Beruflich Dokumente
Kultur Dokumente
School of Energy and Power Engineering, Shandong University, Jinan 250061, China
School of Mechanical, Aerospace and Civil Engineering, University of Manchester, P.O. Box 88, Manchester M60 1QD, UK
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 10 February 2014
Received in revised form
18 July 2014
Accepted 18 July 2014
Available online 20 August 2014
Based on similarity theory, this research details a thermal-state model experiment, concerning the
evolution of the air/water temperature proles inside a Natural Draft Wet Cooling Tower (NDWCT) under
windless and crosswind conditions. Prior studies have shown that the air/water temperature distribution
is fairly uniform and stable under windless (stagnant) conditions, but the uniformity is destroyed in the
presence of windy conditions, and the air/water temperature of different points displays a large variation
subject to the same crosswind velocity. Generally speaking, the highest air/water temperature values
inside the whole tower lie on the windward and leeward direction, but the highest air temperature at the
tower outlet appears near the leeward side zone, rather than exactly on the leeward side. Based on this
research, the air/water temperature proles regarding measurement of values can be obtained accurately
under windless and crosswind conditions, a fact that can help conrm the specic location of vortex on
the windward and leeward side. All of above ndings can provide an important theoretical foundation
concerning further research, specically for energy-saving aspects NDWCTs.
2014 Elsevier Masson SAS. All rights reserved.
Keywords:
Wet cooling tower
Thermal-state model experiment
Evolution of temperature proles
Crosswind
1. Introduction
As a primary component of the cool-end system in thermal
power plants including some nuclear power plants, the Natural
Draft Wet Cooling Towers (NDWCTs) play an important role to cool
the circulating water from the condenser, and its efciency has a
great impact on the total cycle efciency of power plants. Therefore,
it is extremely important and necessary to study the heat and mass
transfer performance under crosswind conditions both from an
academic as well as an industrial point of view.
Many studies in the past had concentrated on the thermal
performance of NDWCTs from several aspects under windless
conditions, including mathematical model development [1e4],
exergy analysis [5,6], the thermal performance of the rain zone and
lling [7,11], water distribution system [12], application of articial
neural network technology [13], and so on. Although some of the
fundamental aspects of the thermouid phenomena were derived
from such studies, the heat and mass transfer performance of the
cooling tower, including the natural draft dry-cooling towers
(NDDCTs) and the natural draft wet cooling towers (NDWCTs), is
* Corresponding author.
E-mail address: gm@sdu.edu.cn (M. Gao).
http://dx.doi.org/10.1016/j.ijthermalsci.2014.07.010
1290-0729/ 2014 Elsevier Masson SAS. All rights reserved.
actually inuenced by environmental conditions, especially environmental crosswind [14e17], and such processes have not been
studied extensively. Hence, the thermal performance of a generic
cooling tower under crosswind conditions is worth researching,
providing useful outcome both at an academic and applied level.
In the literature several studies can be found related to heat and
mass transfer performance of NDDCTs under crosswind conditions.
A. Jahangiri et al. [18] pointed out that environmental conditions
strictly affect Heller air-cooling tower's performance; thus it was
proposed to inject steam generator's ue gas into the tower for
better air suction. Results showed that the ue gas injection would
help improve the performance of the cooling tower to some extent.
A. Hossein et al. [19] developed a 3-D model to investigate the effect
of water spray and crosswind on the effectiveness of the NDDCTs.
This computational uid dynamics (CFD) study discovered that
NDDCTs operated most effectively at the crosswind velocity of 3 m/
s, and as the wind velocity continues to rise to more than 3 m/s up
to 12 m/s, the tower efciency would decrease by approximately
18%, based on windless condition. One CFD model had been carried
out by Y. Lu et al. [20] to numerically analyze the heat transfer
performance of a 15 m-high small NDDCT under different crosswind velocity. Simulations showed that, at certain crosswind velocity, the crosswind signicantly degrades the cooling
performance. However, the negative effect of the crosswind could
be turned into advantage by introducing windbreak walls. Likewise, R. Al-Waked and M. Behnia [21e22] also established the CFD
model to study the performance of NDDCTs, and put forward the
proposal to use windbreak walls to improve the thermal performance of NDDCTs. In addition, the effect of crosswind on an indirect
dry cooling tower with or without windbreaks had been studied by
H. Reshadatjoo et al. [23], the phenomena responsible for the
reduction of air intake ow rate (AIFR) under crosswind conditions
were identied, and results obtained had been compared with the
available experimental results.
Compared with the NDDCTs, the crosswind has less effect on
NDWCTs, but it still cannot be neglected during the actual operation. What's more, in the conventional thermal design of NDWCTs,
the impact of crosswind, which actually exists in most cases, has
not been adequately analyzed and paid appropriate attention.
