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Technical Datasheet

KROHNE 02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Wide application range


No moving parts and no pressure loss
Complete solution for gasflow measurement

Ultrasonic gas flowmeter

OPTISONIC 7300

OPTISONIC 7300

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

37

6 Notes

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35

Combinations of the inputs/outputs (I/Os) ........................................................................... 31


Description of the CG number .............................................................................................. 32
Fixed, non-alterable input/output versions.......................................................................... 33
Alterable input/output versions............................................................................................ 34

5 Application form

4.4.1
4.4.2
4.4.3
4.4.4

Safety instructions.......................................................................................................... 29
Signal cable (remote versions only)............................................................................... 29
Power supply .................................................................................................................. 30
Inputs and outputs, overview ......................................................................................... 31

29

Inlet and outlet ...................................................................................................................... 26


Mounting position.................................................................................................................. 26
Flange deviation .................................................................................................................... 27
T-section ............................................................................................................................... 27
Vibration ................................................................................................................................ 27
Control valve ......................................................................................................................... 27
Insulation............................................................................................................................... 28

4 Electrical connections
4.1
4.2
4.3
4.4

25

Notes on installation ...................................................................................................... 25


Intended use ................................................................................................................... 25
Installation requirements signal converter ................................................................... 25
Installation requirements sensor .................................................................................. 25

3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7

3.1
3.2
3.3
3.4

3 Installation

2.2.1 Gas flow sensor, carbon steel .............................................................................................. 20


2.2.2 Converter housing................................................................................................................. 23
2.2.3 Mounting plate, field housing ............................................................................................... 24

2.1 Technical data................................................................................................................... 8


2.2 Dimensions and weights ................................................................................................ 19

Ultrasonic process gas flow measurement..................................................................... 3


Variants............................................................................................................................. 5
Features............................................................................................................................ 6
Measuring principle.......................................................................................................... 7

2 Technical data

1.1
1.2
1.3
1.4

1 Product features

CONTENTS

PRODUCT FEATURES 1

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

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1 Current input option for calculation to standard conditions


2 Process connections

The OPTISONIC 7300 offers an ultrasonic measurement system dedicated for process gas flow
applications. The OPTISONIC 7300 does not have the limitations that are usually associated with
traditional gas flow meters like periodical recalibrations, maintenance, pressure loss and a
limited flow range. The OPTISONIC 7300 combines the advantages of ultrasonic measurement in
a way that it is efficient, reliable and easy to use.

1.1 Ultrasonic process gas flow measurement

OPTISONIC 7300

FEATURES

Chemicals
Petrochemicals
Power plants
Oil & Gas

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General process control


Hydrocarbon gases in petrochemical plants
Process gases in chemical plants
Production of natural gas
Consumption / usage of natural gas
Usage of fuel gas
Air flows

Applications

OPTISONIC 7300

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Wide flow range


Independent of gas density and composition to a large extend
No maintenance
No recalibration
Integrated volume correction to standard conditions using P, T measurement
No moving parts, no pressure loss

Industries

Highlights

1 PRODUCT

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Version and some general examples

1.2 Variants

OPTISONIC 7300

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GFC 300 ultrasonic signal converter


Compact or field housing: Ex / non-Ex, IP66/67

Correction to standard conditions (optional)


Gas flow volume correction to standard conditions
Using temperature and pressure inputs

Connection options
Standard flange range available up to
ASME 900 lb / PN 40. Others on request.

Version
Available as compact or remote version

PRODUCT FEATURES 1

FEATURES

8! '4!&EV

1.3 Features

1 PRODUCT

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02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Diagnostics
Important information about both the process and
sensor can be provided by diagnostic values.
Examples are gain for information about pollution in
the sensor, velocity of sound for changes in the gas
composition and signal to noise ratio for changes in
the process.

Calculation to standard conditions


Gas flow is often specified in standard conditions (for
example flow at 0 C and 1 bar a). The gas flow
converter GFC 300 optionally has two current inputs.
If these are used for pressure and temperature
input, the converter can calculate the volume flow to
standard conditions. With the input of standard
density also mass flow can be calculated.

Dedicated to process applications


The OPTISONIC 7300 combines the advantages of
ultrasonic flow measurement (free of maintenance,
no recalibrations, free of obstructions and no moving
parts) with a design that is dedicated for the process
industry. For applications in the process industry
this combination offers the optimum value in both
operational as in investment costs.

Transducer design
With the innovative patented design of the
transducers, the OPTISONIC 7300 offers a superior
application range. This new design allows not only a
larger flow and diameter range, but also an
extended range of gases that can be measured.

OPTISONIC 7300

PRODUCT FEATURES 1

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

1 Sound wave against flow direction


2 Sound wave with flow direction
3 Flow direction

Figure 1-1: Measuring principle

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Like canoes crossing a river, acoustic signals are transmitted and received along a diagonal
measuring path.
A sound wave going downstream with the flow travels faster than a sound wave going
upstream against the flow.
The difference in transit time is directly proportional to the mean flow velocity of the medium.

