substance has on the greenhouse effect and its
indirect contribution in terms of CO2 equivalent.
The T.E.W.I. index takes the following points into account:
refrigerant losses
energy efficiency
refrigerant recycling
Consequently, from the point of view of energy efficiency, the kWh consumed by the unit must be calculated
and converted into the CO2 produced. The higher the energy efficient ratio (EER) of the unit, the lower the
environmental impact at the same cooling performance. For package chillers, this is the most important
contribution to the TEWI calculation. This part of the T.E.W.I. is related to the country where it is applied since
the conversion coefficient from kWh to CO2 depends on the type of power plants of each area.
As a general consideration, refrigerant losses should be minimized.
TEWI of Different Refrigerants
Refrigerant
R134A
R410A
R22
R1407C
O.D.P.
GWP
TEWI*
Delta
0
0
0.05
0
1300
1900
1700
1600
1821
1756
1968
2032
-10% vs R407C
-14% vs R407C
-3% vs R407C
* Per year, specific (each kW, each year) with assumed total refrigerant recovery factor at the of life =1.
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Electronic expansion valve (EEV)

The unit can be fitted with traditional expansion thermostatic valve or, as an option in the configuration, an
electronic expansion valve (EEV).
An EEV valve offers important advantages both for air-conditioning units and water-cooled chillers that are to
be used for process applications and refrigeration systems.
An electronic expansion valve consists of two main parts: the valve itself and the step by step motor. The motor
is situated in the upper part of the valve and is connected directly to the body of the valve. The body of the
valve, including the valve and the motor, is hermetic and welded in order to eliminate the risk of refrigerant
leaks. As is the case for the compressors, the valve motor is in contact with the refrigerant, the materials for
both devices are also substantially the same.
Operating system : Two things are essentially necessary for the operation of the EEV: an external driver and
an algorithm that establishes the operation of the valve itself.
Step-by-step motor
The electronic expansion valve is equipped with a bipolar, 2-phase motor that has the operating
characteristics typical of any step-by-step motor. It is kept in position until the pulses of current from
the driver command it to rotate in one of the two directions. Each impulse commands the rotation of
the rotor for one step, and it is rotated for a set degree, while a series of pulses produce continuous
rotation of the rotor. The number of steps or levels is extremely high in order to offer a wide and
refined regulation field. A mechanical device transforms the rotation movement of the shaft to a linear
movement that enables the running of the regulation element of the valve.
The valve
The valve is designed to control the flow of refrigerant that has linear characteristics in such a way as
to allow a wide range of variation in capacity with a linear relationship between the flow and the
position of the valve itself. The refrigerant inlet and outlet and the regulation element are made of
materials that ensure operating precision over the years as well as an extended operating life.
Electronic expansion valve operation
Ordinary thermostatic expansion valves are self-activating. This means that they are activated by the
pressure under which they are subjected to with the help of an internal retaining spring. Electronic
expansion valves are not self-activating and the step-by step-motor requires external elements and
functions in order to be able to carry out its own action.
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11
The driver : The driver is an electronic control unit that controls the position of the valve by means of digital
pulses that open and close the electric contacts in a determined sequence to control the movement of the stepby-step motor in a clockwise and counterclockwise direction. The algorithm is written in a determined language
to control the operation of the valve according to variations in the parameters or variations within the system.
The electronic expansion valve modulates the mass flow of refrigerant into the evaporator according to the
sensor signals, the control algorithm and the drivers. The characteristics of the electronic expansion valve
enable the integration of additional functions in the refrigerant cycle, like the interception of the refrigerant, the
regulation of the suction pressure and the control of the refrigerant load.
Drivers are devices that control the opening of the electronic expansion valves according to the superheating
required. Therefore, as long as the compressor is not activated, there is no passage of refrigerant through the
valve. When there is a request for cooling and the compressor is activated, the drivers are informed of the
action that is taking place. This can happen in two ways: by means of a digital input (stand alone) or by means
of a signal from the microprocessor that manages the system (configurable system).
When the information reaches the driver, it starts to control the mass flow of refrigerant, positioning the
electronic expansion valve in the operating conditions required according to the operation of the system.
The Aquaflair control system is connected to the driver of the expansion valve that, in addition to standard
functions, allows the acquisition of operating and alarm signals in order to ensure complete control of the
refrigerant circuit.
Compressors
All units are fitted with two (models 1221A and 1421A) or four hermetic scroll compressors, which have a high
level of energy efficiency and low noise levels, with built-in thermal protection.
All versions are fitted with crankcase heaters as standard.
Tandem system: TRAC/H/F models with suffix **21 feature two compressors, connected in parallel in one
cooling circuit. The unit can then count on two partial cooling steps at any time, providing a modular cooling
capacity.
T CONDENSING
T EVAPORATING
HENTALPY
12
na4659a
na4656a
PRESSURE
The exchangers have been sized for the power of both compressors. This means that when only one of the
compressors is operating, the thermal difference of the heat exchangers lowers (the evaporating temperature
increases and the cooling cycle dew point decreases), guaranteeing excellent efficiency during partial load
operation.
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Evaporator
The brazed plate type evaporator / condenser is made entirely of stainless steel, with direct-expansion and
counter-current flows. The heat exchange surface is configured so as to maximize the exchange coefficient
with minimal load losses. Input and output connections are fitted with air bleeder and draining valves. The
covering in closed-cell neoprene sponge prevents the formation of condensation and reduces thermal wastage.
Air-side heat exchanger

The units are provided with air-side exchange coils which condenser function (TRAC and TRAF) or condenser/
evaporator function (TRAH) and additional free-cooling coils (TRAF).
The heat exchangers are oversized to operate up to high ambient temperatures conditions. They are equipped
with aluminum fins and mechanically expanded copper tubing in order to obtain optimum metallic contact for
maximum exchange efficiency.
Specific protection treatments for aggressive installations are available on request. Performance may be
different from standard units.
Fans
TRAC/F/H units are equipped with new generation axial fans made from a composite material: aluminum and
reinforced plastic material.
This arrangement increases the efficiency, the reliability level, and the sustainability of the unit, and allows a
reduction in the overall noise impact
Efficiency: These fans allow better heat dissipation compared to fans made only from polyurethane.
Reliability: Composite materials have an improved resistance compared to fans made only from
polyurethane and a reduction in weight compared to those made completely from metal.
Acoustic impact: Acoustic impact and efficiency are closely linked to the cleaning of the air flow through
the fans. The use of fans made from plastic allows forms, and consequently performance, to be
achieved which are not possible with aluminum fans, resulting in an improved air flow.
Sustainability: The use of a critical raw material such as aluminum is limited to only the internal section of
these fans.
Motors are available both in AC and EC versions and provide better efficiency and a wider operating range (see
Performance Specifications on page 38).
Standard fans : TRAC/F/H units are equipped with new generation axial fans made from a composite material:
aluminum and reinforced plastic material. This solution creates significant advantages in terms of efficiency,
reliability, and acoustic impact.
Efficiency: These fans feature a core made from aluminum and blades made of plastic. This improves
the heat dissipation compared to fans made only from polyurethane. The currents are lower than
traditional arrangements thanks to the weight reduction, which leads to lower inertia.
Reliability: As fans are coupled with a motor by means of a metallic cross section, resistance is improved
compared to fans made only from polyurethane and weight is reduced compared to metal fans.
Acoustic impact: Acoustic impact and efficiency are closely depend on the cleaning of the air flow
through the fans. The use of fans made from plastic allows the blade shapes which optimize the
performance. These solution cannot normally be achieved with aluminum fans. The resulting improved
air flow improves the noise performance.
Sustainability reduced use of resources: The use of a critical raw material such as aluminium is limited
to the internal section of fans
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13
Electronically commutated (EC) motor fans: The electronically commutated (EC) electric motor is a motor
synchronized by permanent electronically commutated magnets. Units with EC motor fans guarantee high
rotation speed and operation with air volume higher than traditional fans. As a consequence of this, the unit
operation limits are wider than those of a basic unit. The following are features of EC motor fans:
High reliability: Commutation is made by a power transistor; therefore, there are no mechanical elements
such as a collector or brushes to limit the working life. In EC motors, the magnetic field is generated by
the same rotor due to the presence of permanent magnets. The commutation of the magnetic field is
electronic and, consequently, free of wear and tear resulting from contact between stationary and
rotating parts.
High efficiency: The operating mode and materials used permit increased efficiency: less absorption with
the same performance.
Lower in-rush current: The absence of mechanical elements enables a Soft Start start-up with a
consequent lower in-rush current.
Low noise impact: The speed regulation of traditional fans occurs by means of phase cutting regulators,
so called as it cuts the sinusoid of the power supply. By doing this, the power supply of the electric
motor is reduced, increasing the slip and reducing the speed. This cutting of the power supply implies
that the motor is fed by a series of sinusoids of multiple network frequencies. This anomalous coupling
(i.e., forces) between the stators and the rotors causes more noise in the motor than in a power supply
with a clean sinusoid. EC motor fans avoid this phenomenon by altering the speed by varying the
magnetic field.
Electrical panel
The electrical box is placed on an appropriate board and conforms to EC standards (2006/95/EC and EMC
2004/108/EC directives). The following are the main features of the electrical panel:
IP54 protection grade
Lockable general cut-off switch
Electric bars distribution
Phase sequence control and phase presence monitoring, minimum/maximum voltage protection and
correct phase balancing
Maximum internal temperature control
Anti-condensation resistance (for low ambient temperature option, and free-cooling and heat pumps
models)
Magneto-thermal protection switches with trip alarm signal on compressors
Fuses for fan speed control protection
Magneto-thermal protection switches for EC fans
230V power supply for external motorized isolating valve (8Amps max)
Remote control switches for the compressors
Auxiliary transformer at 24V and 230V
Motor protector for the pumps and the free-cooling pump (if present)
Optional configurations of the electrical panel:
Double power supply
An optional configuration featuring a double power supply is available. With the aim of providing
power supply redundancy, the TRAC/F/H range can be provided with the option of a double power
supply with automatic commutation. The unit, equipped with double port isolator and control room,
can be connected to two separate power lines, generally with one connected to a primary line and the
other to a generator or emergency line.
In case the primary line is not working properly, the unit automatically switches over to the other while
at the same time verifying a possible return of power from the primary line. In the meanwhile, the
14
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control board remains operating due to the integrated capacitor. When the primary line becomes
available again, power is switched back to the primary line.
Because this solution allows for definition of both the primary line and the frequency of checking, the
units equipped with a double power supply provide absolute continuity of service.
UNIT
MAIN LINE
GENERATOR
na4654a
Separate power supply

Another optional configuration is available with a separate power supply for control and auxiliaries.
With the aim of providing a quick restart time, it is possible to configure the unit with a separate power
supply from an external universal power supply (UPS) for the control, the compressor boards, and
the protection devices. This option guarantees full load capacity in emergency mode in two minutes.
NOTE: The UPS is not provided onboard the unit. A separate quotation may be possible.
It is possible to configure the unit with separate power supply for control and auxiliaries together with
double (redundant) power supply.
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15
Power supply redundancy: When designing systems for which an uninterrupted service must be provided,
reliability is fundamental. Technological environments (i.e., rooms that contain technological equipment or
particular processes that require uninterrupted optimum operating conditions) as well as many industrial
processes, very often have breakdown costs higher than the cost of the equipment itself.
Designing a reliable system means choosing both a unit that is intrinsically reliable and designed and built in
such way as to provide an extremely low breakdown and inefficiency percentage, as well as creating suitable
reserves. The system is equipped with one or more additional units, and for this reason, the Uptime Institute
introduced the Tier classification based on N+1 or N+N redundancy where each Tier level provides an
availability value for the data center (i.e., Tier I, Tier II, Tier III, and Tier IV). Some of the basic rules are the
redundancy with N+N philosophy, the connection for all the units to a BMS, and the installation of an
uninterrupted power supply system.
Tier Levels
Number of delivery paths
Redundancy
Compartmentalization
Concurrently maintainable
Fault tolerance to worst event
Tier I
Tier II
Tier III
Tier IV
1
N
No
No
None
1
N+1
No
No
None
1 active, 1 passive
N+1
No
Yes
None
2 active
2(N+1)
Yes
Yes
Yes
Last generation data centers are designed with Tier III or IV levels, both of these solutions require a secondary
power supply line. The possibility to connect the unit to a secondary power supply introduces important benefits
for the reliability of the entire system, guaranteeing advantages on controls, restarting procedures, and the
operational reliability of the units.
For example, in case of power failure, the restart time should consider also the reboot of the microprocessor
and the compressor main board. In order to avoid this timing, it is available as an option to have a power supply
dedicated to the microprocessor from the UPS. Another point is that the electrical heaters installed on a chiller
are a fundamental detail for continuous operation:
If the anti-condensation heater in the electrical board is not energized, the electrical components are not
maintained within their operational limits.
If the antifreeze heaters are not energized and the chiller is not fitted with a correct anti-freeze mixture,
the water circuit could be damaged.
Installing secondary lines on data centers is a standard practice and TRAC/F/H chillers are designed to offer a
a complete range of solutions to integrate the unit into the system.
In the following table, the different solutions for power supply redundancy are explained. The bold-outlined row
represents the suggested solution. All these solutions are fitted onboard the units and are completely tested in
the Schneider-Electric production facilities.
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Power Supply Options

Solution
Standard
power
arrangement
Separate
power supply
for control
boards and
auxiliaries**
Automatic***
double power
supply
Automatic***
double power
supply &
separate
power supply
for control
board and
auxiliaries**
Description
Single power
supply for the full
unit (compressors,
fans, pumps,
heaters, and
control board).
Single power
supply for
compressors, fans
and pumps and
separate power
supply for the
control boards (unit
& compressors)
and auxiliaries.
Double power
supply for the entire
unit (compressors,
fans, pumps,
heaters and control
board) with
automatic
changeover.
Double power
supply for
compressors, fans
and pumps with
auto-changeover
and separate
power supply for
the control boards
and auxiliaries.
Power
Connections
1 x 400 V
1 x 400V
1 x 230V
2 x 400V
Changeover
Advantages/
Disadvantages
Restarting
Procedure
BMS
Connection
n/a
In the event of a
power supply failure,
the unit is turned off.
Heaters are not
energized.
Once the power

supply is
restored, the unit
restarts
automatically.
During power
loss, the BMS
does not
receive any
information
from the unit.
In the event of power

supply failure, the
unit is turned off.
Once the power

supply is
restored, the unit
restarts
automatically.
Full load in 2
minutes*
During power
loss, the unit
communicates
the status and
the circuit
parameters to
the BMS.
Once the power

supply is
restored, the unit
restarts
automatically.
Full load in 2
minutes* for
power failures
shorter than 2
minutes****.
During power
loss, the unit
communicates
the status and
the circuit
parameters to
the BMS for 2
minutes****.
Once the
commutation
procedure is
completed, the
unit restarts
automatically.
Full load in 2
minutes* from
the procedure
conclusion.
During power
loss, the unit
communicates
the status and
the circuit
parameters to
the BMS.
n/a
Heaters are
energized and
protect the unit.
Automatic***

supply failure, the
unit is turned off and
it commutates to the
backup line in 5
seconds.
Heaters are not
energized for 5
seconds.
Main board remains
active during the
commutation for 2
minutes****.
2 x 400V
1 x 230V
Automatic***

supply failure, the
unit is turned off and
it commutates to the
backup line in 5
seconds.
Heaters are
energized and
protect the unit.
* See the table on page 20 for the specific value

