Beruflich Dokumente
Kultur Dokumente
Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: HT964TZ (HT964TZ-AM, SH94TZ-F/S/C/W)
P/NO : AFN73178955
JUNE, 2009
MODEL: HT964TZ
(HT964TZ-AM, SH94TZ-F/S/C/W)
[CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1-1
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-2
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.
Resistor
(1 M )
Resistor
(1 M )
Conductive
Sheet
1-3
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-4
Remote control
Pause key1472 in order.
HEX
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
21
01
CC
DD
00
09
E4
24
C1
00
1
2
3
4
5
6
7
8
9
A
1-5
1-6
SPECIFICATIONS
GENERAL
Power supply
Power consumption
Net Weight
External dimensions (W x H x D)
Operating conditions Temperature
Operating humidity
Laser
TUNER
FM
FM Tuning Range
FM Intermediate Frequency
AM [MW]
AM Tuning Range
AM Intermediate Frequency
AMPLIFIER
Stereo mode
Surround mode
(* Depending on the sound mode
settings and the source, there may
be no sound output.)
SPEAKERS (HT964TZ)
Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight
Front Speaker
(SH94TZ-F)
2 Way 3 Speaker
4
155 W
310 W
300 x 1265 x 300 mm
5.0 kg
Rear Speaker
(SH94TZ-S)
2 Way 3 Speaker
4
155 W
310 W
300 x 1265 x 300 mm
4.7 kg
Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight
Center Speaker
(SH94TZ-C)
2 Way 3 Speaker
4
155 W
310 W
350 x 105 x 88 mm
1 kg
Passive Subwoofer
(SH94TZ-W)
1 Way 1 Speaker
3
225 W
450 W
216 x 405 x 360 mm
7.3 kg
1-7
SPEAKERS (HT964PZ)
Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight
Front Speaker
(SH94PZ-F)
2 Way 3 Speaker
4
155 W
310 W
300 x 1265 x 300 mm
5.0 kg
Rear Speaker
(SH94PZ-S)
2 Way 3 Speaker
4
155 W
310 W
115 x 270 x 115 mm
0.8 kg
Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight
Center Speaker
(SH94PZ-C)
2 Way 3 Speaker
4
155 W
310 W
350 x 105 x 88 mm
1 kg
Passive Subwoofer
(SH94PZ-W)
1 Way 1 Speaker
3
225 W
450 W
216 x 405 x 360 mm
7.3 kg
1-8
NO
YES
Turn power on.
YES
Is power on?
NO
YES
Does initial read work?
NO
YES
Check disc.
Does it play?
NO
YES
Does it output
audio?
NO
YES
OK
2-1
Power on.
YES
NO
Check if CN302
and PN331 are ok?
YES
Is the Digitron on
correctly?
NO
Reconnect it.
YES
NO
NO
YES
YES
Check if all
buttons are ok?
NO
YES
NO
YES
Front B/D ok.
Check if
DIS301 is ok?
*1 : PN106 Pins.
PIN1 : -34 VKK, PIN2 : -28 FL+, PIN3 : -32 FL-,
PIN12 : +5.6VA, PIN13 : +5V
2-2
NO
Check if the
power part of the
front is ok?
NO
Refer to power(SMPS).
YES
Check if
R203~R210, R149 are
ok?
NO
Replace R203~R210, R149.
YES
Refer to MICOM circuit.
Check if the
power part of the front
is ok?
NO
Refer to power(SMPS).
YES
Check if the remote
control waveform of CN302
pin11 is ok?
NO
YES
Check if RC01
voltage is ok(5V)?
NO
Check RM circuit
YES
Resolder or Replace RC01.
2-3
POWER ON.
1. Initializes SERVO, DSP & RISC registers.
2. Write RISC code to SDRAM.
3. Reset RISC.
Show LOGO.
YES
Tray closed?
NO
Tray close to closed position.
YES
SLED at inner
side?
NO
SLED moves to inner position.
Recieve
OPEN/ CLOSE
Key?
NO
1. Execute Pressed Key & IR Key.
2. System operation routine loop.
1. Stop Playback & Open Tray.
2. Display tray open message & LOGO.
YES
NO
YES
Receive
CLOSE Key?
2-4
TEST.
YES
Check the
AC voltage Power PCBA (110V
or 220V).
NO
YES
Switch on the Power PCBA.
YES
Are the
DC Voltage outputs OK? (-34V, -28V, -32V, 12V,
3.5V, 5.6VA, 5V, 7V).
NO
YES
Are 3.3V and
5V DC outputs normal on main
PCBA?
NO
YES
Update
FLASH successfully?
NO
YES
A
Replace FLASH.