1.4 Measuring principle

OPTISONIC 7300

Flow measurement of dry gases

Application range

Volume flow, corrected volume flow, mass flow, molar mass, flow speed, flow
direction, speed of sound, gain, signal to noise ratio, reliability of flow
measurement, quality of acoustic signal

Secondary measured
values

OPTISONIC 7300 C
OPTISONIC 7000 F with GFC 300 F signal converter
1 path: DN50...80 / 2...3"

Compact version
Remote version
Nominal diameter

Integrated verification, diagnosis functions: flowmeter, process,


measured value, bargraph
Modbus, HART, FF

Self diagnostics
Communication
interfaces

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

2 internal counters with a max. of 8 counter places


(e.g. for counting volume and/or mass units).

Counters

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Current (incl. HART), pulse, frequency and/or status output, limit switch
and/or control input (depending on the I/O version)

-30... +30 m/s / -98.4... +98.4 ft/s

Larger diameters on request.

Inputs / outputs

Signal converter

Measurement range

The measurement system consists of a measuring sensor and a signal


converter.

Modular construction

2 path: DN100...600 / 4"...24"

2 path all welded flow sensor with o-ring fitted titanium transducers.

Features

Design

Transit time

OPTISONIC 7300

Primary measured value

Measured value

Ultrasonic transit time

Measuring principle

Measuring system

2.1 Technical data

2 TECHNICAL DATA

Metric, British and US units selectable from list / free unit.

Units

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Storage temperature

Ambient temperature

Process temperature

Temperature

Operating conditions

Repeatability

Gas calibration

Theoretical calibration
(standard)

Reference conditions
(for gas calibration)

Gas flow (uncorrected)

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-50+70C / -58+158F

Option (die-cast stainless steel converter housing): -40...+55C / -40...+131F

Standard (die-cast aluminum converter housing): -40+65C / -40+149F

FFKM transducer o-rings, min. process temperature: -20C / -4F

Carbon steel flanges acc. to ASME, min. process temperature: -29C / -20F

Carbon steel flanges acc. to EN 1092-1,


min. process temperature: -10C / +14F

Compact & remote version

-40...+180C / -40...+356F

Remote version

-40...+180C / -40...+356F, max. ambient temperature of 40C

-40...+125C / -40...+257F

Compact version

< 0.2%

DN50...80 / 23": < 2% of actual measured flow rate, for 1...30 m/s

DN100...600 / 424": < 1% of actual measured flow rate, for 1...30 m/s

DN50...80 / 23": < 3% of actual measured flow rate, for 1...30 m/s

DN100...600 / 424": < 2% of actual measured flow rate, for 1...30 m/s

Pressure: 1 bar / 14.5 psi

Temperature: 20C / 68F

Medium: Air

English, French, German

Language of display
texts

Measuring accuracy

Programming of parameters at 2 measured value pages, 1 status page,


1 graphic page (measured values and descriptions adjustable as required)

All DTM's and drivers will be available at the internet homepage of the
manufacturer.

PACTware including Device Type Manager (DTM)

Option: Infrared interface (GDC)

4 optical keys for operator control of the signal converter without opening the
housing.

The readability of the display could be reduced at ambient temperatures


below -25C / -13F.

Display turnable in 90 steps.

Size: 128x64 pixels, corresponds to 59x31 mm = 2.32"x1.22"

LC display, backlit white

TECHNICAL DATA 2

Menu

Display functions

Remote control

Operator input elements

Graphic display

Display and user interface

OPTISONIC 7300

10

Higher pressure ratings on request

2...14": 900 lb RF

224: 600 lb RF

224: 300 lb RF

224: 150 lb RF

DN50...80: PN 40

DN100150: PN 16

DN200600: PN 10

Titanium S7.04: 101 bara

Titanium S7.01: 150 bara

Standard

Density

10 DN

20 DN

on page 25.

Stainless steel 316 L (1.4404)


Titanium grade 29
Standard: FKM / FPM

Transducer holders
(wetted)
Transducers (wetted)
Transducer o-rings
(wetted)

Stainless steel 316 L

Tube transducer cabling,


caps transducer holder

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Polyurethane

Coating

Option: FFKM

Stainless steel 316 Ti (1.4571)

Other materials on request.

on page 19.

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Option: stainless steel 316 L, Carbon steel A333 GR6

Standard: carbon steel ASTM A106 Gr. B or Equivalent

Other materials on request.

Option: stainless steel 316 L, Carbon steel A350 LF2

Standard: carbon steel ASTM A105 N

For detailed information refer to

3 DN

DN100:

DN80:

For detailed information refer to

Nozzles transducer
holders (wetted)

Tube
(wetted)

Flanges
(wetted)

Sensor

Materials

Dimensions and weights

Outlet run

Inlet run

Installation

280 g/mol / 0.2...250 kg/m 3 / 0.012...15.6 lb/ft3

Extended (may impose limitations on other spec's)

1045 g/mol / 1...150 kg/m3 / 0.062...9.36 lb/ft3

Dry gas

Physical condition

Installation conditions

OPTISONIC 7300

All sensor designs at full rating acc. to below flange standards for standard
materials.

