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869
Abstract: The experimental investigation of a domestic gas boiler revealed an unstable operation mode under certain circumstances and geometry. This paper presents the development,
validation, and analysis of the modelling of a complete sealed gas boiler. The modelling uses
a non-dimensional/one-dimensional non-linear solution of the mass, momentum, and
energy conservation equations. The sealed vessel is divided into three zones separated by the
burner and the heat exchanger. A special focus is placed on the burner which was determined
to play a major role in the occurrence of instabilities. The comparison between measured and
simulated results shows a good agreement at steady state. The investigation of unstable configurations reveals the ability of the simulation model to locate unstable zones in a qualitative
manner and provides the influence of the control parameters over the systems stability. An
attempt is made at explaining the differences observed in the quantitative results. Finally, a
few potential solutions to prevent or reduce unstable zones are evaluated with the simulation
model.
Keywords: domestic boiler, instabilities, thermodynamic modelling, system approach, control
parameters
INTRODUCTION
2.1
The water system being investigated is used for producing heat and hot water (combination boiler) for
an apartment or a house. The various experiments
were conducted with a combination of sealed
870
0.085
0.076
0.77
0.2
24 1025
28
Gas is injected in the vessel through a rail of injectors. The gas feeding pressure is 40 mbar in relative
value. Some modifications were made on the boiler
being investigated to reduce the system complexity
without altering its dynamic behaviour. The electronic governing of the heating power depending
on the requested temperature was replaced with a
simple on/off valve. The gas flow is directly controlled by variation of the inlet pressure. The flow
at the injector nozzle is subsonic due to the low
pressure boost ahead of the injector. As a result, the
gas mass flow is dependent on the pressure and
temperature conditions in the rail as well as the
conditions in the pressure vessel.
The burner is an atmospheric burner with partial
premixture. It is made of identical arms in which circulates the air/gas mixture (Fig. 2). The air that circulates in the burner arms is induced by the gas jet
resulting from the gas expansion at the injector
outlet. The inlet of each arm has a venturi shape to
make the mixture reach the homogeneity required
for a good combustion. The combustion takes place
at the outlet of the burner arms over a grill made of
slots that are the source of the flames. The air mass
flow induced by the gas jet (primary air) is below
the stoichiometric ratio (ratio of 0.7). As a result,
the flame generated with these burners is not a
purely premixed flame since the mixture is rich.
The combustion ends by diffusion using the secondary air that circulates between the burner arms. The
geometry of the burner combined with the injector
diameter leads to the establishment of a laminar
flow at the burner outlet: the combustion results in
the establishment of a laminar flame.
2.2
Experimental investigations
Fig. 1
Fig. 2
871
Fig. 3 Comparison of the system stability zones in the exhaust pipe length versus air pipe length
domain with methane and propane rated power
872
3
3.1
Fig. 4
Fig. 5
BOILER MODELLING
Assumptions and fundamentals
3.2
873
Spatial discretization
3.3
Q
m
dt
Mcv dt
dt
lin,out
!
(1)
T dM
M dt
Fig. 6
874
Fig. 7 Spatial discretization of the system using capacitive and inertial elements
m
dt
lin,out
(2)
3.5
MRT
V
(3)
3.4
(4)
r D2
DP j 2
2 S
(5)
Ma
1
Mg Rsto
(6)
3.6
The operation map of the fan obtained from experimental measurements is stored in matrix form.
Interpolation is used to determine the pressure variations as a function of the mass flow and speed. The
variations are transposed to take into account the
difference between reference and actual conditions.
Newtons second law applied to the fan provided
the fan speed as a function of time.