** The terms auxiliaries includes: crankcase, water, and electrical board heaters
*** The ATS is included into the unit. Once the main line is restored the unit commutates automatically to that line (settable).
**** This is valid if the power supply has been active for more than 5 minutes before power failure. A shorter time reduces the
microprocessor time ON.
For units equipped with power phase capacitors, these devices are not working for 5 minutes after each commutation in order to permit
complete energy dissipation (according to the EN 60831).
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17
Microprocessor controller
UpCO5m control: The control system consists of two sections:
a UPC5m I/O control board containing the regulation software and is fitted in the unit
a user terminal that consists of a user interface and can be installed locally or remotely
The control system uses specifically designed sophisticated algorithms to control the outlet water temperature
within a minimal range and to monitor and protect the various unit components. The user interface provides
clear information on the unit status and any current alarms.
Main functions: The following are the primary control functions:
Regulation
Chilled water outlet temperature regulation by means of an exclusive PID algorithm
Modulating condensation pressure control
Management of the electronic expansion valve (EEV) (optional)
Double setpoint with contact selection
Setpoint compensation based on the external signal 0-10V, 4-20mA, 0-20mA
Setpoint compensation based on the external temperature (settable)
Intelligent free-cooling management (TRAF models)
Rapid Quick Start procedure to reach total cooling capacity within three minutes
Rapid Quick Start procedure to reach total cooling capacity within two minutes (with external UPS
power supply)
Unloading to protect unit operation even with temperatures that exceed the maximum allowed
Operation
Free-cooling and intelligent free-cooling management
Mixed free-cooling operation
External motorized isolating valve management
Remote ON-OFF control
Limiting of absorbed current on the pre-set value or external signal (with power/current monitoring
option)
Monitoring of the absorbed power (optional)
High/low pressure transducer
Integrated clock card
Advanced anti-freeze protection on evaporator
Communication
Double BMS connection. It is possible to connect the unit to two separate Building Management
Systems based on different protocols
Direct connection to serial BMS based on Modbus protocol due to the integrated RS485 card
Compatible with the main external protocols: Modbus over IP, LONworks, BacNET, Metasys, TCP/IP,
SNMP, Trend, and KNX
Integrated LAN card for local network connection of a group of chillers
Safety / alarms
USB connection for direct downloading of the operating parameters
Emergency function to ensure continuity of service even in the event of sensor or transducer
breakdown
Management of anti-freeze resistance and minimum temperature of the electric board
Advanced anti-freeze protection on the evaporator
Alarm events history (relating to date and time of event)
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General alarm contact (addressable)

Addressable alarm contacts (two in total)
Compressor function analysis
Compressor rotation (FIFO logic)
Compressor operation hours run
Programmed maintenance threshold signaling.
Local user terminal (UPDG1)
The local user terminal is supplied with the standard unit and allows the setting of the control parameters (set
points, differentials, alarm thresholds) and displays data and events (setpoint, monitored values, function
events, and alarms).
Restarting procedures
Uniflair TRAC/H/F water chillers are fitted with UPGD5 microprocessor control systems that automatically
regulate the unit operation and control.
There is a pre-determined start-up procedure when the initial power is supplied to the unit. The start-up
procedure also contains a number of variable parameters that can be adjusted to suit site conditions,
dependent on the load conditions.
The start-up sequence consists of the following:
Hardware initialization
When the control board is powered on, the CPU is reset and begins executing a set of instructions stored in
read-only memory (ROM) on the system board.
Software initialization
Power on delay
This is a programmable delay to defer the electrical loads switching on after a power failure, typically when units
are connected to a generator when it is necessary for full load current conditions. The length of delay is
adjustable.
Local area network (LAN) delay
TRAC/H/F are provided with an integral LAN card, which takes some seconds to analyze during the start-up
procedure. Where more than one unit is connected in LAN, an additional delay is introduced.
A stand alone unit leaves the factory with a pre-set internal LAN address set to 1. Each subsequent LAN
address (2, 3, 4 etc) introduces a further delay.
The total delay is 5 seconds for reading + 5 seconds x LAN address.
In case of a single unit the LAN address is 1; therefore, there is a delay of 10 seconds.
Main pump switch-on
For units fitted with onboard pumps, the next item in the start-up sequence is to switch a main circulating pump
on. There is no delay for this operation. If the unit is not fitted with onboard pumps, the control software
sequences to following Item.
Start trans delay (adjustable)
After the main pump is activated the microprocessor monitors the inlet water temperature and calculates the
thermal load. The time for this operation should be adjusted according to the thermal inertia of the circuit. For a
circuit with a high water content, i.e., high thermal inertia, it is necessary to increase the Start Trans Delay.
Based on the conditions, the microprocessor control system selects either the Quick Start or Standard
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19
procedures.
Standard procedures - There are two conditions:
Free-Cooling Mode Activated (TRAF only)
If conditions are suitable for free-cooling, free-cooling mode is activated. In this mode, the freecooling pump switches on, the fans switch on and gradually ramp up to full speed.
Depending on the inlet water temperature and the external air temperature, the unit evaluates if
the thermal load can be dissipated by the free-cooling coils completely (total free-cooling) or
partially (partial free-cooling). In the case of partial free-cooling the compressors are activated
The delay between the free-cooling mode activation and the compressors switching on is
between 75 and 150 seconds depending on the difference in temperature between the external
air and the chilled water temperature.
NOTE: This is not applied for quick start mode or for very low ambient temperatures.
Free-Cooling Mode Not Activated
If the conditions do not meet the requirements for the free-cooling mode, a delay is introduced
and then the compressors are activated
Quick Start procedures
The Quick Start procedure is an optional function that is selected from the menu system on the
TRAC/H/F microprocessor. Quick Start enables the chillers to achieve full cooling capacity within 2/
three minutes.
If the Quick Start procedure is enabled and the working conditions are suitable for this procedure,
compressors are activated quickly.
Cooling capacity regulation
According to the difference between the inlet water temperature, the setpoint, and the dead zone value, the
TRAC/H/F microprocessor control system calculates the thermal load.
Quick Start: The compressors are activated, each with a fixed interval.
Quick Start + high inlet water temperature: The compressors are activated, each with a quick
interval.
Standard: The compressors are activated with standard interval.
Load distribution
In order to maximize efficiency, the control system distributes the cooling capacity steps evenly between the
cooling circuits, since the units are each fitted with four scroll compressors, two per cooling circuit, the load is
balanced in 4 steps (except for models 1221A and 1421A).
Standard
Quick Start
Quick Start + High Inlet

Water Temperature
TRAC cooling only unit - stand-alone

installation*
440
315
180
TRAC cooling only unit - stand-alone

installation with separate control board
power supply or double power supply*
400
275
140
TRAF cooling only unit - stand-alone

installation*
690
390
180
TRAF cooling only unit - stand-alone

installation with separate control board
power supply or double power supply*
650
350
140
Solution
*Where more than one units are connected in LAN, an additional delay is introduced. A stand-alone unit leaves the factory with a preset internal LAN address set to 1. Each subsequent LAN address (2, 3, 4 etc) introduces a further delay. The total delay is 5
seconds x LAN address.
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LAN Description and Logic

Aquaflair chillers equipped with advanced controls have the local area network (LAN) card integrated on the
main board. Up to 10 of these units can be connected together with one or two units in stand-by in order to
manage the stand-by units and to adapt the logic to the site requirements.
NOTE: If LAN control is selected for stand-by management or load management, this cannot also be driven by
the BMS.
The LAN system manages the unit rotation based on alarm, emergency mode, or working hours and manages
the load according to three logics. Generally, the units are installed in parallel on the hydraulic side, and on the
available operating modes from the control logic point of view are the following:
Singular
Interlaced
na4689a
Cascade
The control system fitted onboard each TRAC/F/H chiller regulates the temperature of the chilled water by
switching the compressors on and off. By doing this, it is possible to change the cooling capacity from the
minimum to 100%; overall, each unit may be controlled by means of partialization steps.
All of the units use an algorithm to control the temperature of the chilled water based on the discharge
temperature of the water. The algorithm uses the inlet water temperature to minimize compressor start-up; in
fact, a P.I.D. algorithm controls the discharge temperature of the water proportionally but also uses an
integrated and derivative process on the inlet water temperature to minimize compressor start-up.a
The control system can be considered an evolution compared to the traditional systems of control that operate
predictably on the discharge water temperature. The outlet water temperature value can be taken onboard the
chiller (on the discharge side of the evaporator) or with the optional remote water sensor, along another point.
Singular logic mode: Singular logic mode permits the unit to operate autonomously without considering the
other units. With this option, the LAN signal permits rotation only in case of failure or time-based rotation.
Where more than one units are connected in the LAN, an additional delay is introduced. A stand-alone unit
leaves the factory with a pre-set internal LAN address set to 1. Each subsequent LAN address (2, 3, etc.)
introduces a further delay. The total delay is 5 seconds x LAN address.
990-9613-001
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21
For example, considering two TRAC units, the

control logic form no-load to full-load
conditions will be the following:
UNIT 3
UNIT 2
UNIT 1
na4695a
Interlaced logic mode: Two or more chillers

configured in interlaced mode operate as a
single unit. The chillers acquire the outlet water
temperature value with a small timing gap
(offset) between themselves in order to avoid
powering on simultaneously. The offset is
calculated using the LAN address and other
parameters. This solution permits sharing of the
load between all the chillers with a consequent
optimization of the general efficiency of the
cooling resources, which can then operate at
part load. The operating logic could slightly differ
according to the compressors installed in the
unit, but the general rule is that the system
distributes the minimum load across the
maximum number of units.
SETPOINT
Unit 1, compressor 1, circuit 1

Cascade logic mode: Two or more chillers configured in cascade mode operate as two chillers in sequence.
They acquire the outlet water temperatures and operate with the average value calculated with a small gap
(offset) calculated using the LAN address and other parameters in order to avoid powering on simultaneously.
This traditional solution permits the system to adapt to load increasing, giving the possibility to activate the
cooling resources when they are necessary.
For example, considering two TRAC units, the control logic form no-load to full-load conditions will be the
following:
22
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Free-cooling Models
When chillers are installed in technological plants like data centers or industrial processes that operate
continuously throughout the year and with low external temperatures, it is energetically convenient to use
systems that have been designed to exploit these conditions; cooling systems with an integrated free-cooling
device are a typical solution.
TRAF units are fitted with integrated free-cooling system. On these units, if the external temperature is low
enough, it is possible to reduce or even eliminate, depending on the external temperature, the refrigerant part
of the chiller (i.e., the compressors).
POWER ABSORBED
When the external air temperature is low enough, the microprocessor control system activates the free-cooling
mode: water is circulated by the free-cooling pump inside heat exchange coils and cooled by external air forced
in by the fans, which, together with the pump, are the only components that absorb energy.
FREE-COOLING
MECHANICAL COOLING
na4660a
FREE-COOLING & DIRECT

EXPANSION
Text [C]
According to the external temperature and the required thermal load, the unit operates in the following mode:
Mechanical cooling: With temperatures higher than the inlet water temperature, a free-cooling unit
operates as a traditional chiller, dissipating the thermal load of the evaporator with the compressors (fans
and compressors operating).
Mixed mode: When the external temperature is lower than the inlet water temperature, the air
guarantees partial, rather than complete, dissipation of the thermal load. The control system activates
the free-cooling pump and the water is routed to the air/water exchangers that are placed in series in the
evaporator, dissipating at a lower thermal load (fan operation, free-cooling pump and, partially, the
compressors).
Free-cooling: When the external temperature is low enough, the air/water exchangers allow the
dissipation of the complete thermal load with no need for the compressors to work (fans and free-cooling
pump operation only).
NOTE: Since the climatic profiles of the main European cities show that the most frequent temperatures are
between 0 and 15C, it is important to design free-cooling solutions that maximize the performance in this
temperature range.
NOTE: Components/configuration shown in the following image represents a general indication and could be
different on TRAF units and/or on selected configuration. Valves, filters, compensators, or any other necessary
equipment are not shown in the diagram.
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23
COIL
FREE-COOLING PUMP
COMPRESSOR
PUMP
EVAPORATOR
Component
PUMP
Information
Compressor
TRAF units are also fitted with scroll compressors.
Evaporator
Coils
TRAF units are fitted with a plate evaporator.

TRAF units are fitted with different coil layouts according to the models.
Units may not be fitted with on-board pumps or fitted with one or two main
pumps.
Denoted by gray lines.
Main pumps
On-board pipeworks/piping
24
990-9613-001
06ME0076@00B0110
Summer mode
COIL
COIL
FREE-COOLING PUMP
ON OFF
COMPRESSOR
ON OFF
ON OFF
PUMP
ON OFF
EVAPORATOR
Component
ON OFF
PUMP
Information
Compressor
Evaporator
Coils
Main pumps
TRAF units are fitted with a plate evaporator.

Units may not be fitted with onboard pumps or fitted with one or two main pumps.
Refrigerant
Water
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25
Mid-season mode
COIL
FREE-COOLING PUMP
ON OFF
COMPRESSOR
ON OFF
50%
PUMP
50%
EVAPORATOR
Component
Compressor
Evaporator
Coils
Main pumps
ON OFF
PUMP
Information
TRAF units are fitted with plate evaporator.
Units may not be fitted with on-board pumps or fitted with one or two main pumps.
Refrigerant
Water
26
990-9613-001
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Winter mode
COIL
FREE-COOLING PUMP
ON OFF
COMPRESSOR
ON OFF
ON OFF
ON OFF
EVAPORATOR
Component
Compressor
Evaporator
Coils
Main pumps
PUMP
PUMP
ON OFF
Information

Refrigerant
Water
990-9613-001
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27
Intelligent Free-cooling
When designing systems for which uninterrupted service must be ensured, reliability is fundamental.
Technological environments (i.e., rooms which contain technological equipment or particular processes which
require uninterrupted optimum operating conditions, as well as many industrial processes) very often have
higher breakdown costs than the cost of the equipment itself.
Designing a reliable system means both choosing units that are intrinsically reliable and to include suitable
reserves. An intrinsically reliable unit is designed and built to guarantee an extremely low breakdown and
inefficiency percentage. Designing with suitable reserves means to equip the system with one or more
additional units, and for this reason, design is typically based on n+1 or n+n logics. This approach ensures
that there is a unit in stand-by to assure emergency rotation when, for any reason, a failure happens.
The Intelligent Free-cooling option

By combining the above concepts in applications where uninterrupted operation is required, units equipped with
a free-cooling device featuring redundancy logic can be installed, and part of the available cooling capacity is in
stand-by. The same consideration can be made regarding the available free-cooling capacity. The principle that
forms the basis of intelligent free-cooling is when external temperatures allow free-cooling, the air/water
exchangers of the units in stand-by are exploited as well.
As described in the picture below, by linking all of the air/water exchangers together (indicated with red dotted
lines in the example below), it is possible for the water that is to be cooled to flow through all of the free-cooling
coils available.
Due to the fact that in Aquaflair free-cooling units, the water is sent to the free-cooling coils by a pump and not
by a simple three-way valve, it is possible to also use the exchangers of the units in stand-by and so increase
the free-cooling capacity available.
NOTE: Components/configuration shown in the image represents a general configuration and could be
different on TRAF units and/or on selected configuration. The image refers to 1+1 unit configuration (one unit
running, one in stand-by mode) while other arrangements are possible. Valves, filters, compensators or any
other necessary equipment are not shown in the diagram .
28
990-9613-001
06ME0076@00B0110
COIL
N + 1 CHILLER
COMPRESSOR
FREE-COOLING PUMP
PUMP
EVAPORATOR
Component
Compressor
Evaporator
Coils
Main pumps
Intelligent free-cooling
connections
990-9613-001
06ME0076@00B0110
PUMP
Information

Units may not be fitted with onboard pumps or fitted with one or two main pumps.
Denoted by red dotted lines.
29
Summer operation
In summer mode, the working unit operates in mechanical mode without water-flow through the stand by-chiller.
COIL
N + 1 CHILLER
FREE-COOLING PUMP
ON
COMPRESSOR
ON
OFF
ON
ON
OFF
OFF
OFF
EVAPORATOR
ON
0
25
PUMP
50
OFF
PUMP
75 100
ENERGY CONSUMPTION
Component
Compressor
Evaporator
Coils
Main pumps
Lower temperature
Higher temperature
Information
Denoted by darker blue lines.
Denoted by lighter blue lines.
Refrigerant
Water
30
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Winter operation
In winter mode, both units contribute to the cooling load dissipation with the free-cooling circuits. Therefore, the
chilled water flows through both units due to the interlaced pipework.
NOTE: During this operation, only the free-cooling pumps in units that are powered ON operate.
COIL
N + 1 CHILLER
COMPRESSOR
ON
ON
OFF
FREE-COOLING PUMP
OFF
ON
OFF
ON
OFF
PUMP
ON OFF
EVAPORATOR
0
25
50
PUMP
75 100
ENERGY CONSUMPTION
Component
Information
Compressor
Evaporator
Coils
Main pumps
Lower temperature
Higher temperature