Properties of medium (Other properties on request)

ASME B16.5

EN 1092-1

Max. pressure limited by


transducer

Pressure

2 TECHNICAL DATA

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Cable entries

Signal cable
(remote version only)

Power consumption

Power supply

Electrical connections

Field version

Converter housing

Converter

Converter/ connectionbox support:

Connection box
(remote version only)

OPTISONIC 7300

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Option: " NPT, PF

Standard: M20 x 1.5

Option: 10...30 m / 33...98 ft

5 m / 16 ft

2 X MR02 (shielded cable with 2 triax cores): 10.6 mm

DC: 12 W

AC: 22 VA

Option: 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%)

Standard: 100230 VAC (-15% / +10%), 50/60 Hz

Option: stainless steel 316 (1.4408)

Standard: die-cast aluminium, polyurethane coated

Option: stainless steel 316 (1.4408)

Standard: die-cast aluminium, polyurethane coated

Stainless steel

Option: stainless steel 316 (1.4408)

Standard: die-cast aluminium, polyurethane coated

11

TECHNICAL DATA 2

12

Uext = external voltage


Unom = nominal voltage
Uint = internal voltage
Uo = terminal voltage
RL = resistance of load
Inom = nominal current

Description of used
abbreviations

Passive

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4V

22 mA

32 VDC

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

U I = 30 V
I I = 100 mA
PI = 1 W
CI = 10 nF
LI = 0 mH

RL (Uext - Uo) / Imax

U0

1.8 V
U0

RL (U ext - Uo) / Imax

U ext
22 mA

32 VDC

450
U 0 = 21 V
I 0 = 90 mA
P0 = 0.5 W
C0 = 90 nF / L0 = 2 mH
C0 = 110 nF /
L0 = 0.5 mH

Uext

1k

RL

RL

22 mA

22 mA

U int = 20 VDC

Active

Modular I/Os

Basic I/Os
Uint = 24 VDC

Operating data

Error identification: 322 mA

Q = 100%: 1020 mA

Q = 0%: 415 mA

With HART

Error identification: 322 mA

Q = 100%: 1020 mA

Ex-i

Without HART

Settings
Q = 0%: 015 mA

Measurement of volume flow, corr. volume flow, mass flow, molar mass, flow
speed, velocity of sound, gain, diagnostics 1, 2, 3, HART communication.

Output data

Current output

All in-and outputs are galvanically isolated from each other and from all other
circuits.

OPTISONIC 7300

General

Inputs and outputs

2 TECHNICAL DATA

Device drivers

Adjustable as pulse of frequency output


For Q = 100%: 0.01... 10000 pulses per second or pulses per unit volume.

Function
Settings

Active

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Basic I/Os

Operating data

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20 mA

10 k for f 1 kHz
1 k for f 10 kHz

20 mA

open:
I 0.05 mA
closed:
U0,nom = 22.5 V at
I = 1 mA
U0,nom = 21.5 V at
I = 10 mA
U0,nom = 19 V at
I = 20 mA

RL
RL

Fmax in operating menu


set to:
100 Hz < fmax 10 kHz:

open:
I 0.05 mA
closed:
U0,nom = 24 V at
I = 20 mA

RL, max = 47 k

fmax in operating menu


set to:
fmax 100 Hz:

Unom = 24 VDC

Modular I/Os

Ex-i

Pulse width: adjustable as automatic, symmetric or fixed (0.05...2000 ms)

Volume flow, corr. volume flow, mass flow, molar mass, flow speed,
velocity of sound, gain, diagnostics 1,2,3.

Output data

DD for FC 375/475, AMS, PDM, FDM, DTM for FDT

Multidrop addresses adjustable in operation menu 1...15

Yes, current output = 4 mA

Multidrop

Universal HART parameter: completely integrated

HART version: V5

250 t HART test point:


Note maximum load for current output!

Pulse or frequency output

13

TECHNICAL DATA 2

HART protocol via active and passive current output

Load

Description

HART

OPTISONIC 7300

14

NAMUR

Passive

2 TECHNICAL DATA

32 VDC

100 mA

20 mA

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open:
I nom = 0.43 mA
closed:
I nom = 4.5 mA

open:
Inom = 0.6 mA
closed:
Inom = 3.8 mA

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

U I = 30 V
I I = 100 mA
PI = 1 W
CI = 10 nF
LI = 0 mH

Passive to
EN 60947-5-6

Passive to
EN 60947-5-6

open:
I 0.05 mA at Uext = 32 VDC
closed:
U0, max = 1.5 V at I 1mA
U0, max = 2.5 V at I 10 mA
U0, max = 5.0 V at I 20 mA

RL 10 k for f 1 kHz
RL 1 k for f 10 kHz
RL, max = (Uext - U0) / Imax

fmax in operating menu set to:


100 Hz < fmax 10 kHz:

open:
I 0.05 mA at Uext = 32 VDC
closed:
U0, max = 0.2 V at I 10 mA
U0, max = 2 V at I 100 mA

RL, max = 47 k
RL, max = (Uext - U0) / Imax

fmax in operating menu set to:


fmax 100 Hz:

Uext

OPTISONIC 7300

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

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open:
I nom = 0.43 mA
closed:
I nom = 4.5 mA

open:
Inom = 0.6 mA
closed:
Inom = 3.8 mA

U I = 30 V
I I = 100 mA
PI = 1 W
CI = 10 nF
LI = 0 mH

Passive to
EN 60947-5-6

Ex-i

Passive to
EN 60947-5-6

open:
I 0.05 mA at
Uext = 32 VDC
closed:
U0, max = 0.2 V at
I 10 mA
U0, max = 2 V at
I 100 mA

