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Cast-in Lifting Loops

6-1

www.cfsfixings.com

Contents
Cast-in Loop

6-3

Additional Reinforcement

6-4

Cast-in Loop Over 25t Capacity

6-4

Angled Wire Loops

6-5

Neowire Loops

6-5

Handling Instructions Neowire for Erecting Panels from Tilt Tables

6-6

Handling Instructions Neowire for Erecting Panels Cast Flat

6-7

Cast-in Polypropylene Loops

6-8

CAST-IN LIFTING LOOPS


10
www.cfsfixings.com

6-2

Laststufe

Cast-in Loop

Laststufe

Herausstehender
Einbau

[kg]
B [cm]
T [cm]
The cast-in loop is used to lift reinforced 800
concrete elements.
The
cast-in
45
30 loops
are marked with a coloured tag with the manufacturer, year of manufacture
1200in the concrete
50 element35
and load group. The cast-in loop is situated
at the open
side of the mould.
1600
55
35
The thimble is situated
in
the
mould.
The
marking
must
be
visible
after
T
65
placing the concrete. Hoisting hooks of2000
appropriate diameter
can be45
inserted
directly into the protruding cast-in loop.2500
Care must be 70
taken when storing
the
50
prefabricated element that the cables do not kink.
4000
80
55
The withdrawal from use of the lifting loops is to be determined in accordance
with the regulations for hoisting cables5200
of the country 85
of use. The installation
55
and application of lifting anchor systems must be available in plant and on site.
Bewehrungsanordnung
The national safety regulations for lifting
anchors and sytems must be obeyed.
Herausstehender
LastHerausstehender
Einbau
stufe
Einbau
Part No.

Load

Capacity

Loop dimensions

B [cm]
T [cm]
Laststufe
Length
Embedment
Rope

[cm]
T [cm]Group
[kg]
neBRandeinfassung
auszubilden.
45 Krafteinleitung
30
lokale
aus 6300
50

35

55
65
70

10000

CFS-CL-08
45 0.8

50
CFS-CL-16
CFS-CL-20

80
55
ndestEinbauCFS-CL-25
nd-85
tiefe55
CFS-CL-40
stand
CFS-CL-52
anordnung
CFS-CL-63
e
L2

cm]

8000

35
CFS-CL-12

1.2

L1

kN

mm

8 12500

200

12

220

130140

6
90

100
8

160

240

150170

20

270

190

2.5

25

1.6

4025000
Einbau
parallel350
5.2 zur Bauteilflche
52
370
6.3

CFS-CL-80

8
10

CFS-CL-160

16

CFS-CL-200

20

QQ16
188
188A

00
M
31A

63

C 12/15
80
[cm]

100

730

95

60

8000

105

70

10000

120

80

130

90

16000

150
L1

100

20000

170

115

25000

195

130

Minimum concrete element dimensions

Laststufen
800Edge
6300
width,
16000
Dist
Spacing 8000
Panel
t
Installed parallel to

QQ188
188A

<Typenschild
25000
Installed perpendicular
Farbe
toQ
surface
377
A
Q
377

surface
Q
Q257
221A [kg]

270

540

70

310

620

90

350

700

1600
50

135

60

140

2000

120

2500
80

150

100
4000

Bestell-N

k3608

wei
rot 25
mm

rosa

mit
Kunststoffb

135

hellgrn

140

k3612

k3616

k3620

170 schwarz
170

k3625

180dunkelgrn
180

k3640

180

ocker 180

k3652

220

220

200

300

220

220

320

250 senkrecht
12
195
130
Einbau

500

1000

220

14
zur270
Bauteilflche

530

1060

290

16

570

1140

320

650

1300

400

10000
280

400 bordeaux
280

k36100

20

730

1460

440

310
12500

440 hellgelb
310

k36125

1600

560

390
16000

550

violett400

k36160

430

620

430

480

680

530

750

290

C 12/15
330
[cm]

C 20/25
18
[cm]

370

< 25000
13,5
13,5
420
22

QQ257
221
6A

800

L2

480

26

930

1860

620

550

28

1050

2100

680

630
17

32
17

1200

2400

750

Q 377
377A
14 Q
14

160

e
150
0
30 36300
110
5200

8000

20000
25000

dunkelblau

k3663

hellgrau

k3680

280

grau

480

braun

530

k36200

k36250

Transportseilschlau

50
t
53

recht
57
che

20/25
65

[cm]

73
13,5
80
14
93
17
105
18
120
18

27

e29

29

32

33

e
s 20
30 30

e
3030

22

32

28

Laststufen

40

28

40

28

[kg]

Bestell-Nr.

44

31

44

31

150

s3601

42

56

39

55

40

250

s3602

360

s3606

10

48

62

43

62

43

500

s3603

12

55

68

48

68

48

875

s3604

14

63

75

53

75

10000

s3605

16

37

L2

53

L2

[mm

Sonderanfertigungen auf Anfrage.