Denoted by darker blue lines.
Denoted by lighter blue lines.
Refrigerant
Water
NOTE: As a general configuration rule, the number of stand-by units must be equal or lower than the number of
working units, i.e. 1+1, 2+1, 3+2, while 1+2 or others are not possible. According to the energy saving levels
allowed by intelligent free-cooling, the most suitable configurations are 1+1 and 2+1, while arrangements with
more working units, such as 3+1, would have a longer payback period. The general saving depends on the
specific climatic profiles and working conditions; therefore, it is important to check the effective saving for each
project with the calculation software.
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31
Glycol-Free Free-Cooling
Designed for applications where the use of anti-freeze solutions are not allowed, the glycol-free solution permits
only free-cooling circuits in units to be filled with a glycol/water mixture, leaving pure water on the other parts of
the circuit.
The unit is fitted with an onboard intermediate heat exchanger that isolates the principal hydraulic circuit and
the free-cooling circuit according to the following drawing.
NOTE: Correct anti-freeze methods must be chosen for the hydraulic section that uses pure water.
FREE-COOLING
COIL
PUMP
FREE-COOLING
PUMP
PUMP
EVAPORATOR
The careful selection and the position of the intermediate heat exchanger permits installation of the main pump
on-board the unit as per traditional Aquaflair free-cooling chillers, and it allows minimization of the efficiency
reduction, which is normally introduced by an additional heat exchange between the fluids chilled by the unit.
NOTE: On some models/configurations, the glycol-free option may not be compatible or completely/partially
feasible. Performance may be different if compared to units without this solution.
32
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Component Identification
Main components 115235 kW
Item
990-9613-001
06ME0076@00B0110
Description
User terminal
Electrical panel
Fans
Water connections
Main pump(s)
Water tank
Condensing coils
Free-cooling coils
Compressor housing
Electrical connections
33
Main components 260350 kW
Item
Description
User terminal
Electrical panel
Fans
Water connections
Pump inverter
Water tank
Main pump(s)
Condensing coils
Free-cooling coils
Compressor housing
Electrical connections
Recommended Limitations
The operating conditions of chillers are strictly related to the compressor limits with the operating conditions
guaranteed by the heat exchangers. In order to guarantee continuous operation, the chiller control board forces
the reduction of the condensing pressure in extreme external conditions by means of a reduction in cooling
capacity (unloading procedure). This must be considered during the design phase by means of the load
distribution between the chillers on site.
Usually the redundancy level requires one or more units in stand-by. With this solution, all the cooling resources
are working at part-load conditions with important advantages if compared to a traditional logic.
Chillers designed to provide chilled water temperatures lower than 3C must be filled with antifreeze mixtures
suitable to operate at the design water temperatures (see Nominal conditions and correction factors on
page 38). TRAF units must be filled with antifreeze mixtures suitable to operate at the design ambient
temperatures (see Nominal conditions and correction factors on page 38).
TRAF units with glycol-free option need antifreeze mixtures in the free-cooling circuit only (see Nominal
conditions and correction factors on page 38).
34
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Temperature limits
NOTE: The diagrams in this section refer to the average data at full capacity. Specific limits can slightly be
different for specific model/ configuration. External temperature limits are extended for EC motor fans and for
partial load conditions, please refer to the simulation software for details.
55
50
45
40
35
30
25
20
15
10
5
0
-5
-10
-15
-20
-25
-30
-15
TRAC
OPERATING LIMIT
LIMIT FOR ULTRA-QUIET OPERATION*
STANDARD VERSION
LOW EXTERNAL TEMPERATURE OPTION

na4710a
AMBIENT TEMPERATURE (C)
UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH ASYNCHRONOUS MOTOR
-10
-5
10
15
20
25
30
EVAPORATOR OUTLET FLUID TEMPERATURE (C)

*NOTE: External temperatures higher than the Limit for ultra-quiet operation curve forces operation at full
fans speed. Consequently the noise level may be higher than data declared at nominal conditions.
55
50
45
40
35
30
25
20
15
10
5
0
-5
-10
-15
-20
-25
-30
-15
TRAC
OPERATING LIMIT
STANDARD VERSION
LOW EXTERNAL TEMPERATURE OPTION

na4711a
UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH EC MOTOR
-10
-5
10
15
20
25

990-9613-001
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35
UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH ASYNCHRONOUS MOTOR
55
50
45
40
35
30
25
20
15
10
5
0
-5
-10
-15
-20
-25
-30
na4712a
TRAF
OPERATING LIMIT
-15
-10
-5
10
15
20
25
UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH EC MOTOR
55
50
45
40
35
30
25
20
15
10
5
0
-5
-10
-15
-20
-25
-30
na4712a
AMBIENT T (EMPERATURE (C)
TRAF
OPERATING LIMIT
-15
-10
-5
10
15
20
25
EVAPORATOR OUTLET FLUID TEMPERATURE(C)

fans speed. Consequently, the noise level may be higher than data declared at nominal conditions.
36
990-9613-001
06ME0076@00B0110
TRAH
OPERATING LIMIT
60
55
50
45
40
35
30
25
20
15
10
5
0
-15
-10
-5
10
15
20
25
30
na4713a
CONDENSER OUTLET FLUID TEMPERATURE (C)
UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH ASYNCHRONOUS OR EC MOTOR
NOTE: Temperatures operating limits of TRAH units in cooling mode are the same as per TRAC units equipped
with low ambient temperature operation (see UNIT WITH ACOUSTIC-COMPOSITE AXIAL FANS WITH EC
MOTOR on page 35).
Flow limits
Water flow variation influence the operation of the unit. A water flow that is too high generates turbulence in the
heat exchangers with consequent reduction in the heat exchange and very high pressure drop across the
evaporator.
A water flow that is too low could cause laminar flow in the evaporator with consequent reduction in exchange
capacity, freeze-up problems, scaling, stratification, and poor control.
These conditions would reduce the water side pressure drop up to the protection device set limits, generating a
low water flow alarm, which would stop the unit and require a manual reset.
For this reason, the following limits are required on the nominal water flow:
Minimum water flow: -40% than the nominal water flow
Maximum water flow: +40% than the nominal water flow
Other specific operations could be possible: please contact Schneider-Electric for further details
990-9613-001
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37
Performance Specifications
Main components
Model
1221A
1421A
1742A
2042A
2342A
Power supply (V/ph/Hz)
3642A
4042A
R410A
Fans (Number)
(Type)
Axial AC
(Poles)
EC Motor (Type)
Cooling circuit
(Number)
Compressor
2942A
400/3/50
Refrigerant
Standard
Motor
2642A
(Number)
Axial EC (electronic commutated)

1
(Type)
Scroll
Evaporator (Type)
Plate
Nominal conditions and correction factors

The data in this section pertains to the following conditions and tolerances:
TRAC
TRAF
TRAH
Cooling Only
Cooling
Cooling
12/7
15/10
12/7
External air temperature (C)
35
35
35
Ethylene glycol (%)
20
Free-cooling
Heating
Inlet/outlet water temperature (C)
15
40/45
External air temperature (C)
7/80
Ethylene glycol (%)
20
Nominal Conditions
Operation Mode
Inlet/outlet water temperature (C)
Operation Mode
Main nominal power supply tolerance (R0)
400 V +/- 10%
Secondary nominal power supply tolerance (R0)
230 V +/- 10%
Storage conditions (C)
between -20C and +45C
NOTE: A general design guideline for data centers, where reducing energy consumption and optimizing
available resources is becoming increasingly more significant, is to adopt solutions featuring chilled water air
conditioning units linked to chillers with a free-cooling system, sized in order to optimize operation. This system
is based on a chilled water temperature, which is higher than the traditional 7C, with the aim of increasing the
free-cooling capacity and lowering the electrical absorption of the chiller. Since optimizing resources is the best
solution to reduce consumption, Schneider-Electric fully supports this trend, promoting and encouraging it and
facilitating the sizing of sites that are designed in this way. For this reason, technical data regarding chillers
equipped with free-cooling are based on inlet/outlet water temperatures of 15/10C rather than 12/7C.
TRAC/F/H units are suitable for operation with anti-freezing mixtures, like glycol-water. The on-board pumps
(main and free-cooling) are designed and selected to operate with glycol percentages up to 30%. Higher
percentages can be managed with a dedicated customization (on request). If antifreeze mixtures are being
used, some of the unit specifications given in the table (capacity, water delivery, load loss) will change.
38
990-9613-001
06ME0076@00B0110
Correction factors are given below for calculating the data based on different percentages of ethylene glycol:
Minimum Fluid Temperature With Unit Operating
Freezing temperature
5.0C
3.0C
-5.0C
-10.0C
-18.0C
-28.0C
0C
-4.4C
-9.6C
-16.1C
-24.5C
-35.5C
Percentage of ethylene glycol by weight (%)
10
20
30
40*
50*
Correction factors (%)
10
20
30
40
50
Cooling capacity (R0)
0.985
0.98
0.97
0.96
0.95
Compressor power consumption (P0)
0.995
0.99
0.98
0.98
0.97
Volumetric flow rate (L0)
1.02
1.05
1.08
1.10
1.14
Evaporator (C0)
1.10
1.25
1.40
1.60
1.7
Correction factors (%)
10
20
30
40
50
Adjusted cooling capacity ** = Nominal cooling capacity R0

Adjusted compressor power consumption **: Nominal absorbed power P0
Adjusted volumetric flow rate** = Nominal volumetric flow rate L0
Adjusted evaporator pressure drop,. water side** = Evaporator pressure drop C0
* Glycol mixtures with concentrations higher than 30% must be managed on request
** With the same evaporator inlet and outlet temperatures 12/7C
990-9613-001
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39
Performance Data - General

Nominal performance - basic version
TRAC - Standard Fans
Model
Cooling capacity1 (kW)
Absorbed
power2
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
114.8
127.2
157.0
182.9
215.2
235.6
262.2
302.9
344.6
42.8
46.9
57.1
66.3
72.8
82.1
92.0
104.2
117.8
E.E.R.2
2.68
2.71
2.75
2.76
2.96
2.87
2.85
2.91
2.92
E.S.E.E.R.3
4.30
4.18
4.08
4.27
4.31
4.29
4.23
4.36
4.24
I.P.L.V.4
4.75
4.83
4.68
4.79
4.84
4.83
4.83
4.95
4.93
19 666.3
21 8874.7
26 904.7
31 454.1
37 007.5
40 515.3
45 097.4
51 909.3
59 266.3
45.5
38.6
55.8
4800
53.9
60.6
54.4
54.3
49.9
41 943.8
40 943.8
63 040.7
61 540.7
80 762.6
80 762.6
103 359.6
98 859.6
113 831.5
Water
flow1
(kW)
1221A
(l/h)
Evaporator pressure
Air
flow1
drop1
(kPa)
(m3/h)
TRAC - EC Fans
Model
Absorbed
power2
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
117.9
131.8
160.5
187.8
2207
242.8
269.7
311.9
356.1
41.8
45.5
56.2
64.6
71.7
80.2
90.5
101.6
115.6
E.E.R.2
2.82
2.90
2.86
2.91
3.08
3.03
2.98
3.07
3.08
E.S.E.E.R.3
4.49
4.59
4.19
4.31
4.42
4.40
4.33
4.46
4.41
I.P.L.V.4
4.80
4.89
4.74
4.86
4.92
4.91
4.90
5.03
5.01
20 275.8
22 662.5
27 610.9
32 309.1
37 966.5
41 754.7
46 383.1
53 650.3
61 244.3
47.88
41.1
52.1
50.0
55.5
56.3
57.2
57.3
53.0
52 312.5
51 187.5
78 500.0
76 875.0
Water
flow1
(kW)
1221A
(l/h)
Evaporator pressure drop1 (kPa)

Air
flow1
(m3/h)
1Data refer to nominal conditions: Inlet/outlet water temperature:

2Data refer to total input power.(compressors and fans)
3European Energy Efficiency Ratio
4Integrated Partial Load Value
40
101 250.0 101 250.0 129 125.0 124 250.0 143 750.0
7/12C; external air temperature 35C
990-9613-001
06ME0076@00B0110
TRAF - Standard Fans

1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
122.0
135.7
167.1
194.0
225.8
247.6
276.4
317.5
356.1
44.2
48.6
58.2
68.3
76.6
87.0
97.4
110.3
125.5
2.76
2.79
2.87
2.84
2.95
2.85
2.84
2.88
2.84
22 431
24 963
30 630
35 572
41 554
45 382
50 671
58 203
65 505
58.8
50.1
68.7
64.7
70.8
68.5
58.4
57.9
64.1
39 875
39 000
60 000
58 500
70 250
70 250
90 250
87 000
96 500
78.4
80.2
121.3
125.5
170.1
175.1
217.8
222.8
243.7
Absorbed power in freecooling3,4 (kW)
5.6
5.8
8.3
8.6
9.9
10.0
14.7
15.2
17.6
E.E.R. in free-cooling3,4
22.57
13.87
14.75
14.57
17.17
17.48
14.82
14.63
13.83
Model
Absorbed
power2
(kW)
E.E.R.2
Water
flow1
(l/h)

Air
flow1
(m3/h)
Free-cooling
capacity3
(kW)
TRAF - EC Fans
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
126.4
140.8
172.1
200.3
233.0
256.8
286.0
330.5
371.5
Absorbed power2 (kW)
43.0
46.9
57.1
66.2
74.9
84.2
95.1
106.6
121.8
E.E.R.2
2.95
3.00
3.01
3.03
3.11
3.05
3.01
3.10
3.05
23 281
25 799
31 544
36 705
42 695
47 071
52 407
60 578
68 078
Model
Water
flow1
(l/h)
Evaporator pressure
drop1
(kPa)
62.9
53.2
72.5
68.5
74.5
73.3
62.1
62.3
68.8
50 063
49 000
75 125
73 750
89 750
89 750
115 000
115 000
125 000
Free-cooling capacity3 (kW)
86.3
88.9
133.7
140.0
191.4
198.3
244.6
253.9
278.9
6.6
6.8
9.8
10.2
12.3
12.5
17.6
18.3
21.8
19.18
13.02
13.61
13.79
15.51
15.92
13.89
13.87
12.82
Air flow1 (m3/h)
1Data
2Data
3Data
4Data
refer to nominal conditions: Inlet/outlet water temperature: 10/15C; external air temperature 35C; glycol: 20%
refer to total input power.(compressors and fans)
refer to nominal conditions: Inlet water temperature: 15C; external air temperature 5C; glycol: 20%
refer to total input power.(compressors, fans, and free-cooling pump)
990-9613-001
06ME0076@00B0110
41
TRAH - Standard Fans

Model
Heating capacity1 (kW)
Absorbed
power2
(kW)
E.E.R.2
Water
flow1
(l/h)

Air
flow1
(m3/h)
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
120
134
171
193
227
246
275
322
362
43.0
54.3
62.6
72.3
79.2
87.0
97.7
110.0
43.0
3.11
3.15
3.09
3.14
3.11
3.16
3.29
3.29
3.11
20 554
22 998
29 439
33 213
39 007
42 346
47 314
55 340
62 305
42
37
51
45
51
49
51
52
58
41 944
40 944
63 041
61 541
80 763
80 763
103 360
98 860
113 831
TRAH - EC Fans
Model
Heating capacity1 (kW)
Absorbed
power2
(kW)
E.E.R.2
Water
flow1
(l/h)

Air
flow1
(m3/h)
1Data
2Data
42
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
122
137
175
198
233
253
281
330
372
40.3
43.7
55.4
63.7
73.9
80.7
88.8
99.7
112.6
3.04
3.14
3.15
3.11
3.15
3.14
3.17
3.31
3.30
21 069
23 620
30 025
34 096
40 062
43 569
48 402
56 817
63 960
44
38
53
48
53
51
53
55
61
52 313
51 188
78 500
76 875
101 250
101 250
129 125
124 250
143 750
refer to nominal conditions: Inlet/outlet water temperature: 40/45C; external air temperature 7C; humidity: 80%
990-9613-001
06ME0076@00B0110
Nominal performance - UltraQuiet version