100 mA

open:
I 0.05 mA at
Uext = 32 VDC
closed:
U0, max = 0.2 V at
I 10 mA
U0, max = 2 V at
I 100 mA

Uext = 32 VDC

open:
I 0.05 mA
closed:
U0, nom = 24 V at
I = 20 mA

RL, max = 47 k
RL, max = (Uext - U0) /
Imax

100 mA

20 mA

RL, max = 47 k

Uint = 24 VDC

RL, max = 47 k
RL, max = (Uext - U0) /
Imax

Uext

Passive

32 VDC

Active

Modular I/Os

Status and/or control: ON or OFF


Basic I/Os

NAMUR

15

TECHNICAL DATA 2

Settable as indicator for direction of flow, overflow, error, operating point.

Operating data

Function and settings

Status output / limit switch

OPTISONIC 7300

16

NAMUR

Contact open (Off):


U0 2.5 V with
Inom = 1.9 mA

Contact open (Off):


U0 2.5 V with
Inom = 0.4 mA

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Contact closed (On):


U0 3 V with
Inom = 1.9 mA

Contact closed (On):


U0 8 V with
Inom = 2.8 mA

U I = 30 V
I I = 100 mA
PI = 1 W
CI = 10 nF
LI = 0 mH

0.5 mA

4mA

6 mA at U ext = 24 V
6.6 mA at Uext = 32 V
On:
U 0 5.5 V or I
Off:
U 0 3.5 V or I

I
I

U ext

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Identification for short


circuited terminals:
U0 1.2 V with
I 6.7 mA

Identification for open


terminals:
U0 8.1 V with
I 0.1 mA

Contact open (off):


U0, nom = 6.3 V with
Inom = 1.9 mA

Contact closed (On):


Inom = 7.8 mA

Contact open:
U0, nom = 8.7 V

Active to
EN 60947-5-6

Imax = 9.5 mA at
Uext 32 V

Imax = 8.2 mA at
Uext 32 VDC

Imax = 9.5 mA at
Uext 24 V

32 VDC

Imax = 6.5 mA at
Uext 24 VDC

Uext

Off:
U0 10 V with
Inom = 1.9 mA

On:
U0 12 V with
Inom = 1.9 mA

Terminals bridged:
Inom = 4 mA

Terminals open:
U0, nom = 22 V

Uint = 24 VDC

32 VDC

Uext

Passive

32 VDC

Active

Ex-i

Basic I/Os

Operating data

Modular I/Os

Set value of the outputs to "zero", counter and error reset, range change.

OPTISONIC 7300

Function

Control input

2 TECHNICAL DATA

0...9.999 m/s; 0...19.0%, settable in 0.1% steps, separately for each current
and pulse output.

Off

0100 seconds, settable in 0.1 second steps.

Time setting

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Passive

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Active

22 mA

No HART

U0, max = 5 V at
I 22 mA

Imax 26 mA
(electronically limited)

32 VDC

22 mA

32 VDC

No HART

U I = 30 V
I I = 100 mA
PI = 1 W
CI = 10 nF
LI =0 mH

No HART

U 0, max = 4 V at I

U ext

17

22 mA

U 0 = 24.1 V
I 0 = 99 mA
P0 = 0.6 W
C0 = 75 nF / L0 = 0.5 mH
No HART

Uext

No HART
U0, min = 19 V at
I 22 mA

No HART

U 0, min = 14 V at
I 22 mA

Imax 26 mA
(electronically limited)

22 mA

22 mA

U int = 20 VDC

Uint = 24 VDC

Ex i

Basic I/Os

Operating data

Modular I/Os

For conversion to standard conditions, input from external temperature and


pressure transmitters is required.

Function

Current input

Can be set together for all flow indicators and outputs, or separately for:
current, pulse and frequency output, limit switches and the 3 internal
counters.

Function

Time constant

0...9.999 m/s; 0...20.0%, settable in 0.1% steps, separately for each current
and pulse output.

TECHNICAL DATA 2

On

Low-flow cutoff

OPTISONIC 7300

18

Volume flow, corr. volume flow, mass flow, molar mass, enthalpy flow,
spec. enthalpy, density, flow speed, process temperature, process pressure,
electronic temperature, velocity of sound (av.), gain (av.), SNR (av.),
velocity of sound 1-3, gain 1-3, SNR 1-3

Output data

Half duplex, asynchronous


1247
01, 03, 04, 05, 08, 16, 43
Supported with function code 16
1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 Baud

Transmission procedure
Address range
Supported function
codes
Broadcast
Supported Baudrate

Production module H

Fluid group 1

Category I, II, III or SEP

Directive: 97/23/EC

Harmonized standard: EN 61010 : 2001

Directive: 2006/95/EC

Harmonized standard: EN 61326-1 : 2006

Directive: 2004/108/EC, NAMUR NE21/04

This device fulfills the statutory requirements of the EC directives.


The manufacturer certifies successful testing of the product by applying the
CE mark.

