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Fatigue Assessment Analysis of a

Jack-up Platform Pile Leg Structure


Zuo Xin
College of Shipbuilding Engineering, Harbin Engineering University, Harbin
150001, China

ABSTRACT
Fatigue has long been recognized as an important consideration for designing offshore
structures.. In this paper, fatigue life assessment for welded tubular joints of a jack-up
platforms is numerically assessed as part of mitigation for platform life time. The analysis
procedures are presented for numerical fatigue assessment methods based on S-N curve
approach for ABS standard utilizing the spectral (stochastic) method. The objective of this
analysis is to verify that the pile leg of a jack-up platform has the appropriate fatigue life
referring to the expected design life of twenty (20) years. The results are discussed and
summarized through tables.

KEYWORDS:

Fatigue Assessment, Jack-up Platform, Pile Leg, Tubular Joints

INTRODUCTION
Generally, jack-up platform structures are used for production drilling and exploration of
ocean oil which is an important structure style in the offshore industry over the last 40 years.
Fatigue is inevitable when it operates for a long time. Fatigue is the process of damage
accumulation in material due to stress fluctuation caused by variation of loads in service time.
The fatigue failure occurs when accumulated damage has exceeded a critical level [1].
Research on the fatigue of offshore structures has attracted much attention during recent
decades [2-5]. Nolte and Hansford [2] developed closed-form mathematical expressions for
determining the fatigue damage of structures due to ocean waves. Almar-Naess [3] discussed
the most important subjects related to fatigue of the offshore steel structures, such as
calculation of fatigue stresses and fatigue lives. Dover and Madhava Rao [4] reviewed and
summarized the knowledge in the area of SCF (stress concentration factor), fatigue and
fracture mechanics of the tubular joints, damage assessment and reliability analysis of joints.
Etube et al. [5] presented a modeling of jack-up response for fatigue calculation. By analyzing
a mathematical model to obtain the transfer function of the dynamic response for a typical

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jack-up platform, they found out that the complex leg-soil interaction can be adequately
modeled using springs and assuming a rigid foundation.
In this study, the fatigue analysis was performed using SESAM software, in which,
stochatic method was employed, and the water depth was taken as 100m. In the calculation of
the cumulative fatigue damage of the leg of the platform, the Middle East sea states were used.
The critical joints of the chords and the braces were selected and reviewed for the fatigue life
calculation.

APPROACH
This fatigue analysis by using spectral analysis method was based on a dynamic analysis
in Sestra of SESAM software, and the methodology and process in this fatigue analysis are
described as follows:
In the dynamic analysis, effect of equipment is taken into account with loads, and other
weights are reflected by mass elements. RAOs of legs are calculated through frequency
domain spectral analysis method by using Wajac of SESAM. In these calculations, range of
wave periods is from 4.40s to 30.12s, and sixteen wave approaching directions(see table 1)
are considered. Wave periods are select based on:
Eigenfrequencies (eigenperiods) of the platform;
Cancellation and attenuation effects;
With the high wave energy;
Including a reasonable range of wave periods with high wave energy.

Table 1: Wave periods of loads calculation


4.40

4.61

4.97

5.20

5.54

5.97

6.35

6.80

8.34

9.12

10.91

12.21

15.00

17.82

24.37

30.12

7.53

T(s)
The stress range transfer functions of the leg's structure are generated from a dynamic
structural analysis in each wave heading by using Sestra of SESAM.
Fatigue analysis through stochastic method for the selected joints are carried out by using
Framework of SESAM.

FINITE ELEMENT MODEL


The idealized model of the jack-up platform is shown in Figure 1 and Figure 2. Air gap
used in the analysis is 10m for the water depth of 100m, and the length of the leg penetrated
into seabad is taken as 3.40m. Pinned type supports at the spud cans are used and the leg pin
point is conservatively assumed at 3.40m below the mudline. Members and locations of the
selected chords and braces are shown in Figure 3.
Fatigue critical locations identified by reviewing the stress responses under the design
operating conditions are found near the lower guides, spud cans and waterline,

Vol. 20 [2015], Bund. 3

Figure 1: The whole model of jack-up

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Figure 2: Leg model

Figure 3: Fatigue critical locations

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FATIGUE LOADING
Dead loads
Maximum elevated weight is 9800t, which includes 5000t of ship hull and 3000t of VDL,
and also included in the analysis are the leg weight of 1500t and spud can weight of 300t.

