PROYEK EPCI PENGEMBANGAN

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OWNER

PT. PERTAMINA (PERSERO)

CONTRACTOR

PT. BANGUN BEJANA BAJA

LOCATION

BALIKPAPAN KALIMANTAN TIMUR

PROJECT NAME

EPCI PROJECT UPGRADING DPPU SEPINGGAN

REV.
NO

DATE

DESCRIPTION

PREPD

CHKD

APPD

10 Nov 2015

Issued For Approval

OMP

ARI

SWD

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Revision Control Sheet

REV. NO

DATE

DESCRIPTION

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Table of Contents
Revision Control Sheet.............................................................................................................................. 2
Table of Contents...................................................................................................................................... 3
List of Tables............................................................................................................................................. 3
1. General.................................................................................................................................................. 4
1.1. Background........................................................................................................................................ 4
1.2. Scope................................................................................................................................................. 4
1.3. Codes and Standards......................................................................................................................... 4
1.4. Material Specification......................................................................................................................... 4
1.4.1. Concrete.......................................................................................................................................... 4
1.4.2. Reinforcing Steel Bar...................................................................................................................... 5
1.4.3. Soil Bearing Capacity and Pile Grup Capacity................................................................................5
2. Equipment Data..................................................................................................................................... 7
2.1. Equipment Sizing............................................................................................................................... 7
2.2. Computing External Load................................................................................................................... 7
2.2.1. Dead Load....................................................................................................................................... 7
2.3. Structure Model.................................................................................................................................. 8
2.4. Node Numbers................................................................................................................................... 8
2.5. 3D Section.......................................................................................................................................... 9
3. Loading Combination............................................................................................................................. 9
3.1. Unfactored Load Combnation........................................................................................................... 9
3.2. Factored Load Combnation............................................................................................................. 10
4. Computation of External Load............................................................................................................. 10
5. Pond Design........................................................................................................................................ 10

List of Tables
Table 1.4.1. Material Class Strength.......................................................................................................... 2
Table 1.4.2.SNI 07-2052-2002 bar designation number, section area, weight..........................................2
APPENDIX 1 External Loading Calculation
APPENDIX 2 Pond Design
APPENDIX 3 Valve Chamber Drawing

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1. General
1.1. Background
PT Pertamina plans to carryout the EPC of DPPU Sepinggan Air port expansion project located in
Balikpapan, East of Kalimantan.

1.2. Scope
This calculation shall include, but are not limited to design strength and stability, soil and foundation
analysis and material take off.

1.3. Codes and Standards

The following codes will be used for design :
1. Project Reference
S-20-133-001
General Specification for Civil Works.
Soil Investigation Report, DPPU Sepinggan
Balikpapan by PT. Geosinindo Utama.
Equipment List
SPG-LST-10-001
2. American Codes and Standards
ACI (American Concrete Institute)
ACI-318-2002
Building Code Requirements for Reinforced Concrete
ACI 315
Details and Detailing Concrete Reinforcement
American Society for Testing and Materials (ASTM)
ASTM A36/A
Carbon Structure Steel.
ASTM A 185-01
Steel Welded Wire Reinforcement, Plain, for
Concrete.
ASTM A 307-02
Carbon Steel Bolt and Stud, 60.000 Psi Tensile
Strength.
ASTM A 325-02
Structural Bolt, Steel, Heat Treated, 120/105 Ksi
Minimum Tensile Strength.
ASTM C 33
Concrete Aggregates.
ASTM F 436-11
Hardened Steel Washer.

ASCE/SEI 7-10
American Society of Civil Engineers
Minimum Design Loads for Building and Other Structures.

API STD 650

Welded Tanks for Storage.