Signal converter

IEC 68-2-64

Vibration resistance

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IEC 68-2-27

Shock resistance

IP67 (NEMA 6)

All flow sensors

Field (F): IP66/67 (NEMA 4X/6)

Compact (C): IP66/67 (NEMA 4X/6)

PTB 10 ATEX 1052


Protection category acc.
to IEC 529 / EN 60529

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

For detailed information, please refer to the relevant Ex documentation.

Standard

ATEX

Hazardous areas

Non-Ex

Other approvals and standards

Pressure Equipment
Directive

Low Voltage Directive

Electromagnetic
compatibility

CE

Approvals and certificates

Modbus RTU, Master / Slave, RS485 (galvanically isolated)

Description

MODBUS

6 x analoque input, 2 x integrator, 1 x PID, 1 x arithmetic

Tested with Interoperable Test Kit (ITK) version 5.2

Ling Master function (LM) supported

Bus interface with integrated reverse polarity protection

Permisseble bus voltage: 9...32 V; in Ex application 9...24 V

Current consumption: 10.5 mA

Galvanically isolated acc. to IEC 61158

OPTISONIC 7300

Function blocks

Discription

FOUNDATION Fieldbus

2 TECHNICAL DATA

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

www.krohne.com

1 The value may vary depending on the used cable glands.

Compact version

Remote version

2.2 Dimensions and weights

OPTISONIC 7300

Total height = H + a

c = 260 mm / 10.2"

b = 230 mm / 9.1" 1

a = 155 mm / 6.1"

Total height = H + a

c = 106 mm / 4.2"

b = 139 mm / 5.5" 1

a = 77 mm / 3.1"

19

TECHNICAL DATA 2

20

PN 10
PN 10
PN 10
PN 10
PN 10
PN 10
PN 10
PN 10

200
250
300
350
400
450
500
600

PN [Bar]

790

670

620

640

610

580

530

460

784

678

625

575

519

473

423

368

Dimensions [mm]

PN 16
PN 16
PN 16

100
125
150

PN [Bar]

540

520

490

315

283

254

Dimensions [mm]

387

359

337

PN 40
PN 40
PN 40

50
65
80

PN [Bar]

480

350

320

230

216

196

Dimensions [mm]

324

313

300

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82.5

70.3

54.5

Di 1

159

133

107

19

14

11

Approx
weight
[kg]

35

32

24

Approx
weight
[kg]

278

202

170

141

109

81

66

46

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

1 Di = inner diameter at flange face. Inner tube diameter may be smaller.

DN

Nominal size

Di 1

593

780

442

392

341

310

261

207

493

1 Di = inner diameter at flange face. Inner tube diameter may be smaller.

DN

Nominal size

Di 1

Approx
weight
[kg]

OPTISONIC 7300

670

623

583

542

517

474

429

1 Di = inner diameter at flange face. Inner tube diameter may be smaller.

DN

Nominal size

EN 1092-1

2.2.1 Gas flow sensor, carbon steel

2 TECHNICAL DATA

15.0
20.5
21.7
23.2
24.4
21.2
24.0
26.4
28.7
30.3
30.7
32.7
35.8

2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"

910

830

780

770

730

670

610

540

620

590

550

520

380

360

[mm]

31.5

27.3

25.0

23.3

21.0

19.4

16.9

14.5

12.2

11.2

10.1

8.9

8.3

7.5

[inch]

801

693

635

591

534

492

428

369

312

285

258

226

210

190

[mm]

32.0

27.5

25.0

23.5

21.3

20.4

18.7

16.9

15.2

14.1

13.3

12.8

12.2

11.8

[inch]

Dimensions
W

813

699

635

597

540

512

474

429

387

364

337

324

310

300

[mm]

15.4
21.3
22.4
24.0
25.2
22.0
25.2
28.0
29.9
31.9
33.1
36.6
38.2

2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"

970

930

840

810

760

710

640

560

640

610

570

540

390

380

[mm]

33.5

28.8

26.5

24.3

22.0

20.1

17.6

15.3

13.0

11.7

10.7

9.3

8.5

7.7

[inch]

851

731

673

616

559

511

448

388

331

298

271

235

217

196

[mm]

36.0

30.5

28.0

25.5

23.0

20.5

18.3

16.6

15.0

14.1

13.3

12.8

12.2

11.8

[inch]

914

775

711

648

584

521

474

429

387

364

337

324

310

300

[mm]

Dimensions [inches]

22.6

18.8

16.9

15.0

13.1

11.9

10.0

8.0

6.1

5.1

4.0

3.1

2.5

2.1

[inch]

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

www.krohne.com

1 Di = inner diameter at flange face. Inner tube diameter may be smaller.

15.0

[inch]
2"

Nominal
size

ASME 300 lb

575

478

428

381

333

303

255

203

154

128

102

78

63

53

[mm]

591

489

441

391

340

311

260

206

154

128

102

78

63

53

[mm]

Di 1

23.3

19.3

17.5

15.4

13.4

12.2

10.3

8.1

6.1

5.1

4.0

3.1

2.5

2.1

[inch]

Di 1

1715

1237

926

785

609

452

309

207

146

115

86

53

38

27

[lb]