TRAC - Standard Fans
Model
2
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
109.20
120.62
150.50
173.78
206.22
224.92
251.50
387.12
326.72
Absorbed power (kW)
44.6
49.4
58.7
69.4
75.0
85.7
94.9
108.9
122.5
E.E.R.2
2.45
2.44
2.56
2.51
2.75
2.63
2.65
2.64
2.67
4.02
4.07
4.00
4.14
4.24
4.20
4.13
4.28
4.21
4.64
4.70
4.65
4.74
4.82
4.78
4.80
4.90
4.87
Water flow (l/h)
19 746
20 747
25 885
29 900
35 471
38 686
43 257
49 384
56 196
Evaporator pressure drop1 (kPa
25.25
38.61
49.72
47.58
53.01
53.26
54.42
54.39
49.86
32 096
31 284
48 176
46 926
61 442
61 442
78 834
75 209
86 101
E.S.E.E.R.
4
I.P.L.V.
Air flow (m /h)
TRAC - EC Fans
Model
Absorbed
power2
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
110.04
121.72
151.48
175.24
207.70
226.81
252.42
289.83
330.00
43.9
48.6
57.9
68.3
73.8
84.3
93.3
107.0
120.3
E.E.R.2
2.61
2.50
2.62
2.57
2.81
2.69
2.71
2.71
2.74
E.S.E.E.R.3
4.25
4.30
4.12
4.26
4.35
4.31
4.25
4.40
4.32
I.P.L.V.4
4.73
4.80
4.74
4.83
4.90
4.87
4.90
4.99
4.98
19 746
20 936
26 055
30 141
35 724
39 011
43 416
49 851
56 760
25.25
38.60
49.72
47.58
53.00
53.26
54.41
54.38
49.86
33 276
32 463
49 945
48 757
63 927
63 927
81 908
78 408
90 140
Water
flow1
(kW)
1221A
(l/h)
Evaporator pressure
Air
flow1
drop1
(m3/h)
(kPa)
1Data refer to nominal conditions: Inlet/outlet water temperature:

2Data refer to total input power.(compressors and fans)
3European Energy Efficiency Ratio
4Integrated Partial Load Value
990-9613-001
06ME0076@00B0110
7/12C; external air temperature 35C
43
TRAF - Standard Fans

1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
116.51
128.50
160.42
184.54
215.80
234.18
262.50
299.15
335.94
46.6
51.8
60.5
72.2
80.5
92.7
102.0
117.8
133.9
2.50
2.48
2.65
2.56
2.68
2.53
2.57
2.54
2.51
21 358
23 554
29 407
33 828
39 557
42 926
48 118
54 836
61 578
59.83
51.77
68.65
65.18
72.19
70.12
58.97
58.35
66.66
30 433
29 683
45 649
44 587
52 865
52 865
68 019
65 269
71 923
68.14
69.36
104.85
107.64
144.14
147.29
184.38
185.60
203.24
4.2
4.4
6.2
6.5
7.0
7.1
11.0
11.5
13.1
16.13
15.85
16.82
16.60
20.69
20.83
16.74
16.19
15.54
Model
Absorbed
power2
(kW)
E.E.R.2
Water
flow1
(l/h)

Air
flow1
(m3/h)
Free-cooling
capacity3
(kW)
TRAF - EC Fans
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
117.61
130.00
161.75
186.37
217.81
237.74
266.01
303.02
341.46
Absorbed power2 (kW)
45.8
50.9
59.5
70.9
78.7
90.6
99.9
114.9
130.2
E.E.R.2
2.57
2.56
2.72
2.63
2.77
2.62
2.66
2.64
2.62
21 558
23 830
29 651
34 163
39 926
43 579
48 762
55 545
62 591
Model
Water
flow1
(l/h)
Evaporator pressure
drop1
59.83
51.78
68.66
65.18
72.19
70.14
58.98
58.37
66.89
Air flow1 (m3/h)
31 651
30 963
47 570
46 445
55 927
55 927
70 908
69 158
77 140
Free-cooling capacity3 (kW)
69.52
70.97
107.15
110.15
149.05
152.48
190.51
192.51
212.43
4.0
4.0
6.0
6.2
6.7
6.8
10.7
11.2
12.9
17.19
16.88
17.98
17.68
22.13
22.29
17.85
17.20
16.45
1Data
2Data
3Data
4Data
44
(kPa)
refer to nominal conditions: Inlet/outlet water temperature: 10/15C; external air temperature 35C; glycol: 20%
refer to nominal conditions: Inlet water temperature: 15C; external air temperature 5C; glycol: 20%
refer to total input power.(compressors, fans, and free-cooling pump)
990-9613-001
06ME0076@00B0110
Partial and total heat recovery

TRAC/H units can be fitted both with partial and total heat recovery while TRAF units are available with partial
free-cooling only. For correct operation of the chiller, it is necessary to avoid supplying the recovery exchanger
with water that is too cold (temperatures lower than 30C). For this reason, it is necessary to install a 3-way
valve on the heat recovery pipeworks.
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
TRAC/F/H Partial Heat Recovery

Thermal capacity* (kW)
37.1
40.4
47.5
54.5
58.0
67.6
83.8
95.5
109.2
Heat Recovery Water

Flow* (lit/h)
6 668
7 348
8 837
10 382
11 244
12 783
14 159
16 162
18 156
12
15
12
16
11
11
14
18
Heat Recovery Pressure

Drop * (kPa)
TRAC Total Heat Recovery

Thermal capacity* (kW)
158.6
174.0
209.9
248.9
284.1
316.2
354.6
408.1
470.0
Heat Recovery Water

Flow* (lit/h)
27002
30 076
36 265
42 409
48 407
53 871
60 388
69 498
79 124
68
61
59
59
70
72
49
55
54

Drop * (kPa)
TRAH Winter Conditions** Partial Heat Recovery

Thermal capacity** (kW)
29.7
31.1
41.1
46.0
54.9
59.2
68.3
76.7
85.2
Heat Recovery Water

Flow** (lit/h)
5 022
5 433
6 830
7 921
9 064
9 938
10 748
12 167
13 636
11
10
10

Drop (kPa)
*Data refers to nominal conditions: water temperature 12/7C; room temperature 35C; recovery water temperature 40/45C; glycol 0%.
**Data refers to nominal conditions: water temperature 40/45C room temperature 35C recovery water temperature 40/45C; glycol 0%.
990-9613-001
06ME0076@00B0110
45
Refrigerant and Water Content

Refrigerant content - basic version
NOTE: Quantities may vary due to adjustments made during end-of-line testing.
NOTE: Quantities may vary depending on unit configuration.
TRAC/TRAF
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
26
29
32
38
48
50
66
70
76
R410A refrigerant (kg)
TRAH
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
29
32
35
42
52
55
70
75
80
R410A refrigerant (kg)
Water content - basic version

TRAC/TRAH
Model
Water (l)
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
20.5
24
37
42.5
50
54
65
71
73
TRAF
Model
Water (l)
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
82.9
86.4
163.9
169.4
187.5
191.5
206.5
212.5
214.5
The tables below show the recommended minimum plant capacity and the consequent T on the set point
46
990-9613-001
06ME0076@00B0110
Hydraulic Circuit
Water tank
Model
Water (l)
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
262
262
412
412
550
550
850
850
850
Working pressure
TRAC/TRAF/TRAH
1221A
Model
1421A
1742A
2042A
2342A
Maximum working pressure of

hydraulic circuit (barg)
2642A
2942A
3642A
4042A
Configurations
TRAC/TRAF/TRAH units are available with the following hydraulic configurations
Unit without on-board pumps and water tank
Unit equipped with water tank and without on-board pumps
Unit equipped with 1 on-board pump
Unit equipped with 2 on-board pumps
Unit equipped with 1 on-board VSD pump
Unit equipped with 2 on-board VSD pumps (one inverter)
Unit without on-board pumps and internal water connections
IN
W1
E :
W1
E :
na4703a
OUT
Unit equipped with on-board pumps and water connection on side of the unit
W1
IN
RU
E :
P
SET
SPWA
VS
SAC
W1
W2
PE1
RU
W1
RU
na4704a
VE
990-9613-001
06ME0076@00B0110
RSB
E :
OUT
RP1
P
SPWM
47
Unit equipped with1/2 on-board pumps or 1/2 on-board VSD pumps (one inverter),
RU
W1
IN
E :
RP2
P
SPWA
SET
W2
W3
RU
VR
PE2
VS
SAC
W1
RU
PE1
W2
VE
E :
W3
RP1
na4705a
RSB
VR
OUT
W1
RU
P
SPWM
Water quality
The table below provides a summary evaluation of the substances that could create problems linked to
corrosion. No guarantees can be deduced from this table due to the complex and carious chemical reactions
involved in each particular situation.
Approximate concentration area
(mg/l)
Compatibility With Standard

Heat Exchanger
7 9 value
OK
< 50
OK
Free chlorine Cl2
< 0.5
OK
Sulphate SO4--
< 100
OK
< 10
10 50
OK
*
> 1 (value)
OK
Nitrate
< 100
OK
Hydrogen sulfide H2S
< 0.05
OK
Oxygen O2
< 0.1
0.1 2
OK
*
< 0.5
OK
<2
OK
< 0.5
OK
0 (value)
4 8.5 dH
**
OK
Plate Heat Exchangers

pH-value
Chloride
Cl-
Free carbon dioxide CO2

HCO3-/SO4--
Ammonium NH4+
Phosphate PO4
3-
Iron and manganese
FE3+/Mn++
Depositable (organic) substances

Hardness
Data does not consider the effects of any bio-pollution present in the water.
*Corrosion Problems could arise, especially when several factors are evaluated together.
**Corrosion problems could arise when they are present in certain situations.
48
990-9613-001
06ME0076@00B0110
Evaporator pressure drop

NOTE: Data refers to 0% glycol.
UNIT WITHOUT ON-BOARD PUMPS
TRAC-TRAF-TRAH
EVAPORATOR PRESSURE DROP
364
2
2
10
10
990-9613-001
06ME0076@00B0110
m3/h
100
na4706a
404
174
122
K
p
a
142
294
2
204
2
234
2
264
2
100
49
Complete unit pressure drops and available head pressure

NOTE: Data refers to 0% glycol and full-speed pump. The available head pressure is the difference between
the pump head pressure curve and the curves of pressure drop.
UNIT WITH ON-BOARD PUMPS
TRAC-TRAF-TRAH
AVAILABLE PRESSURE
(PUMP - INTERNAL CIRCUIT)
300
250
PUMP
200
K
p 150
a
1
122
100
21
14
50
10
15
20
25
30
m /h
50
35
40
45
na4707a
990-9613-001
06ME0076@00B0110

TRAC-TRAF-TRAH
AVAILABLE PRESSURE
350
300
PUMP
250
K 200
p
a
150
42
42
20
42
17
100
23
42
26
20
30
40
50
60
70
na4708a
50
m /h

TRAC-TRAF-TRAH
AVAILABLE PRESSURE
350
PUMP
300
250
K 200
p
a
150
42
36
42
100
29
42
0
0
990-9613-001
06ME0076@00B0110
10
20
30
40
m3/h
50
60
70
80
90
na4709a
40
50
51
VSD pumps
The TRAC/H/F units range can be fitted with onboard primary circulation pumps. When the pressure drop and
the water flow do not remain constant, either during the chiller operation or during installation, it is possible to
install completely integrated inverter-driven circulation pumps.
This solution allows the water flow rate to be modified by varying the pump rotation speed. If this option is
selected, the unit is equipped with one or two pumps with 1+1 logic that are connected to a VSD (inverter)
driven by the chiller control board and with two pressure transducers on the chiller water circuit (IN/OUT),
completely connected to the main power supply and driven by the unit main board. In the event of units fitted
with two pumps, the inverter is usually shared between the pumps.
NOTE: In the event of any failure of the inverter when two pumps are installed, this is automatically bypassed
and the pumps are connected directly to the power supply. Therefore, the pump operates at full speed (50 Hz)
and an alarm is communicated by the control board without any consequence to the general reliability. When
the unit is fitted with a single pump, a failure in the inverter is equivalent to a failure in the pump and the unit is
stopped.
The inverter is controlled by the main board and water flow can be modified according to two different logics:
Flexible operation
Flexible operation consists of water flow setting and the unit operating with constant water flow. With
logic (a), the control board sets a value for the inverter speed and for the water flow. The unit
operates with this water flow value until it is modified. Modifications can be done directly on the local
user terminal, on the remote user terminal of the unit, or from the Building Management System.
This solution is necessary when the pressure drop of the system is not completely known or an
extension is scheduled, expected, or simply possible. Once the chiller is installed, the pressure drop/
water flow is set on the control board according to the site features and the required deltaT of the
inlet/water temperatures.
In the event of any modifications on the site, the operating parameters can be changed in order to
adjust the correct operation of the unit.
Auto-adaptive operation
Auto-adaptive operation consists of the unit operating with variable water flow and constant available
head pressure. Once the chiller is installed, the required available pressure can be set on the unit.
The information from the pressure transducers permits the control board to maintain this setting in all
the different pressure drop conditions (between a min/max range).
This solution is useful when the pressure drop of the system can vary during chiller operation, like
installations where the cooling units are fitted with 2-way valves or when there are separate water
circuits. The settings for the required available head pressure can be done directly on the local user
terminal, on the remote user terminal of the unit, or from the Building Management System
Both logics can be set directly on-site, with a simple modification of the control settings.
NOTE: VSD pumps can operate between 30 to 50 Hz, providing a minimum head pressure in any case. A bypass or balancing valve/arrangement must be provided in any case to avoid flow alarm.
Altitude
Units are able to operate at different altitudes. Please check with the selection software ,the operating
conditions, and their relation with the ambient temperature limits
52
990-9613-001
06ME0076@00B0110
Sound
The sound pressure levels (measured with BREL & KJR class 1 sound-level meter model 2260) are
measured with units working at full load, in free-field conditions with direction factor Q=2, 10 m away from the
unit on the condensing coil side. The data are taken according to ISO3744 - ISO3746.
Sound power level for each octave band frequency is supplied in compliance with standard ISO3744-ISO3746.
The tolerance on the data is equivalent to Eurovent admitted tolerances.
NOTE: Data is measured in free field at 10 meters from the unit operating without pumps at nominal conditions
with fans at nominal conditions, coil side, Q=2 directional factor. At different conditions, with different
configurations and/or with EC fans, noise values may vary.
Noise levels may change according to the final configuration and the operating conditions. The sound levels by
octave band are guideline values only and not contractually binding.
Basic version
This refers to the basic version with acousti-composite fans with asynchronous motor fans or with electroniccommutated (EC) motor fans. The unit is fitted with enclosures for compressor protection and with modulating
condensation control for fans that can operate up to full speed.
temperatures than standard motor fans. At full fan speed, the noise impact is higher than at nominal conditions
(see table below).
Noise Pressure Levels - Basic Version
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
63 Hz (dB(A))
12.0
14.0
11.8
11.8
12.4
16.2
17.7
21.7
18.1
125 Hz (dB(A))
12.0
18.3
20.1
20.1
20.6
21.7
21.9
24.7
26.8
250 Hz (dB(A))
17.5
33.4
38.5
38.5
39.1
38.4
36.9
37.9
41.9
500 Hz (dB(A))
34.2
43.8
48.2
48.2
48.8
48.5
47.3
51.1
50.9
1000 Hz (dB(A))
44.2
49.2
53.4
53.4
54.2
53.8
52.5
54.6
54.2
2000 Hz (dB(A))
49.6
49.5
51.4
51.4
52.2
53.0
53.0
54.1
52.5
4000 Hz (dB(A))
48.8
42.8
45.9
45.9
46.7
46.9
46.2
49.0
47.5
8000 Hz (dB(A))
42.6
34.3
36.7
36.7
37.3
38.0
35.4
44.5
52.0
Lp (dB(A))
53.3
53.4
56.8
56.8
57.5
57.6
56.8
59.0
59.0
Model
Noise Power Levels - Basic Version

