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DJ chipbreaker
DS chipbreaker
DW chipbreaker
CONTENTS
What is TDX Drill ? ··········································· 1
• Nomenclature for TAC Drill ········································· 1
• Cutting mechanism of TAC Drill ································· 1
Features of TDX Drill ········································· 2
Components of TDX Drill series ···························· 3
• Body ··········································································· 3
• Inserts ········································································· 3
• Optional components ················································· 3
Features of drill body ········································ 4
Features of chipbreakers ··································· 5
• DJ chipbreaker ··························································· 5
• DS chipbreaker ··························································· 5
• DW chipbreaker ·························································· 5
Application area of each chipbreaker type ·············· 6
Features and applications of insert grades ·············· 6
Insert selection guide ······································· 7
Recommended cutting conditions ························· 7
• Points to consider ······················································ 7
Chip shapes ···················································· 8
• Chip shapes produced by central edge ····················· 8
• Chip shapes produced by peripheral edge ················ 9
Medium to high carbon steels, alloy steels, etc.
Stainless steels, low carbon steels, low alloy steels, etc.
• Chip control for snarled chips ·································· 10
• Chip control for low carbon steels at low cutting speeds ·········· 11
• Chip control for aluminum alloys ······························ 12
Chip shapes (DW chipbreaker)····························· 13
• Comparison of chip shapes at high feeds ················ 13
• Chip shapes at normal conditions ···························· 13
• Chip shapes of stainless steels, alloy steels,
and low carbon steels ·············································· 13
Cutting performance of long body types ················· 14
Selection of L/D in drill specifications ··················· 15
Machining data ·············································· 16
• Tool life comparison in drilling alloy steel ················· 16
• Tool life comparison in drilling stainless steel ·········· 16
• Improvement in drilling of stainless steel ················· 16
• Machining of hardened steel with small diameter (ø 13 mm) drill ····· 17
• Machining example of hardened steel ····················· 17
• Improvement in drilling of hard cast iron ·················· 17
• Deep hole drilling of low carbon steel
with large-diameter (ø 50 mm) drill ··························· 18
• MQL deep-hole drilling of carbon steel with
small diameter (ø 12.5 mm) drill ······························· 18
• High-efficiency drilling with DW insert (GH730) ······· 19
Finished hole diameters ···································· 20
Determination of tool life ·································· 21
• Tool life determination for insert ······························· 21
• Tool life determination for drill body ························· 22
CONTENTS
Cutting forces ················································ 22
Surface finish ················································ 23
Shapes of hole bottom ······································ 24
Use of TDX drill on machining centers ··················· 24
• Selecting toolholders ················································ 24
• Adjusting drilling diameter ········································ 24
Use of TDX drill on lathes ·································· 25
• Mounting of drill body on turret (tool post) ··············· 25
• Checking of cutting edge height ······························ 25
• Checking of setting conditions by try machining ····· 26
• Adjusting of cutting edge height ······························ 26
Offset machining on lathes ································ 27
• Offset machining ······················································ 27
Cautions when using on lathes ···························· 28
• Through-hole drilling ················································ 28
• When a disc-like uncut piece is left on the exit side ········ 28
• When machining a large-diameter hole
in excess of the maximum drilling diameter ············· 28
• When using TDX drill on lathe
without internal coolant supply ································ 28
Special machining ··········································· 29
• Surface conditions to be machined ························· 29
• Drilling of interrupted hole ········································ 29
• Drilling of stacked plates ·········································· 30
• Enlarging of drilled hole ············································ 30
MQL machining ·············································· 31
• What is “MQL” machining ? ····································· 31
• Cautious points in selecting drilling conditions ········ 31
Cautious points in use ······································ 32
• Cutting fluids ···························································· 32
• Maximum drilling depth ············································ 32
• Machining of through hole ········································ 32
• Drilling through-hole on work-rotating condition ······ 32
Troubleshooting ·········································· 33,34
Specifications of TDX drills ································ 35
• L/D=2 (metric) ··························································· 35
• L/D=2 (inch) ······························································ 36
• L/D=3 (metric) ··························································· 37
• L/D=3 (inch) ······························································ 38
• L/D=4 (metric) ··························································· 39
• L/D=5 (metric) ··························································· 40
Test report format ··········································· 41
Specifications of inserts for TDX drills ·················· 42
EZ-sleeves specially designed for TDX drills ··········· 42
• Use EZ sleeves for the following purposes ·············· 42
• Setting of EZ sleeve ·················································· 43
• Specifications ··························································· 43
What is TDX Drill ?
• A drill which has dual indexable-inserts configured on the front end of a steel holder.
• Both inserts share the cutting zone.
• Insert grades and geometries can be selected to suit the machining situation.
Shank diameter
Central insert Flute Flange Taper pipe thread ( PT screw )
Cutting zone of
Cutting zone of central edge peripheral edge
Peripheral insert
Drill diameter øD
1
Features of TDX Drill
Outstanding economy Exceptional chip control
Four cutting edges per insert can be The newly designed 3-dimensional
economically utilized by indexing it as chipbreakers provide exceptional chip control
shown below. over a wide range of work materials.
Specially designed chip pocket helps to
effectively remove chips from the cutting zone.
Peripheral insert
Indexing
Insert
changing
Central insert
Can enter the cut smoothly with less The thicker insert design increases impact
vibration and allows stable machining. resistance and extends tool life.
2
Components of TDX Drill series
Body
Only Tungaloy offers a full lineup of drill diameters (ø12.5 to ø54.0)
and L/D ratios (2, 3, 4 and 5) !
L/D=2 L/D=3 L/D=4 L/D=5 Unavailable
TDX
φ12.5 φ54
Competitive indexable insert drills
12 20 30 40 50 60
Drill diameter
Inserts
Three types of chipbreaker geometries and four insert grades are
available. Inserts are selectable from the eight combinations of grades
and chipbreaker types.
Chipbreaker types
Grades DJ DS DW
DS
AH740 ● ●
DJ
AH120 ● ●
GH730 ● ● ●
T1015 ● DW
Optional components
Eccentric sleeves specifically designed for the TDX drills extend
the application range.
EZ sleeve
3
Features of drill body
New drills specially designed for deep holes have realized stable
drilling of deep holes up to 5 times the drill diameters !!
1.0 1.0
0.8 0.8
Spindle power consumption (A)
e
siz
0.6 0.6
er
15
ov
15
Competitor “A” (ø13)
of
0.4 0.4
nt
ou
Am
4
Features of chipbreakers
Three types of chipbreakers are available for various applications
General purpose chipbreaker usable for almost all ap- Chipbreaker for
DJ plications. Features low cutting forces and allows
peripheral edge
5
Application area of each chipbreaker type
DJ
DW
DJ
DW
DS
0.05 0.1 0.15 0.2
Feed f(mm/rev) Stainless steels
Steels
DS Cast irons
T1015 T1015
AH120
AH120
0.05 0.1 0.15 0.2 100 150 200 250 300
Feed f(mm/rev) Cutting speed Vc(m/min)
6
Insert selection guide
Select the appropriate insert by following this guide.
Therefore, when selecting cutting conditions, place the priority on chip con-
trol.
Check the cutting condition range
• The cutting condition range which allows proper chip control depends on the which is appropriate to the spindle
power and rigidity of the machine
types of chipbreaker and the material to be machined. to be used.
• The chart at right shows the basic flow to select cutting conditions.
Check the cutting condition range
Cutting Feed f (mm/rev) in which abnormal tool failure such
as chipping and breakage does
Work materials speed Series φ12.5 φ15.0 φ17.5 φ27.0 φ33.0 not occur.