21

778

561

420

356

276

205

140

94

66

52

39

24

17

12

[kg]

411

304

259

210

160

121

84

59

41

38

29

20

15

10

[kg]

Approx
weight

904

607

570

462

352

266

185

130

90

84

64

44

33

22

[lb]

Approx
weight

TECHNICAL DATA 2

1 Di = inner diameter at flange face. Inner tube diameter may be smaller.

14.2

[inch]
2"

Nominal
size

ASME 150 lb

OPTISONIC 7300

22

16.1
22.0
24.4
26.0
27.2
24.4
27.2
28.3
29.9
32.7
34.6
35.4
38.2

2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"

970

900

880

830

760

720

690

620

690

660

620

560

410

400

[mm]

34.0

29.5

27.1

25.0

22.4

20.9

18.3

16.1

13.8

12.7

11.1

9.3

8.5

7.7

[inch]

864

750

689

635

568

530

479

408

350

323

281

235

217

196

[mm]

37.0

32.0

29.3

27.0

23.7

22.0

20.0

16.5

15.0

14.1

13.1

12.5

12.0

11.5

[inch]

640

813

743

686

603

559

508

421

374

359

337

324

310

300

[mm]

Dimensions [inches]

18.1
23.6
26.8
26.8
28.7
26.8
29.9
31.9
33.9

2"
3"
4"
5"
6"
8"
10"
12"
14"

860

810

760

680

730

680

640

600

460

450

[mm]

23.1

21.9

19.6

17.0

14.3

12.6

11.4

9.9

9.6

8.7

[inch]

588

556

498

433

363

333

290

251

244

222

[mm]

25.2

24.0

21.5

18.5

15.0

13.7

13.0

12.5

12.0

11.5

[inch]

641

610

546

470

381

359

337

324

310

300

[mm]

Dimensions [inches]

11.8

10.7

9.1

7.2

5.5

4.6

3.4

2.6

2.3

1.7

[inch]

www.krohne.com

300

273

230

183

140

116

87

67

59

43

[mm]

548

456

409

364

317

289

243

194

146

122

97

74

59

49

1106

1382

1168

838

545

335

240

157

119

86

64

[lb]

769

630

501

362

297

241

151

101

83

54

30

20

15

[kg]

627

530

380

247

152

109

71

54

39

29

[kg]

Approx
weight

2438

1695

1389

1105

798

655

531

333

223

183

119

66

44

33

[lb]

Approx
weight

OPTISONIC 7300

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

1 Di = inner diameter at flange face. Inner tube diameter may be smaller.

17.7

[inch]
2"

Nominal
size

ASME 900 lb

Di 1

21.6

17.9

16.1

14.3

12.5

11.4

9.6

7.6

5.8

4.8

3.8

2.9

2.3

1.9

[mm]

Di 1
[inch]

1 Di = inner diameter at flange face. Inner tube diameter may be smaller.

15.7

[inch]
2"

Nominal
size

ASME 600 lb

2 TECHNICAL DATA

202

b
120

120

c
155

155

7.75

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

7.75
F

a
C

Version

4.75

4.75

260

www.krohne.com

6.10

6.10

10.20

137

5.40

Dimensions [inches]

Dimensions [mm]

Dimensions and weights in inches and lb

202
F

a
C

Version

Dimensions and weights in mm and kg

1 Compact housing (C)


2 Field housing (F)

2.2.2 Converter housing

OPTISONIC 7300

11.60

295.8

277

10.90

23

12.60

9.30

Weight
[lb]

5.7

4.2

Weight
[kg]

TECHNICAL DATA 2

24

[inches]

0.4

3.9

2.4

OPTISONIC 7300

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

100

www.krohne.com

60

[mm]
a

Dimensions in mm and inches

2.2.3 Mounting plate, field housing

2 TECHNICAL DATA

INSTALLATION 3

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

www.krohne.com

For exchanging the transducers, please keep a free space of 1 m / 39" around the transducer.

Install the flowsensor in a horizontal position in a slightly descending line.


Orientate the flowsensor such that the path of the acoustic signal is in the horizontal plane.

25

The OPTISONIC 7300 is designed for the measurement dry gasflow. Excess of liquids may
disturb the acoustic signals and should thus be avoided.
The following guidelines should be observed in case occasional small amounts of liquids are to
be expected:

To secure the optimum functioning of the flowmeter, please note the following observations.

3.4 Installation requirements sensor

Allow 1020 cm / 3.97.9" of space at the sides and rear of the signal converter to permit
free air circulation.
Protect signal converter against direct solar radiation, install a sunshield if necessary.
Signal converters installed in switchgear cabinets require adequate cooling, e.g. by fan or
heat exchanger.
Do not expose the signal converter to intense vibration.

3.3 Installation requirements signal converter

The overall functionality of the OPTISONIC 7300 gas flowmeter is the continuous measurement
of actual volume flow, mass flow, molar mass, flow speed, velocity of sound, gain, SNR and
diagnosis value.