1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
63 Hz (dB(A))
44.3
46.3
43.4
43.4
43.5
47.3
49.4
53.4
49.8
125 Hz (dB(A))
44.3
50.7
51.7
51.7
51.7
52.8
53.6
56.4
58.5
250 Hz (dB(A))
49.8
65.7
70.1
70.1
70.2
69.5
68.5
69.5
73.6
500 Hz (dB(A))
66.5
76.2
79.7
79.7
79.9
79.5
79.0
82.8
82.6
1000 Hz (dB(A))
76.5
81.5
85.0
85.0
85.2
84.9
84.2
86.3
85.9
2000 Hz (dB(A))
81.9
81.8
83.0
83.0
83.2
84.1
84.6
85.8
84.2
4000 Hz (dB(A))
81.1
75.2
77.5
77.5
77.8
78.0
77.9
80.7
79.2
8000 Hz (dB(A))
75.0
66.6
68.3
68.3
68.4
69.1
69.6
76.1
83.6
Lp (dB(A))
85.7
85.7
88.3
88.3
88.6
88.7
88.5
90.7
90.7
Model
990-9613-001
06ME0076@00B0110
53
Noise Levels at Full Fan Speed- With EC Fans

1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Model
Noise pressure levels to be added
to above tables (dB(A))
0.8
0.8
0.7
0.7
0.8
0.8
0.7
0.8
0.8
Ultra-quiet version
Ultra-quiet version unit with acousti-composite fans with asynchronous motor fans or with electronic
commutated (EC) motor fans. The unit is fitted with soundproofed protective enclosures for compressors and a
modulating condensation control algorithm for fans based on noise reduction.
NOTE: Low fan speed for noise reduction is guaranteed at nominal conditions only: the unit control board
forces full fan speed in critical external temperatures only with consequent noise level increase (see table
below).
temperatures than standard motor fans. At full fan speed, the noise impact is higher than at nominal conditions
(see table below).
Noise Pressure Levels - Ultra-Quiet Version
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
63 Hz (dB(A))
9.9
12.0
9.8
9.8
10.3
14.2
15.6
19.7
16.1
125 Hz (dB(A))
15.3
16.2
17.9
17.9
18.4
19.6
19.8
22.6
24.7
250 Hz (dB(A))
31.8
30.9
36.3
36.3
36.8
36.1
34.5
35.3
39.7
500 Hz (dB(A))
41.7
41.3
45.8
45.8
46.4
46.0
44.9
48.8
48.6
1000 Hz (dB(A))
46.8
46.4
50.9
50.9
51.5
51.1
49.9
51.8
51.3
2000 Hz (dB(A))
46.2
47.0
48.9
48.9
49.4
50.4
50.6
51.5
49.7
4000 Hz (dB(A))
39.8
40.0
43.2
43.2
43.8
44.1
43.6
46.3
44.6
8000 Hz (dB(A))
31.5
32.1
34.6
34.6
35.1
35.8
33.2
42.4
50.0
Lp (dB(A))
50.7
50.8
54.3
54.3
54.8
54.9
54.3
56.4
56.4
Model
Noise Power Levels - Ultra-Quiet Version

1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
63 Hz (dB(A))
42.3
44.3
41.3
41.3
41.3
45.3
47.3
51.4
47.8
125 Hz (dB(A))
47.6
48.5
49.5
49.5
49.5
50.7
51.5
54.3
56.4
250 Hz (dB(A))
64.1
63.3
67.8
67.8
67.9
67.2
66.2
67.0
71.4
500 Hz (dB(A))
74.1
73.6
77.4
77.4
77.5
77.1
76.6
80.5
80.2
1000 Hz (dB(A))
79.2
78.7
82.5
82.5
82.6
82.2
81.6
83.5
83.0
2000 Hz (dB(A))
78.5
79.3
80.4
80.4
80.5
81.5
82.3
83.2
81.4
4000 Hz (dB(A))
72.1
72.4
74.8
74.8
74.9
75.2
75.3
78.0
76.3
8000 Hz (dB(A))
63.9
64.5
66.1
66.1
66.2
66.9
67.5
74.1
81.6
Lp (dB(A))
83.0
83.1
85.8
85.8
85.9
86.0
86.0
88.1
88.1
Model
54
990-9613-001
06ME0076@00B0110
Noise Levels at Full Fan Speed - With Standard Fans

1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Model
1.5
1.5
1.3
1.3
1.6
1.5
1.3
1.5
1.5
Noise Levels at Full Fan Speed - With EC Fans

1221A 1421A 1742A 2042A 2342A 2642A 2942A 3642A 4042A
Model
1.9
1.7
1.7
1.6
1.9
1.9
Electrical Data
Power supply
The power supply for all units is 400V/3ph/50Hz. Versions with different power supplies can be
provided on request.
The separate power supply (if present) is 230V/1ph/50Hz. This optional version is based on a
separate power connection for the following devices:
Unit control board
Anti-condensation heater (only with low ambient temperature option)
Antifreeze heaters for evaporator and pumps (optional, based on the configuration)
Compressors
FLI (Full Load Input Power): The maximum absorbed power of the unit [kW].
FLA (Full Load Amperage): The maximum absorbed current [A].
LRA (Locked Rotor Amperage): The value that usually indicates the current in locked rotor
conditions.
Pump
FLA (Full Load Amperage): The maximum absorbed current [A].
LRA (Locked Rotor Amperage): The starting current [A]. The control board manages the pump
switching-on before unit start-up and, therefore, the LRA for the pump does not increase the starting
current of the unit.
NOTE: For VSD pumps, the values refer to full-speed pumps.
Chiller unit
FLI (Full Load Input Power): The maximum absorbed power of the unit [kW].
FLA (Full Load Amperage): The absorbed current at maximum operating parameters over an
extended period of time: i.e., compressors max absorbed current + fans absorbed current + pump
absorbed current (if present). This is the maximum steady current value actually necessary to size
cabling, safety devices, etc.
LRA (Locked Rotor Amperage): The maximum current peak: i.e., compressor nr 1 starting current +
the other compressors maximum absorbed current + the fans absorbed current (and operating
current for pump, if fitted). This is necessary for the delay in external safety devices and in the genset
sizing (if fitted).
COS: The cosine of the angle of displacement between the current and the voltage in an
electrical system with alternate current.
NOTE: COS
The electronically commuted (EC) motors do not have the same effect as asynchronous motors
with relation to the phase displacement between current and voltage. These types of motors do
990-9613-001
06ME0076@00B0110
55
not introduce a phase displacement but modify the shape of the wave as a phase displacement.
However, this effect is different and cannot be corrected with traditional power phase capacitors.
NOTE: COS on unit equipped with pumps
The value for the COS on units equipped with on-board pumps is reduced by the effect of the
pump. It is possible to fit (on request) the unit with power phase capacitors designed for the
pump.
56
990-9613-001
06ME0076@00B0110
TRAC - component data

Compressors
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
30.9
30.9
19.11
25.4
25.4
30.9
30.9
38.5
38.5
FLA (A)
53
53
33
44
44
53
53
66
66
LRA (A)
210
210
154
210
210
210
210
287
287
FLI (kW)
25.4
30.9
19.11
19.11
25.4
25.4
30.9
30.9
38.5
FLA (A)
44
53
33
33
44
44
53
53
66
LRA (A)
210
210
154
154
210
210
210
210
287
FLI (kW)
19.11
25.4
25.4
30.9
30.9
38.5
38.5
FLA (A)
33
44
44
53
53
66
66
LRA (A)
154
210
210
210
210
287
287
FLI (kW)
19.11
19.11
25.4
25.4
30.9
30.9
38.5
FLA (A)
33
33
44
44
53
53
66
LRA (A)
154
154
210
210
210
210
287
Compressor 1
Compressor 2
Compressor 3
Compressor 4
Acousti-Composite Fans With Asynchronous Motor

Model
Number of fans
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
17.2
21.5
21.5
25.8
FLA - Single Fan (A)

FLA - Total (A)
4.3
8.6
8.6
12.9
12.9
17.2
Acousti-Composite Fans With EC Motor

Model
Number of fans
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
18
22.5
22.5
27

FLA - Total (A)
990-9613-001
06ME0076@00B0110
4.5
9
13.5
13.5
18
57
Main Pump
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
OP (kW)
2.69
2.82
4.00
4.35
4.64
4.93
6.63
7.20
7.49
OA (A)
4.57
4.79
7.05
7.67
8.16
8.68
11.13
12.08
12.58
FLI (kW)
5.7
5.7
8.1
8.1
8.1
8.1
12.8
12.8
12.8
FLA (A)
9.6
9.6
14.3
14.3
14.3
14.3
21.5
21.5
21.5
LRA (A)
72.96
72.96
130.13
130.13
130.13
130.13
182.75
182.75
182.75
Main Pump - VSD Driven

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
OP (kW)
2.69
2.82
4.00
4.35
4.64
4.93
6.63
7.20
7.49
OA (A)
4.57
4.79
7.05
7.67
8.16
8.68
11.13
12.08
12.58
FLI (kW)
5.7
5.7
8.1
8.1
8.1
8.1
12.8
12.8
12.8
FLA (A)
9.6
9.6
14.3
14.3
14.3
14.3
21.5
21.5
21.5
LRA (A)
72.96
72.96
130.13
130.13
130.13
130.13
182.75
182.75
182.75
2942A
3642A
4042A
Note: Values refer to pumps at full speed.
Separate Power Supply - Secondary Line Data*

Model
1221A
1421A
1742A
2042A
2342A
V/Ph/Hz
230/1/50
OP (kW)
2.51
OA (A)
10.9
2642A
*Available as an option. Data refers to low-temperature version.
58
990-9613-001
06ME0076@00B0110
TRAC - complete unit

NOTE: It is possible to equip the unit with power phase capacitors for the pump (on request). With this solution,
the total COS is the same of the unit configured without pumps.
Unit Without On-board Pumps and With AC Motor Fans
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
59.6
65.2
81.4
94.0
108.2
119.2
131.9
147.3
164.5
FLA (A)
105.6
114.6
144.9
166.9
193.2
211.2
233.5
259.5
289.8
COS
0.88
0.89
0.87
0.87
0.87
0.88
0.88
0.88
0.84
COS with Power Phase

Capacitors
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
LRA (A)
262.6
271.6
265.9
332.9
359.2
368.2
390.5
480.5
510.8
LRA with Softstarters (A)
178.6
187.6
204.3
248.9
275.2
284.2
306.5
365.7
396.0
.
Unit With On-board Pumps and With AC Motor Fans
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
65.3
70.9
89.6
102.1
116.4
127.4
144.7
160.1
177.3
FLA (A)
115.2
124.2
159.2
181.2
207.5
225.5
255.0
281.0
311.3
COS
0.88
0.88
0.87
0.87
0.86
0.87
0.88
0.87
0.84

Capacitors
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
LRA (A)
272.2
281.2
280.2
347.2
373.5
382.5
412.0
502.0
532.3
188.2
197.2
218.3
263.2
289.5
298.5
328
387.2
417.5
Unit Without On-board Pumps and With EC Motor Fans

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
63.3
69.0
86.9
99.5
115.6
126.6
141.1
156.8
175.6
FLA (A)
106.0
115.0
145.5
167.5
194.0
212.0
234.5
260.5
291.0
COS
0.88
0.89
0.87
0.87
0.87
0.88
0.88
0.88
0.84

Capacitors
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
LRA (A)
263
272
266.5
333.5
360.0
369.0
391.5
481.5
512.0
179
188
204.9
249.5
276
285
307.5
366.7
397.2
990-9613-001
06ME0076@00B0110
59
Unit With On-board Pumps and With EC Motor Fans

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
69.0
74.7
95.1
107.6
123.7
134.7
153.9
169.6
188.4
FLA (A)
115.6
124.6
159.8
181.8
208.3
226.3
256.0
282.0
312.5
COS
0.88
0.88
0.87
0.87
0.86
0.87
0.88
0.87
0.84

Capacitors
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
LRA (A)
272.6
281.6
280.8
347.8
374.3
383.3
413.0
503.0
533.5
188.6
197.6
219.2
263.8
290.3
299.3
329.0
388.2
418.7
60
990-9613-001
06ME0076@00B0110
TRAF - component data

Compressors
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
30.9
30.9
19.11
25.4
25.4
30.9
30.9
38.5
38.5
FLA (A)
53
53
33
44
44
53
53
66
66
LRA (A)
210
210
154
210
210
210
210
287
287
FLI (kW)
25.4
30.9
19.11
19.11
25.4
25.4
30.9
30.9
38.5
FLA (A)
44
53
33
33
44
44
53
53
66
LRA (A)
210
210
154
154
210
210
210
210
287
FLI (kW)
19.11
25.4
25.4
30.9
30.9
38.5
38.5
FLA (A)
33
44
44
53
53
66
66
LRA (A)
154
210
210
210
210
287
267
FLI (kW)
19.11
19.11
25.4
25.4
30.9
30.9
38.5
FLA (A)
33
33
44
44
53
53
66
LRA (A)
154
154
210
210
210
287
267
Compressor 1
Compressor 2
Compressor 3
Compressor 4

Model
Number of fans
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
17.2
21.5
21.5
25.8

FLA - Total (A)
4.3
8.6
8.6
12.9
12.9
17.2

Model
Number of fans
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
18
22.5
22.5
27

FLA - Total (A)
990-9613-001
06ME0076@00B0110
4.5
9
13.5
13.5
18
61
Main Pump
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
OP (kW)
2.77
2.99
4.35
4.72
5.03
5.34
7.09
7.71
7.99
OA (A)
4.70
5.07
7.65
8.30
8.86
9.40
11.91
12.94
13.42
FLI (kW)
5.7
5.7
8.1
8.1
8.1
8.1
12.8
12.8
12.8
FLA (A)
9.6
9.6
14.3
14.3
14.3
14.3
21.5
21.5
21.5
LRA (A)
72.96
72.96
130.13
130.13
130.13
130.13
182.75
182.75
182.75

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
OP (kW)
2.77
2.99
4.35
4.72
5.03
5.34
7.09
7.71
7.99
OA (A)
4.70
5.07
7.65
8.30
8.86
9.40
11.91
12.94
13.42
FLI (kW)
5.7
5.7
8.1
8.1
8.1
8.1
12.8
12.8
12.8
FLA (A)
9.6
9.6
14.3
14.3
14.3
14.3
21.5
21.5
21.5
LRA (A)
72.96
72.96
130.13
130.13
130.13
130.13
182.75
182.75
182.75
Free-Cooling Pump
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
OP (kW)
2.13
2.34
3.27
3.49
2.70
2.83
5.88
6.54
6.84
OA (A)
3.80
4.16
5.55
5.93
4.58
4.81
10.35
11.51
12.04
FLI (kW)
3.7
3.7
5.7
5.7
5.7
5.7
10.5
10.5
10.5
FLA (A)
6.6
6.6
9.6
9.6
9.6
9.6
18.5
18.5
18.5
LRA (A)
54.12
54.12
72.96
72.96
72.96
72.96
151.7
151.7
151.7
2942A
3642A
4042A

Model
1221A
1421A
1742A
2042A
2342A
V/Ph/Hz
230/1/50
OP (kW)
2.51
OA (A)
10.9
2642A
62
990-9613-001
06ME0076@00B0110
TRAF - complete unit

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
63.5
69.1
87.4
99.9
114.3
125.5
142.8
158.3
175.5
FLA (A)
112.2
121.2
154.5
176.5
202.8
220.8
252.0
278.0
308.3
COS
0.89
0.90
0.88
0.88
0.87
0.88
0.88
0.88
0.85

Capacitors
LRA (A)
0.95
268
268
258
324
350
358
378
494
507
184.0
184.0
196.4
240.0
266.0
274.0
294.0
379.2
392.2
.
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
69.2
74.8
95.5
108.1
122.4
133.6
155.7
171.1
188.3
FLA (A)
121.8
130.8
168.8
190.8
217.1
235.1
273.5
299.5
329.8
COS
0.89
0.89
0.87
0.87
0.87
0.88
0.88
0.88
0.85