Drag coefficient
The contribution of hydrodynamic loads due to individual k-braces and interior braces is
lumped to the three leg chords.
Wave loads were applied to the Finite Element model as a series of distributed loads
producing the correct force and overturning moment. Loads are computed using Morisons
equation. Wave particle kinematics are computed based on Airy wave theory.
The equivalent chord drag and inertia coefficients are found to be: CD1= 1.2, CM1 = 2.
The brace drag and inertia coefficients are found to be: CD2= 0.65, CM2 = 2. The jet line
drag and inertia coefficients are found to be: CD3= 1.95, CM3 = 6.

STRESS TRANSFER FUNCTIONS


Stress concentration factors
Stress concentration factors (SCFs) are calculated according to DnV Rules for all joints,
and the calculated results are included in table 1.

Stress transfer functions


Since the fatigue damage is primarily due to cyclic load action, the non-cyclic loads
including buoyancy and gravity are not considered in this fatigue analysis. The frequency of
current and wind loads are largely lower than that of wave loads, so the effect of them can be
ignored, and only the fatigue damage resulted form wave loads are calculated.
The relationship between stress range and wave height was assumed to be linear.
Although this relationship is more close to a quadratic polynomial, it is sure that the linear
approximation is accurate enough for the fatigue assessment. RAOs of legs of the jack-up
platform are calculated by using Wajac of SESAM, and the stress transfer functions are
calculated by using Sestra of SESAM.
Rayleigh damping may be given for all forced response methods:

=
C 1 M + 2 K ,

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where:
C is the damping matrix;
M is the mass matrix;
K is the stiffness matrix;

1 is the Coefficient of proportionality related to the system mass matrix;


2 is Coefficient of proportionality related to the system stiffness matrix.
According to the natural period of the Jack-up platform, the values of 1 and 2 are
chosen as 1 = 0.3 and 2 = 0.

STOCHASTIC FATIGUE ASSESSMENT


Long term distribution of sea states
An annual wave scatter diagram provided for the Middle East sea state. Based on the
diagram, a distribution of the sea states defined by the mid-range significant wave height,
averaged zero crossing period (weighed by their occurrences) and the corresponding percent
occurrences are derived. All these data are imported into Framework of SESAM for fatigue
analysis.

Wave energy spectral density function


The Pierson-Moskowitz spectrum for fully developed seas is selected for the current
analysis. A convenient form of the spectrum is expressed as follows:

=
S ( f )

H s2Tz
1
5
4
(Tz f ) exp (Tz f ) ,
4

where Hs is the significant wave height, Tz is the average (mean zero-crossing) waves period,
and S ( f

is the P-M power density function for wave surface elevation (unit:m2/Hz).

Stress range response spectra


The stress range response spectra are obtained by:

S ( f ) = T ( f ) S ( f )
2

where T(f) is the stress range transfer function.


The statistical properties of the response were then evaluated as follows:

The nth order spectral moment:

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mn = f n S ( f ) df ,
0

The standard deviation of the stress range:

rms = m0

The effective frequency of the stress response:

fe =

m2
m0

Distribution of stresses
The stress range history at a joint can be assumed to be a narrow-banded Gaussian
Process whose peaks are Rayleigh distributed. Knowing the standard deviation of the stress
range for a given sea state, a Rayleigh probability density function p ( r ) against stress
range can be obtained:

p (r )
=

2
r
exp r .
m0
2m0

The total area under the function is unity. It is shown that the probability of the
occurrence at the stress range greater than 5 standard deviations becomes negligible small.
Thus, the stress range from 0 to 5

m0

can be divided into small stress range blocks. The

probability of the occurrence of the stress block i is the corresponding strip area under the
function and can be found by:

p ( r = ri ) = p ( ri 1 < r < ri +1 ) =

ri +1

ri 1

2
2
p ( r ) d r = exp ri +1 exp ri 1 .
2m0
2m0

Miners cumulative fatigue damage


The number of cycles applied in a year from sea state j and at stress range block i is calculated by:

n=
31536 103 P% P ( ri ) f e ,
ji
where P% is the total fraction occurrences of the wave in a year for j sea state and

P ( ri ) is the

probability of the occurrence of the stress range block i and fe is the effective stress response frequency
for j sea state.

