ALS 209 Labeler

NEW PRODUCT INFORMATION

ALS 209
ALS 209 New Product Information

ALS 209 Labeler

1. Description of the product and the benefits

2. Pricing information
3. Assembly of the ALS 209 machine
4. How to order article numbers and availability
5. Family positioning
6. Contact

ALS 209 New Product Information

1. Description of the product and the benefits

Product overview
The ALS 209 Labeler is a model extension within the existing range of ALS 20x and ALS 256.
It is based on the ALS 20x/256 frame and electronics and is able to dispense pressure sensitive
labels up to a web-width of 229 mm.
The ALS 209 completes the successful range of ALS 2xx series labelers. Since the introduction of
this range in 2006, these labelers are very well accepted and appreciated by our partners and endusers.
The ALS 209 will be NOVEXX Solutions branded.
Benefits
The ALS 209 includes similar advantages as known with the ALS 2xx family

Robust, industrial housing and components for long lifetime

Flexible and compact triangle-shape for easy line integration
Large selection of dispensing edges to allow label apply to any product shape, whether topside or bottom apply.
Apply speed up to 25 meter/minute.
Large selections of interface and data connections, e.g. Ethernet, to allow simple
communication set up with overall production line control.
Automatic Product Speed Following (APSF) to secure reliable and repeatable apply of
labels within only +/- 1,0 mm tolerance at variable conveyor speeds
Tandem application to maximize production line uptime and decrease down times
IP65 protection level to enable harmless use in wet and dusty environments
ALS 209 includes the same, solid firmware as ALS 2xx, which is a benefit for customers
already using these models.
ALS 209 includes the same power supply, CPU, electronics and connections as ALS
204/206 as well as the stronger feed stepper motor known from the ALS 256.

Specifications
Labels
Material
Material passage width (liner + mat)
Label width
Label length
Winding direction
Roll diameter unwinder
Core diameter label roll

ALS 209 New Product Information

max.

Converted, self-adhesive label material with liner on

rolls. Paper or plastic film material (e.g. PE, PP, PA,
PVC).
233 mm
50 229 mm
50 600 mm
Outside
300 mm
1.5/3/4

Characteristics
Dispensing speed
Label output

up to

0 - 25 m/min
Depending on label size
(ref : up to 60 labels/min in size 229 x 300 mm)

Constant apply speed: < +/- 0.5 mm

Variable apply speed: < +/- 1,0 mm
(from 5 to 25 m/min)

Label stop position on peel edge

(accuracy)
HMI

Graphical, monochrome display with 128 x 32

pixels, 2/4 lines and 5 buttons. Rotatable.

Display
Data Interfaces
Serial
Ethernet
USB
SD card
Remote display

RS 232 (Sub-D9), 300 115200 Baud

10/100 Base Tx (RJ45)
1x Device V1.1, 1x host
1 Slot
RS 485 (mini DIN 6 connector)

Signal Interfaces
Sub-15D connector (standard)
2x M12 connectors (option)
Output: 4x, PNP, 24V, Input: 3x, PNP, 24V
Applicator control board (option)

I/O
Applicator board
Sensor Interfaces

Optical label sensor, NPN, 24V; incl. teach button

for easy adjustment.
Accommodate with M8 industrial connector.

Label sensor

(option : capacitive label sensor)

Outer diameter control (option)

internal sensor

Material unwind sensor

Internal light barrier for detecting material end

(option : external sensor with bracketry, M12 connector)

Dimensions/environment
Size
Weight
Mains voltage
Frequency
Current consumption
Operating temperature
Humidity
Industrial protection
Noise level
Qualifications
ALS 209 New Product Information

HxWxD

492 x 488 x 505 mm

38 kg
110/240 V (AC)
60/50 Hz
4,0 A at 110 V / 3,0 A at 240 V
5 40 C
45 75 %, non-condensing
IP 21, optional IP 65
< 70 dB(A)
CE, TUV, NRTL US/CA, FCC ,CCC, GOST
4

2. Pricing information
Item number

Description

A107928
A107927
N100155
N100156
N100157
N100158
N100159
N100160

ALS 209 RH
ALS 209 LH
ALS 209 RH with IP-kit Basic
ALS 209 LH with IP-kit Basic
ALS 209 RH with IP-kit IT1
ALS 209 LH with IP-kit IT1
ALS 209 RH with IP-kit IT2
ALS 209 LH with IP-kit IT2

