TASK RISK ASSESSMENT

(HS.SAF.34.F02)
Task

: PILE CAP CONSTRUCTION / ANNODE BUILDING

Department:

: CIVIL

Sl.
No

Activity

Personnel
Involved

DATE :
REVISON :

24-Oct-15
01
SOP No:

Risk

Hazard
P
3

Counter measures

S
2

T
6

1) Access to the work place to be proper like even, well compacted, proper signage and
well identified
2) Ensure not to be overloaded and material tied properly
3) Use of approved vehicles, Inspection & supervision records of of vehicle and earth
Moving equipments shall be manintained
4) Provide trained (Emal Authorized 3rd party approval) banks man as appropriate
5) All drivers/Operators should have valid Driving Licence/Emal EHS Authorized Driver
Test Approval
6) Speed limit should be as per Emal EHS standard
7) Provide proper PPEs like Helmet, goggle,safety shoe and high visibility vest etc
8) Use only designated access

Responsible

Residual Risk
P
3

S
1

T
3

Surveyor
Survey Helper
HSE

Receiving Authority
HSE
Supervisor

Mobilization

Workmen
Banks man

1] Lifting accessories and equipment failures

2]Trip & Fall during manual Loading
3]Overloading and Fall from vehicle
3]Unauthorized Vehicle & Equipments
4]Transportation hazards
5]Incompetent persons for lifting activities

Survey
& Setting Out

Surveyor
Helper
Engineer

1]Trip & Fall

2]Puncturing by extruded steel rods
3]Manual handling
4]Equipment damage due to wind, unautorized usage and improper handling

1) Housekeepping should be maintained

2) Projected marking rods should be visible by providing mushroom cap
3) Suffient Manpower shall be used for manual handling of equipments
4)Equipment shold be placed in levelled area, and area should be barricaded.

Exploration pits

Workmen
Supervisor

1] Damage of Underground Utitlities

2]Collapse of soil
3]Falling People and Materials
4]Ergonomic hazards
5]Lack of Access
6]Fall from Ladder
7]Oxygen deficiency(Breathing problem)

1) Identify the underground utility with cat scaner

2) Identified underground utility should be isolate and expose then re locate if required
3) If not possible to relocate it should be protect against damages
4) Follow proper cave in prevention techniques to prevent collapse of soil
5)Hard barrication should be provide on sides of excavations
6)Warning sign boards should be placed
7)Deploy competent workforce and they should be trained for manual handling
techniques
8)Provide proper access (Ladder)
9)Ladder must be fix on bottom and top as per the standers (4:1)
10)Dont carry any kind of materials while climbing on a ladder and always keep the
three point contact while climbing on a ladder
12) Oxygen level should be check before entering in to the pit

Excavation
(Mechanical)

Excavator Operator
Dump Truck
Operator
Banksman
Workmen
Supervisor

1)Underground utilities
2)Water accumulation
3)People,material& vehicle fall into excavation due to working on edges
4)Un autherised entry of people and vehicles
5)soil collapse
6)Lack of access
7)Incompetent operator/uncertified equipment
8) Movements of heavy equipments
9)In competent work force
10) Lack of supervision

1) Identify the underground utility with cat scaner

Receiving Authority
2) Identified underground utility should be isolate and expose then re locate if required HSE
3) If not possible to relocate it should be protect against damages
Supervisor
4) Don't allow to work on the edge of excavation
5) Don't allow to store any materials on the edge of excavation
6) Provide proper hard barricade and warning signs , Barricade should maintain the
safe standard distance from the edge of the excavation
7)Excavation protection should be properly select according to the soil condition
8)Provide sufficient access and egress as per standerd(Ladder)
9)Ladder must be fix on bottom and top as per the standers (4:1)
10)Equipment and operator must be certified by ADEHSMS&EMAL Approved Third party
11)Control the movements of equipments by a certified Banksman
12)Workers should be trained and competent (skilled workers)
13)Ensure that adequate supervision is in place before starting the job,The person
should be capable for observing unsafe situtions and actions

