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ABSTRACT
Fatigue has long been recognized as an important consideration for designing offshore
structures.. In this paper, fatigue life assessment for welded tubular joints of a jack-up
platforms is numerically assessed as part of mitigation for platform life time. The analysis
procedures are presented for numerical fatigue assessment methods based on S-N curve
approach for ABS standard utilizing the spectral (stochastic) method. The objective of this
analysis is to verify that the pile leg of a jack-up platform has the appropriate fatigue life
referring to the expected design life of twenty (20) years. The results are discussed and
summarized through tables.
KEYWORDS:
INTRODUCTION
Generally, jack-up platform structures are used for production drilling and exploration of
ocean oil which is an important structure style in the offshore industry over the last 40 years.
Fatigue is inevitable when it operates for a long time. Fatigue is the process of damage
accumulation in material due to stress fluctuation caused by variation of loads in service time.
The fatigue failure occurs when accumulated damage has exceeded a critical level [1].
Research on the fatigue of offshore structures has attracted much attention during recent
decades [2-5]. Nolte and Hansford [2] developed closed-form mathematical expressions for
determining the fatigue damage of structures due to ocean waves. Almar-Naess [3] discussed
the most important subjects related to fatigue of the offshore steel structures, such as
calculation of fatigue stresses and fatigue lives. Dover and Madhava Rao [4] reviewed and
summarized the knowledge in the area of SCF (stress concentration factor), fatigue and
fracture mechanics of the tubular joints, damage assessment and reliability analysis of joints.
Etube et al. [5] presented a modeling of jack-up response for fatigue calculation. By analyzing
a mathematical model to obtain the transfer function of the dynamic response for a typical
- 1025 -
1026
jack-up platform, they found out that the complex leg-soil interaction can be adequately
modeled using springs and assuming a rigid foundation.
In this study, the fatigue analysis was performed using SESAM software, in which,
stochatic method was employed, and the water depth was taken as 100m. In the calculation of
the cumulative fatigue damage of the leg of the platform, the Middle East sea states were used.
The critical joints of the chords and the braces were selected and reviewed for the fatigue life
calculation.
APPROACH
This fatigue analysis by using spectral analysis method was based on a dynamic analysis
in Sestra of SESAM software, and the methodology and process in this fatigue analysis are
described as follows:
In the dynamic analysis, effect of equipment is taken into account with loads, and other
weights are reflected by mass elements. RAOs of legs are calculated through frequency
domain spectral analysis method by using Wajac of SESAM. In these calculations, range of
wave periods is from 4.40s to 30.12s, and sixteen wave approaching directions(see table 1)
are considered. Wave periods are select based on:
Eigenfrequencies (eigenperiods) of the platform;
Cancellation and attenuation effects;
With the high wave energy;
Including a reasonable range of wave periods with high wave energy.
4.61
4.97
5.20
5.54
5.97
6.35
6.80
8.34
9.12
10.91
12.21
15.00
17.82
24.37
30.12
7.53
T(s)
The stress range transfer functions of the leg's structure are generated from a dynamic
structural analysis in each wave heading by using Sestra of SESAM.
Fatigue analysis through stochastic method for the selected joints are carried out by using
Framework of SESAM.
1027
1028
FATIGUE LOADING
Dead loads
Maximum elevated weight is 9800t, which includes 5000t of ship hull and 3000t of VDL,
and also included in the analysis are the leg weight of 1500t and spud can weight of 300t.
Drag coefficient
The contribution of hydrodynamic loads due to individual k-braces and interior braces is
lumped to the three leg chords.
Wave loads were applied to the Finite Element model as a series of distributed loads
producing the correct force and overturning moment. Loads are computed using Morisons
equation. Wave particle kinematics are computed based on Airy wave theory.
The equivalent chord drag and inertia coefficients are found to be: CD1= 1.2, CM1 = 2.
The brace drag and inertia coefficients are found to be: CD2= 0.65, CM2 = 2. The jet line
drag and inertia coefficients are found to be: CD3= 1.95, CM3 = 6.
=
C 1 M + 2 K ,
1029
where:
C is the damping matrix;
M is the mass matrix;
K is the stiffness matrix;
=
S ( f )
H s2Tz
1
5
4
(Tz f ) exp (Tz f ) ,
4
where Hs is the significant wave height, Tz is the average (mean zero-crossing) waves period,
and S ( f
is the P-M power density function for wave surface elevation (unit:m2/Hz).
