Beruflich Dokumente
Kultur Dokumente
Anbu Joel A
13MM01
Contents:
S.NO
Contents
Page no
1.
Objective
2.
Methodology
3.
Summary
4.
Facility Layout
5.
OEE calculation
6.
7.
Conclusion
Objective:
a. To measure the OEE of the 6 machines
b. To draw the facilities layout of the PSG pumps
Methodology:
Start
Go to PSG
pumps
Take the layout of the
PSG pumps
Find capacity of
machine
Calculate
OEE
Make suggestion
Summary:
My project is to take the facility layout and to fine the overall equipment
efficiency of 6 machines in the facility. I did ma project in one of the reputed
pump manufactures of Coimbatore PSG pumps. I went to the facility and studied
the layout deeply. According to the study I drew the layout of the facility. Then it is
verified by going to the industry again and checking it with ma copy. The layout is
drawn in the MS word itself. Then I attached the layout in the Next page.
In order to measure the Overall Equipment Effectiveness of the 6 machines I
chose Slotting Machine, Universal Bench drilling Machine, Pressing Machine,
Horizontal Milling machine, Cylindrical Grinding Machine, Lathe. Then, I found
the working hours of the company by seeing the Production Schedule.
Then I went to each machine and took the Setup and adjustment time using
stop watch. Then Past history of downtime is noted. Then the capacity of the
machine is found out from the machine specification record. And the no of parts
produced is noted by getting information from the operator. Then the no of defects
and reworked are noted from the Inspection department. After collecting the data,
the calculation is done and is noted in Page no 4. Then the suggestion must be done
to the company according to the results of the OEE.
PSG pumps
Working hours
8 hrs / shifts
Breaks
2 @ 15 mins 1 @ 45 mins
Shifts
1 shift / day
3
Slotting
Machine
Pressing
Machine
Universal
Bench
Drilling
Hori.
Milling
Machine
Cylin
Grindin
Lathe
Availability Calculation:
a) Operating
time ( mins)
b) Downtime
( mins)
c) setup &
adjustments
( mins)
d) loading time
( mins)
Availability
405
405
405
405
405
405
40
30
15
12
10
10
25
30
20
10
15
25
340
345
385
383
380
370
0.8395
0.8518
0.9135
.9418
.9382
.9135
d/a
Performance Calculation:
e) Total quality
produced
/day
f) Capacity
g) Total
capacity
Performance
100
20
50
120
16
12
24 / hr
6 / hr
11 / hr
25/hr
4 /hr
3 / hr
136
39
70
160
25
20
0.7352
0.5128
0.7142
.75
.64
.60
e/g
Quality Calculation:
h) Defects
i) Reworked
j) Good
Quality
products
100
17
46
116
13
e(h+i)
.94
.85
.92
.96
.81
.75
j/e
Quality
OEE
58.01
37.18
60.02
67.80
48.63
41.10
A*P
*Q
*100
Conclusion:
Thus the PSG pumps are suggested to implement TPM. By
implementing the TPM in the Shop Floor the productivity is improved.
Then the employee morale in increased. Even though there are many
benefits implementation is difficult since it is fully implemented o low
level workers. This can be overcome by giving training to the worker.