Vc (m/min) (L/D) ∼φ14.5 ∼φ17.0 ∼φ26.0 ∼φ32.0 ∼φ54.0
Low carbon steels 2D, 3D 0.02-0.04-0.06 0.02-0.04-0.06 0.04-0.07-0.10 0.04-0.07-0.10 0.04-0.07-0.10
(C < 0.3) 160-240-320
JIS SS400, SM490, S25C, etc. 4D, 5D 0.02-0.04-0.06 0.02-0.04-0.06 0.04-0.07-0.10 0.04-0.07-0.10 0.04-0.07-0.10
Carbon steels (C > 0.3) 2D, 3D 0.04-0.07-0.10 0.04-0.08-0.12 0.06-0.10-0.13 0.06-0.11-0.15 0.08-0.13-0.18
JIS S45C, S55C, etc. 80-140-250 Select the cutting condi-
4D, 5D 0.04-0.06-0.08 0.04-0.06-0.08 0.06-0.08-0.10 0.06-0.09-0.12 0.08-0.11-0.14
tions appropriate to the
Low alloy steels 2D, 3D 0.04-0.06-0.08 0.04-0.06-0.08 0.06-0.09-0.12 0.06-0.09-0.12 0.06-0.10-0.14 scheduled tool life and
JIS SCM415, etc. 160-210-250
4D, 5D 0.04-0.06-0.08 0.04-0.06-0.08 0.06-0.09-0.12 0.06-0.09-0.12 0.06-0.10-0.14 machining time.
Alloy steels 2D, 3D 0.04-0.07-0.10 0.04-0.08-0.12 0.06-0.10-0.13 0.06-0.11-0.15 0.08-0.13-0.18
JIS SCM440, SCr420, etc. 80-140-200
4D, 5D 0.04-0.06-0.08 0.04-0.06-0.08 0.06-0.08-0.10 0.06-0.09-0.12 0.08-0.11-0.14
Stainless steels 2D, 3D 0.02-0.05-0.08 0.02-0.05-0.08 0.04-0.07-0.10 0.04-0.08-0.12 0.04-0.08-0.12 ● When the hardness of the work
(Austenitic) 100-150-200
JIS SUS304, SUS316. etc. 4D, 5D 0.02-0.05-0.08 0.02-0.05-0.08 0.04-0.07-0.10 0.04-0.08-0.12 0.04-0.08-0.12 material is higher than 40 HRC,
Stainless steels 2D, 3D 0.02-0.05-0.08 0.02-0.05-0.08 0.04-0.07-0.10 0.04-0.08-0.12 0.04-0.08-0.12 the feed should be reduced to
(Martensitic and ferritic) 100-160-220
JIS SUS430, SUS416, etc. 4D, 5D 0.02-0.05-0.08 0.02-0.05-0.08 0.04-0.07-0.10 0.04-0.08-0.12 0.04-0.08-0.12 within 1/2 of the values shown in
Stainless steels 2D, 3D 0.04-0.06-0.08 0.04-0.06-0.08 0.04-0.06-0.08 0.04-0.07-0.10 0.06-0.08-0.10 the table.
(Precipitation hardening) 80-100-120
JIS SUS 630, etc. 4D, 5D 0.04-0.06-0.08 0.04-0.06-0.08 0.04-0.06-0.08 0.04-0.07-0.10 0.06-0.08-0.10
● When machining difficult-to-cut
Gray cast irons 2D, 3D 0.06-0.09-0.12 0.06-0.09-0.12 0.06-0.11-0.15 0.06-0.12-0.18 0.08-0.14-0.20
JIS FC250, etc. 80-170-250 materials such as heat-resisting
4D, 5D 0.06-0.08-0.10 0.06-0.08-0.10 0.06-0.09-0.12 0.06-0.10-0.14 0.08-0.12-0.16
alloys which develop heat exces-
Ductile cast irons 2D, 3D 0.04-0.08-0.12 0.04-0.08-0.12 0.06-0.11-0.15 0.06-0.12-0.18 0.08-0.14-0.20
80-140-200 sively during machining, reduce
JIS FCD700, etc. 4D, 5D 0.04-0.07-0.10 0.04-0.07-0.10 0.06-0.09-0.12 0.06-0.10-0.14 0.08-0.12-0.16
the cutting speed to within 1/2 of
Aluminum alloys 2D, 3D 0.10-0.11-0.12 0.10-0.12-0.15 0.15-0.18-0.20 0.15-0.18-0.20 0.15-0.20-0.25
JIS A2017. ADC12, etc.
200-300-400 the values for carbon steels.
4D, 5D 0.08-0.10-0.12 0.08-0.10-0.12 0.12-0.14-0.16 0.12-0.14-0.16 0.12-0.16-0.20
7
Chip shapes
In TAC drills, because the central insert and the peripheral insert cut entirely different zones, two types
of chips are produced. The following are the features of each shape.
Relation between chip shapes and feeds (In the case of central insert)
Carbon steels, alloy steels, etc. Low carbon steels, stainless steels, etc.
× ×
Higher
△
×
△
Feed
△
Lower
Example of chip shape in work-rotating applications (In the case of central insert)
(ø26, S45C, Vc= 100m/min, f= 0.1mm/rev)
100mm
8
Comparison of chip shapes produced Comparison of surface finish influ
with central inserts enced by variations of chip shapes
(ø22 drills, vertical machining center) (ø22, SUS316L, NC lathe,Vc=100m/min, f=0.08mm/rev)
Alloy steel Stainless steel Mild steel
(JIS SCM440) (JIS SUS304) (JIS SS400)
(Vc=100m/min, f =0.1mm/rev)
(Vc=150m/min, f =0.12mm/rev)
(Vc=200m/min, f =0.06mm/rev) Surface finish is affected by chip shapes
produced with the central insert.
TDX drill
× ×
drill A
Competitive
× ×
drill B
×
× × × ×
Chips likely to wrap around drill body. Likely to cause chip packing
× ○ ×
Feed is too low.
Adequate feed Feed is too high.
• Just after start of cutting, a continuously long, Chip shape in early stage of cut
coil-shaped chip is formed, but when the drilling
depth reaches to 0.5 D to 1 D, the chip tends to
shorten the length.
• The chip shape in the early stage of cut , as both
the cutting speed and feed are increased, tends Start of cut
to shorten the length.
9
Chip shapes formed with the peripheral insert are roughly classified, depending on the types of work
materials, into two different types, general steels (JIS S45C, SCM440, etc.) and long-chip steels (JIS
SS400, SUS316, S10C, SCM415, etc.). These features are described below.
• When machining long-chip materials such as stainless steels and mild steels, a wrong selection of cutting
conditions results in chip entangling and tool breakage at worst. Therefore, cutting conditions should be care-
fully selected.
• “C” shaped, continuous coils of several to ten turns having adequately divided length are ideal shape.
Ideal chip shapes
Stainless steel (JIS SUS 304) Mild steel (JIS SS400)
(φ22, Vc=100m/min, f =0.1mm/rev) (φ22, Vc=160m/min, f =0.08mm/rev) For machining stainless steels or low carbon steels,
DS chipbreaker is recommended.
chipbreaker
P
× × ×
Apple-peel-like chips (Without curling) Continuously curled“C”shape chips with short lead (P). Continuously coiled long chips
10
Chip control for low-carbon steels at low cutting speeds
In the cases shown below, the demonstrated cutting speed is less than 60 m/min.
As shown below, the use of DS chipbreaker allows effective chip control.
• When the cutting speed can not be raised to the standard cutting conditions because of machine limitation.
(Especially when using a small diameter drill)
• Safety problems could result from violently scattering chips.
r= ∞ r= ∞ Remarkable vibration
f =0.08mm/rev
r= ∞ r= ∞ r= ∞
f =0.06mm/rev
r= ∞ r= ∞ r= ∞
f =0.04mm/rev
r= ∞ Remarkable vibration
f =0.08mm/rev
r= ∞ r= ∞ r= ∞
f =0.06mm/rev
r= ∞ r= ∞ r= ∞
f =0.04mm/rev
11
Comparison of chip shapes ( ø22 drill, vertical machining center )
Alloy steel (JIS SCM440) Stainless steel (JIS SUS304) Mild steel (JIS SS400)
( Vc=100m/min, f =0.1mm/rev) (Vc=150m/min, f =0.12mm/rev) ( Vc=200m/min, f =0.06mm/rev)
Competitor "C" Competitor "B" Competitor "A" DS chipbreaker DJ chipbreaker
Aluminum alloys
Applicable
Al-Cu based aluminum alloy
Chip control for aluminum alloys listed
(JIS A2017)
below is relatively easy and can be carried d=25 mm (blind hole)
out by using standard inserts. Vertical machining center,
wet cutting
• Aluminum alloys for casting (JIS AC4B, etc.)