T.J. Bender et al. [24e26] studied the inuence of crosswind on
the heat transfer performance of wet cooling towers by means of
wind tunnel experiment and numerical computation, but these
studies did not agree with the basic approaches of geometric similarity and dynamic similarity between the model and prototype
tower. Based on the comparison of the calculated results with
experimental data [27,28], A.I. Petrichik et al. [29] concluded that
the efciency of evaporative heat transfer in a cooling tower was
inuenced by the wind that may rise near the cooling tower.
R. Al-Waked and M. Behnia [30e32] developed a CFD model
for NDWCTs, and found that environmental crosswind affected
seriously the cooling efciency. The CFD studies revealed that
the circulating water temperature differences were found to be
less than 1 K for the whole span of crosswind velocities. M. Gao
et al. [33,34] also studied the effect of crosswind on the thermal
performance of NDWCTs by thermal-state model experiments
and articial neural networks technology, and arrived at some
similar conclusions. Y. L. Chen et al. [35] conducted experimental
studies on the cross walls effect on the thermal performance of
NDWCTs under crosswind conditions. Experimental researches
showed that, at all crosswind velocities, the cross wall at a
setting angle of 0 resulted in higher performance than that at
45 , regardless of the cross wall shapes. Moreover, the cross wall
at 45 degraded the thermal performance under high crosswind
velocity conditions. K. Wang et al. [36] had reported experimental research on the guiding channel effects regarding the
thermal performance of NDWCTs subject to crosswinds, and
found that although the guiding channels with 70 setting angle
led to better cooling performance, they may actually be caused
by more circulating water consumption. M. Gao et al. [37]
concluded that the unsymmetrical circumferential inow air
and vortex under crosswind conditions destroyed the air dynamic eld inside cooling tower, affecting seriously the whole
airow rate, which in turn deteriorated the heat and mass
transfer performance.
As can be seen from the above brief review, previous studies
demonstrated that environmental crosswind leads to adverse effects on the thermal performance of NDWCTs, and in fact prior
researches revealed the inuence mechanism, circumferential
inow air proles, vortex distribution and prevention measures,
attributes that are more valuable to NDWCT research; however,
previous studies did not analyze the vortex's specic location and
inuence range, and also failed to discuss the air/water temperature evolution patterns inside the whole wet cooling tower, aspects
that are crucial to the further energy-saving research.
Therefore, in this paper studies are conducted regarding the
development of the air/water temperature elds inside the wet
cooling tower under crosswind conditions via basic thermal-state
model experiments to reveal the relevant fundamental heat and
mass transfer processes.
285
286
Reout
Vout Dout
y
(1)
Retop
Vtop Dout
y
(2)
"
Fr Vout
"
,s#
,s#
Dr
Dr
gL Vout
gL
rout
rout
P
(3)
vout
vtop
vout
vtop
(4)
M
where vout is the top outlet wind velocity and vtop is the top level
wind velocity of model tower.
Measuring instruments
Accuracy
Atmospheric pressure
Crosswind velocity
Inlet dry and wet bulb temperature
Outlet air temperature
3%
0.1 m/s
0.1 C
0.3 C
0.1 C
2%
1.5%
287
Fig. 3. Detail drawing of thermocouple layout in any layer (planform of Fig. 2).
vz
vz;ref
!0:2
(5)
zref
Here, vz represents the environmental crosswind velocity at zhigh position, and vz,ref represents the reference wind velocity at
the reference high (zref) position. Another thing to note is that the
whole thermal state model experiment complies with the similarity criterions of wind velocity scale based on the Eq. (4) and Eq.
(5).
Regarding the large number of inherent variables considered
and the long experimental durations required for the study, the
practice of design of orthogonal experiment is both a requirement
as well as an effective tool to arrive at an engineering interpretation
of results. In the light of research requirements, there are a total of
270 experimental operating conditions, are listed in Table 2.
3. Aspects of the development of temperature proles inside
the tower under windless (stagnant) conditions
Fig. 4. Water temperature proles of the rst layer under windless conditions
(t1 55 C; Q 0.36 m3/h).
Table 2
Experimental operating conditions.
Items
Symbol Unit
Q
t1
Value
v0
m/s
vtop
m/s
Fig. 5. Water temperature proles of the rst layer under windless conditions
(t1 55 C; Q 0.60 m3/h).
288
Fig. 6. Air temperature proles of the rst lap in the second layer under windless
conditions (t1 55 C, Q1, Q2, Q3, Q4 0.36, 0.48, 0.60, 0.72 m3/h).
Fig. 7. Air temperature proles of the second layer under windless conditions
(t1 55 C; Q 0.72 m3/h).