4500041840

AREA : CLP1414Q&R(CARBON)

Receiving Authority
HSE
Supervisor

Page 1 of 4

TASK RISK ASSESSMENT

(HS.SAF.34.F02)
Task

: PILE CAP CONSTRUCTION / ANNODE BUILDING

Department:

: CIVIL

Sl.
No

Activity

24-Oct-15
01
SOP No:

4500041840

AREA : CLP1414Q&R(CARBON)

Personnel
Involved
Workers
Supervisors

DATE :
REVISON :

Risk

Hazard

Pile head breaking

Rerpairing and
debris removal

1)Vibration
2)Noise
3)Dust
4)Slippage of Jackhammer
5)Injury to workmen
6)Incorrect Manual Handling and Machine handling
7)Personnel fall from height

Scaffolding For
access and working
platform (Light
Duty)

Workers
Supervisors
Engineers

1) Personal Falling from height

(Potential for serious injuries / death)
2) Falling object(due to incomplete scaffold)
3)Scaffolding collaps (due to heavy wind,In adequate support and bracing , erceting on
edge of the excavation/loose soil
4)slip from the ladder(due to rainee/foggie weather )
5)Un Authorized/ untrained personal using the scaffold
6) failuer of PPE

Formation,
leveling and
Compaction

Workers
Supervisors
Engineers

1)Vibration
2)Noise
3)Dust
4)Equipment moving
5)Environmental pollution due to fumes

Counter measures

P
2

S
3

T
6

Responsible

Residual Risk
P

1)Machinaries should be service periodicaly

Receiving Authority
2)Visual inspection should be done before using an equipment
HSE
3)Dont use equipments on damaged conditions
Supervisor
4)Water sprinkling must be done at regular intervals
5)Use proper PPEs for the job Eg:Dust mask,Earplug/Ear muff,Safety spectacles,Hand
gloves,Helmet,Safety shoe etc..
6)The workers should be qualified and competent for the job
7)Job rotation should be in place
8 )Training for safe manual Handling.
9)Extra care while carrying sharp edge objects.
10)Clear access and egress. Maintain clear and prevent accumulation of materials.
11)Good Housekeeping practice and good materials management
12)20 Kgs are the maximum allowable weight by an individual can carry.
13)Proper working platform should be errected by a approved and competent person
14)Fall protection shouldbe used while working more than 1.8mtr height

S
1

T
2

1) Scaffolding should be errected by trained and Competent , scaffolders must certified

by ( ADEHSMS and EMAL) approved 3rd party agency.
2) Only used the Scaffold materials good condition ,Damage and defective materials
not allawed to use, periodic incpection conduted with the competend person
3)Ground must be well compacted
4) Don't allowed to errect the scaffold on the excavation edge area
5) Concrete block is not allowed to use as a sole plate, Instead of steel base plate
6) Guard rails should be on safe standard height and toe board must be provide for
prevent the loose materials falling from the platform
7) Provide the ladder on safe angle 76(4:1) as per EHS standard
8) Scaffold shuold be inspected by competend person (ADEHSMS&EMAL Approved 3rd
party agency )
9) Proper PPE(Full body Harnessess) must be worn while erecting /dismantling/using the
scaffold
10) Periodic inspection for the PPE(Full body harnessess) as per EMAL Standard. record
need to be maintain at site office
11) while errecting or dismantling the scaffold area should be barricade with warning
signs
12) while dismantling the scaffold don't allowed to through direct on the ground

Receiving Authority
HSE
Supervisor

1)The operator should be qualified and competent for the job

2)Job rotation should be in place
2)Use proper PPEs for the job Eg:Dust mask,Earplug/Ear muff,Safety spectacles,Hand
gloves,Helmet,Safety shoe etc..
4)Water sprinkling must be done at regular intervals
5)Equipment should be certified by EMAL Approved Third party agency
6)Equipment should be replace immediatly if it produce higher amount of fumes
7)Visual inspection should be done before using an equipment
6)Dont use equipments during damaged conditions