Toolholder : TDX180L054W25 (ø18)
• Aluminum alloys for die casting (JIS ADC12, etc.) Insert : XPMT06X308R-DW (GH730)
• Al-Cu based aluminum alloys (JIS A2017, etc.) Vc=200 m/min
• Al-Zn-Mg based aluminum alloys (JIS A7075, etc.) f=0.1 mm/rev
• Heat-treated aluminum alloys ( -T6, etc.)
Difficult to apply
Selection guide for chipbreaker types and cutting conditions
in machining Al-Mg based aluminum alloys
The following aluminum alloys are highly adhering and
tend to be thick chips. Therefore, referring to the chart 0.2
at right, select an appropriate chipbreaker and cutting
Feed mm/rev
Not applicable
For the following aluminum alloys, because of remarkable chip adhering and packing on the
chip groove, TDX drills can not be used.
• Pure aluminum alloys (JIS A1000, etc.)
12
Chip shapes (DW chipbreaker)
DW chipbreaker is designed to forcibly break thick chips. The use of DW chipbreaker allows highly
efficient machining in higher feed rate.
Comparison of chip shapes (JIS S55C,ø22, Vc=100 m/min, f=0.2mm/rev, Vertical machining center)
Chips produced with central edge Chips produced with peripheral edge
chipbreaker chipbreaker
DW
△
gidity.
Cutting fluid should be supplied in adequate vol-
Competitive
Chip shapes in machining stainless steel, alloy steels, low carbon steels
Although DW chipbreaker can be used for Chip shapes
relatively gummy materials, DS chipbreaker has (Mild steel (JIS SS400), ø22, Vc=300 m/min,
an advantage over DW in compactness of the f=0.08 mm/rev, Vertical machining center)
Chips produced with central edge Chips produced with peripheral edge
chips produced with the peripheral insert and
chipbreaker chipbreaker
13
Cutting performance of long body types
Allows stable machining for almost all work materials !
TDX 25
Alloy steel 5
(JIS SCM440) 00 5 10 15
(230HB) Machining time (s) 150 m/min
20
15
10
Competitor 00
“A”
5 10 15
Machining time (s) 150 m/min
(ø13)
TDX 25
Spindle power (A)
20
Toolholder : TDX130L052W20-4 (ø13)
Insert : XPMT040104R-DS(AH120)
15
0.08 0.06
10 f=0.04
Mild steel 5
(JIS SS400) 00 5 10 15 20
(130HB) Machining time (s) 200 m/min
Vc =200 m/min 20
15
10
00
Competitor 5 10 15 20
TDX 25
Spindle power (A)
20
Toolholder : TDX130L052W20-4 (ø13)
Insert : XPMT040104R-DS(AH120)
15
10
0.08 0.06
f=0.04
Stainless steel 5
(JIS SUS304) 00 5 10 15 20 25
Vc =140 m/min 20
15
10
00
Competitor 5 10 15 20 25
14
Selecting of L/D specification
For the best performance, select the most appropriate tool for the
machining depth.
Comparison of L/D ratios and performance
Followings are test results comparing the performance of L/D=2 and L/D=5 drills used for the same machining.
The L/D=2 drill shows less tool failure and longer tool life.
L/D=2 L/D=5
Tool failure
170 HB
d=24 mm (blind hole)
After machining 171 holes
(4.1 m in length)
Vertical machining center
wet cutting
ø12.5 DS (AH120)
Vc=150 m/min
f=0.05 mm/rev
L/D=2
12.8
Machining diameter mm
12.7
12.6
12.5
12.4
12.3
L/D=5
12.2
0 20 40 60 80 100 120 140 160
15
Machining data
Recognize the high performance of TDX drills !
0.1
0
0 1 2 3 4 5 DJ (AH740)
Machining length m
0.3 0.3
Proven economy
Corner wear width of peripheral edge(mm)
Competitor
“B” Competitor Under the condition of Vc=150 m/min,
“C”
machining costs per 1 m were calculated
Competitor
“B” from the machining length before the
0.2 0.2
Competitor Competitor corner wear width reaches to Vc=0.1 mm.
“C” “A”
Competitor
The results are shown in the table to the
“A” DS(AH120) right. The cost of TDX drill was 1/2 to 1/3
0.1 0.1 times those of competitive drills.
DS(AH120)
Competitor Competitor Competitor
TDX “A” “B” “C”
No. of corners
0 0 per insert 4 2 4 4
0 2 4 6 8 10 0 2 4 6 8 10
VC=0.1mm
Machining length(m) Machining length(m) Tool life criterion 10 6 3 4
Index of running
costs 1)
30 100 100 75
Stainless steel (JIS SUS304), 120 HB
1) Competitor “A” was placed to 100.
d=25 mm (blind hole) , Vertical machining center ø19 mm,
wet cutting, f=0.08 mm/rev
f=0.06 mm/rev
16
Machining of hardened steel with small diameter (ø13 mm) drill
In the machining of hardened steel with small diameter drills, reliability to insert breakage was evaluated.
Almost all inserts were broken in the competitive drills. However, the TDX drill showed normal wear
and could continue further machining.
0.4
Corner wear width of peripheral edge Vc mm
Competitor “D”
(Both central and peripheral inserts were broken)
0.3
Competitor “B”
(Both central and peripheral inserts were broken)
0.2
Die steel (JIS SKD61), 50HRC
Competitor “A” Drilling depth : d=25 mm (Blind hole)
(Central insert was broken)
Machine : Vertical machining center
0.1 Drill dia. : ø13 mm
DJ (AH740) inserts (Normal wear)
Cutting fluid : Used
Vc=100 m/min
f=0.02 mm/rev
0
12 24 36 48
0
Number of holes machined (Holes)
Previously used brazed carbide drills frequently chipped. After switching to TDX drills, they developed
only small insert wear and improved surface finish. In addition, machining time was reduced to 1/10.
60
High-chromium cast iron
(52HRC)
Drilling depth : d=60 mm (Blind hole)
Machine : CNC lathe
Cutting fluid : Used
ø23
17
Deep-hole drilling of low-carbon steel with large diameter (ø50 mm) drill
This example shows test results in which low-carbon steel was machined with a large diameter (ø50 mm) TDX drill.
In combination with DS chipbreaker, the drill achieved good chip control and stable machining without vibration.
Power consumption
Machining time →
ø50
MQL deep-hole drilling of carbon steel with small diameter (ø12.5 mm) TDX drill
This example shows test results of MQL deep hole drilling of carbon steel with a small diameter (ø12.5
mm) TDX drill.
In spite of MQL machining, the drill achieved low-noise machining, good chip-removal, and excellent
hole-diameter stability.
Hole diameter (mm)
13
12.5
12
1 30 60
18
High efficiency machining with DW insert (GH730)
Vf = 318mm/min
Photographs below show tool wear on corners after drilling 5.2 m in length at cutting
speed of 100 m/min and feed of 0.22 mm/rev.
DW insert showed a small amount of initial wear.
Carbon steel (JIS S55C), 220HB
Drilled length : 5.2 m
Machine : Vertical machining center
Cutting fluid : Used
Drill body : TDX220L044W25-2
Insert : XPMT07H308R-DW (GH730)
Cutting speed : Vc=100 m/min
Feed : f=0.22 mm/rev
Vf = 579mm/min
Photographs below show tool wear on corners after drilling 5.2 m in length at cutting
speed of 200 m/min and feed of 0.2 mm/rev.
A combination of L/D=2-designed drill body and DW (GH730) insert has realized higher
table-feed comparable to those of solid drills.
Carbon steel (JIS S55C), 220HB
Machine : Vertical machining center
Cutting fluid : Used
Drill body :TDX220L044W25-2
Insert : XPMT07H308R-DW (GH730)
Cutting speed : Vc=200 m/min
Feed : f=0.2 mm/rev
Furthermore, the wiper effect of the insert produced a superior surface finish. Be-
cause of less tool-wear, deterioration of the surface roughness was not recognized.
