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Pressure measurement
6.1 Introduction
Pressure is represented as a force per unit area and has the same units as parameter discussed previously in
lecture No.4 as stress,
F
A
The new aspect of the same parameter which will be discussed in this lecture is the force exerted by a fluid per
unit area on a containing wall. The pressure measurement devices for fluid are usually measure pressure in three
different forms: absolute pressure, vacuum and gage pressure.
Absolute pressure is the absolute value of the force per unit area exerted on the containing wall by a fluid.
Gage pressure is the positive difference between the absolute pressure and the local atmospheric pressure.
Vacuum is the negative difference between the local atmospheric pressure and the absolute pressure.
Because a fluid pressure is result of a momentum exchange between the molecules of the fluid and containing
wall, it depends on the total number of molecules striking the wall per unit time and on the average velocity v of
the molecules.
For an ideal gas the pressure is:
1
1
m2
N
(1)
p nmv 2 [ 3 kg
] [ 2 ] Pascal
2
3
m
sec
m
where n is molecular density, molecules/unit volume; m is molecular mass and velocity v is root mean square
velocity:
v12 v22 v32 .......vn2
3kT
(2)
n
m
where T 0 K is the absolute temperature of the gas, k =1.3803 1023 J /K is Boltzmanns constant, molecular
mass, velocity is:
J K
J
Nm kgmm
m2
[
m / sec]
K kg kg kg sec 2 kg sec 2
v vrms
Since the pressure depends on collisions between the molecules, it should be dependent on the average
distance passed by a molecule of radius r between collisions. The mean free path in an ideal gas is
2
2 m3
[
(3)
m]
8 r 2 n m 2
More n smaller is the mean free path. For air the Eq. (3) reduced to
T
2.27 105 [m]
(4)
p
Where T 0 K and pressure p must be in Pascal [ N / m 2 ].The mean free path decreases with increase in the gas
pressure p (or the density n) and with decrease in temperature T. The typical examples of mean free path in air at
20 C were calculated using Eq.(4):
1atm 6.564 108 m
1atm
= 1.0132x 105 Pa
1torr
1 m
= 133.32 Pa
1 m 0.04989m
= 0.13332 Pa
0.01 m 4.989m
0.01 m = 1.332 103 Pa
At a standard conditions (p=1 atm) is quit small (about 0.1A), while in vacuum it reaches several meters
length.
25
to 103 torr
High vacuum
103
to 106 torr
0.01 m 4.989m
Very high vacuum
106 to 109 torr
Ultrahigh vacuum
below 109 torr
Since the length in vacuum is large this is used in a series of gages for measuring vacuum which have
electrical output.
The vacuum gages contain all components of the measuring device shown in Fig. 1*. ) 3) ( 2)
In gage shown in Fig. 2 a measured parameter (1) is vacuum. A sensing element (2) is heated filament ( )
which is located at the center of a chamber connected to the vacuum source. The variation in filament temperature
(electrical resistance) is mechanical reaction (3). Temperature depends on heat loss to the wall. Heat loss in torn,
dependent on the thermal conductivity ( ) of the gas. When the pressure within a chamber is low the
length is large and the heat transfer from a filament to the walls is strongly sensitive to the variations in
pressure:
q C T f Tw Pvac
where T f is the filament temperature, Tw is the chamber wall temperature. Coefficient C depends on the gas in
the chamber, the wall temperature, the geometry of the chamber, and the filament surface area. The lower is the
pressure, the lower the thermal conductivity and, consequently, the higher the filament temperature (resistance)
for a given electric-energy input. Since the filament is part of electrical bridge circuit (4), the variations in
temperature of the filament causes variation in the filament resistance (tangsten) which affects the resulted output
(( ) 5).
The procedure
The reference chamber is sealed and evacuated. Since both gages are connected in series and exposed to
the same environment, variations in the ambient conditions are compensated. A balance condition initially
adjusted through resistance R2 and then the test gage is exposed to the vacuum. Since the change in environment
temperature is compensated, all deflection of the bridge from the null position shows the vacuum.