Capacitors
LRA (A)
0.95
278
278
272
338
364
372
400
516
529
194.0
194.0
210.4
254.0
280.0
288.0
316.0
401.2
414.2

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
67.2
72.9
92.9
105.5
121.7
133.1
152.1
167.8
186.7
FLA (A)
112.6
121.6
155.1
177.1
203.6
221.6
253.0
279.0
309.5
COS
0.89
0.90
0.88
0.88
0.87
0.88
0.88
0.88
0.85

Capacitors
0.95
LRA (A)
268.4
268.4
258.6
324.6
350.8
358.8
379.0
495.0
508.2
184.4
184.4
197.0
240.7
266.8
274.8
295.0
380.2
393.2
990-9613-001
06ME0076@00B0110
63

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
72.9
78.6
101.0
113.6
129.8
141.2
164.9
180.6
199.5
FLA (A)
122.2
131.2
169.4
191.4
217.9
235.9
274.5
300.5
331.0
COS
0.89
0.89
0.87
0.87
0.87
0.88
0.88
0.88
0.85

Capacitors
0.95
LRA (A)
278.4
278.4
272.8
338.6
364.8
380.0
401.0
517.0
530.2
194.4
194.4
211.2
254.6
280.8
296.0
317.0
402.2
415.4
64
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06ME0076@00B0110
TRAH - component data

Compressors
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
30.9
30.9
19.11
25.4
25.4
30.9
30.9
38.5
38.5
FLA (A)
53
53
33
44
44
53
53
66
66
LRA (A)
210
210
154
210
210
210
210
287
267
FLI (kW)
25.4
30.9
19.11
19.11
25.4
25.4
30.9
30.9
38.5
FLA (A)
44
53
33
33
44
44
53
53
66
LRA (A)
210
210
154
154
210
210
210
287
267
FLI (kW)
19.11
25.4
25.4
30.9
30.9
38.5
38.5
FLA (A)
33
44
44
53
53
66
66
LRA (A)
154
210
210
210
210
287
267
FLI (kW)
19.11
19.11
25.4
25.4
30.9
30.9
38.5
FLA (A)
33
33
44
44
53
53
66
LRA (A)
154
154
210
210
210
287
267
Compressor 1
Compressor 2
Compressor 3
Compressor 4

Model
Number of fans
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
17.2
21.5
21.5
25.8

FLA - Total (A)
4.3
8.6
8.6
12.9
12.9
17.2

Model
Number of fans
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
18.0
22.5
22.5
27.0

FLA - Total (A)
990-9613-001
06ME0076@00B0110
4.5
9.0
9.0
13.5
13.5
18.0
65
Main Pump
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
OP (kW)
2.73
2.89
4.21
4.58
4.87
5.17
6.78
7.42
7.73
OA (A)
4.64
4.91
7.41
8.07
8.57
9.11
11.38
12.46
12.98
FLI (kW)
5.7
5.7
8.1
8.1
8.1
8.1
12.8
12.8
12.8
FLA (A)
9.6
9.6
14.3
14.3
14.3
14.3
21.5
21.5
21.5
LRA (A)
72.96
72.96
130.13
130.13
130.13
130.13
182.75
182.75
182.75

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
OP (kW)
2.73
2.89
4.21
4.58
4.87
5.17
6.78
7.42
7.73
OA (A)
4.64
4.91
7.41
8.07
8.57
9.11
11.38
12.46
12.98
FLI (kW)
5.7
5.7
8.1
8.1
8.1
8.1
12.8
12.8
12.8
FLA (A)
9.6
9.6
14.3
14.3
14.3
14.3
21.5
21.5
21.5
LRA (A)
72.96
72.96
130.13
130.13
130.13
130.13
182.75
182.75
182.75
2942A
3642A
4042A

Model
1221A
1421A
1742A
2042A
2342A
V/Ph/Hz
230/1/50
OP (kW)
2.51
OA (A)
10.9
2642A
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TRAH - complete unit

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
59.7
65.2
81.5
94.0
108.3
119.3
132.0
147.2
164.1
FLA (A)
105.6
114.6
144.9
166.9
193.2
211.2
233.5
259.5
289.8
COS
0.88
0.89
0.87
0.87
0.87
0.88
0.88
0.87
0.95

Capacitors
LRA (A)
0.95
268
268
258
324
350
358
378
494
507
184.0
184.0
196.4
240.0
266.0
274.0
294.0
379.2
392.2
.
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
65.3
70.8
89.6
102.2
116.4
127.4
144.8
160.0
176.9
FLA (A)
115.2
124.2
159.2
181.2
207.5
225.5
255.0
281.0
311.3
COS
0.88
0.88
0.87
0.87
0.86
0.87
0.88
0.87
0.84

Capacitors
LRA (A)
0.95
278
278
272
338
364
372
400
516
529
194.0
194.0
210.4
254.0
280.0
295.2
315.8
401.0
414.2

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
63.3
68.8
86.9
99.5
115.6
126.6
141.1
156.3
175.0
FLA (A)
106.0
115.0
145.5
167.5
194.0
212.0
234.5
260.5
291.0
COS
0.88
0.89
0.87
0.87
0.87
0.88
0.88
0.87
0.84

Capacitors
0.95
LRA (A)
268.4
268.4
258.6
324.6
350.8
358.8
379.0
495.0
508.2
194.4
194.4
211.2
254.6
280.8
296.0
317.0
402.2
415.4
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06ME0076@00B0110
67

Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
FLI (kW)
69.0
74.5
95.1
107.6
123.7
134.7
153.9
169.1
187.8
FLA (A)
115.6
124.6
159.8
181.8
208.3
226.3
256.0
282.0
312.5
COS
0.88
0.88
0.87
0.87
0.86
0.87
0.88
0.87
0.84

Capacitors
0.95
LRA (A)
278.4
278.4
272.8
338.6
364.8
380.0
401.0
517.0
530.2
194.4
194.4
211.2
254.6
280.8
296.0
317.0
402.2
415.4
68
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06ME0076@00B0110
Dimensional Data
Dimensions
Dimensions
Model
1221A
1421A
1742A
2042A
2342A
2642A
2942A
3642A
4042A
Height *(mm)
2215.0
2215.0
2215.0
2215.0
2215.0
2215.0
2135.0
2135.0
2135.0
Length (mm)
3162.0
3162.0
4612.0
4612.0
5562.0
5562.0
5730.0
5730.0
5730.0
Depth (mm)
1151.0
1151.0
1151.5
1151.5
1151.5
1151.5
2204.0
2204.0
2204.0
2342A
2642A
2942A
3642A
4042A
Frame Type
*Without anti-vibration mounts.
Weights
NOTE: For other options and details, see the Installation Manual.
Weights
Model
1221A
1421A
1742A
2042A
TRAC
Basic (kg)
1247
1304
1945
2030
2162
2264
2969
3123
3181
Single Pump (kg)
1347
1402
2072
2159
2308
2408
3126
3282
3340
Double Pumps (kg)
1425
1480
2165
2250
2403
3501
3242
3396
3456
Single Pump + Tank (kg)
1466
1521
2191
2276
2474
2572
3343
3499
3557
Double Pumps + Tank (kg)
1517
1570
2293
2380
2574
2672
3481
3633
3695
TRAF
Basic (kg)
1553
1565
2288
2421
2645
2741
3442
3598
3662
Single Pump (kg)
1653
1663
2419
2550
2789
2887
2601
3753
3821
Double Pumps (kg)
1728
1742
2510
2641
3884
3984
3714
3870
3936
1770
1784
2536
2667
2953
3053
3818
3970
4036
1821
1835
2640
2771
3053
3151
3952
4106
4174
TRAH
Basic (kg)
1263
1315
1965
2048
2254
2352
3049
3203
3263
Single Pump (kg)
1362
1416
2094
2179
2398
2498
3208
3362
3418
Double Pumps (kg)
1439
1493
2185
2270
2493
2593
3324
3478
3536
1481
1416
2211
2298
2562
2664
3423
3579
3637
1531
1493
2317
2400
2664
2764
3559
3713
3773
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06ME0076@00B0110
69
Service access
The following diagrams show the minimum recommended distances to be left for clearance around the unit for
correct operation and service access.
IMPORTANT: Prevent air recirculation between the air discharged and the suction in the condenser. When
multiple chillers are installed close together in the same area, it is important to evaluate the airflow through the
unit and the air recirculation that may occur. It could be necessary to install chimneys on the top of the unit in
some situations.
MODELS 1221A, 1421A, 1742A, 2042A, 2342A, 2642A
1500
1500
1000
1500
MODELS 2942A, 3642A, 4042A
1500
1500
na4721a
1000
1500
*Dimensions are shown in mm.
NOTE: If two of the three dimensions are at their minimal limit, it is advised that the third dimension is at least
three times that of the minimal limit listed on the above diagrams.
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Piping Connections
Hydraulic connections
The pipework connections are made from steel, and the free-cooling circuit is made from steel with flexible
connections between the coils and the free-cooling manifold. This is to eliminate vibrations along the water
circuit and to guarantee flexibility to the unit structure during liftings and movements.The units are supplied with
Victaulic-type hydraulic connections. Pipework of this type is composed of two parts: the pipework is
predisposed for a Victaulic clamp and the Victaulic clamp itself.
VICTAULIC/FLANGED PIPE
REDUCTION
VICTAULIC FIXING CLAMP
NOTE: The units are only supplied with the pipework..

Table of Correspondence Between Different Types of Hydraulic Connections
Connection Type
Threaded Connections GAS (BSP)
Position
Male
Female
Flexible (Victaulic)
Flanged
Joints
Connections
ext. pipe to be
welded (mm)
DN
G 1 in. M
G 1 in. F
OD 33.7
DN 25
G 1 1/4 in. M
G 1 1/4 in. F
OD 42.4
DN 32
G 1 1/2 in. M
G 1 1/2 in. F
OD 48.3
DN 40
G 2 in. M
G 2 in. F
OD 60.3
DN 50
G 2 1/2 in. M
G 2 1/2 in. F
OD 76.1
DN 65
G 3 in. M
G 3 in. F
OD 88.9
DN 80
G 4 in. M
G 4 in. F
OD 114.3
DN 100
G 5 in. M
G 5 in. F
OD 139.7
DN 125
G 6 in. M
G 6 in. F
OD 168.3
DN 150
G 8 in. M
G 8 in. F
OD 219.1
DN 200
Hydraulic Connections
Model
1221A
1421A
1742A
2042A
Type
Main Hydraulic
Connections
Type
Intelligent Free-cooling
Connections
990-9613-001
06ME0076@00B0110
2342A
2642A
2942A
3642A
4042A
3 in.
4 in.
4 in.
4 in.
Victaulic
2 1/2 in. 2 1/2 in. 2 1/2 in. 2 1/2 in.
3 in.
Female BSP
2 1/2 in. 2 1/2 in. 2 1/2 in. 2 1/2 in. 2 1/2 in. 2 1/2 in.
Victaulic
4 in.
4 in.
4 in.
71
Warranty
Three-Phase Power Products or Cooling Solutions
One-Year Factory Warranty
The limited warranty provided by Schneider Electric in this Statement of Limited Factory Warranty applies
only to products you purchase for your commercial or industrial use in the ordinary course of your business.
Terms of warranty
Schneider Electric warrants that the product shall be free from defects in materials and workmanship for a
period of one year from the date of product start-up when start-up is performed by Schneider Electric
authorized service personnel and occurs within six months of the Schneider Electric shipment date. This
warranty covers repairing or replacing any defective parts including on-site labor and travel. In the event that
the product fails to meet the foregoing warranty criteria, the warranty covers repairing or replacing defective
parts at the sole discretion of Schneider Electric for a period of one year from the shipment date. For Schneider
Electric cooling solutions, this warranty does not cover circuit breaker resetting, loss of refrigerant,
consumables, or preventive maintenance items. Repair or replacement of a defective product or part thereof
does not extend the original warranty period. Any parts furnished under this warranty may be new or factoryremanufactured.
Non-transferable warranty
This warranty is extended to the first person, firm, association or corporation (herein referred to by You or
Your) for whom the Schneider Electric product specified herein has been purchased. This warranty is not
transferable or assignable without the prior written permission of Schneider Electric.
Assignment of warranties
Schneider Electric will assign you any warranties which are made by manufacturers and suppliers of
components of the Schneider Electric product and which are assignable. Any such warranties are assigned AS
IS and Schneider Electric makes no representation as to the effectiveness or extent of such warranties,
assumes no responsibility for any matters which may be warranted by such manufacturers or suppliers and
extends no coverage under this Warranty to such components.
Drawings and descriptions
Schneider Electric warrants for the warranty period and on the terms of the warranty set forth herein that the
Schneider Electric product will substantially conform to the descriptions contained in the Schneider Electric
Official Published Specifications or any of the drawings certified and agreed to by contract with Schneider
Electric if applicable thereto (Specifications). It is understood that the specifications are not warranties of
performance and not warranties of fitness for a particular purpose.
Exclusions
Schneider Electric shall not be liable under the warranty if its testing and examination disclose that the alleged
defect in the product does not exist or was caused by end user or any third persons misuse, negligence,
improper installation or testing. Further, Schneider Electric shall not be liable under the warranty for
unauthorized attempts to repair or modify wrong or inadequate electrical voltage or connection, inappropriate
on-site operation conditions, corrosive atmosphere, repair, installation, start-up by non-Schneider Electric
designated personnel, a change in location or operating use, exposure to the elements, Acts of God, fire, theft,
or installation contrary to Schneider Electric recommendations or specifications or in any event if the Schneider
Electric serial number has been altered, defaced, or removed, or any other cause beyond the range of the
intended use.
990-9613-001
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73
THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE, OF