5
Surface roughness Ra m
After drilling
4 first hole After drilling 5.2 m
0
DW Competitor “A” Competitor
“B”
(GH730)
19
Finished hole diameters
• TDX drills are not suitable for the drilling of holes requiring high accuracy. Differing from solid carbide drills, the
finished hole diameter depends on three factors , 1. the accuracy of the insert , 2. the accuracy of the drill body
, and 3. the oversize of the drilled hole.
Therefore, a guideline for the hole tolerance is IT 12 or more.
But, when using in a work-rotating condition, the finished diameter can be adjusted by offset machining. Even
in tool-rotating applications, use of the eccentric sleeve (“EZ sleeve”) allows adjusting.
• In some cases, the finished hole diameter machined with TDX drills is smaller than the drill diameter depending
on the work material and cutting conditions.
• When a severe tolerance to the finished diameter is required, a selection of drill diameter in consideration for
the stock removal and finishing such as boring are required.
• The charts below show the finishing diameters of TDX drills and competitive drills. In competitive drills, some
variations in finishing diameters resulting from measuring points and cutting conditions can be seen. TDX drill
showed stable finishing diameters.
Accuracy of insert Accuracy of drill body Oversize of hole diameter to the real drill diameter
34.2
Mild steel (JIS SS400)
20
Determination of tool life
Change the tool a little earlier !
21
Tool life determination for drill body
As same as in inserts, the drill body also fails by rubbing of chips. Excessively damaged drill body
can not achieve the original performance. Therefore, when the following phenomenons are recognized,
change the drill body to new one a little earlier.
• When deformation, flaws, burrs, chip adherence are occurred on the insert pocket.
• When the insert pocket is damaged with the insert breakage.
• When the chip pocket is excessively damaged with the rubbing of chips.
• When the excessive rubbing on the peripheral part of drill body is observed.
• When the other phenomenons differing from the beginning of use are observed.
Cutting forces
The charts below show a guideline for cutting forces. Use TDX drills on a machine with ample power
and sufficient rigidity.
16 5 5
Net power consumption (kW)
14 LOAD %
4 4
12
Thrust force (kN)
Torque (N・m)
10 3 3
8
6 2 2
22
Surface finish
Superior surface finish !
• A guideline for surface finish is about 25µm in maximum depth. It depends on the work material and cutting
conditions.
• When a better surface finish is required, a finishing operation is needed.
• But, as shown in the Figure below, the use of DW insert achieves better surface finishes.
• Surface finishes are improved as the cutting speed is increased and the feed is decreased.
• When machining stainless steels and low carbon steels, the chip control is important. The surface finish
obtained with DS insert is superior to those obtained with competitive inserts.
6
Competitor “D”
4 Competitor “B”
3
TDX
2
+
DW
1
0
0.1 0.14 0.18 0.22
Feed f (mm/rev)
23
Shapes of hole bottom
Unevenness of the hole-bottom face machined with TDX drill is smaller than competitors !
The shape of the hole bottom machined with TDX drill is closer to
flat compared with those machined with HSS drills. Even
TDX drill
Compare Drill ø12.5 ø15 ø17.5 ø22 ø27 ø33 ø42
the diameter ∼14.5 ∼ 17 ∼21.5 ∼ 26 ∼ 32 ∼ 41 ∼ 52 Hole bottom shape obtained with TDX drill
difference !
Hmax 0.6 0.8 1.0 1.1 1.3 1.9 2.3
Competitive indexable drills, brazed drills, and HSS drills
Drill diameter ø13 ø15 ø20 ø25 ø30 ø35 ø50
Competitors 0.8 0.8 1.6 1.8 1.9 2.1 2.8
Hmax
140°
Example of hole-bottom finishing
24
Use of TDX drill on lathes
Setting of drill body is a key factor
Turret
Direction of screwing of
Cutting edges are to be parallel
X-a to the X-axis of the machine mounting screw.
xis
of m
ach
ine
X-a
xis
of m
ach
ine
Ce
ntr
al
ed
ge
Peri
phe
ral e
dge
Turret
ou th
ab low
Dial gage
Be
Ce
n tra
X- le
ma axis o dge
chi f
ne
Per
iphe
ral e Overhanga length of drill
dge
Reference bar
Main
spindle
The condition of cutting edge height is not appro-
Same as the overhang length of drill
priate, adjusting of the turret is basically needed.
But, an easy adjusting method is described on the
next page.
A substitution by using a boring bar
25
Checking of setting conditions by trial cutting
C P
cu entra cu eriph
ttin l ttin era
ge ge l
dg dg
e e
X-axis of machine Rotating by X-
180° ax
C is
P cu entra
of
cu eriph Center of drill ttin l ma
ttin era ge ch
ge l dg ine
dg e
e
Mounting
direction
26
Offset machining on lathe
A larger hole than the drill diameter can be machined !
Offset machining
• When the drill is used in a work-rotating mode such as in lathes, offsetting of the drill in the X-axis of the
machine allows fine adjustment of the drilled hole diameter.
• When the offset machining is carried out, the drill body should be mounted so that the cutting edge will be
parallel to the X-axis of the machine. Mount the tool referring to the aforesaid setting method.
X
the -axis
ma of
chi
ne
Ce
ntr
al e
Ce
ntr Decreased dge
al e
dg drilling Increased
e
diameters P
drilling
Interference Pe
edgeriph
e era diameters
l
edg riphe
e ral
Example: P
edgeriph
e era l
Drill diameter: ø20 mm
Displacement: 0.2 mm
Drilled diameter=20 + 0.2 X 2 = ø20.4 mm Offsetting to the direction of
Displacement (+) increased drilling diameters.
Max. displacement
Max. displacement
Max. displacement
Max. displacement
Max. displacement
Max. displacement
Drill diameter
Drill diameter
Drill diameter
Drill diameter
Drill diameter
Drill diameter
Drill diameter
Max. drilling
Max. drilling
Max. drilling
Max. drilling
Max. drilling
Max. drilling
Max. drilling
diameter
diameter
diameter
diameter
diameter
diameter
diameter
12.5 +0.8 14.1 15.0 +0.9 16.8 17.5 +1.2 19.9 22.0 +1.2 24.4 27.0 +1.5 30.0 33.0 +2.3 37.6 42.0 +3.1 48.2
13.0 +0.7 14.4 15.5 +0.8 17.1 18.0 +1.1 20.2 22.5 +1.1 24.7 28.0 +1.2 30.4 34.0 +2.1 38.2 43.0 +2.9 48.8
13.5 +0.5 14.5 16.0 +0.6 17.2 18.5 +0.9 20.3 23.0 +0.9 24.8 29.0 +1.0 31.0 35.0 +1.8 38.6 44.0 +2.6 49.2
14.0 +0.4 14.8 16.5 +0.5 17.5 19.0 +0.8 20.6 23.5 +0.8 25.1 30.0 +0.7 31.4 36.0 +1.5 39.0 45.0 +2.3 49.6
14.5 +0.3 15.1 17.0 +0.4 17.8 19.5 +0.7 20.9 24.0 +0.7 25.4 31.0 +0.4 31.8 37.0 +1.3 39.6 46.0 +2.1 50.2
20.0 +0.5 21.0 24.5 +0.5 25.5 32.0 +0.2 32.4 38.0 +1.0 40.0 47.0 +1.8 50.6
20.5 +0.4 21.3 25.0 +0.4 25.8 39.0 +0.7 40.4 48.0 +1.5 51.0
21.0 +0.3 21.6 25.5 +0.3 26.1 40.0 +0.5 41.0 48.0 +1.3 51.6
21.5 +0.2 21.9 26.0 +0.2 26.4 41.0 +0.2 41.4 50.0 +1.0 52.0
51.0 +0.7 52.4
52.0 +0.5 53.0
• The allowable displacement has a dependence on the drill diameters. Offsetting must not exceed the maximum
displacement shown in the table.
• When causing insert breakage or vibration, reduce the feed.
• To prevent the drill-body from interfering with workpiece, the displacement to the direction of decreased diameters
should be within 0.1 mm. Even when setting within 0.1 mm, there is a possibility of interfering depending on the
condition of the cutting-edge height and the hole straightness. Please check these carefully.