Anfrage nderungen un
Installed perpendicular to surface

Installed parallel to surface

www.cfsfixings.com

e
3030

4 / 2009 / WW

6-3

22

22

Transportanker aus endlo

30

22

28

L2

19 diameters
15are for design
10 guidance
18purposes18
* Rope
only. The rope diameter may vary from those quoted above. Change
t
of the
rope
diameter
will
not
affect
the
load
capacity.
22
16
11
18
18For technical advice regarding edge distance and other setting out
issues please contact CFS.
25
22
15
22
22

45

28

L1

12500

860

5200

200

6300

900

400

650

T [cm]

430

C 20/25
470
[cm]

160

B [cm]

450

CFS-CL-250
25
250
35
17jeweiligen
12Laststufen
8 830
hrung in den

43

20000
170
115
Mindestbauteildicke
t 10
300
220

[kg]

Concrete strength
800 N/mm2
105
70
Mindestbewehrung
in den
jeweiligen
Laststufen
L2
*
e
s
15
25
15
1200
120mm
80
mm
mm
mm
mm
mm
mm

800
630012.5 7 8000
16000
14
5 570
CFS-CL-125
125

27

60

1616000

CFS-CL-100

[cm]

95

BStBSt
500 500
M/B 500
M A

Herausstehender
Einbau
Transportseilschlaufe
mit
Transportseilschlaufe
mit Kunststo
Kuststof

Additional Reinforcement
Part No.

Load Group

Reinforcement
BSt 500 M

mm

mm

mm2/m

CFS-CL-08

0.8

450

300

188

CFS-CL-12

1.2

500

350

188

CFS-CL-16

1.6

550

350

188

CFS-CL-20

650

450

188

CFS-CL-25

2.5

700

500

188

CFS-CL-40

800

550

188

CFS-CL-52

5.2

850

550

188

CFS-CL-63

6.3

950

600

188

CFS-CL-80

1050

700

257

CFS-CL-100

10

1200

800

257

CFS-CL-125

12.5

1300

900

257

CFS-CL-160

16

1500

1000

257

CFS-CL-200

20

1700

1150

377

CFS-CL-250

25

1950

1300

377

Bewehrung
Mit der Bewehrung ist eine Randeinfassung auszubilden.

Transportseilschlauf

Die Bewehrung deckt die lokale Krafteinleitung aus


dem Anker ab.

Transportanker aus endlos

Cast-in Loop Over 25t Capacity


Part No.

Load Group

Capacity

Length

Embedment

Rope

L1

L2

kN

mm

mm

mm

Laststufe

Mindestachsabstand

Mindest-

Einbau-

CAST-IN LIFTING LOOPS

Sizes are available up to 99 t capacity.

Mind

randtiefe
Transportseilschlaufe
mit
Kunststoffb
Transportseilschlaufe
mit
Kuststoffba
Einbau
paralle
abstand

zur Bauteilflch

[cm]

[cm]

[cm]

L2

C 12/15
[cm]

800

55

27

14

1200

62

31

16

44

1600

70 L
1

35

17

12

48

2000

85

43

19

15

10

45

22

16

11

100

50

25

22

15

5200

105

53

27

29

20

6300

115

57

29

32

22

8000

130

65

33

40

28

CFS-CL-280

28

280

680

460

36

CFS-CL-320

32

320

770

520

36

CFS-CL-370

37

370

950

640

40

CFS-CL-420

42

420

1000

660

44

CFS-CL-470

47

470

1100

740

CFS-CL-520

52

520

1200

800

CFS-CL-570

57

570

1350

900

48

CFS-CL-650

65

650

1430

960

46

2500

90

CFS-CL-750

75

750

1530

1020

50

4000

CFS-CL-850

85

850

1680

1120

52

CFS-CL-990

99

990

1800

1200

56

*Please send CFS a drawing of your concrete element for advice on edge
distances when using these high capacity loops.

10000

L1
2

145
Laststufen

73 Typenschild
37

44 mit 31
Kunststoffban

12500

160

80

16000

185800

93

wei48

62 k360843

20000

210
1200

105

rot 55

68 k361248

25000

1600
240

120

rosa 63

75 k361653

[kg]

42

L2

C 20/2
[cm

Farbe

56

39

Bestell-Nr.

hellgrn

k3620

2500

schwarz

k3625

4000

dunkelgrn

k3640

5200

ocker

k3652

6300

dunkelblau

k3663

2000

Ablegereife
8000

Lastrichtungk3680
hellgrau

Bei Beschdigungen
Der Anker darfk36100
im
10000
bordeaux
wie Knicken, LitzenSchrgzug in der
12500
hellgelb
k36125
bruch, Quetschungen,
Bauteilebene nur 6-4
bis
www.cfsfixings.com
Korrosionsnarben
und
16000
violett
k36160
max. 30 belastet
Aufdoldungen darf der
werden, Schrgzug
20000
grau
k36200
Anker nicht
genutzt
senkrecht zur Plattenwerden. 25000
braun
k36250
ebene (Querzug)
ist