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ABS fatigue criteria


The fatigue stress under constant amplitude loading is expressed through a S-N curve.
The S-N curves given in ABS Guide for The Fatigue Assessment of Offshore Structures[6]
are be used here. The effect of thickness and the relative corrosiveness of the environment in
which the structural detail is being subjected to variable stress are considered.
The fatigue performance of a structural detail depends on member thickness. For the same
stress range the details fatigue strength may decrease, as the member thickness increases.
This effect (also called the scale effect) is caused by the local geometry of the weld toe in
relation to the thickness of the adjoining plates and the stress gradient over the thickness. The
basic design S-N curves are applicable to thicknesses that do not exceed the reference
thickness tR = 22 mm (7/8 in). For members of greater thickness, the following thickness
adjustment to the S-N curves applies:
q

t
Sf = S R ,
t
where S is unmodified stress range in the S-N curve;

t is plate thickness of the member under assessment;


q is thickness exponent factor (= 0.25).

Damage accumulations
The Middle East sea state has been used in this analysis. The cumulative fatigue damage
in one year is then calculated by summing each stress range block i, each sea state j and each
wave direction.

D = Pj
j

n ji
N ji

where Pj is the appearance probability of the sea state j.


Then the fatigue life is calculated by Y

= 1/ D .

RESULTS AND CONCLUSIONS


Fatigue lives for the operating water depth of 100m are summarized as follows:

Table 2: The results and conclusions of fatigue assessment


Element

SCF

Joint

Life

Weld Side
ID

ID

BM2017

1277

BM2227

1580

S-N Curve

Damage
(years)

SCFax

SCFipb

SCFopb

BRACE-SID

17.131

3.802

5.078

ABS-D-CP

0.188

107

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.163

123

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BM2118

1580

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.129

155

BM2886

965

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.122

164

BM3005

965

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.121

166

BM1869

427

BRACE-SID

17.131

3.802

5.078

ABS-D-CP

0.101

198

BM2763

275

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.082

244

BM1945

248

BRACE-SID

17.131

3.802

5.078

ABS-D-CP

0.071

282

BM1880

970

BRACE-SID

17.131

3.802

5.078

ABS-D-CP

0.070

285

BM2771

1301

BRACE-SID

17.131

3.802

5.078

ABS-D-CP

0.067

299

BM2903

1304

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.065

308

BM2815

1302

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.061

326

BM2859

1303

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.061

326

BM2727

1300

BRACE-SID

17.131

3.802

5.078

ABS-D-CP

0.057

354

BM2559

997

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.052

386

BM2751

272

BRACE-SID

17.131

3.802

5.078

ABS-D-CP

0.051

393

BM2759

274

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.047

422

BM2755

273

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.047

427

BM2454

997

BRACE-SID

17.131

3.802

5.078

ABS-D-A

0.045

446

BM1800

1553

BRACE-SID

17.131

3.802

5.078

ABS-D-CP

0.043

469

BM2683

1299

BRACE-SID

17.131

3.802

5.078

ABS-D-CP

0.043

470

BM1893

1004

BRACE-SID

15.714

3.802

5.078

ABS-D-CP

0.042

473

Using the fatigue analysis procedures discussed in this report, the shortest fatigue lives of
a jack-up platform have been conservatively assessed to be 107 years for 100m water depth
based on ABS fatigue criteria.

REFERENCES
[1] Naser Shabakhty, Pieter van Gelder. Reliability analysis of jack-up platforms based on fatigue
degradation. Proceedings of OMAE
and Artic Engineering June 23-28, 2002,Oslo, Norway
[2] Nolte, K.G. and J.E. Hansford, 1976. Closed-form expressions for determining the fatigue
damage of structures due to ocean waves. In: Proceedings of the Eighth Annual Offshore
Technology Conference, Offshore Technology Conference Dallas, TX, 2: 861-872.
[3] Almar-Naess, A., 1985. Fatigue Handbook: Offshore Steel Structures. Trondheim.
[4] Dover, W.D. and A.G. Madhava Rao, 1996. Fatigue in Offshore Structures vol. 1. A.A.
Balkema, Rotterdam/Brookfield.

02 21st International Con

Vol. 20 [2015], Bund. 3

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[5] Etube, L.S., F.P. Brennan and W.D. Dover, 1999. Modeling of jack-up response for fatigue
under simulated service conditions. Marine Structures, 12: 327-348.
[6] ABS Rules for Building and Classing Mobile Offshore Drilling Units 2008 Edition.
[7] Chinese Classification Society Rules for the Classification and Construction of Mobile Offshore
Drilling Units, 2005.

2015 ejge

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