Receiving Authority
HSE
Supervisor

Page 2 of 4

TASK RISK ASSESSMENT

(HS.SAF.34.F02)
Task

: PILE CAP CONSTRUCTION / ANNODE BUILDING

Department:

: CIVIL

Sl.
No
8

10

Activity

SOP No:

Personnel
Involved

Bitumen
coating/water
membrance

Workers
Supervisors
Engineers

1) Chemical hazard
2)Skin allergic
3) Fire hazard
4) Inhalation
5) Slipping

Fabrication & lying

of Reinforcement

Workers
Supervisors

1)May cause Cutting of fingers / personal injury

2)Trip and fall of persons and materials, due to working at height
3) Electrocution
4)Fire

3)Binding of bars
with binding wires

Risk

Hazard
1) In competent Operator & work men
2) Un certified & Poor maindanance of Equipment
3) Collision due to Pump placement
4) Movement of the boom placing
5) Over head obstruction
6)Concrete Transmixer & control
7) Chocking
8) Using vibrator machine(electric)
9) Ergonamic (laveling ,finishing )
10) Tripping hazard
11) elctric hazard
12)chemical hazard
13)Using of Defective damaged PPE

2)Bending of bars

24-Oct-15
01
4500041840

AREA : CLP1414Q&R(CARBON)

Concereting pouring pump operator,

with concrete
helper,
pump,curing,
concrete worker
reparing ,finishing mason
work

1)Cutting of bars
by cutting m/c or
grinding m/c

DATE :
REVISON :

P
2

Counter measures

S
3

T
6

Chemical suite should be worn those who dealing with bitumin

Use respirartiory mask for avoiding inhalation
Avoid usage of chemical near to hot work area
Follow proper housekeeping
Use anti slippery footwares for avoid slipping

1) Only trained and experienced personas must be operated the machine

2) Ensure sound condition and inspection of the m/c
3) Ensure good maintenance
4) Ensure the emergency stop switch is working.
5) Ensure colour Coding system of grinding m/c
6) Ensure suitable grinding wheel with respect of job and work as per grinding machine
with dead man switch
7) Ensure all the moving parts should be guarded properly.
8) Bar bending schedule to be prepared and reviewed by consultant/client.
9) Provision of suitable PPES like leather hand glove, goggle/face shield, helmet and
Safety Shoe
10) Ensure suitable walkways with planks on the rebar mesh to walk
11) Ensure sound connection of all electrical connections.
12) Use leather hand gloves
13) House keeping should be follow properly
14) Where grinding m/c will be operated ensure there are no flammable materials at
surrounding the area.
15) Provide suitable Fire Extinguisher like DCP Type.

Residual Risk
P
2

S
1

T
2

Receiving Authority
HSE
Supervisor

Receiving Authority
HSE
Supervisor

1) As per
the ADEHSMS RF-Element 05 ensure
to provide the training and Receiving Authority
competeancy of the operator and concrete workers
HSE
2) As per the EHS RI- CoP 36 Ensure to provide the safe plant & Machinery (concrete Supervisor
pump)
3) Competend Pump Operator ,pump helper and site supervisor are liable to ensure the
safe placement of the pump by considering the ground condition ,over head
obstruction and sufficient place
4) Trained signal men and pump technician for controlling the concrete Transmixer
arrival and taking reverce
5) Competend Operator ensure and monitor the the flow of concrete throgh the pump
for avoid chocking
6) Use leather gloves to avoid electric shock
7)Vibrator machine should be maintained and inspected by competent person
periodically
8) Avoid over reaching by providing sufficient working platform
9) Job should be carried out by atleast two person by rotation for avoiding erganomic
hazards
10) Proper access and egress should be maintain on the work area and ensure that
proper housekeeping is in place
11) Avoid trailing electric cables on the ground,Cables should be lifted above the
ground level
12) Proper PPE should be use for avoiding contact of concrete with human body
(Eg:Coverall,Safety Spectacles,Respiratory mask,Gumboots,Gloves etc..)
13) PPE should be maintained properly and don't allow to use damaged PPES

1)
2)
3)
4)
5)