Angled Wire Loops


Designed for edge lifting of concrete slabs.
Available in load groups up to 5.2 T.
Part
SWL
h
d
No.
t
Part No.
Load
Capacity
Rope
h
150
8
AL-16
1.6
Group
kN

mm
150 mm 10
AL-25
2.5
12 150
AL-40
CFS-AL-16 4.0
1.6
16 230
8
CFS-AL-25

AL-52

CFS-AL-40

2.5

25

4.0

40

5.2

230

10

14

12

l
330
mm
330
8 380
d

150

10

230

12

380

l
mm
330
330
380

Angled loops with specific dimensions can be produced


CFS-AL-52 5.2
52
14
230
14
380
to order bar A 20 mm length 300 mm to be placed
centrally
over
thewith
clip as
close dimensions
as possible to
Angled
loops
specific
canthe
beoutside.
produced
Other
sizes
are
able
to
be
produced.
to can be produced to order. Bar A 20 mm length 300
mm to be placed centrally over the clip as close as possible
to the outside.

Neowire Loops
Cast-in loops designed for tilt up of flat cast panels
Part No

Load Group

mm
CFS-NEO-25-200

2.5

10

200

CFS-NEO-35-400

3.5

12

400

CFS-NEO-35-200

3.5

12

200

CFS-NEO-50-400

16

400

CFS-NEO-50-200

16

200

CFS-NEO-75-400

7.5

18

400

CFS-NEO-75-200

7.5

18

200

Manufactured from galvanised steel wire for load


capacities please see handling instructions.
For this product, please do not use the method outlined
in Section A1. These factors have already been included
in the tables found within the Handling Instructions.
The element weight to apply to the table is the actual
unfactored weight of the unit.

6-5

www.cfsfixings.com

Handling Instructions Neowire for


Erecting Panels from Tilt Tables
Lifting of elements
Conditions
1)
2)
3)
4)
5)

Min concrete strength at first time of lifting 16 MPa


Min concrete strength at worksite 28 MPa
Reinforcement quality B500BT or Nps500
Lifting with stationary crane, mobile crane or truck crane
Well greased steel form (adhesion force 1 kN/m)

min hook diameter 32mm

b 400

CAST-IN LIFTING LOOPS

SF3 First time of lifting (Method R21)

SF4 Installation (Method S2)

The drawing above refers to lifting element above an


opening tmin=140mm
*wire lock is to be place centrally in the wall

#Basket = N-ties min 6s150 fyk=500MPa

2x # min 65 mm2/m, max mesh size 300

The reinforcement shown is intended only for lifting.


The designer is responsible for the remaining static
reinforcement and the distribution of forces in the element.

Dimensioning values

Element weight [ton]

Reinforcement
Dimension
NEOWIRE

t min
[mm]

10
12
16
18

100
120
150
150

1+112
1+112
1+112
1+116

1+18
1+18
1+18
1+18

=45

=60

=90

3.5
4.9
7.1
9.1

4.3
6.0
8.6
11.1

5.0
7.0
10.0
12.6

Max element weight in the table above refers to installation, first time of lifting (SF3, R21) according to the drawing above is assumed.

www.cfsfixings.com

6-6

Handling Instructions Neowire for Erecting


Panels Cast Flat
Lifting of elements
Conditions
1)
2)
3)
4)
5)

Min concrete strength at first time of lifting 16 MPa


Min concrete strength at worksite 28 MPa
Reinforcement quality B500BT or Nps500
Lifting with stationary crane, mobile crane or truck crane
Well greased steel form (adhesion force 1 kN/m)

min hook diameter 32mm

The drawing above refers to lifting element above an


opening tmin=140mm
*wire lock is to be place centrally in the wall

#Basket = N-ties min 6s150 fyk=500MPa

2x # min 65 mm /m, max mesh size 300

The reinforcement shown is intended only for lifting.


The designer is responsible for the remaining static
reinforcement and the distribution of forces in the element.

Dimensioning values

Reinforcement
Dimension
NEOWIRE

10
12
16
18

Max element
weight [ton]

t min
[mm]

120
150
150
170

1+112
1+112
1+112
1+116

F=Adheision to form work


OBS! Max element weight must not exceed values stated in N33-H1

6-7

www.cfsfixings.com

1+18
1+18
1+18
1+18

6.0F
8.4F
12.0F
14.2F

Cast-in Polypropylene
Loops
CFS polypropylene loops are ideal for applications where
the corrosion of a mild steel loop could be critical. For
example in architectural cast stone, where rust staining
would not be acceptable.
After use these loops can be cut off with a knife. For thin
sections the loops can be passed around the reinforcement
as shown in the drawing. Ensure the loop does not pass
over any sharp edges that may cut the rope.
Part No.

Load
Group

Capacity

Rope

Height

kN

mm

CFS-POLY-150

0.15

1.5

200

CFS-POLY-250

0.25

2.5

220

CFS-POLY-360

0.36

3.6

10

235

CFS-POLY-500

0.875

5.0

12

255

CFS-POLY-875

8.75

14

280

CFS-POLY-1000

1.2

10

16

330

CFS-POLY-1200

1200

12

16

330

mm

2/3 of the
height to be
cast into the
concrete.

Loop tied around


reinforcement
in thin section

www.cfsfixings.com

CAST-IN LIFTING LOOPS

6-8

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