3. Japanese Codes and Standards

JIS Japanese Industrial Standards
JIS A 5335-1987 : Prestressed Concrete Spun Piles

1.4. Material Specification

1.4.1. Concrete
Structural Concrete
Lean Concrete
Poisson ratio
Berat jenis beton
Modulus Elastisitas

fc = 29.4 MPa
fc = 13.7 MPa
c = 2.4 Ton/m3
Ec = 4700fc

= 300 Kg/cm2
= 140 Kg/cm2
= 0.20
= 0.0024 Kg/cm3
= 4700 (29.4) = 25485 MPa
= 2.6 x 106 Kg/cm2

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1.4.2. Reinforcing Steel Bar

1. For structural type shall use deformed bar. Deformed bar shall conform to SNI 07-2052-2002 BJTD
40 or Equivalent.
2. For non-structural type such as wall post, reinforcement for concrete block wall, etc shall use plain
bar. Plain bar shall conform to ASTM A615 Grade 40 or SNI 07-2052-2002 BJTP 24 or
JIS G3112 SR 24 as table below.
3. Modulus Elastisitas (Es) = 2.1 x 106 Kg/cm2
Table 1.4.1. Material Class Strength
Yield strength
Tensile strength
Material Class
2
Mpa
kg/cm
Mpa
kg/cm2
SNI 07-2052-2002 BJTD 40
SNI 07-2052-2002 BJTP 24

390
235

4000
2400

560
380

5700
3900

Table 1.4.2.SNI 07-2052-2002 bar designation number, section area, weight

Plain
No.

Deformed

Diameter
mm

Area
cm2

Weight kg/m

Diameter
mm

Area
cm2

Weight
kg/m

0.2827

0.222

0.2827

0.222

0.5027

0.395

0.5027

0.395

10

0.7854

0.617

10

0.7854

0.617

12

1.131

0.888

13

1.327

1.040

14

1.539

1.120

16

2.011

1.580

16

2.011

1.580

19

2.835

2.230

19

2.835

2.230

22

3.801

2.980

22

3.801

2.980

25

4.909

3.850

25

4.909

3.850

29

6.625

5.180

10

28

6.158

4.830

32

8.042

6.310

11

32

8.042

6.310

36

10.180

7.990

1.4.3. Soil Bearing Capacity and Pile Grup Capacity

1.4.3.1. Allowable Axial Pile Capacity
Based on soil investigation report
Piles will be used for foundation, pile 400 mm, Length 32 m, Class B.
Piles depth
= 32 m
Capacity of 400mm spun piles
= 1891 kN (See soil investigation report Pg.35)
Pile group efficiency factor
= 0.85 (Assumed)
Design capacity of 400mm piles (PcapSI) = 1607 kN
= 164 Ton

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Based on Piles Catalogue

Piles will be used for foundation, pile 400 mm, Length 12 m, Class B.
Piles depth
= 12 m
Capacity of 400mm spun piles
= 114 Ton (See piles catalogue)
Pile group efficiency factor
= 0.85 (Assumed)
Design capacity of 400mm piles (PcapPC) = 97.2 Ton
For Allowable piles capacity design, use the smallest value allowable pile capacity based on vendor
piles catalogue PcapSI > PcapPC, use PcapPC
Design capacity of 400mm piles
Piles Depth

Pcap

= 97.2 Ton
= 12 m

1.4.3.2. Horizontal/Lateral Stress Pile Capacity

Check combined axial & bending stress in piles assuming 400D x 75WT spun piles:
Area of concrete
Apile
= 76600 mm2 (Refer ICP Spun Pile catalogue)

Z
(D4 d4 )
32 D
Section modulus Z
= 5321748 mm3
Effective prestress fps
Concrete compression f'c
strength of piles

= 5.5 MPa (Refer ICP Spun Pile catalogue)

= 58 MPa (Refer ICP Spun Pile catalogue)

Permissible comp. stress fca = 0.25 (f'c - fps) = 13.1 MPa

13 MPa
1.4.3.3. Soil Bearing Pressure Capacity
Based on soil investigation report Pg.57, Qall = 17 Ton/m2.

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2. Equipment Data
2.1. Equipment Sizing