2-5
A
YES
Power On.
YES
Show LOGO?
NO
Flash
Memory operates
properly?
NO
YES
YES
SDRAM
works properly?
NO
YES
MT1389MH
VIDEO outputs
properly?
NO
NO
NO
NO
YES
Check AV cable
connection to TV set.
Does Tray
move inside when it
is not at closed
position?
YES
NO
Normal
OPEN_SW,
CLOSE_SW
signal?
YES
Normal
TROPEN & TRCLOSE
signal?
YES
Normal
LOAD+ & LOADsignal?
YES
Check AV cable connection
between main PCBA and
loader. (MECHA)
2-6
B
YES
Does
the SLED move to inner
side when it is at outer
position?
NO
Motor
Driver M_STBY
pin is high?
NO
NO
NO
YES
YES
Motor
Driver M_STBY
pin is High?
YES
SLED+ and
SLED- output
properly?
YES
Do not put in disc
and close tray.
Optical Lens
has movements for
searching Focus?
YES
NO
Proper
Focus outputs
to motor driver?
NO
NO
YES
Proper F+ & Foutputs?
YES
Check cable connection with
pick-up head.
2-7
C
YES
Laser
turns on when
reading disc?
NO
DVDLD or
CDLD output
property?
NO
YES
YES
Collector
voltage of power transistor
is OK?(Q403, Q405)
NO
NO
NO
NO
YES
Check cable connection
between transistor output and
pick-up head.
Put disc in?
NO
Laser off.
YES
Disc ID is correct?
NO
Proper
RF signal on
MT1389MH.
YES
YES
Check the RF connection
between AM5890 and MT1389MH.
YES
NO
Proper
SPINDLE signal on
MT1389MH.
YES
SPNP
& SPNN output
properly?
YES
Check the cable connection
between spindle and main
PCB.
2-8
D
YES
Focus on ok?
NO
Proper
signals on A, B, C,
D of MT1389MH.
NO
NO
NO
NO
NO
YES
YES
Proper
CD_DVDCT signal on
MT1389MH.
YES
Check CD_DVDCT connection
between AM5890 and
MT1389MH.
Track On OK?
NO
Proper
CD_DVDCT signal on
MT1389MH.
YES
YES
Proper
TRACK signal
on MT1389MH.
YES
T+ & T- output
properly?
YES
Check cable connection
on pick-up head.
Disc Playback?
NO
YES
2-9
E
YES
Normal Audio
output when disc
playback?
YES
NO
PWM IC
received correct data
stream?
YES
Normal
PWM IC out?(IC601).
YES
TEST END.
NO
2-10
NO
6. AMP Protection
NO
OK.
YES
Is the IC101 pin53
"LOW" signal(0V)?
NO
Replace IC101.
YES
Is the Q703, Q704 and
Q705 normal?
NO
YES
Replace TI AMP IC(IC701, IC702, IC703, IC704)
2-11
Power On.
YES
Does
CD/DVD appear at
FLD?
Does AV1,
TV AUDIO, AV1 OPT and
FM 87.5 appear
at FLD.
NO
NO
YES
Does
Reading appear
at FLD?
NO
Does
NO
it appear DVD Error
at FLD?
YES
YES
Does
NO
no Disc or Time
appear at
FLD?
Check
power part of Main
B/D.
NO
Refer to SMPS.
YES
YES
Check
oscillator of
X100.
Check
if DVD/CD insert is
OK.
NO
YES
Check Power.
YES
NO
Check
if IC101 Pin29
is high.
NO
YES
Check if
NO
IC101 Pins 14, 40, 55, 89
are high(5V).
Check 5V line.
YES
YES
Check SMPS.
Check
if IC101 Pin58
is high.
NO
YES
Replace IC101.