Advantages
1. An overall range of this gage is about 0.1 to 100 Pa (from 1 m to about 1 torr) medium vacuum.
2. Electric output allows automation.
Disadvantages
1. The establishment of thermal equilibrium is rather slow and the transient response is several minutes.
2. Preliminary calibration of each pressure gage is required.
6.2.2 The ionization gage
The arrangement shown in Fig. 3 is similar to the ordinary triode vacuum tube when the heated cathode
emits electrons, which are accelerated by the positively charged grid.
Advantages
1. An overall range is between 1.0 to 10 5 m Hg (0.13 1.3 106 Pa ) - high vacuum, while special types of
ionization gages can be used for very high and ultra high vacuum up to 1012 torr (1.13nPa ) .
2. Due to linear output current these gage can be used for automation purpose.
Disadvantage
Danger of burning out of the cathodes due to a high sensitivity to a pressure change.
Fig. 4 U-tube manometer for measurement of differential pressure (a) the difference in pressure at two points A
and B or gage pressure (b) in point A.
For gases, since s m , P Rg m and the result of P / g , known as reading R has the unit of a fluid
column height:
3 2
P
N
kgmm s
m
2
2 2
g m g s m kgm
If we use the density of water, the pressure can be expressed as feet of water or inches of water, atmospheric
pressure is usually expressed as 30 in Hg or 760 mm Hg. The accuracy of fluid U-tube manometer depends on the
scale and on the manometer fluid density m . A new term: specific gravity, S ( ) specifying the ratio
of the fluid density to the density of water at a specified temperature (usually 4C).
Example 1*
Given
U-tube manometer uses the mercury which is 13.6 times denser then water. g=9.8 m / sec 2
The density of water at 4 C is 1000 kg / m3
Objectives
1. Define specific gravity, S of the mercury.
2. Determine the reading of the manometer or the difference in levels of the two interfaces (given the symbol R)
when it measures pressure difference P 4 atm.
3. How long this device should be?
Solution
1. Specific gravity of the mercury is S=13.6
2.1atm= 105 Pa 105 N / m 2 105 kgm / sec2 m 2
5
3 2
P
P
4 10 kg m m sec
R
3m
m g water gS m21000kg sec 2 13.6 9.8m
More simple solution is: 4atm x 760 torr = 3040mm
Example 2
We have to measure absolute pressure P 0.4atm by U-tube manometer which scale is 1mm/div. Manometer is
filled by oil with specific gravity, S =0.9. To define the reading and to compare a reading accuracy for the two Utube manometers: one filled by Hg and another filled by oil/?
Given.
U-tube manometer with scale 1mm/div is filled by oil.
Oil specific gravity is S =0.9.
Hg specific gravity is 13.6
An absolute pressure which has to be measured is P 0.4atm.
Solution.
A. Reading
For Hg manometer
R Hg P 0.4atm=0.4 x 760torr=304torr
For oil manometer
S Hg
13.6
15.1
0.9
S
Oil
R 15.1 x 304torr=4.59m
oil
6
B. Reading accuracy:
For oil manometer reference error is:
R (0.5 / 4590) 100% 0.01%.
For Hg manometer reference error is:
R (0.5 / 304) 100% 0.16%.
0.16/0.01=16
Accuracy of the oil reading is 16 times of this for Hg.
Simple estimate was already obtained previously as ration of Hg to Oil specific gravities:
S Hg 13.6
15.1 .
S
0.9
Oil
6.3.1 An inclined manometer
The minimum pressure measured by U manometer (of 0.5 in. of water 1mmHg ) can be reduced to 0.1 in.
(0.19mmHg) by the use an inclined manometer.
A small temperature correction has to account for the vapor pressure of mercury and differential thermal
expansion of the mercury and the measuring scale.
BZ
p z p0 1
T0
760 586
760
0.23 23%
Advantage of U-manometers
1. Simple, inexpensive and based on clear principles.
2. With light oils differential pressures as low as 0.5 - 0.1 in. of water can be measured with a resolution of the
order of 0.02 in (0.5mm).
