Beruflich Dokumente
Kultur Dokumente
Matriau2014
Franois Weisang-Hoinard
Special Coil Nyby
Outokumpu
Date: 25 Novembre 2014
Haut carbone
Rsistance la corrosion
3/3/2015
Duplex
Duplex:
Exemples
Conclusions
3/3/2015
Caractristiques
Bonne resistance la
piqration et la corrosion
caverneuse
Haute rsistance SCC
(Stress Corrosion
Cracking) et fatigue
corrosion
Proprits mcaniques
leves
Bonne rsistance la
Fatigue
Haute absorption dnergie
Haute rsistance lusure
Faible coefficient
dallongement
Bonne soudabilit et
aptitudes lusinage
EN
ASTM/UNS
Cr
Ni
Mo
Other
LDX 2101
1.4162
S32101
0.03
0.22
21.5
1.5
0.3
5Mn
2304
1.4362
S32304
0.02
0.10
23
4.8
0.3
LDX 2404
1.4662
S82441
0.02
0.27
24
3.6
1.5
3Mn
2205
1.4462
S32205
0.02
0.17
22
5.7
3.1
4404
1.4404
316L
0.02
17.2
10.1
2.1
4436
1.4436
316
0.04
16.9
10.7
2.6
904L
1.4539
904L
0.01
20
25
4.3
1.5Cu
3/3/2015
LDX 2101
EN
EN
1.4162
ASTM/UNS
ASTM/UNS
S32101
C
C
0.03
N
N
0.22
Cr
Cr
21.5
Ni
Ni
1.5
Mo
Mo
0.3
Other
Other
5Mn
LDX
23042101
2304
1.4162
1.4362
1.4362
S32101
S32304
S32304
0.03
0.02
0.02
0.22
0.10
0.10
0.18
21.5
23
23
23.8
1.5
4.8
4.8
4.3
0.3
0.3
0.3
0.5
-5Mn
-
LDX
LDX
2205
2205
4404
2507
4436
4404
904L
4436
1.4662
1.4662
1.4462
1.4462
1.4404
1.4410
1.4436
1.4404
1.4539
1.4436
S82441
S82441
S32205
S32205
316L
0.02
0.02
0.02
0.02
0.02
0.27
0.27
0.17
0.17
-
24
24
22
22
17.2
3.6
3.6
5.7
5.7
10.1
1.5
1.5
3.1
3.1
2.1
3Mn
3Mn
-
316
316L
904L
316
0.04
0.02
0.01
0.04
16.9
17.2
20
16.9
10.7
10.1
25
10.7
2.6
2.1
4.3
2.6
1.5Cu
-
904L
1.4539
904L
0.01
20
25
4.3
1.5Cu
EDX 2304
2404
2404
1.4362
S32304
0.02
Conforme :
ASTM S32304
& EN 1.4362
3/3/2015
600
LDX 2404
550
Duplex
400
2205
654 SMO
2304
4565
350
4439
300
250
200
Austentic
Rp0.2 [MPa]
450
2507
EDX 2304
LDX 2101
500
EDX 2205
4307
4438
4404
254 SMO
904L
4436
150
3/3/2015
Resistance la Corrosion
3/3/2015
3/3/2015
10
Valable pour
Eau pH 6-8
Lger renouvellement
Aggressivit augmente avec
Baisse du pH
Teneurs croissante en
agents oxydant
et vice versa
Conditions trs corrosives
dans les changeur
plaques
3/3/2015
11
+Ni
-Ni
904L
254 SMO
4565
654 SMO
Acier Austnitiques hautes teneurs
en Ni and Mo
12
Tubes
Tubes rectangulaires
Elments de structure
Accessoires
Produits de soudage
Courtesy by Voith
250
-40
Bonne soudabilit
Paramtres de soudage diffrents des inox austnitiques:
o
Vitesse de soudage
3/3/2015
16
Duplex et l Environment
Un Produit Responsable
Base de ferrailles
100% recyclable
Faible taux de relargation
dions mtalliques dans
lenvironment
Grande durabilit: plus
longue dure de vie moins
de maintenance
Aucune protection polluante
de la surface
Utilisation des proprits
mcaniques pour rduction
des poids: gain en nergie
et en CO2 mis dans
latmosphre
Duplex
Duplex:
Exemples
Conclusions
Solution
Duplex 2304 with a special plate
surface finish for enduring beauty.
A great example of value creation,
where weight reduction, lower life cycle
costing and sustainability is realized.
Solution
Duplex 2304 to provide first-rate corrosion
resistance in the atmospheric conditions
coupled with excellent mechanical
properties, cost-efficiency, and ease of
fabrication.
photo courtesy: Cimolai
Solution
Lean Duplex LDX 2101 provides
weight reduction 30% and fulfilling the
requirements for better material
performance.
Solution
Water Heaters in LDX2101 or 2304 is a perfect
product for regions with Scandinavian or Euro-pean
water quality. The strength of duplex allows at least
a 30% wall thickness reduction, making the boiler
both easier to handle and cheaper to produce. No
coating or pressure supporting material is needed.
For more demanding environments, 2205 is
recommended.
Solution
Outer hull fabricated out of LDX 2101. The
customer, Spanish trucking company HAM,
can retain its preferred all-stainless look of
tankers without coating, while gaining the
benefits of LDX 2101.
Courtesy of INDOX
Solution
Tank wall structures built out of LDX 2101,
with the benefit in total of 15% saving in
material. CITAL made the grade selection
solely on the basis of the potential for
material weight reduction.
Courtesy of CITAL
Solution
Heat exchanger plates made out of Duplex 2205
with a new design. The design, previously
considered impossible to produce from Duplex
2205, was made possible by strong R&D support
from Outokumpu. Duplex 2205 heat exchanger
plates have service life of 2 years or more, helping
to reduce maintenance shutdowns.
Solution
Duplex steels like 2205 and 2304 provide greater
corrosion resistance than 1.4404. Their superior
strength allow thickness reductions up to and even
more than 30%, meaning considerable cost savings.
Kvaerner Pulping now boasts the worlds largest
digester in China. 3000 metric tons of 2205: 75 m tall
and 12.5 m in diameter.
Courtesy of Kvaerner
Solution
The evaporation chambers of three new MSF
desalination plant extensions by FISIA of Italy will
have a DualDuplex construction, using a
combination of the more corrosion resistant 2205
and LDX 2101 in less corrosive sections. Most
cost effective solution utilizing both strength and
corrosion resistance.
Duplex
Duplex:
Exemples
Conclusions
Bnfices:
Opportunits:
Proprits mcaniques
Bonne resistance la
corrosion localise
Haute rsistance SCC
(Stress Corrosion Cracking)
et fatigue corrosion
Bonne rsistance la
fatigue
Haute nergie dabsorption
Haute rsistance lusure
Faible Cef dallongement
Bonne soudabilit et bonne
usinabilit
Disponibilit des produits
Diminution des
paisseurs
Meilleure stabilit des
prix
Plus longue dure de vie
et faibles cots de
maintenance
Augmentation de la dure
de vie
Duplex potential
LCC saving:
~30%
Operating cost:
Total LCC:
LDX 2101
170 kEuro
No surface
protection
required!
C-Steel
170 kEuro
100 Euro/m2
1000 m2
15 years
30 years
30 years
0 kEuro
64 kEuro
170 kEuro
234 kEuro
*Assume equal initial cost level: lower material cost for the carbon steel levels
the initial measure taken for protecting its plate surfaces.
28 isocorrosion diagrams
36
3/3/2015
37
Un monde
qui dure toujours