3.2 Intended use

3.1 Notes on installation

OPTISONIC 7300

20 DN
3 DN

10 DN
3 DN

26

DN100/4"

DN80/3"

www.krohne.com

Figure 3-4: Horizontal and vertical mounting

Figure 3-3: Mounting position

Horizontally with the acoustic path in horizontal plane


Vertically

3.4.2 Mounting position

1
2

Figure 3-2: Recommended inlet and oulet for

2 path flowmeter

1
2

Figure 3-1: Recommended inlet and oulet for

1 path flowmeter

3.4.1 Inlet and outlet

3 INSTALLATION

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

OPTISONIC 7300

10 DN

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

www.krohne.com

27

INSTALLATION 3

To avoid distorted flow profiles and interference caused by valve noise in the sensor, control
valves or pressure reducers should not be installed in the same pipeline as the flowmeter. In
case this is required, please contact the manufacturer.

3.4.6 Control valve

Figure 3-7: Avoid vibrations

3.4.5 Vibration

Figure 3-6: Distance behind a T-section

3.4.4 T-section

1 Lmax
2 Lmin

Figure 3-5: Flange deviation

3.4.3 Flange deviation

OPTISONIC 7300

28

1 Vent holes

Figure 3-9: Leave vent holes free

3.4.7 Insulation

Figure 3-8: Control valve

3 INSTALLATION

www.krohne.com

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

OPTISONIC 7300

GFC 300 F converter


Open connection box
Tool for releasing connectors
Marking on cable
Insert cable(s) into connection box

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

1
2
3
4
5

Figure 4-1: Construction field version

www.krohne.com

29

ELECTRICAL CONNECTIONS 4

The flow sensor is connected to the signal converter via the signal cable(s). A flow sensor with
one acoustic path, 1 cable is required. A flow sensor with two acoustic paths, 2 cables are
required.

4.2 Signal cable (remote versions only)

4.1 Safety instructions

OPTISONIC 7300

30

OPTISONIC 7300

www.krohne.com

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Connect a functional ground FE to the separate U-clamp terminal in the terminal


compartment of the signal converter.
When connecting to functional extra-low voltages, provide a facility for protective separation
(PELV) (VDE 0100 / VDE 0106 and/or IEC 364 / IEC 536 or relevant national regulations).

24 VAC/DC

Connect the protective ground conductor PE of the mains power supply to the separate
terminal in the terminal compartment of the signal converter.
Connect the live conductor to the L terminal and the neutral conductor to the N terminal.

100230 VAC

1 100...230 VAC (-15% / +10%), 22 VA


2 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%), 22 VA or 12 W

4.3 Power supply

4 ELECTRICAL CONNECTIONS

ELECTRICAL CONNECTIONS 4

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

www.krohne.com

31

For hazardous areas, all of the input/output variants for the housing designs with terminal
compartment in the Ex d (pressure-resistant casing) or Ex e (increased safety) versions can
be delivered.
Please refer to the separate instructions for connection and operation of the Ex-devices.

Ex option

The device allows intrinsically safe and non intrinsically safe bus interfaces in combination
with additional modules.
For connection and operation of bus systems, please note the separate documentation.

Bus systems

Depending on the task, the device can be configured with various output modules.

Modular version

Depending on the task, the device can be configured with various output modules.
Current outputs can be active or passive.
Optionally available also with Foundation Fieldbus and Profibus PA

Ex i version

Has 1 current output, 1 pulse output and 2 status outputs / limit switches.
The pulse output can be set as status output/limit switch and one of the status outputs as a
control input.

Basic version

This signal converter is available with various input/output combinations.

4.4.1 Combinations of the inputs/outputs (I/Os)

4.4 Inputs and outputs, overview

OPTISONIC 7300

ID number: 6
ID number: 0 = standard
Power supply option
Display (language versions)
Input/output version (I/O)
1st optional module for connection terminal A
2nd optional module for connection terminal B

OPTISONIC 7300

100...230 VAC & standard display; modular I/O: I a & PN/SN and optional module PN/SN & CN
24 VDC & standard display; modular I/O: Ia & Pa/Sa and optional module P p/Sp & Ip

CG 360 11 7FK
CG 360 81 4EB

A
B
C
E
F
G
K
H

P
R
8
0

Ia
Ip
P a / Sa
P p / Sp
P N / SN
Ca
Cp
CN

IIna
IInp
-

32

Identifier for CG No.

Abbreviation

www.krohne.com

No further module possible

No additional module installed

Passive current input

Active current input

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Active control input to NAMUR


Signal converter monitors cable breaks and short circuits acc. to
EN 60947-5-6. Errors indicated on LC display. Error messages possible
via status output.

Passive control input

Active control input

Passive pulse output, frequency output, status output or limit switch acc.
to NAMUR (changeable)

Passive pulse output, frequency output, status output or limit switch


(changeable)

Active pulse output, frequency output, status output or limit switch


(changeable)

Passive current output

Active current output

Description

Description of abbreviations and CG identifier for possible optional modules


on terminals A and B

100...230 VAC & standard display; basic I/O: I a or Ip & Sp/Cp & Sp & Pp/S p

CG 360 11 100

Examples for CG number

The last 3 digits of the CG number (5, 6 and 7) indicate the assignment of the terminal
connections. Please see the following examples.