2.2. Computing External Load

2.2.1. Equipment Load
Empty weight
: 1080 Kg = 1.080 Ton (Refer to SPG-DWG-20-501-A3)
Operation weight
: 1080 Kg = 1.080 Ton
Test weight (at fab.) : 2.2.1.1. Foundation selfweight
Foundation weight will be generated automatically with AFES program

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2.2.1.2. Wind Loads

Wind loads will be calculated based on ASCE 7-10.
Design wind load formulation
: F = qz x G x CF x Af
(ASCE 7 Eq. 6-28)
The four variables in this equation are the velocity pressure, qz, Gusst effect factor, G, the aerodynamic
force coefficient, CF, Ae
Empty Weight
Operating Weight
Test Weight
2.2.1.3. Wind Load

2.3. Structure Model

: 1080 Kg = 1.080 Ton

: 1080 Kg = 1.080 Ton
: - (Test at Shop/Fab.)

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2.4. Node Numbers

2.5. 3D Section

Description

Dimension
b
h
Geometry
(m) (m)

Material
t
(m)

Note

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Wall
Slab

Square
Square

5.1
6

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5
6

0.2
0.3

Concrete
Concrete

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Wall (Dir-X,Y)
Wall (Dir-Z)

3. Loading Combination
3.1. Unfactored Load Combnation
Load listed herein shall be considered to act in the following combinations ; whichever produces the
most unfavorable effect in the building, foundation, or structural member being considered. Effects of
one or more loads not acting shall be considered.
Condition
1. Erection :

2. Operating :

3. Operation :

No
100
101
102
103
104
105
106
107

Description
D + E (E) + L
D + (LP + SP)
D + E(O) + (LP + PAE) + 0.7(WV(X) + 0,3(WV(Z,-Z)))
D + E(O) + (LP + PAE ) + 0.7(WV(-X) + 0,3(WV(Z,-Z)))
D + E(O) + (LP + PAE) + 0.7(WV(Z) + 0,3(WV(X,-X)))
D + E(O) + (LP + PAE) + 0.7(WV(-Z) + 0,3(WV(X,-X)))
D + E (E) + L + SP
D + L + E (E)+ PAE

3.2. Factored Load Combnation

Structures, components, and foundations shall be designed so that their design strength equals or
exceed the effect of the factored loads in the following combinations :
Conditio
n
1. Construction :
2.
Maintenance :

3. Operating :

Where :
1. D
2. L
3. SP
4. LP
5. PAE
6. WV(X)
7. WV(X)
8. WV(Z)
9. WV(-Z)
10. E(E)
11. E(O)

No
300
301
302
303
304
305
306
307
308

Descriptio
n
1.4 (D + E(E))
1.2 (D + E(E)) + 1.6 L
1.2 (D + E(E)) + 1.6 (L + SP)
1.2 (D + E(E)) + 1.6 (L + PAE)
1.2 (D + E(O)) + 1.6 (LP + SP)
1.2 (D + E(O)) + 1.6 (LP + PAE) + 1,0WV(X) + 0,3(WV(Z,-Z))
1.2 (D + E(O)) + 1.6 (LP + PAE) + 1,0WV(-X) + 0,3(WV(Z,-Z))
1.2 (D + E(O)) + 1.6 (LP + PAE) + 1,0WV(Z) + 0,3(WV(X,-X))
1.2 (D + E(O)) + 1.6 (LP + PAE) + 1,0WV(-Z) + 0,3(WV(X,-X))

: Dead Load
: Live Load
: Soil Pressure Load
: Liquid Pressure Load
: Soil Active Pressure Due to Seismic X-dir
: Hydrodynamic Pressure Due to Seismic X-dir
: Hydrodynamic Pressure Due to Seismic -X-dir
: Hydrodynamic Pressure Due to Seismic Z-dir
: Hydrodynamic Pressure Due to Seismic -Z-dir
: Equipment Empty
: Equipment Operating

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4. Computation of External Load

See attachments 1 for detail calculation

5. Pond Design
See attachments 2 for detail calculation

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