JPE162 # IMechE 2006
3.7
875
(7)
Bernoullis equation is expressed as follows
_ Cd S
m
3.8
p
Pin Pout
(8)
eau
_ f
Cpf m
Tfr
Fig. 8
(T ch f T fr f )
_ eau
Cpeau reau m
(9)
eau
a1 a2 v0:5
Sech Fech
a1 a2 v0:5
Tch f Tfr eau Tch eau Tfr f
ln [(Tch f Tch eau )=(Tfr f Tfr eau )]
(10)
876
(11)
ta
Diam2inj
4
_ bg 1 Dba 2
p L Sbras m
(12)
3.10
(13)
Resolution
4
4.1
VALIDATION
Steady state
Fig. 10
4.2
Model validation for the influence of the exhaust pipe length on the sealed vessel relative
pressure, exchanger outlet temperature, fan speed, and air flow at the rated conditions
Unsteady state
Fig. 11
877
Comparison
between
simulation
and
experiment at the rated conditions for the
stability domain as a function of the exhaust
and air pipe lengths
878
Fig. 12
Comparison between simulation and experiment for the oscillation frequency and
amplitude as a function of the exhaust pipe length
Fig. 13
(10 per cent) and air volume flow (20 per cent) is
properly estimated by the model; however, the comparison of the maximum amplitudes shows an overestimation that reaches 30 per cent for the gas flow and
45 per cent for the air flow.
Finally, the variations of the fan speed are around
30 r/min for the most critical configurations. This
result is similar to what is experimentally observed.
The temperature oscillations are very small as indicated by the lack of significant temperature oscillations in the experimental measurements [1].
Another control parameter of interest is the injector diameters, as illustrated by Fig. 14. The model
shows a good agreement with experimental observations. The oscillation amplitude increases with
the injectors diameter. Quantitatively, the model
appears to be very reactive with respect to modifications of the injector diameter. This results in an
overestimation of the oscillation amplitudes. The
increase of the oscillation amplitude with the injectors diameter can be explained by a reduction in
Gas mass flow and air volume flow oscillation amplitudes versus exhaust pipe length
comparison between simulation and experiment
879
5
Fig. 14
CONCLUSION
4.3
Predictive investigations
Fig. 15 Variation of the stability domain as a function of the ambient air temperature and inlet
pipe diameter
880
12
13
14
ACKNOWLEDGEMENT
The authors would like to thank Saunier-Duval for
their technical and financial support.
15
16
REFERENCES
17
1 Etchebarne, T. Contribution a` letude des phenome`nes
instables dans une chaudie`re a` gaz domestique. PhD
Thesis, Ecole Centrale de Nantes, 2003.
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and Tauzia, X. Experimental study and simulation of
combustion system instabilities in premixed gas boilers, ESDA Conference (ASME), Istanbul, Turkey, July
2002, ATF-001.
3 Janus, M. C. and Richards, A. Model for premixed combustion oscillations, paper no. DOE/METC/C296/7235,
Advanced turbine systems combustion workshop, 1996.
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Combustion instabilities in industrial gas turbines
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428.
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laminaire pre melange. PhD Thesis, Ecole Centrale
Paris, 1994.
10 Ghoniem, A. F. and Najm, H. N. Numerical simulation
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11 Barr, P. K., Keller, J. O., and Bramlette, T. T. Pulse
combustor
modeling :
demonstration
of
the
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APPENDIX
Notation
amor
Cd
Cv
D
Diam
e
Fech
I
L
L
_
m
M
n 1, n 2
P
PCI
_
Q
Q
R
Rsto
damping coefficient
discharge coefficient of the orifice
specific heat at constant volume (J/kg)
volume flow (m3/s)
diameter (m)
excess air
corrective coefficient
fan inertia (kg m2)
length (m)
equivalent length of the burner arm (m)
mass flow (kg/s)
mass (kg)
number of carbon and hydrogen atoms
in the gas
pressure (Pa)
lower calorific value (J/kg)
combustion heat release (W)
heat exchanged by the system with the
outside (J)
mayers gas constant (J/kg K)
stoichiometric mass ratio
JPE162 # IMechE 2006
S
Sech
t
T
V
W
surface (m2)
heat exchange surface (m2)
time (s)
temperature (K)
volume (m3)
total mechanical work of the system (J)
a 1, a 2
g
r
t
c
j
coefficients
specific heat ratio
density (kg/m3)
delay (s)
exchanged thermal power (W)
discharge coefficient
881
Subscripts
a
bras
ch
eau
f
fl
fr
g
in
inj
k
out
air
burner arm
warm
water
exhaust gas
flame
cold
gas
inlet
injection system
specie k
outlet