Recommended End
User price
8.900,00
8.900,00
9.475,00
9.475,00
9.935,00
9.935,00
10.085,00
10.085,00

A107550
A107562

L-Shape fixing 230mm RH (ALS 209 RH)

L-Shape fixing 230mm LH (ALS 209 LH)

240,00
240,00

A9984
A9983

Fixed L-Shape dispensing edge 230mm RH

Fixed L-Shape dispensing edge 230mm LH

695,00
695,00

A9990
A9991

Spring loaded L-Shape disp. edge 230mm RH

Spring loaded L-Shape disp. edge 230mm LH

1.250,00
1.250,00

A9992
A9993

Pneumatic L-Shape disp. edge 230mm RH

Pneumatic L-Shape disp. edge 230mm LH

2.350,00
2.350,00

Swiveling Dispensing Edge RH 230mm Short Disp.

Plate (80mm)
Swiveling Dispensing Edge LH 230mm Short Disp.
Plate (80mm)
Swiveling Dispensing Edge RH 230mm Long Disp.
Plate (150mm)
Swiveling Dispensing Edge LH 230mm Long Disp.
Plate (150mm)

810,00

810,00

810,00

810,00

A9986
A9987
A9988
A9989

Your individual purchase price will be calculated according to your known discount rate.
Other options can be found in the price list

3. Assembly of the ALS 209 machine

ALS 209 assembly set up is similar to all ALS 2xx models with regards to dispensing edges (Lshape edges), mounting to support stands, start sensor connectivity and labeling position
(top/side/bottom).

ALS 209 New Product Information

4. How to order article numbers and availability

ALS 209 is available per today for EU only.
Please note that the mandatory certifications for this product in non-EU countries will be available
from 1 February 2016 that means we are not able to ship ALS 209 to non-EU countries before
that date.

5. Family positioning
Comparison of ALS 209 specifications & options with ALS 204 and ALS 309:
Specification

ALS 204

ALS 209

ALS 309

Assembly set up
Apply speed

Integrated
5
40
15
110
10
108
5
600
300
yes
yes
yes
yes
yes
yes
yes
21/65
yes

Integrated
5
25
50
233
50
229
50
600
300
no
yes
yes
yes
yes
yes
yes
21/65
n/a*

Modular
0
45
25
233
20
229
20
600
300 & 400
no
yes
yes
yes
yes
yes
yes
21/54
yes

yes

n/a*

yes

no
492 x 488 x
371
36

no

no

492 x 488 x 505

389 x 726 x 4701

38

561

Material width
Label width
Label length
Material roll
Dispensing edges

Tandem application
APSF
IP class
Applicators

Dimensions

Min.m/min
Max.m/min
Min. mm
Max. mm
Min. mm
Max. mm
Min. mm
Max. mm
Diameter, mm
V-shape
L-shape fixed
L-shape swing
L-shape spring
L-shape swivel.

Standard/option
LA-BO
LA-TO (all
versions)
LA-SO
H*W*D mm
Weight kg

* The existing applicators LA-BO and LA-TO for ALS 20x can physically be mounted to ALS 209, however these applicators can handle
maximum label widths below the max. label width for ALS 209, which make the usage of these applicators on ALS 209 illogical

Excl. unwinder

ALS 209 New Product Information

ALS 209 vs. ALS 309

With the ALS 209, NOVEXX Solutions offers an additional solution to apply large, wide labels.
Typical applications for this kind of large labels can be found in the chemical industry (paint
cans/containers/aerosols), building materials industry (kit containers) and personal care (hair spray
aerosols).
ALS 209 will be the best economical selection for applications running at a limited number of
labels/minute and apply speed. In case of higher apply speed or maximum line uptime demands,
the ALS 309 will be the best choice. The larger label rolls and quick change modules of the ALS
309 reduce unnecessary line stops for label roll changes or service.
In case of wet or dusty environments, the optional IP65 kits for ALS 209 deliver the optimum
protection for the labeler.

6.

Contact

Geert Jan Kolkhuis Tanke, Director Product Management

geertjan.kolkhuistanke@novexx.com, Tel. +31 6 53930351

ALS 209 New Product Information