Fig. 8. Water temperature proles of the second lap in the rst layer under crosswind
conditions (t1 55 C; Q 0.60 m3/h).
289
the driving force of moist air, thus the moist air concentrates
around the vortices in the lling zone, which leads to the higher
temperatures of the No. 1 and No. 7 measuring points. Obviously,
this fact proves once again that the inuence region of vortices lies
on the second lap zone, resulting in very unsymmetrical air temperature distribution in the second lap.
Likewise, the air temperature decreases gradually when the
crosswind velocity changes from 0.8 m/s to 0.4 m/s, and it reaches a
minimum under 0.4 m/s wind velocity conditions according to
Fig. 9. The lower the air temperature is, the weaker the heat exchange is. So this also explains that the heat and mass transfer
performance enhances gradually as the crosswind velocity increases when the crosswind velocity is more than 0.4 m/s.
On the basis of above analysis, the water temperature evolution
of the rst layer and the air temperature distribution of the second
layer are not uniform and stable under crosswind conditions, and
the air/water temperature of twelve measuring points in the same
lap is changed substantially due to the variation of the crosswind
velocity, especially around the lling zone (the second layer).
Experimental research has also revealed that the vortices on the
windward and leeward side appear near the second lap zone, and
the air/water temperature of any measurement points can be obtained reliably under crosswind conditions. These conclusions can
lay the important theoretical foundation for further research
regarding energy-saving considerations for NDWCTs.
4.3. Air temperature prole development at the tower outlet under
crosswind conditions
The air temperature proles for the second lap in the second
layer under crosswind conditions are shown in Fig. 9. In this case,
the circulating water inlet temperature and ow rate are 55 C and
0.60 m3/h, respectively.
In Fig. 9, the higher air temperature appears in the No. 1 and No.
7 measurement points at the same crosswind velocity, and the
other points have a symmetric distribution centered on the No. 7.
Under crosswind conditions, there are two vortices on the windward side and leeward side. The appearance of the vortex reduces
Fig. 9. Air temperature proles of the second lap in the second layer under crosswind
conditions (t1 55 C; Q 0.60 m3/h).
Fig. 10. Air temperature proles of the fourth layer (v0 0.2 m/s) (t1 60 C;
Q 0.12 m3/h).
290
5. Conclusions
Fig. 11. Air temperature proles of the fourth layer (v0 0.4 m/s) (t1 60 C;
Q 0.12 m3/h).
(1) The water temperature on the surface of water basin and air
temperature above the water distribution system evolve
relatively symmetrically under windless conditions, so the
corresponding heat and mass transfer performance for the
volume is uniform and stable at different points.
(2) On the contrary, the water temperature on the surface of
water basin and air temperature above the water distribution
system are no longer uniform and stable under crosswind
conditions, and the air/water temperature of different points
in the same lap is changed a great deal under the same
crosswind velocity, especially the lling zone.
(3) At the tower outlet, the highest temperature of any lap appears near the leeward side zone, rather than exactly on the
leeward side, implying that the vortex on the tower outlet is
not located exactly on the leeward side, but displaced.
(4) Experimental research in this paper has revealed that the
vortices on the windward and leeward side appear near the
second lap zone. In addition, the air/water temperature of
any measurement point can be obtained under crosswind
conditions based on the results reported in this paper. All of
above conclusions can lay an important theoretical foundation for further research concerned with energy-saving for
NDWCTs.
Acknowledgment
This paper is supported by National Natural Science Foundation
of China (No. 51106092), Youth foundation of Shandong Natural
Science Foundation of China (No. ZR2011EEQ018) and Ji'nan University Institute Innovation Plan (No. 201303077).
References
Fig. 12. Air temperature proles of the third layer (v0 0.8 m/s) (t1 60
Q 0.12 m3/h).
C;
rather than the No. 7 measuring point. On the one hand, there is a
ow vortex near the leeward side zone due to the top level crosswind inuence, so the hot-air cannot timely drop away, leading to
the higher air temperature observed near the leeward side zone. On
the other hand, the combined effect of both crosswind on the tower
top and the driving force (hot-air buoyancy) inside cooling tower
deects the outlet airow. Therefore, the vortex at the tower outlet
is not located exactly on the leeward side under crosswind conditions, but displaced. The development of air temperature proles
shown in Figs. 11 and 12 are almost the same as those in Fig. 10.
Figs. 10e12 show that the air temperature is lowest when the
crosswind velocity is 0.4 m/s, so the heat and mass transfer performance is substantially degraded when the crosswind velocity is
0.4 m/s.
According to the analysis for the fourth layer measurement
points, one can build up the evolution patterns for the air temperature at different points and reveal the vortex location at the
tower outlet, a fact that is substantially benecial for future
research.
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