PRODUCTS SOLD, SERVICED OR FURNISHED UNDER THIS AGREEMENT OR IN CONNECTION HEREWITH.
SCHNEIDER ELECTRIC DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY, SATISFACTION
AND FITNESS FOR A PARTICULAR PURPOSE. SCHNEIDER ELECTRIC EXPRESS WARRANTIES WILL NOT
BE ENLARGED, DIMINISHED, OR AFFECTED BY AND NO OBLIGATION OR LIABILITY WILL ARISE OUT OF,
SCHNEIDER ELECTRIC RENDERING OF TECHNICAL OR OTHER ADVICE OR SERVICE IN CONNECTION
WITH THE PRODUCTS. THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER WARRANTIES AND REMEDIES. THE WARRANTIES SET FORTH ABOVE CONSTITUTE
SCHNEIDER ELECTRICS SOLE LIABILITY AND PURCHASERS EXCLUSIVE REMEDY FOR ANY BREACH OF
SUCH WARRANTIES. SCHNEIDER ELECTRIC WARRANTIES EXTEND ONLY TO PURCHASER AND ARE NOT
EXTENDED TO ANY THIRD PARTIES.
IN NO EVENT SHALL SCHNEIDER ELECTRIC, ITS OFFICERS, DIRECTORS, AFFILIATES OR EMPLOYEES BE
LIABLE FOR ANY FORM OF INDIRECT, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, ARISING OUT
OF THE USE, SERVICE OR INSTALLATION, OF THE PRODUCTS, WHETHER SUCH DAMAGES ARISE IN
CONTRACT OR TORT, IRRESPECTIVE OF FAULT, NEGLIGENCE OR STRICT LIABILITY OR WHETHER
SCHNEIDER ELECTRIC HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES.
SPECIFICALLY, SCHNEIDER ELECTRIC IS NOT LIABLE FOR ANY COSTS, SUCH AS LOST PROFITS OR
REVENUE, LOSS OF EQUIPMENT, LOSS OF USE OF EQUIPMENT, LOSS OF SOFTWARE, LOSS OF DATA,
COSTS OF SUBSTITUENTS, CLAIMS BY THIRD PARTIES, OR OTHERWISE.
NO SALESMAN, EMPLOYEE OR AGENT OF SCHNEIDER ELECTRIC IS AUTHORIZED TO ADD TO OR VARY
THE TERMS OF THIS WARRANTY. WARRANTY TERMS MAY BE MODIFIED, IF AT ALL, ONLY IN WRITING
SIGNED BY A SCHNEIDER ELECTRIC OFFICER AND LEGAL DEPARTMENT.
Warranty claims
Customers with warranty claims issues may access the Schneider Electric customer support network through
the Support page of the Schneider Electric Web site, www.schneider-electric.com/ > Support > Operations
around the world. Select your country from the country selection pull-down menu at the top of the Web page.
Select the Support tab to obtain contact information for customer support in your region.
74
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06ME0076@00B0100
Guide Specifications
Aquaflair Air-Cooled Chillers, Free-Cooling Chillers, and Heat
Pumps
380415/3ph/50Hz, 120350kW (TRAC, TRAF, TRAH)
THIS GUIDE SPECIFICATION MUST BE CAREFULLY REVIEWED AND EDITED BY THE ARCHITECT OR THE
ENGINEER TO MEET THE REQUIREMENTS OF THE PROJECT.
COORDINATE THIS SECTION WITH OTHER SPECIFICATION SECTIONS IN THE PROJECT MANUAL AND WITH THE
DRAWINGS. WHERE REFERENCE IS MADE THROUGHOUT THIS SECTION TO PROVIDE, INSTALL, SUBMIT,
ETC., IT SHALL MEAN THAT THE CONTRACTOR, SUBCONTRACTOR, OR CONTRACTOR OF LOWER TIER SHALL
PROVIDE, INSTALL, SUBMIT, ETC., UNLESS OTHERWISE INDICATED.
PART 1 GENERAL
1.1
A.
SUMMARY
The TRAC/F/H air cooled chillers, free-cooling chillers, and heat pumps are available with cooling
capacity from 120 to 370 kW and are designed for mission critical applications, such as
datacenters, IT rooms, industrial processes, and comfort cooling, where high performance is
required.
The unit works according to refrigeration cycles, with environmentally friendly refrigerant R410A.
The source side heat exchanger (condenser) consists of finned air coils, proportioned to operate at
high ambient temperatures. The user side heat exchanger (evaporator) consists of a high efficiency
brazed plate heat exchanger in stainless steel, insulated with closed cell expanded polyurethane.
The units can fit, according to the unit size, two or four high-efficiency, low-noise, hermetic scroll
compressors, on single or double cooling circuits.
As energy efficiency is the key feature of the unit, the component selection and the unit sizing have
been performed to minimize energy consumption. In addition to the standard features, some
optional accessories are available to improve the efficiency level, such as Electronic Commutated
(EC) Motor fans and an Electronic Expansion Valve, controlled by the unit mainboard.
In order to comply with different noise requirements, TRAC/F/H units are fitted as standard with
modulating condensation control and completely closed enclosures for the compressor, to ensure
both noise containment and protection. Soundproofed compressor enclosures are available as an
option.
In order to be adapted to different design configurations, the unit can be fitted with multiple
configurable options. These include the following: pump groups (which may include one or two
pumps that can be driven by an integrated inverter), expansion vessel, safety valve and water tank,
double power supply with automatic changeover and/or separate power supply for mainboard and
auxiliaries, complete power monitoring which measures the instantaneous value of the total power
consumption, integrated LAN card to connect up to ten units together. The integrated mainboard
990-9613-001
06ME0076@00B0110
75
monitors and optimizes any operating condition, improving efficiency, ensuring reliability, and
ensuring immediate cooling load is provided due to the quick restart procedure.
On the TRAF version, the unit is fitted with an exclusive free-cooling system, completely managed
by the microprocessor control, in order to reduce or even eliminate, depending on the external
temperature, the compressor power consumption. In addition, when the design is based on
redundant units connected in the same network, the unit can operate with Intelligent Free Cooling,
which links together all air/water heat exchangers to maximize energy saving.
1.2
A.
DESIGN REQUIREMENTS
The system shall be as described in the following specification as manufactured by Schneider
Electric.
1. Model: __________________________________________.
2. Electrical supply: _______________[V],___________[ph],_____________[Hz].
3. Cooling capacity: ____________________ kW.
4. External air temperature: ______________C.
5. Inlet water temperature: _______________C.
6. Outlet water temperature:______________C.
7. Glycol: _________________[type]________%.
8. Fouling factor: ______________________ mC/kW.
9. Noise pressure level at 10 m in free field conditions:_____________________dB(A).
10.Noise power level:____________________dB(A).
11. Available head pressure (units with pumps only): ____________________kPa.
12.Maximum external air temperature:______________ C.
13.Minimum external air temperature:______________ C.
14.Heat recovery inlet water temperature (if present):______________ C.
15.Heat recovery outlet water temperature (if present):______________ C.
16.Reference model (or similar):______________ [model name and brand].
17.Heating capacity (heat pump only):______________ kW.
18.External air temperature (heat pump only):___________ C dry bulb, _________ C wet bulb.
19.Hot inlet water temperature (heat pump only)______________ C.
20.Hot outlet water temperature (heat pump only)______________ C.
1.3
A.
1.4
A.
SUBMITTALS
Submittals are provided with the proposal and shall include: capacity data, electrical data, physical
data, electrical connection drawing, and piping connection drawing.
QUALITY ASSURANCE
The unit is to be completely factory-tested prior to shipment. Testing is to include, but not be limited
to the following: complete pressure and leak testing to ensure unit integrity, Hi-Pot test, and
controls calibration, and setting. Each unit is to be shipped with a completed test report to verify
completion of factory testing procedure.
Hydraulical circuits must be completely tested, pre-charged with nitrogen and isolated before
shipping.
76
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1.5
A.
WARRANTY
Schneider Electric warrants that the product shall be free from defects in materials and
workmanship for a period of one year from the date of product start-up when start-up is performed
by Schneider Electric authorized service personnel and occurs within six months of the Schneider
Electric shipment date. This warranty covers repairing or replacing any defective parts including onsite labor and travel. In the event that the product fails to meet the foregoing warranty criteria, the
warranty covers repairing or replacing defective parts at the sole discretion of Schneider Electric for
a period of one year from the shipment date. For Schneider Electric cooling solutions, this warranty
does not cover circuit breaker resetting, loss of refrigerant, consumables, or preventive
maintenance items. Repair or replacement of a defective product or part thereof does not extend
the original warranty period. Any parts furnished under this warranty may be new or factory remanufactured.
990-9613-001
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77
PART 2 PRODUCT
2.1
A.
TRAC
Overview
1. The TRAC model shall be required to provide an air-cooled chiller for the production of chilled
water with high-performance features.
B.
Operation Limits
1. The unit must ensure operating conditions with ambient temperatures with the design
requirements stated above.
2. Max ambient temperature conditions are to be ensured at full-load conditions, while unloading
procedures are only to be accepted as emergency procedure.
C.
Supporting structure and panels

a.The frame shall be self-supporting and constructed of galvanized steel welded for maximum
strength.
b.All exterior panels and frame shall be finished in polyester powder (color RAL9022). The
painting must conform to ASTM B117 standard.
c.The external screws shall be made entirely from stainless steel. Rivets shall only be accepted
on constructing frame parts.
d.The closing mechanism on the casing must give an IP54 level of protection. All panels that
need ordinary openings are to be provided with quarter-turn screws, while panels that need
to be removed during ordinary maintenance shall be fixed with screws.
D.
Refrigerant
1. The unit shall be designed for use with the ecological refrigerant R410A in order to not damage
the ozone layer and minimize i impact on global warming (GWP).
E.
Compressors
1. Scroll compressors
a.According to the model, the unit shall be equipped with two or four hermetic scroll
compressors with internal thermal protection, discharge gas thermal protection, phase
sequence control, safety internal valve, non-return discharge valve, oil level glass, antivibration supports, and crankcase heaters.
b.Each compressor shall be installed inside dedicated housing for noise impact reduction and
safe operation and protection.
2. Tandem system (with two compressors) - **21A Models
a.Two compressors must be connected in parallel on the cooling circuit, so the unit can provide
two capacity steps at any time, guaranteeing a modular cooling capacity and high part load
efficiency.
3. Tandem system (with four compressors) - **42A Models
a.Two compressors must be connected in parallel on each cooling circuit, so the unit can
provide four capacity steps at any time, guaranteeing a modular cooling capacity and high
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part load efficiency.

F.
User Side Heat Exchanger

1. The user side heat exchanger (water side) must be a brazed plate type, made entirely from
stainless steel, with direct-expansion and counter-current flows.
2. The heat exchange surface shall be configured to maximize the exchange coefficient with
minimal pressure drops.
3. Input and output connections have to be fitted with air bleeder and draining valves. An internal
closed-cell neoprene insulation will prevent the formation of condensation and reduce thermal
waste.
G.
Source Side Heat Exchanger

1. The source side heat exchanger (air side) must consist of heat exchange coils with aluminum
fins and internally grooved copper tubes mechanically expanded in order to obtain optimum
metallic contact for maximum exchange efficiency.
2. The coil must be fitted with an integrated sub-cooling circuit to increase energy efficiency and
the refrigerant distribution across the heat exchanger.
H.
Fan Section
1. Acousti-Composite Fans
a.The fan section shall be equipped with statically and dynamically balanced, sickle-blade axial
fans.
b.The fans shall be made from composite materials based on aluminum and reinforced plastic
material for high efficiency and low acoustic impact.
c.The fans shall be equipped with safety protection grilles.
d.Modulating condensation control must be allowed with continuous regulation of the fans
speed.
I.
Refrigeration Circuit
1. The unit must present one (models 1221A and 1421A) or two refrigerant circuits, complying with
EC standards (PED 97/23/CE), with copper tubing including: filter dryer, liquid sight glass,
expansion valve, solenoid valve on the liquid line, water-flow differential pressure switch, high
and low pressure transducer, and high and low pressure manometer.
J.
Electrical Panel
1. The electrical panel shall be placed in areas complying with EC standards (2006/95/EC and
EMC 2004/108/EC Directives), ensuring an IP54 protection level.
2. The electrical panel shall have the following:
a.Lockable general cut-off switch
b.Electrical distribution bars
c.Acquisition of the absorbed current
d.Maximum/minimum internal temperature control
e.Thermo-magnetic protection for compressors and auxiliaries
f.Fuses on the fans
g.Auxiliary transformer at 24V and 230V
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79
h.Onboard pump motor protector (if present)

i.Free-cooling pump motor protector (TRAF only)
j.The unit shall be equipped with phase sequence control and minimum/maximum power supply
and voltage and phase displacement
K.
Microprocessor Controller
1. Monitoring and Configuration:
a. The microprocessor control system shall be equipped with a display interface with the
display visible without opening the electrical panel. The display interface permits the
monitoring and management of the chiller with special attention to the Local Area Network
(LAN) optimization.
2. Controls
a. The microprocessor controller shall allow the user to navigate between menus, select items,
and input alphanumeric information
3. Regulation
a. Chilled water outlet temperature regulation by means of an exclusive PID algorithm
b. Modulating condensation pressure control
c. Management of the electronic expansion valve (EEV)
d. Double setpoint with contact selection
e. Setpoint compensation based on the external signal 0-10V, 4-20mA, 0-20mA
f. Setpoint compensation based on the external temperature (settable)
g. Rapid quick start procedure to reach total cooling capacity within three minutes
h. Unloading to protect unit operation even with temperatures that exceed the maximum
4. Operation
a. Remote ON-OFF control
b. Limiting of absorbed current on the pre-set value or external signal
c. Monitoring of the absorbed power (optional)
d. High/low pressure transducer
e. Integrated clock card
f. Advanced anti-freeze protection on evaporator
5. Communication
a. Double BMS connection: It shall be possible to connect the unit to two separate Building
Management Systems (BMS) based on different protocols
b. Compatibility with BMS by means the main protocols: Modbus/RTU, Modbus over IP,
LONworks, BacNET MS/TP, BacNET Over IP, Metasys, TCP/IP, SNMP, Trend and Konnex.
c. Full integration into a Data Center Infrastructure Management (DCIM) System in order to
optimize the energy consumption.
d. Integrated LAN card for local network connection of a group of chillers
6. Safety/Alarms
a. Emergency function to ensure continuity of service even in the event of sensor or transducer
breakdown
b. Management of anti-freeze resistance and minimum temperature of the electric board
c. Advanced anti-freeze protection on the evaporator
d. Alarm events history (date and time of event)
e. General alarm contact (addressable)
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06ME0076@00B0110
f.
g.
h.
i.
j.
L.
Addressable alarm contacts (2 in total)

Compressor function analysis
Compressor rotation (FIFO logic)
Compressor operation hours run
Programmed maintenance threshold signaling
Certifications
1. Units shall comply with the following directives:
2. 2006/42/EC (referring standard EN ISO 12100)
a.2004/108/EC (referring standard IEC 61000-6-1, IEC 61000-6-3, IEC 61000-3-2, IEC 610003-3, EN 55014-1, EN 55014-2)
b.2006/95/EC (referring standard IEC 60335-2-40)
c.97/23/EC (referring standard EN 378-2)
d.842/2006/EC F-GAS
M.
Testing
a.The unit is to be completely tested at the end of the production process. Procedures are to
include protection, operation, safety, and functional test. A complete report of these tests is
to be available if required.
N.
Options
1. Heat Recovery
a.Partial heat recovery
1. The unit shall be equipped with a system to recover compressor superheating with
the total amount of duty depending on the operating conditions.
2. On each circuit, one brazed plate heat exchanger must be placed in series before
the condenser.
3. The exchanger must be made from stainless steel, insulated with closed cell
expanded polyurethane.
4. The hydraulic circuit must provide a 3-way valve so that the inlet temperature to the
heat exchanger is not less than 30C (selection and installation by the installer/
contractor).
b.Total heat recovery
1. The unit shall be equipped with a system to recover cooling capacity and power
consumption with the total amount of duty depending on the operating conditions.
2. On each circuit one brazed plate heat exchanger must be placed in parallel to the
condenser and activated according to a volt-free external signal.
3. The exchanger must be made from stainless steel insulated with closed cell
2. Electronic Expansion Valve
a.The unit shall be fitted with an electronic expansion valve that is entirely managed by the
control system in order to improve the energy efficiency and the regulation capability.
3. Ultra-quiet Version
a.The unit shall be fitted with soundproofed protective housing for compressors and with
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81
modulating condensation control algorithm for fans focused on noise reduction (noise
pressure level < dB(A)).
NOTE: dB(A) level to be provided by client.
4. Compressors
a.Suction shut-off valves
1. The compressors must have suction shut-off valves on the suction line of each
tandem compressor.
b.Power phase capacitors
1. To improve the cosphi of the unit to 0.95, the unit shall be fitted with power phase
capacitors for compressors.
2. Power phase capacitors shall be protected from end-of-life explosion by means of
an internal protection and must be fitted with an additional external enclosure.
c.Soft starter for compressors
1. To reduce the starting current, the compressors shall be fitted with soft starters.
2. The electrical design must include an integrated system to by-pass soft starters after
switch-on phase to limit power dissipation on soft starters.
5. Power Supplies
a.Separate power supply for mainboard and auxiliaries section
1. Control board and electronic section of unit shall be connected to an external
universal power system (UPS).
2. Emergency mode restart time is maximum two minutes.
b.Dual power supply with automatic changeover (ATS)
1. The unit shall be equipped with an automatic transfer switch (ATS). The ATS shall
automatically switch from a main power supply to a secondary power supply in the
event of a power outage without change in equipment operation. The ATS shall
monitor the main power supply so that when power is restored to the primary source
it will automatically switch from the secondary source back to the main power
source.The unit shall be fitted with an integrated ATS (Automatic Transfer Switch)
which can be connected directly to the power lines present on site. The unit
automatically commutates to the active line.
c.Dual power supply with automatic changeover and separate power supply for mainboard and
auxiliaries section
2. Control board, electronic section, and heaters of unit shall be connected to an
external universal power system (UPS).
6. Pumps
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a.One pump
1. The hydraulic module has to be integrated with one onboard primary circulation
pump, controlled and protected by the unit mainboard and the electrical panel.
b.One + one pumps
1. The hydraulic module has to be integrated with two onboard primary circulation
pumps, controlled and protected by the unit mainboard and the electrical panel, to
operate in 1+1 logic, whose alternation is ruled automatically on the basis of the
hours of load and of the possible failures.
c.One VSD pump (inverter driven)
pump, controlled and protected by the unit mainboard and the electrical panel. The
pump must be regulated by the integrated inverter and pressure transducers, which
have to be linked to the unit control board. The inverter must guarantee a IP66
protection type and operating conditions up to 50C. The unit control board must
regulate the pump speed directly on the human interface and based on fixed
parameters for speed or delta P (differencing pressure between in-out unit). A
harmonic protector EMC filter is required.
d.One + one VSD pumps (inverter driven)
hours of load and of the possible failures. The pumps must be regulated by the
integrated inverter and pressure transducers, which have to be linked to the unit
control board. The inverter must guarantee a IP66 protection type and operating
conditions up to 50C and must be by-passed automatically in case of failure,
allowing the operation of the pumping group, although at a fixed speed. The unit
control board must regulate the pumps speed directly on the human interface and
based on fixed parameters for speed or delta P (difference in pressure between inout unit). A harmonic protector EMC filter is required.
e.Tank
1. The unit must be equipped with an internal tank insulated and protected with
integrated electrical heater (if required).
7. Fans
a.Acousti-Composite fans with Electronically Commutated (EC) motor
1. The fan motor shall be Electronically Commutated (EC), protected by magnetothermal protection, in order to ensure the modulating condensation control due to
the continuous adjustment of the fan speed, based on the condensation pressure in
relation to the outside temperature.
2. Ensure a higher rotation speed compared to traditional fans, and greater reliability
and efficiency
3. Shall provide a lower inrush current (due to the absence of the mechanical switching
element) and a low noise impact during the modulation phase.
4. The unit shall be fitted with enclosures for compressors protection and with
modulating condensation control for fans that can operate up to full speed.
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83
8. Electrical Options
a.Power meter
1. The unit shall be fitted with a complete power monitoring meter that measures
the instantaneous value of the power consumption for all the components
(total).
2. This value shall be shown on the display interface and can be transmitted to
the BMS.
3. Current value shall be applied for internal regulation, monitoring logics, and for
limiting the max amperage absorption (LRA excluded).
b.Low ambient temperature option
1. The unit shall be fitted with minimum internal temperature control.
c.Refrigerant leak monitoring
1. The unit shall be fitted with a system to monitor refrigerant leakage in the
compressor housing linked directly to the unit control board.
2. The system shall be able to generate alarms based on specific limits. This
alarm value must be shown on the display interface with the ability to be
transmitted to the BMS.
9. Accessories
a.Remote user terminal UG50
1. Can be located up to 200 meters away from unit
2. Shall be connected via shielded cable
3. Gives ability to enter commands remotely and view alarms remotely
b.Spring anti-vibration kit
1.
c.Flanged type hydraulic connection
1. For 2942A, 3642A, and 4042A models
d.Communication
1. RS485 serial adaptor used to communicate with external BMS
2. LON FTT-10 serial adaptor used to communicate with LON protocol
3. TCP/IP serial adaptor used to communicate with external BMS managed with
SNMP protocol
2.2
A.
TRAF
Overview
1. The TRAF model shall be required to provide an air-cooled, free-cooling chiller, for the
production of chilled water with high performance features.
B.
Operation Limits
procedures are only to be accepted as emergency procedure
C.