27
Cautions when using on lathes
Through-hole drilling
Cover
When the drill penetrates the hole, uncut
disc-like piece may fly-out from between
the chuck jaws.
This piece has sharp edges and is very
dangerous. A guard to cover the chuck is
required.
Disc-like uncut piece
Exit side
In machining gummy materials or high-feed machining,
a disc-like uncut piece may be left on the exit side of
the hole. By reducing the feed from the position of about
3 mm toward the exit, the occurrence of the piece can
be mostly prevented.
When machining a large diameter hole in excess of the maximum drilling diameter
28
Special machining
Special caution must be taken to the following machining !
Specially difficult machining types are described in this page. This machining should be avoided where
possible by carrying out some prior machining. When having no choice but to do these types of
machining, care should be taken to the following.
(Stack drilling is excluded.)
The feed during the penetrating and engagement in an interrupted portion should be within 1/2 of the
standard condition. Before engaging in the interrupted portion, a disc-like chip produced in penetrat-
ing must be completely removed.
29
Drilling of stacked plates
In drilling of stacked plates, a disc-like chip is produced between the plates. This
may increase a possibility of causing the insert and drill body to be damaged.
Therefore, TDX drills are not recommended for this operation.
Disc-like chip
Clearance between
plates
• When enlarging a pre-drilled hole, the hole diameter should be within 1/4 of the diameter of TDX drill. If
chips are not well controlled, peck-drilling or dwelling (about 0.1 sec.) is recommended.
• As shown in Figure below, the bottom face of the hole machined with TDX drill is slightly convex. In the
next process, if drilling is carried out to the face, the risk of drill breakage or poor hole straightness may
be increased. After pre-drilling with another drill, TDX drill should be used.
× ○
• For counterboring of a hole, TCB-type counterboring cutters are recommended. The TCB-type cutter
provided with two effective cutting edges allows more efficient machining than TDX drill. In addition,
the insert with dimple-type chipbreaker performs better chip control.
30
About the MQL (Minimum Quantity Lubrication) machining
What is MQL machining ?
“MQL machining” is a new machining method where a minimum quantity (about 10 cc/hour)
of lubricant mixed with air is supplied to the cutting point.
This method features:
q The temperature of the cutting edge is lower than that of in “Absolute dry-machining”.
Therefore, existing tools can be applied to the machining.
w Compared with “Cooled-air machining”, the required apparatus is simple and low cost.
Nevertheless, pronounced effect on tool life can be obtained.
The following are key points in carrying out “MQL machining”.
Cutting conditions for reference Cutting speed : Vc=80 ~180 m/min Feed : f =0.03 ~ 0.08 mm/rev
Carbon steel (JIS S45C), 230HB Alloy steel (JIS SCM440), 230HB Mild steel (JIS SS400), 150HB
Cutting speed : Vc=150 m/min Cutting speed : Vc=150 m/min Cutting speed : Vc=150 m/min
Feed : f =0.05 mm/rev Feed : f =0.05 mm/rev Feed : f =0.05 mm/rev
TDX180L054W25 (ø18) TDX180L054W25 (ø18) TDX180L054W25 (ø18)
XPMT06X308R-DJ (AH740) XPMT06X308R-DJ (AH740) XPMT06X308R-DJ (AH740)
31
Cautionary points in use
Cutting fluids
• Water-soluble cutting fluids (such as JIS W1-2) should
be used. Water insoluble cutting fluids are not recom-
mended because their fumes may catch fire.
• Fluid pressure of 1 MPa or greater and fluid quantity of
7 lit/min or more are essential.
• For 4D and 5D types, 1.5 MPa or greater and 10 lit/min
or more are recommended.
Within 1.5D
• Cutting fluid should be supplied through the oil hole of
the tool. When there is no choice other than external
supply, reduce the cutting speed by 20 % of the stan-
7
dard condition and limit the drilling depth to within 1.5
times the drill diameter. External supply should be
avoided for machining stainless steel and heat-resis-
tant steels.
The flute length of TDX drills is a little larger than Flute length
Maximum drilling depth
the maximum drilling depth. This is needed for
chip removal when drilling to the maximum drill-
Drill diameter
ing depth.
Drilling in excess of the maximum drilling length
should be avoided.
When drilling to the maximum drilling depth, the Additional length for
penetrating ≤ 0.1 X øD
additional length for penetrating should be within
10 % of the drill diameter.
32
Troubleshooting
Trouble and countermeasures
Type and place of troublePt(N9)
Bサイズ Cause
Max.S=ap×P Countermeasures
Central • Increase cutting speed.
Relief
cutting
surface Inappropriate cutting conditions
edge • Reduce feed.
• Decrease cutting speed.
Peripheral Relief
cutting surface Inappropriate cutting conditions • Decrease cutting speed where feed is too low. Increase cutting
edge
speed where feed is too high.
• Check that coolant flow is 5 lit./min or more.
• Increase concentration of cutting fluid.
Coolant types and supply method
Abnormal wear of insert
33
Type and place of troublePt(N9)
Bサイズ Cause
Max.S=ap×P Countermeasures
• Displacement of drill center from machine center should be 0
Misalignment in work-rotating
Rubbing scratch on drill body
34
Specifications of TDX drills
L/D=2 (metric) L
R1
Max. drilling depth R2
φD1h6
φD2
φD
Unit: mm
Drill dia. Dimensions Max. Insert clamping screw Torx driver Hex. wrench Oil-hole plug screw