S ( f ) = T ( f ) S ( f )
2
1030
mn = f n S ( f ) df ,
0
rms = m0
fe =
m2
m0
Distribution of stresses
The stress range history at a joint can be assumed to be a narrow-banded Gaussian
Process whose peaks are Rayleigh distributed. Knowing the standard deviation of the stress
range for a given sea state, a Rayleigh probability density function p ( r ) against stress
range can be obtained:
p (r )
=
2
r
exp r .
m0
2m0
The total area under the function is unity. It is shown that the probability of the
occurrence at the stress range greater than 5 standard deviations becomes negligible small.
Thus, the stress range from 0 to 5
m0
probability of the occurrence of the stress block i is the corresponding strip area under the
function and can be found by:
p ( r = ri ) = p ( ri 1 < r < ri +1 ) =
ri +1
ri 1
2
2
p ( r ) d r = exp ri +1 exp ri 1 .
2m0
2m0
n=
31536 103 P% P ( ri ) f e ,
ji
where P% is the total fraction occurrences of the wave in a year for j sea state and
P ( ri ) is the
probability of the occurrence of the stress range block i and fe is the effective stress response frequency
for j sea state.
1031
t
Sf = S R ,
t
where S is unmodified stress range in the S-N curve;
Damage accumulations
The Middle East sea state has been used in this analysis. The cumulative fatigue damage
in one year is then calculated by summing each stress range block i, each sea state j and each
wave direction.
D = Pj
j
n ji
N ji
= 1/ D .
SCF
Joint
Life
Weld Side
ID
ID
BM2017
1277
BM2227
1580
S-N Curve
Damage
(years)
SCFax
SCFipb
SCFopb
BRACE-SID
17.131
3.802
5.078
ABS-D-CP
0.188
107
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.163
123
1032
BM2118
1580
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.129
155
BM2886
965
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.122
164
BM3005
965
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.121
166
BM1869
427
BRACE-SID
17.131
3.802
5.078
ABS-D-CP
0.101
198
BM2763
275
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.082
244
BM1945
248
BRACE-SID
17.131
3.802
5.078
ABS-D-CP
0.071
282
BM1880
970
BRACE-SID
17.131
3.802
5.078
ABS-D-CP
0.070
285
BM2771
1301
BRACE-SID
17.131
3.802
5.078
ABS-D-CP
0.067
299
BM2903
1304
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.065
308
BM2815
1302
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.061
326
BM2859
1303
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.061
326
BM2727
1300
BRACE-SID
17.131
3.802
5.078
ABS-D-CP
0.057
354
BM2559
997
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.052
386
BM2751
272
BRACE-SID
17.131
3.802
5.078
ABS-D-CP
0.051
393
BM2759
274
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.047
422
BM2755
273
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.047
427
BM2454
997
BRACE-SID
17.131
3.802
5.078
ABS-D-A
0.045
446
BM1800
1553
BRACE-SID
17.131
3.802
5.078
ABS-D-CP
0.043
469
BM2683
1299
BRACE-SID
17.131
3.802
5.078
ABS-D-CP
0.043
470
BM1893
1004
BRACE-SID
15.714
3.802
5.078
ABS-D-CP
0.042
473
Using the fatigue analysis procedures discussed in this report, the shortest fatigue lives of
a jack-up platform have been conservatively assessed to be 107 years for 100m water depth
based on ABS fatigue criteria.
REFERENCES
[1] Naser Shabakhty, Pieter van Gelder. Reliability analysis of jack-up platforms based on fatigue
degradation. Proceedings of OMAE
and Artic Engineering June 23-28, 2002,Oslo, Norway
[2] Nolte, K.G. and J.E. Hansford, 1976. Closed-form expressions for determining the fatigue
damage of structures due to ocean waves. In: Proceedings of the Eighth Annual Offshore
Technology Conference, Offshore Technology Conference Dallas, TX, 2: 861-872.
[3] Almar-Naess, A., 1985. Fatigue Handbook: Offshore Steel Structures. Trondheim.
[4] Dover, W.D. and A.G. Madhava Rao, 1996. Fatigue in Offshore Structures vol. 1. A.A.
Balkema, Rotterdam/Brookfield.
1033
[5] Etube, L.S., F.P. Brennan and W.D. Dover, 1999. Modeling of jack-up response for fatigue
under simulated service conditions. Marine Structures, 12: 327-348.
[6] ABS Rules for Building and Classing Mobile Offshore Drilling Units 2008 Edition.
[7] Chinese Classification Society Rules for the Classification and Construction of Mobile Offshore
Drilling Units, 2005.
2015 ejge