Disadvantage
Limited pressure range (due to the length restriction).
The densest fluid normally available in manometers of this type is mercury, with a density 13.6 times that of
water. To measure a pressure difference about 4 atm, for example, a device height is about 10 ft 3m and a ladder
is required to read it.
11
12
ky 2
V
V
Note that parameter k a / V is characteristics of the manometer and the scale of capillary reads directly the units
of torr.
13
Advantages
Disadvantages
1. Available for dry gases only that not condense when compressed into the capillary tube.
2. Experiments with large capacity of Hg are dangerous.
Example
A McLeod gage has V=100 cm 3 and a capillary diameter 1mm. Calculate the pressure indicated by a reading of
y 3.00cm. Calculate the error resulted by assumption that pc p
Solution.
Vc ay
(1mm )
2
30 mm 23.56 mm
4
3
V 100cm 105 mm3
y Vc 30mm 23.56mm3
7.068 m Hg
V
105 mm3
1mm Hg = 133.3Pa
3
3
7.068 10 133.3 942.16 10 Pa 0.94 Pa
p
V
23.56mm3
The fraction error resulted by assumption that pc p is c
2.36104 negligible small value.
5
3
V
10 mm
6.4.2 Dead-weight tester
The dead-weight tester shown in Fig. 11 is another example of mechanical device which based on a simple and
clear principle and used for calibration purposes. A sensitive element of this device is a fluid pressure within the
chamber. When balanced with a known weight this pressure used as a secondary standard for static calibration of
pressure gages.
When the valve V is open the known pressure exerted on the fluid by the piston is now transmitted to the
calibrated gage. This pressure may be varied or by adding weights to the piston or by using different pistoncylinder combinations of varying areas.
Advantages
1. Wide range of the application: from1 to 1000 bar
2. Direct calibration by a known standard fluid pressure
Disadvantages
1. The accuracy of dead-weight testers is limited by two factors:
(a) The friction between the cylinder and the piston;
This factor can be reduced by rotation of the piston and use of long enough surfaces to ensure negligible flow of
oil through the annular space between the piston and the cylinder.
(b) The uncertainty in the area upon which the weight force acts.
This is neither the area of the piston nor the area of the cylinder; while it is some effective area which depends on
the clearance spacing and the viscosity of the oil. The smaller the clearance, the closer the effective area will
approximate the cross-sectional area of the piston. The percentage error due to this clearance varies according to
formula:
( p)1/2 b3
Percent error
=0.02 1%
DL
where = oil density; p = pressure differential on the cylinder; b = clearance spacing; = viscosity; D =
piston diameter and L = piston length. It is seen from this formula that at high pressures p when an elastic
deformation of the cylinder increases the clearance spacing, b rises and thereby the error of the tester also
increases. To overcome this disadvantage a pressure supplied by the tester acts simultaneously on calibrated gage
and on the secondary standard gage of known sensitivity as shown in Fig.9. Typical characteristics of several
pressure measuring devises
Device
Dead-weight tester
Range, torr
6
760 -
Relative error, %
0.02 -1.0
Bourdon-tube
1.0
Pirani gages
103 - 1.0
1012 - 1.0
2-7
0.2 - 760
6 - 10
0.02 -1.0
1-3
Ionization gage
U-manometers
McLeod gage
10
10
- 106
5 - 50
Questions to exam
1. Distinguish among gage pressure, absolute pressure and vacuum.
2. What are the advantages of the manometer pressure-measurement device?
3. What is the advantage of a well-type manometer?
4. What are some advantages of the bourdon-tube, diaphragm, and bellows gages?
5. Describe the principle of operation of a McLeod gage.
6. Describe the Pirani gage.
7. Describe the ionization gage.
8. How does ionization gage differ from the Pirani gage? What disadvantages does it have?
9. Describe the principle of operation and main disadvantage of Dead-weight tester.
10. The static calibration what is it means?
11. How many possibilities exist for static calibration of pressure gage?
12 Describe s standardized procedure of the static calibration of pressure gage.
15