Cat. No. Stock Applicable inserts
φD φD1 φD2 R1 R2 L offset
12.5 TDX125L025W20-2 ● 25 89.5 0.8
13.0 TDX130L026W20-2 ● 26 91 0.7 XPMT040104R-DJ
13.5 TDX135L027W20-2 ● 27 92.5 0.5 XPMT040104R-DS CSTB-2
14.0 TDX140L028W20-2 ● 28 94 0.4 XPMT040104R-DW
14.5 TDX145L029W20-2 ● 29 95.5 0.3
20 32 40 T-6D
15.0 TDX150L030W20-2 ● 30 97 0.9
15.5 TDX155L031W20-2 ● 31 98.5 0.8 XPMT050204R-DJ
16.0 TDX160L032W20-2 ● 32 100 0.6 XPMT050204R-DS CSTB-2L040
16.5 TDX165L033W20-2 ● 33 101.5 0.5 XPMT050204R-DW
17.0 TDX170L034W20-2 ● 34 103 0.4
17.5 TDX175L035W25-2 ● 35 117.5 1.2
18.0 TDX180L036W25-2 ● 36 119 1.1
18.5 TDX185L037W25-2 ● 37 120.5 0.9
19.0 TDX190L038W25-2 ● 38 122 0.8 XPMT06X308R-DJ
19.5 TDX195L039W25-2 ● 39 123.5 0.7 XPMT06X308R-DS CSTB-2.2R T-7D
20.0 TDX200L040W25-2 ● 40 125 0.5 XPMT06X308R-DW
20.5 TDX205L041W25-2 ● 41 126.5 0.4
P-5 1/8-28
21.0 TDX210L042W25-2 ● 42 128 0.3
21.5 TDX215L043W25-2 ● 43 129.5 0.2
25 37 50
22.0 TDX220L044W25-2 ● 44 131 1.2
22.5 TDX225L045W25-2 ● 45 132.5 1.1
23.0 TDX230L046W25-2 ● 46 134 0.9
23.5 TDX235L047W25-2 ● 47 135.5 0.8 XPMT07H308R-DJ
24.0 TDX240L048W25-2 ● 48 137 0.7 XPMT07H308R-DS CSTB-2.5 T-8D
24.5 TDX245L049W25-2 ● 49 138.5 0.5 XPMT07H308R-DW
25.0 TDX250L050W25-2 ● 50 140 0.4
25.5 TDX255L051W25-2 ● 51 141.5 0.3
26.0 TDX260L052W25-2 ● 52 143 0.2
27.0 TDX270L054W32-2 ● 54 151 1.5
28.0 TDX280L056W32-2 ● 56 154 1.2
XPMT08T308R-DJ
29.0 TDX290L058W32-2 ● 58 157 1.0
32 40 55 XPMT08T308R-DS CSTB-3 T-9D
30.0 TDX300L060W32-2 ● 60 160 0.7
XPMT08T308R-DW
31.0 TDX310L062W32-2 ● 62 163 0.4
32.0 TDX320L064W32-2 ● 64 166 0.2
33.0 TDX330L066W40-2 ● 66 182 2.3
34.0 TDX340L068W40-2 ● 68 185 2.1
35.0 TDX350L070W40-2 ● 70 188 1.8
36.0 TDX360L072W40-2 ● 72 191 1.5 XPMT110412R-DJ
37.0 TDX370L074W40-2 ● 50 74 194 1.3 XPMT110412R-DS CSTB-4 T-15D
38.0 TDX380L076W40-2 ● 76 197 1.0 XPMT110412R-DW
39.0 TDX390L078W40-2 ● 78 200 0.7
40.0 TDX400L080W40-2 ● 80 203 0.5
41.0 TDX410L082W40-2 ● 82 206 0.2
42.0 TDX420L084W40-2 ● 84 209 3.1
43.0 TDX430L086W40-2 ● 86 212 2.9
40 65 P-6 PT1/4GN
44.0 TDX440L088W40-2 ● 88 215 2.6
45.0 TDX450L090W40-2 ● 90 218 2.3
46.0 TDX460L092W40-2 ● 92 221 2.1
47.0 TDX470L094W40-2 ● 94 224 1.8 XPMT150512R-DJ
48.0 TDX480L096W40-2 ● 55 96 227 1.5 XPMT150512R-DS CSTB-5 T-20D
49.0 TDX490L098W40-2 ● 98 230 1.3 XPMT150512R-DW
50.0 TDX500L100W40-2 ● 100 233 1.0
51.0 TDX510L102W40-2 ● 102 236 0.7
52.0 TDX520L104W40-2 ● 104 239 0.5
53.0 TDX530L106W40-2 ● 106 242 -
54.0 TDX540L108W40-2 ● 108 245 -
35
L/D=2 (inch) L
R1
Max. drilling depth R2
φD1h6
φD2
φD
Unit: inch
Drill dia. Dimensions Insert clamping screw Torx driver Hex. wrench Oil-hole plug screw
Cat. No. Stock Applicable inserts
φD φD1 φD2 R1 R2 L
0.5000 TDXU0500L2 1.000 3.972
XPMT040104R-DJ
0.5310 TDXU0531L2 1.062 4.066 XPMT040104R-DS CSTB-2
XPMT040104R-DW
0.5625 TDXU0562L2 0.750 1.250 1.125 1.60 4.160 T-6D
XPMT050204R-DJ
0.6250 TDXU0625L2 1.250 4.347 XPMT050204R-DS CSTB-2L040
XPMT050204R-DW
36
L/D=3 (metric) L
R1 R2
Max. drilling depth
φD1h6
φD2
φD
Unit: mm
Drill dia. Dimensions Max. Insert clamping screw Torx driver Hex. wrench Oil-hole plug screw
Cat. No. Stock Applicable inserts
φD φD1 φD2 R1 R2 L offset
12.5 TDX125L038W20 ● 37.5 102 0.8
13.0 TDX130L039W20 ● 39.0 104 0.7 XPMT040104R-DJ
13.5 TDX135L041W20 ● 40.5 106 0.5 XPMT040104R-DS CSTB-2
14.0 TDX140L042W20 ● 42.0 108 0.4 XPMT040104R-DW
14.5 TDX145L044W20 ● 43.5 110 0.3
20 32 40 T-6D
15.0 TDX150L045W20 ● 45.0 112 0.9
15.5 TDX155L047W20 ● 46.5 114 0.8 XPMT050204R-DJ
16.0 TDX160L048W20 ● 48.0 116 0.6 XPMT050204R-DS CSTB-2L040
16.5 TDX165L050W20 ● 49.5 118 0.5 XPMT050204R-DW
17.0 TDX170L051W20 ● 51.0 120 0.4
17.5 TDX175L053W25 ● 52.5 135 1.2
18.0 TDX180L054W25 ● 54.0 137 1.1
18.5 TDX185L056W25 ● 55.5 139 0.9
19.0 TDX190L057W25 ● 57.0 141 0.8 XPMT06X308R-DJ
19.5 TDX195L059W25 ● 58.5 143 0.7 XPMT06X308R-DS CSTB-2.2R T-7D
20.0 TDX200L060W25 ● 60.0 145 0.5 XPMT06X308R-DW
20.5 TDX205L062W25 ● 61.5 147 0.4
P-5 1/8-28
21.0 TDX210L063W25 ● 63.0 149 0.3
21.5 TDX215L065W25 ● 64.5 151 0.2
25 37 50
22.0 TDX220L066W25 ● 66.0 153 1.2
22.5 TDX225L068W25 ● 67.5 155 1.1
23.0 TDX230L069W25 ● 69.0 157 0.9
23.5 TDX235L071W25 ● 70.5 159 0.8 XPMT07H308R-DJ
24.0 TDX240L072W25 ● 72.0 161 0.7 XPMT07H308R-DS CSTB-2.5 T-8D
24.5 TDX245L074W25 ● 73.5 163 0.5 XPMT07H308R-DW
25.0 TDX250L075W25 ● 75.0 165 0.4
25.5 TDX255L077W25 ● 76.5 167 0.3
26.0 TDX260L078W25 ● 78.0 169 0.2
27.0 TDX270L081W32 ● 81.0 178 1.5
28.0 TDX280L084W32 ● 84.0 182 1.2
XPMT08T308R-DJ
29.0 TDX290L087W32 ● 87.0 186 1.0
32 40 55 XPMT08T308R-DS CSTB-3 T-9D
30.0 TDX300L090W32 ● 90.0 190 0.7
XPMT08T308R-DW
31.0 TDX310L093W32 ● 93.0 194 0.4
32.0 TDX320L096W32 ● 96.0 198 0.2
33.0 TDX330L099W40 ● 99.0 215 2.3
34.0 TDX340L102W40 ● 102 219 2.1
35.0 TDX350L105W40 ● 105 223 1.8
36.0 TDX360L108W40 ● 108 227 1.5 XPMT110412R-DJ
37.0 TDX370L111W40 ● 50 111 231 1.3 XPMT110412R-DS CSTB-4 T-15D
38.0 TDX380L114W40 ● 114 235 1.0 XPMT110412R-DW
39.0 TDX390L117W40 ● 117 239 0.7
40.0 TDX400L120W40 ● 120 243 0.5
41.0 TDX410L123W40 ● 123 247 0.2
42.0 TDX420L126W40 ● 126 251 3.1
43.0 TDX430L129W40 ● 129 255 2.9
40 65 P-6 PT1/4GN
44.0 TDX440L132W40 ● 132 259 2.6
45.0 TDX450L135W40 ● 135 263 2.3
46.0 TDX460L138W40 ● 138 267 2.1
47.0 TDX470L141W40 ● 141 271 1.8 XPMT150512R-DJ
48.0 TDX480L144W40 ● 55 144 275 1.5 XPMT150512R-DS CSTB-5 T-20D
49.0 TDX490L147W40 ● 147 279 1.3 XPMT150512R-DW
50.0 TDX500L150W40 ● 150 283 1.0
51.0 TDX510L153W40 ● 153 287 0.7
52.0 TDX520L156W40 ● 156 291 0.5
53.0 TDX530L159W40 ● 159 295 -
54.0 TDX540L162W40 ● 162 299 -