strength.
D.
Refrigerant
E.
Compressors
efficiency.
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85
F.

1. The user side heat exchanger (water side) must be a brazed plate type, made entirely
from stainless steel, with direct-expansion and counter-current flows.
3. Input and output connections have to be fitted with air bleeder and draining valves. An
internal closed-cell neoprene insulation will prevent the formation of condensation and
reduce thermal waste.
G.

1. The source side heat exchanger (air side) must consist of heat exchange coils with
aluminum fins and internally grooved copper tubes mechanically expanded in order to
obtain optimum metallic contact for maximum exchange efficiency.
2. The coil must be fitted with an integrated sub-cooling circuit to increase energy efficiency
and the refrigerant distribution across the heat exchanger.
H.
Fan Section
1. Acousti-Composite Fans
a.The fan section shall be equipped with statically and dynamically balanced, sickle-blade
axial fans.
b.The fans shall be made from composite materials based on aluminum and reinforced
plastic material for high efficiency and low acoustic impact.
speed.
I.
1. The unit must present one (models 1221A and 1421A) or two refrigerant circuits,
complying with EC standards (PED 97/23/CE), with copper tubing including: filter dryer,
liquid sight glass, expansion valve, solenoid valve on the liquid line, water-flow differential
pressure switch, high and low pressure transducer, and high and low pressure
manometer.
J.
Free-Cooling Circuit
1. Heat exchangers
a.The heat exchangers shall consist of exchange coils with aluminum fins and copper
tubes internally grooved and a dedicated pump for the circuit of the free-cooling, with
a shut-off valve, and non-return valve.
2. Pump
a.The pump shall be fully protected, regulated, and activated by the microprocessor
control system and the electrical panel.
3. Condensing coils
a.The condensing coils shall be equipped with a specific shut-off valve by the control
system.
K.
Electrical Panel
f.Fuses on the fans
L.
(LAN) optimization.
2. Controls
3. Regulation
a. Chilled water outlet temperature regulation by means of an exclusive PID algorithm
4. Operation
a. Free-cooling and intelligent free-cooling management
b. Mixed free-cooling option
c. Remote ON-OFF control
d. Limiting of absorbed current on the pre-set value or external signal
e. Monitoring of the absorbed power (optional)
f. High/low pressure transducer
g. Integrated clock card
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87
h. Advanced anti-freeze protection on evaporator

5. Communication
6. Safety/Alarms
breakdown
f. Addressable alarm contacts (2 in total)
g. Compressor function analysis
h. Compressor rotation (FIFO logic)
i. Compressor operation hours run
j. Programmed maintenance threshold signaling
M.
Certifications
a. 2006/42/EC (referring standard EN ISO 12100)
b. 2004/108/EC (referring standard IEC 61000-6-1, IEC 61000-6-3, IEC 61000-3-2, IEC
61000-3-3, EN 55014-1, EN 55014-2)
c. 2006/95/EC (referring standard IEC 60335-2-40)
d. 97/23/EC (referring standard EN 378-2)
e. 842/2006/EC F-GAS
N.
Testing
1. The unit is to be completely tested at the end of the production process. Procedures are to
include protection, operation, safety, and functional test. A complete report of these tests is to be
available if required.
88
990-9613-001
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O.
Options
1. Heat Recovery
the condenser.
contractor).
4. Compressors
tandem compressor.
5. Power Supplies
990-9613-001
06ME0076@00B0110
89
auxiliaries section
6. Pumps
a.One pump
b.One + one pumps
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06ME0076@00B0110
e.Tank
7. Free-Cooling
a.Interlaced free-cooling
1. Since the design is based on redundant units connected in a specific network, the
unit must operate with all the air/water exchangers linked together in order to
maximize the free-cooling operation. The unit shall be able to chill water using all the
free-cooling coils available on site.
2. The free-cooling circuit has to be connected to integrated free-cooling pumps that
work on the operating units only, while not in the stand by unit/s
b.Glycol-free free cooling
1. The unit must be fitted with an integrated free-cooling system, and in order to avoid
the glycol presence inside the main hydraulic circuit, the unit must be fitted with an
on-board intermediate brazed plate heat exchanger in stainless steel insulated with
closed cell expanded polyurethane that isolates the free-cooling circuit, filled with a
glycol/water mixture.
2. Selection and position of the intermediate heat exchanger must permit installation of
the main pump onboard the unit, as per traditional free-cooling chillers, and has to
allow the minimization of the efficiency reduction, which is normally present due to
the additional heat exchange between the fluids chilled by the unit (the glycoled and
the glycol-free).
3. Correct anti-freeze methods must be chosen for the hydraulic section that uses pure
water.
8. Fans
and efficiency
4. Shall provide low noise impact during the modulation phase.
a.Power meter
1. The unit shall be fitted with a complete power monitoring meter that measures the
instantaneous value of the power consumption for all the components (total).
2. This value shall be shown on the display interface and can be transmitted to the
BMS.
990-9613-001
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91
10.Control Options
a.Power and amperage monitor/meter
1. The unit shall be fitted with a complete amperage and power monitoring meter that
measures the instantaneous value of the current and power consumption for all the
components (total).
BMS.
b.Refrigerant leak monitoring
2. The system shall be able to generate alarms based on specific limits. This alarm
value must be shown on the display interface with the ability to be transmitted to the
BMS.
11. Accessories
d.Communication
3. TCP/IP serial adaptor used to communicate with external BMS managed with SNMP
protocol
92
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06ME0076@00B0110
2.3
A.
TRAH
Overview
1. The TRAH model shall be required to provide air cooled heat pumps for the production of chilled
water during the summer and hot water during the winter.
B.
Operation Limits
procedures are only to be accepted as emergency procedure.
C.

strength.
D.
Refrigerant
E.
Compressors
efficiency.
990-9613-001
06ME0076@00B0110
93
F.

1. The user side heat exchanger (water side) must be a brazed plate type, made entirely from
stainless steel, with direct-expansion and counter-current flows.
3. Input and output connections have to be fitted with air bleeder and draining valves. An internal
closed-cell neoprene insulation will prevent the formation of condensation and reduce thermal
waste.
G.

1. The source side heat exchanger (air side) must consist of heat exchange coils with aluminum
fins and internally grooved copper tubes mechanically expanded in order to obtain optimum
metallic contact for maximum exchange efficiency.
2. The coil must be fitted with an integrated sub-cooling circuit to increase energy efficiency and
the refrigerant distribution across the heat exchanger.
H.
Fan Section
1. Acousti-composite fans
a.The fan section shall be equipped with statically and dynamically balanced, sickle-blade axial
fans.
b.The fans shall be made from composite materials based on aluminum and reinforced plastic
material for high efficiency and low acoustic impact.
speed.
I.
1. The unit must present one (models 1221A and 1421A) or two refrigerant circuits, complying with
EC standards (PED 97/23/CE), with copper tubing including: filter dryer, liquid sight glass,
expansion valve, solenoid valve on the liquid line, water-flow differential pressure switch, high
and low pressure transducer, and high and low pressure manometer.
J.
Electrical Panel
f.Fuses on the fans
94
990-9613-001
06ME0076@00B0110
K.
(LAN) optimization.
2. Controls
3. Regulation
a. Chilled/hot water outlet temperature regulation by means of an exclusive PID algorithm
4. Operation
a. Remote ON-OFF control
b. Limiting of absorbed current on the pre-set value or external signal
c. Monitoring of the absorbed power (optional)
d. High/low pressure transducer
e. Integrated clock card
f. Advanced anti-freeze protection on evaporator
5. Communication
6. Safety/Alarms
breakdown
f. Addressable alarm contacts (2 in total)
g. Compressor function analysis
990-9613-001
06ME0076@00B0110
95
h. Compressor rotation (FIFO logic)

i. Compressor operation hours run
j. Programmed maintenance threshold signaling
L.
Certifications
a. 2006/42/EC (referring standard EN ISO 12100)
b. 2004/108/EC (referring standard IEC 61000-6-1, IEC 61000-6-3, IEC 61000-3-2, IEC
61000-3-3, EN 55014-1, EN 55014-2)
c. 2006/95/EC (referring standard IEC 60335-2-40)
d. 97/23/EC (referring standard EN 378-2)
e. 842/2006/EC F-GAS
M.
Testing
a.The unit is to be completely tested at the end of the production process. Procedures are to
include protection, operation, safety, and functional test. A complete report of these tests is
to be available if required.
N.
Options
1. Heat Recovery
the condenser.
4. Compressors
tandem compressor.
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5. Power Supplies
auxiliaries section
6. Pumps
a.One pump
b.One + one pumps
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97
e.Tank
7. Fans
and efficiency
a.Power meter
1. The unit shall be fitted with a complete power monitoring meter that measures the
instantaneous value of the power consumption for all the components (total).
BMS.
b.Refrigerant leak monitoring
2. The system shall be able to generate alarms based on specific limits. This alarm
value must be shown on the display interface with the ability to be transmitted to the
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BMS.
9. Accessories
d.Communication
3. TCP/IP serial adaptor used to communicate with external BMS managed with SNMP
protocol
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99
Worldwide Customer Support

Customer support for this or any other product is available at no charge in any of the following ways:
Visit the Schneider Electric Web site to access documents in the Schneider Electric Knowledge Base
and to submit customer support requests.
www.schneiderelectric.com (Corporate Headquarters)
Connect to localized Schneider Electric Web sites for specific countries, each of which provides
customer support information.
www.schneiderelectric.com/support/
Global support searching Schneider Electric Knowledge Base and using e-support.
Contact the Schneider Electric Customer Support Center by telephone or e-mail.
Local, country-specific centers: go to www.schneider-electric.com > Support > Operations
around the world for contact information.
For information on how to obtain local customer support, contact the representative or other distributors
from whom you purchased your product.
As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this publication.
2014 Schneider Electric. All Rights Reserved.
Uniflair and the Schneider Electric logo are trademarks owned by Schneider Electric Industries SAS S.A.S., or its affiliated companies. All other
trademarks are the property of their respective owners.
990-9613-001
06ME0076@00B0100
10/2014

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Technical Specifications

Aquaflair Air-Cooled Chillers, Free-Cooling Chillers,

Schneider Electric IT Corporation Legal Disclaimer

Uniflair TRAC/F/H Technical Specifications

Performance Data - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Refrigerant and Water Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Uniflair TRAC/F/H Technical Specifications

Uniflair TRAC/F/H Technical Specifications

NUMBER OF COMPRESSORS INSTALLED

NUMBER OF REFRIGERATION CIRCUITS

POWER SUPPLY VOLTAGE

Uniflair TRAC/F/H Technical Specifications

Models 2942A-4042A (260 350 kW)

Uniflair TRAC/F/H Technical Specifications

Self-supporting frame in galvanized steel with panels

Easily removable access panels

Unit access panels equipped with handles and stainless

Exclusive free-cooling system utilizes a free-cooling pump

Hermetic scroll compressors

Equipped with two (models 1221A and 1241A) to four

Single or double refrigerant circuit

Single (models 1221A and 1421A) or double refrigerant

Environmentally friend refrigerant R410A

Units are designed to limit the environmental impact as

Water side brazed plate heat exchanger in stainless steel

Evaporator (water side heat exchanger)

The brazed plate type evaporator/condenser is made

Water flow differential pressure switch

The differential pressure switch protects the evaporator

Uniflair TRAC/F/H Technical Specifications

Electrical heaters for air-side heat exchanger protection in

Air-side exchange coils with aluminum fins and

Free-cooling air coils

Air-side exchange coils with aluminum fins and

Sickle-blade axial fans with electronically commutated

Electric panel conforming to EC standards (2006/95/EC and

Phase sequence control and

Phase sequence control and phase presence monitoring

Electrical panel heaters

Anti-condensation heaters for the electrical panel.

The standard arrangement of the single power supply,

The control system consists of two sections: a UPC5m I/O

Uniflair TRAC/F/H Technical Specifications

Uniflair TRAC/F/H Technical Specifications

Uniflair TRAC/F/H Technical Specifications

Air-heat exchangers treatments

Uniflair TRAC/F/H Technical Specifications

General configuration notes

Uniflair TRAC/F/H Technical Specifications

UNIT WITH PROTECTION GRILLES

UNIT WITHOUT PROTECTION GRILLES

Max Deflection (mm)

Uniflair TRAC/F/H Technical Specifications

R410A refrigerant technical details

Uniflair TRAC/F/H Technical Specifications

Electronic expansion valve (EEV)

Uniflair TRAC/F/H Technical Specifications

Uniflair TRAC/F/H Technical Specifications

Air-side heat exchanger

Uniflair TRAC/F/H Technical Specifications

Uniflair TRAC/F/H Technical Specifications

Separate power supply

Uniflair TRAC/F/H Technical Specifications