Responsible

Page 3 of 4

TASK RISK ASSESSMENT

(HS.SAF.34.F02)
Task

: PILE CAP CONSTRUCTION / ANNODE BUILDING

Department:

: CIVIL

Sl.
No
11

Activity
Form Work:
1)Working with
Wooden Saw
( Electric power
driven)

12

Anchor bolt fixing

(Hot work)

13 Back filling

SOP No:

1)May cause cutting of fingers or injury to hand of the personnel

2) Electrocution
3) Eye injury due to ejected particles falling into eyes
4) Back Injury,
5) Strains
6) Musculoskeletal disease
7) Cut Injury
8) Hit Injury
9) Crushing Injury
10) Falling hazard
11) Awkward posture
12) Failure of crane
13) wind speed
14) Failure of materials during lifting
15) Damaged, unsuitable and without certified lifting gears may cause personal injury
or property damage.
16) Unsecured suspended materials may cause hit injury.

Workers
Supervisors
Engineers

1)Hand injury
2)Burn
3)Toxic fumes
4)fire

Banksman
Operator

Risk

Hazard

Workers
Supervisors

Handling of
materials by Crane

24-Oct-15
01
4500041840

AREA : CLP1414Q&R(CARBON)

Personnel
Involved

Manual handling of
de-shuttered
materials

DATE :
REVISON :

1)
2)
3)
4)
5)

Dust
Transportation hazards
Slip due to wet ground due to watering.
Noise
Air pollution

Counter measures

P
3

S
2

T
6

Responsible

1) Use only EMAL EHS Approved tools and equipments

2) Equipments should be inspect periodically (Tag should be place) and visual
inspection should be done before using it
3) Only trained and experienced workmen should use the equipments
4) Use proper PPE'S all the time (Face shield,Goggles,Aprons,leather handgloves)
5)All basic training in manual handling and correct lifting procedure.
6)Provide well maintained wheel barrows.
7)Minimize distance from materials offloading areas.
8)Provide clear access routes to the work areas.
9)Proper communication among the engaged workers.
10)Proper grip and lifting of materials.
11)Proper positioning of body with respect of materials.
12)Conduct TBT for safe material handling.
13)Provide proper PPEs like cotton hand gloves, helmet, goggles and face shield etc.
14) Lifting plan should be followed.
15) All the lifting gears, Operator and Riggers to be certified by third party.
16)Operators and Riggers should be competent and experienced
17)Shuttering boards and crane should not be operated during heavy wind speed.
18)Sufficient length of Tag lines should be used at both sides of the lifted materials to
control the unwanted suspension.
19)No overloading is allowed (SWL value of lifting tools and tackles should be proper
with respect to weight to be lifted).
20)Ensure proper barricading and caution signs.

Receiving Authority
HSE
Supervisor

1)Ensure that work is carried out by competent and experienced workers

1) Use only EMAL EHS Approved tools and equipments
2) Equipments should be inspect periodically (Tag should be place) and visual
inspection should be done before using it
3)Use PPE'S like welding hand gloves,Welding face shield,Respiratory mask etc..
4)Housekeeping should be done and make sure that all the flamable meterials are
removed from the hot work area
5) Work should be monitored by a competent supervisor
6)Fire watcher shold be monitor the hot work,He should be trained and approved by
EMAL EHS
7) Keep fire extingusher and a bucket of water on the hot work area
8)Ensure proper illumination

Receiving Authority
HSE
Supervisor

6 1) Inspect properly with all concerns before backfilling.

2) Compaction will be carried out with sound compactors and skilled & experienced
operators.
3) Dust to be controlled by applying water.
4) All engaged equipments must be in sound condition along with all valid legal
required documents.
5) Ensure proper illuminations.
6) Experienced banks men to be assigned to control the vehicle movement with green
& red flags.
7) All compactors should have emergency switch.
8) Use suitable PPEs like ear plugs, safety shoes, coveralls, goggles and reflective
vests.

Receiving Authority
HSE
Supervisor

Residual Risk
P
3

S
1

T
3

Page 4 of 4