37
L/D=3 (inch) L
R1 R2
Max. drilling depth
φD1h6
φD2
φD
Unit: inch
Drill dia. Dimensions Insert clamping screw Torx driver Hex. wrench Oil-hole plug screw
Cat. No. Stock Applicable inserts
φD φD1 φD2 R1 R2 L
0.5000 TDXU0500 1.500 4.472
XPMT040104R-DJ
0.5310 TDXU0531 1.593 4.598 XPMT040104R-DS CSTB-2
XPMT040104R-DW
0.5625 TDXU0562 0.750 1.250 1.687 1.60 4.723 T-6D
XPMT050204R-DJ
0.6250 TDXU0625 1.875 4.972 XPMT050204R-DS CSTB-2L040
XPMT050204R-DW
38
L/D=4 (metric) L
R1 R2
Max. drilling depth
φD1h6
φD2
φD
Unit: mm
Drill dia. Dimensions Max. Insert clamping screw Torx driver Hex. wrench Oil-hole plug screw
Cat. No. Stock Applicable inserts
φD φD1 φD2 R1 R2 L offset
12.5 TDX125L050W20-4 ● 50 113 0.8
13.0 TDX130L052W20-4 ● 52 115 0.7 XPMT040104R-DJ
13.5 TDX135L054W20-4 ● 54 118 0.5 XPMT040104R-DS CSTB-2
14.0 TDX140L056W20-4 ● 56 120 0.4 XPMT040104R-DW
14.5 TDX145L058W20-4 ● 58 122 0.3
20 32 40 T-6D
15.0 TDX150L060W20-4 ● 60 125 0.9
15.5 TDX155L062W20-4 ● 62 127 0.8 XPMT050204R-DJ
16.0 TDX160L064W20-4 ● 64 129 0.6 XPMT050204R-DS CSTB-2L040
16.5 TDX165L066W20-4 ● 66 132 0.5 XPMT050204R-DW
17.0 TDX170L068W20-4 ● 68 134 0.4
17.5 TDX175L070W25-4 ● 70 148 1.2
18.0 TDX180L072W25-4 ● 72 150 1.1
18.5 TDX185L074W25-4 ● 74 152 0.9
19.0 TDX190L076W25-4 ● 76 154 0.8 XPMT06X308R-DJ
19.5 TDX195L078W25-4 ● 78 157 0.7 XPMT06X308R-DS CSTB-2.2R T-7D
20.0 TDX200L080W25-4 ● 80 160 0.5 XPMT06X308R-DW
20.5 TDX205L082W25-4 ● 82 162 0.4
21.0 TDX210L084W25-4 ● 84 164 0.3
21.5 TDX215L086W25-4 ● 86 166 0.2
25 37 50
22.0 TDX220L088W25-4 ● 88 169 1.2
22.5 TDX225L090W25-4 ● 90 171 1.1
23.0 TDX230L092W25-4 ● 92 173 0.9
23.5 TDX235L094W25-4 ● 94 175 0.8 XPMT07H308R-DJ
24.0 TDX240L096W25-4 ● 96 178 0.7 XPMT07H308R-DS CSTB-2.5 T-8D
24.5 TDX245L098W25-4 ● 98 181 0.5 XPMT07H308R-DW
25.0 TDX250L100W25-4 ● 100 183 0.4
25.5 TDX255L102W25-4 ● 102 185 0.3
26.0 TDX260L104W25-4 ● 104 187 0.2
ー ー
27.0 TDX270L108W32-4 ● 108 198 1.5
28.0 TDX280L112W32-4 ● 112 203 1.2
XPMT08T308R-DJ
29.0 TDX290L116W32-4 ● 116 208 1.0
32 40 55 XPMT08T308R-DS CSTB-3 T-9D
30.0 TDX300L120W32-4 ● 120 213 0.7
XPMT08T308R-DW
31.0 TDX310L124W32-4 ● 124 217 0.4
32.0 TDX320L128W32-4 ● 128 222 0.2
33.0 TDX330L132W40-4 ● 132 238 2.3
34.0 TDX340L136W40-4 ● 136 243 2.1
35.0 TDX350L140W40-4 ● 140 248 1.8
36.0 TDX360L144W40-4 ● 144 252 1.5 XPMT110412R-DJ
37.0 TDX370L148W40-4 ● 50 148 258 1.3 XPMT110412R-DS CSTB-4 T-15D
38.0 TDX380L152W40-4 ● 152 262 1.0 XPMT110412R-DW
39.0 TDX390L156W40-4 ● 156 267 0.7
40.0 TDX400L160W40-4 ● 160 272 0.5
41.0 TDX410L164W40-4 ● 164 277 0.2
42.0 TDX420L168W40-4 ● 168 282 3.1
43.0 TDX430L172W40-4 ● 172 287 2.9
40 65
44.0 TDX440L176W40-4 ● 176 292 2.6
45.0 TDX450L180W40-4 ● 180 296 2.3
46.0 TDX460L184W40-4 ● 184 302 2.1
47.0 TDX470L188W40-4 ● 188 306 1.8 XPMT150512R-DJ
48.0 TDX480L192W40-4 ● 55 192 311 1.5 XPMT150512R-DS CSTB-5 T-20D
49.0 TDX490L196W40-4 ● 196 316 1.3 XPMT150512R-DW
50.0 TDX500L200W40-4 ● 200 320 1.0
51.0 TDX510L204W40-4 ● 204 325 0.7
52.0 TDX520L208W40-4 ● 208 330 0.5
53.0 TDX530L212W40-4 ● 212 335 -
54.0 TDX540L216W40-4 ● 216 339 -
39
L/D=5 (metric) L
R1 R2
Max. drilling depth
φD1h6
φD2
φD
Unit: mm
Drill dia. Dimensions Max. Insert clamping screw Torx driver Hex. wrench Oil-hole plug screw
Cat. No. Stock Applicable inserts
φD φD1 φD2 R1 R2 L offset
12.5 TDX125L063W20-5 ● 62.5 125 0.8
13.0 TDX130L065W20-5 ● 65.0 128 0.7 XPMT040104R-DJ
13.5 TDX135L068W20-5 ● 67.5 131 0.5 XPMT040104R-DS CSTB-2
14.0 TDX140L070W20-5 ● 70.0 134 0.4 XPMT040104R-DW
14.5 TDX145L073W20-5 ● 72.5 137 0.3
20 32 40 T-6D
15.0 TDX150L075W20-5 ● 75.0 140 0.9
15.5 TDX155L078W20-5 ● 77.5 143 0.8 XPMT050204R-DJ
16.0 TDX160L080W20-5 ● 80.0 145 0.6 XPMT050204R-DS CSTB-2L040
16.5 TDX165L083W20-5 ● 82.5 149 0.5 XPMT050204R-DW
17.0 TDX170L085W20-5 ● 85.0 151 0.4
17.5 TDX175L088W25-5 ● 87.5 165 1.2
18.0 TDX180L090W25-5 ● 90.0 168 1.1
18.5 TDX185L093W25-5 ● 92.5 171 0.9
19.0 TDX190L095W25-5 ● 95.0 173 0.8 XPMT06X308R-DJ
19.5 TDX195L098W25-5 ● 97.5 176 0.7 XPMT06X308R-DS CSTB-2.2R T-7D
20.0 TDX200L100W25-5 ● 100 180 0.5 XPMT06X308R-DW
20.5 TDX205L103W25-5 ● 102.5 182 0.4
21.0 TDX210L105W25-5 ● 105.0 185 0.3
21.5 TDX215L108W25-5 ● 107.5 188 0.2
25 37 50
22.0 TDX220L110W25-5 ● 110.0 191 1.2
22.5 TDX225L113W25-5 ● 112.5 193 1.1
23.0 TDX230L115W25-5 ● 115.0 196 0.9
23.5 TDX235L118W25-5 ● 117.5 199 0.8 XPMT07H308R-DJ
24.0 TDX240L120W25-5 ● 120.0 202 0.7 XPMT07H308R-DS CSTB-2.5 T-8D
24.5 TDX245L123W25-5 ● 122.5 205 0.5 XPMT07H308R-DW
25.0 TDX250L125W25-5 ● 125.0 208 0.4
25.5 TDX255L128W25-5 ● 127.5 211 0.3
26.0 TDX260L130W25-5 ● 130.0 213 0.2
ー ー
27.0 TDX270L135W32-5 ● 135.0 225 1.5
28.0 TDX280L140W32-5 ● 140.0 231 1.2
XPMT08T308R-DJ
29.0 TDX290L145W32-5 ● 145.0 237 1.0
32 40 55 XPMT08T308R-DS CSTB-3 T-9D
30.0 TDX300L150W32-5 ● 150.0 243 0.7
XPMT08T308R-DW
31.0 TDX310L155W32-5 ● 155.0 248 0.4
32.0 TDX320L160W32-5 ● 160.0 254 0.2
33.0 TDX330L165W40-5 ● 165.0 271 2.3
34.0 TDX340L170W40-5 ● 170.0 277 2.1
35.0 TDX350L175W40-5 ● 175.0 283 1.8
36.0 TDX360L180W40-5 ● 180.0 288 1.5 XPMT110412R-DJ
37.0 TDX370L185W40-5 ● 50 185.0 295 1.3 XPMT110412R-DS CSTB-4 T-15D
38.0 TDX380L190W40-5 ● 190.0 300 1.0 XPMT110412R-DW
39.0 TDX390L195W40-5 ● 195.0 306 0.7
40.0 TDX400L200W40-5 ● 200.0 312 0.5
41.0 TDX410L205W40-5 ● 205.0 318 0.2
42.0 TDX420L210W40-5 ● 210.0 324 3.1
43.0 TDX430L215W40-5 ● 215.0 330 2.9
40 65
44.0 TDX440L220W40-5 ● 220.0 336 2.6
45.0 TDX450L225W40-5 ● 225.0 341 2.3
46.0 TDX460L230W40-5 ● 230.0 348 2.1
47.0 TDX470L235W40-5 ● 235.0 353 1.8 XPMT150512R-DJ
