Beruflich Dokumente
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TEORI DASAR
PENGELASAN
1. POLARITY
A welder should understand the meaning of polarity, and recognize what effect it has
on the welding process. For proper penetration, uniform bead appearance and good
welding result, the correct polarity must be used when welding with any wire or
electrode.
Incorrect polarity will cause: poor penetration, Irregular bead shape, excessive spatter,
difficult to control the arc, overheating, and rapid burning of wire or electrode.
ARC BLOW
Occurs when the arc refuses to go where it is supposed to, blows wildly forward or
back, and produces spatters badly.
Most frequently encountered at the start and finish of joints, and in corners and
deep grooves, particularly when high amperages are being used in welding thick.
Makes welding very difficult, reduce speed and lowers weld quality
When the arc blow opposite to the direction of travel it is called back blow.
When the arc blows with the direction of travel, it is called forward blow.
Is caused by magnetic force acting on the arc, making the arc blow from its normal
path.
TO REDUCE ARC BLOW:
Reduce current
Weld toward a heavy tack or toward a weld already made
Use back stepping on long welds
Place ground connection as for from joint to be welded as is possible
If back blow is in the problem, place ground connection at start of weld and weld
towards a heavy tack
If forward blow causes trouble, place ground connection at the end of weld
Wrap ground cable around the work piece and pass ground current through it in
such a direction that magnetic field will be set-up to neutralize the magnetic field
causing the blow
Hold as short and arc possible to help the arc force counteract the arc blow
If the machine bring used is of type producing both AC&DC, switch to AC.
Use of jigs and fixtures such as clamps, jigs, strong backs to hold the work in a
rigid position during welding.
Legends:
Contraction in the weld & HAZ along
the length.
Bowing due to the greater volume
of metal at the top of the weld
Peaking due to the V angle
Ripple (in sheet) away from the weld
Contraction in the weld metal and
HAZ transverse to the weld
a.
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The weave should not be wider than three times the diameter of electrode. And the
purpose accomplished by both these motions is substantially the same and their
usage is largely a matter of preference.
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