1
2
3
4
5
6
7

Figure 4-2: Marking (CG number) of the electronics module and input/output variants

4.4.2 Description of the CG number

4 ELECTRICAL CONNECTIONS

A+

Connection terminals
A-

Ia + HART active 1

Ip + HART passive 1

Ip passive
Ip passive

220
320

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

1 Function changed by reconnecting


2 Changeable

Ia active

310

www.krohne.com

PN / SN NAMUR
Cp passive 2

PN / SN NAMUR
Cp passive 2

I p + HART passive

I a + HART active

I p + HART passive

I a + HART active

Ia active

210

PN / SN NAMUR
Cp passive 2

I p + HART passive

C-

300

Sp passive

I a + HART active

PN / SN NAMUR
Cp passive 2

Sp / Cp passive 2

B-

200

Ex-i in-/outputs (Option)

100

D-

PN / SN NAMUR 2

PN / SN NAMUR 2

PN / SN NAMUR 2

PN / SN NAMUR 2

PN / SN NAMUR 2

PN / SN NAMUR 2

Pp / Sp passive 2

The grey boxes in the tables denote unassigned or unused connection terminals.
In the table, only the final digits of the CG no. are depicted.
Connection terminal A+ is only operable in the basic input/output version.

Basic in-/output (I/O) (Standard)

CG-No.

33

ELECTRICAL CONNECTIONS 4

This signal converter is available with various input/output combinations.

4.4.3 Fixed, non-alterable input/output versions

OPTISONIC 7300

A+

Connection terminals

max. 2 optional modules for term. A + B


max. 2 optional modules for term. A + B
max. 2 optional modules for term. A + B
max. 2 optional modules for term. A + B

6__
B__
7__
C__

34

www.krohne.com

max. 2 optional modules for term. A + B

H__ 3

1 Changeable
2 Not activated bus terminator
3 Activated bus terminator

max. 2 optional modules for term. A + B

G__ 2

Modbus (Option)

max. 2 optional modules for term. A + B

B-

8__

max. 2 optional modules for term. A + B

A-

4__

Modular IOs (option)

CG
no.

C-

Sign. B
(D1)

Sign. B
(D1)

Sign. A
(D0)

Sign. A
(D0)

PN / SN NAMUR 1

PN / SN NAMUR 1

Pp / Sp passive 1

Pp / Sp passive 1

Pa / Sa active 1

Pa / Sa active 1

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Common

Common

I p + HART passive

I a + HART active

I p + HART passive

I a + HART active

I p + HART passive

I a + HART active

D-

OPTISONIC 7300

The grey boxes in the tables denote unassigned or unused connection terminals.
In the table, only the final digits of the CG no. are depicted.
Term. = (connection) terminal

This signal converter is available with various input/output combinations.

4.4.4 Alterable input/output versions

4 ELECTRICAL CONNECTIONS

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

Maximum:

Minimum:

Normal:

Pressure

Maximum:

Minimum:

Normal:

Temperature

Maximum:

Minimum:

Normal:

Flowrate

Velocity of sound:

Density:

H2 content:

CO2 content:

Gas composition:

Medium

Measurement objective:

New application
Existing application, currently using:

www.krohne.com

Reference information (name, tag etc):

Flow application data:

E-mail:

Fax:

Telephone:

Address:

Company:

Submitted by:

Date:

Customer information:

35

APPLICATION FORM 5

Please fill in this form and fax or email it to your local representive. Please include a sketch of
the pipe layout as well, including the X, Y, Z dimensions.

OPTISONIC 7300

36

Accessories:

Specify cable length:

Remote mounted signal converter:

Options:

Digital protocol:

Pulse (specify minimum pulse width,


pulse value):

Analog output (4-20 mA)

Power supply (voltage, AC / DC):

Accuracy requested
(percentage of rate):

Hardware requirements:

Additional details:

Hazardous area:

Nuclear (radiation):

High humidity (% R.H.)

Sea water:

Corrosive atmosphere:

Environment details

www.krohne.com

Flow orientation (vertical up / horizontal


/ vertical down / other):

Upstream situation
(elbows, valves, pumps):

Straight inlet / outlet section (DN):

Liner thickness:

Liner material:

Pipe condition (old / new / painted /


internal scaling / exterior rust):

Pipe material:

Wall thickness / schedule:

Outer diameter:

Nominal pipe size:

Piping details

5 APPLICATION FORM

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

OPTISONIC 7300

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

OPTISONIC 7300

www.krohne.com

37

NOTES 6

38

6 NOTES

www.krohne.com

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

OPTISONIC 7300

02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en

OPTISONIC 7300

www.krohne.com

39

NOTES 6

KROHNE 02/2012 - 4001344702 - TD OPTISONIC 7300 R02 en - Subject to change without notice.

Measuring systems for sea-going tankers

Measuring systems for the oil and gas industry

Analysis products

Pressure meters

Temperature meters

Level meters

Flow controllers

Vortex flowmeters

Mass flowmeters

Ultrasonic flowmeters

Variable area flowmeters

Electromagnetic flowmeters

The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com

Head Office KROHNE Messtechnik GmbH


Ludwig-Krohne-Str. 5
D-47058 Duisburg (Germany)
Tel.:+49 (0)203 301 0
Fax:+49 (0)203 301 10389
info@krohne.de

KROHNE product overview

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