48.0 TDX480L240W40-5 ● 55 240.0 359 1.5 XPMT150512R-DS CSTB-5 T-20D
49.0 TDX490L245W40-5 ● 245.0 365 1.3 XPMT150512R-DW
50.0 TDX500L250W40-5 ● 250.0 370 1.0
51.0 TDX510L255W40-5 ● 255.0 376 0.7
52.0 TDX520L260W40-5 ● 260.0 382 0.5
53.0 TDX530L265W40-5 ● 265.0 388 -
54.0 TDX540L270W40-5 ● 270.0 393 -
40
Test report format
SALES ENGINEER
CUSTOMER
PART DESCRIPTION
TEL/FAX WORK MATERIAL
CONTACT MATERIAL HARDNESS
OPERATION
MACHINE
TOOL & TYPE
RIGIDITY HIGH MED LOW
COOLANT
PRESSURE
COOLANT
METHOD
TOOL DESCRIPTION
TOOLING
HOLDER/BODY TYPE
INSERT
INSERT GRADE
WORKPIECE/TOOL DIA. ( )
PARAMETERS
CUTTING SPEED ( )
CUTTING
FEED RATE ( )
DEPTH OF CUT ( )
H.P. REQUIRED ( )
INSERT COST
EVALUATION
COMMENTS:
41
Specifications of inserts
Stocked grades Dimensions (mm)
DJ chipbreaker Insert Cat. No. Applicable drill
AH740 GH730 T1015 T313W A B T ød R diameters
R XPMT040104R-DJ ● ● ● 4.3 4.5 1.59 2.3 φ 12.5 ∼φ 14.5
11° 0.4
XPMT050204R-DJ ● ● ● 5.2 5.4 2.38 2.3 φ 15.0 ∼φ 17.0
φd XPMT06X308R-DJ ● ● ● ● 6.0 7.0 3.00 2.5 φ 17.5 ∼φ 21.5
B
Adjusting of the finishing diameter in tool-rotating Adjusting of the cutting edge height in work-rotat-
applications such as on machining centers and mill- ing applications such as on lathes.
ing machines.
By using EZ sleeve, the finishing diameter can be By using EZ sleeve, the cutting edge
adjusted in the range from +0.6 mm to -0.2 mm. height can be adjusted in the range
from +0.3 mm to -0.2 mm. It results in
eliminating troubles caused by im-
proper cutting-edge height.
Scale for adjusting finishing diameter Scale for adjusting cutting edge height in
in milling (Periphery of sleeve) turning (Front face of sleeve)
42
Setting of EZ sleeve
As shown in the Figure below, set the EZ sleeve be- As shown in the Figure below, set the EZ sleeve be-
tween the drill shank and the toolholder. tween the drill shank and the toolblock.
Flat
Fixing bolt “A”
Flat
Fixing bolt “B”
EZ sleeve
Flange EZ sleeve
Flange
Align the scale graduated on the periphery of the EZ Align the scale graduated on the front face of the EZ
sleeve with the center of the flat of the drill flange. sleeve with the center of the flat of the drill flange.
In the Figure shown below, the sleeve is set so that In the Figure shown below, the sleeve is set so that
the finishing diameter will be increases by 0.4 mm. the center of the drill will shift by 0.1 mm to the plus
(+) direction.
X - ac
Fixing bolt “A” (+)
m
a x hin
is e
of
+0.4 +0.2
When aligning the scales, insert the attached wrench into the hole on the periphery of the sleeve and rotate the sleeve.
After aligning the scales, secure the fixing bolt “A” positioned closer to the drill. Then, lightly secure the fixing bolt “B”
to prevent the sleeve from rotating.
Specifications
Note: Select the sleeve so that the D1 of the sleeve will be same as the diameter of the drill shank.
Cautious points
• The scale should be used only as a guide. Measuring and checking of the real finishing diameter is essential. Especially
when using for adjusting the cutting edge height on a lathe, the finishing diameter also varies with the adjusting. Check the
diameter by try cutting.
• When using the sleeve in milling, use a side-lock-type toolholder. Collet type toolholders and milling chucks should not be
used for this purpose.
• When heavy vibration develops during machining such as in combining with a long drill exceeding L/D=4 or requiring large
amount of adjusting, reduce the feed rate.
• If the finishing hole diameter is excessively adjusted to the minus (—) direction, the drill body may interfere with the hole to
be drilled. Adjusting to the minus direction should be carried out, only when the finishing diameter is larger than the nominal
drill diameter, as a means of fine adjustment.
43
Worldwide
Subsidiaries & Affiliates
Head Office
Solid Square 580 Horikawa-Cho, Saiwai-Ku, Kawasaki, 212-8503 Japan
Phone: +81-44-548-9500 Facsimile: +81-44-548-9540
International Operations Division
Kokusai Shin-Kawasaki Bldg., 2-1-5 Kitakase, Saiwai-Ku,
Kawasaki, 212-0057 Japan
Phone: +81-44-587-2562 Facsimile: +81-44-587-2580
Tungaloy America, Inc.
1226A Michael Drive, Suite A, Wood Dale, IL 60191, U.S.A.
Phone: +1-630-227-3700 Facsimile: +1-630-227-0690
Sales of machining tools
Tungaloy Europe GmbH
Elisabeth-Selbert-Strasse 3, 40764 Langenfeld, Germany
Phone: +49-2173-90420-0 Facsimile: +49-2173-90420-18
Sales of machining tools
Tungaloy France S.a.r.l.
6 Avenue des Andes, 91952 Courtaboeuf Cedex, France
Phone: +33-1-64864300 Facsimile: +33-1-69077817
Sales of machining tools
Tungaloy Italia S.p.A
Via E. Andolfato 10, 20126 Milano, Italy
Phone: +39-02-252012-1 Facsimile: +39-02-252012-65
Sales of machining tools
Tungaloy Cutting Tool (Shanghai) Co., Ltd.
United Plaza 1505, 1468 Nan Jing Road West, Shanghai 200040, China
Phone: +86-21-6247-0512 Facsimile: +86-21-6289-1302
Sales of machining tools
Thai Tungaloy Cutting Tool Co., Ltd.
11th Floor, Sorachai Bldg. 23/7, Soi Sukhumvit 63,
Klongtonnue, Wattana, Bangkok 10110, Thailand
Phone: +66-2-714-3130 Facsimile: +66-2-714-3134
Sales of machining tools
Tungaloy Singapore(Pte.), Ltd
50 Kallang Avenue #06-03, Noel Corporate Building, Singapore 339505
Phone: +65-6391-1833 Facsimile: +65-6299-4557
Sales of machining tools
Tungaloy Australia Pty. Ltd.
Suite 3, Compark Circuit, Mulgrave Vic. 3170, Melbourne, Australia
Phone: +61-3-9560-5088 Facsimile: +61-3-9560-5077
Sales of machining tools
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