2-12
YES
OK
1
1
FIG 1-1
P_CTL
DVD_RST
4
RESET_IN
IC101
FIG 1-2
IC501
IC501
2-13
SF_DO
FIG 1-3
2. SDRAM CLOCK
1) MT1389MH main clock is at 27MHz(X500)
DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V
SDCLK
7
7
FIG 2-1
2-14
OPENSW
CLOSESW
8
CLOSESW
OPEN
CLOSE
9
10
11
OPEN
10
CLOSE
11
FIG 3-1
FIG 3-2
OPENSW
CLOSESW
OPEN
10
CLOSE
11
FIG 3-3
10
11
2-15
12
13
SL+
12
14
SL-
15
FIG 4-1
13
14
15
2-16
16
F+
16
17
F-
18
FIG 5-1
18
17
MDI1
19
DVDLD
20
CDLD
21
21
19
FIG 6-1
2-17
20
22
PU_DET
23
24
22
RF
FIG 7-1 (DVD)
F+
PU_DET
RF
IC501
22
23
24
23
24
2-18
F+
22
PU_DET
23
24
RF
22
FIG 7-3 (CD)
IC501
22
F+
PU_DET
23
RF
24
23
24
2-19
8. FOCUS ON WAVEFORMS
25 : This signal can see using special debug program
IC501
PU_DET
25
FOD
26
F+
27
F-
25
28
26
PU_DET
25
FOD
26
F+
27
F-
28
28
27
2-20
SPIND
SP-
29
30
29
SP+
31
31
FIG 9-1
30
2-21
IC501
PU_DET
32
TRO
33
T-
34
T+
35
32
FIG 10-1(DVD)
PU_DET
32
33
TRO
33
T-
34
T+
35
FIG 10-2(CD)
34
35
2-22
36
36
IC501
FIG 11-1
2) Y
37
Y_G
37
IC501
FIG 11-2
ASDATA3
38
39
BCK
39
LRCK
40
FIG 12-1
2-23
38 40
IC501
41
41
42
2)
42
RL+ : R718 TP603
or
RL- : R722 TP604
43
3)
43
WF- : R745 TP605
or
WF+ : R748 TP606
2-24
4)
44
44
5)
45
FR+ : R775 TP611
or
FR- : R780 TP612
45
6)
46
RR+ : R788 TP607
or
RR- : R792 TP608
2-25
46
2-26
WIRING DIAGRAM
A/V IN/OUT
SCART
SP
DIF
HDMI
IN
CN603
2 PIN
CN602
14 PIN
15 PIN
9 PIN
PN106
23 PIN
CN402
CN401
FAN
SPK Terminal
CN201
CABLE 4
(FFC, 20 PIN)
20 PIN
20 PIN
CN250
I/O Bd
iPod
Tuner
HDMI
OUT
MAIN PCB
MD
13 PIN
11 PIN
CABLE 1
(FFC, 20 PIN)
CN202
PTB
2 MIC
FRONT PCB
VFD
CN302
MIC PCB
Wireless Tx
20 PIN
USB
CN903
CABLE 5
(FFC, 11 PIN)
CN902
CABLE 3
(FFC, 13 PIN)
15 PIN
11 PIN
14 PIN
13 PIN
20 PIN
CN204
CN102
CN103
SMPS PCB
CN303
6 PIN
CABLE 2
(FFC, 6 PIN)
6 PIN
CN201
TOUCH
2-27
2-28
WIRING DIAGRAM
HT964
2009. 01. 29
SPDIF
D+, D-
X100
9.8304 MHz
27 MHz
HDMI
HDMI
RX
RX
RX SPDIF
12bit
VIDEO
TUNER
Portable
IPOD
MCLK,BCLK
LRCLK,DATA
12bit
VIDEO
DVD_RESET
DVD_RX
DVD_TX
27 MHz
IC201
IC201
CS5346
CS5346
(ADC)
(ADC)
MIC L/R
MPEG Composite
IC250
MM1692
RL+/-, RR+/CENTER+/WOOFER+/-
OPEN/CLOSE
FOCUS/SLED
SPINDLE/TRACKING
6315_DO
6315_DI
IC503
IC503
SDRAM
SDRAM
Composite
Y, Pb, Pr
FL+/-, FR+/-
TAS5352
TAS5352
Power
Power Amp
Amp
(IC701~704)
(IC701~704)
IC502
IC502
FLASH
FLASH
RL
RR
C/T
S/W
A, B, C, D, E, F, RF
IC501
MT1389MH
(176PIN)
LRCLK, BCLK
MCLK
5345_DATA
SCART
R, G, B
FR
SW_SPDIF
IPOD AUDIO
IC2A1
S4308
TAS5352_SD
LRCLK, BCLK
FRONT(ADATA0)
REAR(ADATA1)
C/W(ADATA2)
D/M(ADATA3)
RST
MIC
Component
9830_RESET
9830_CLK
FL
TAS5352_PDN
IC601
IC601
PWM
PWM
MODULATOR
MODULATOR
(PS9830)
(PS9830)
IC504
IC504
EEPROM
EEPROM
GR[1-12]
SG[1-16]
TOUCH
TOUCH IC
IC
MD_DVD, MD_CD
LD_DVD, LD_CD
VR_DVD, VR_CD
6315_CLK
6315_STB
ET16315
ET16315
VFD
VFD
DRIVER
DRIVER
SDA
Aux-IN
TX/RX
TX/RX
SW
SW
12bit
SCL
W/TX
Module
HDMI
HDMI
TX
TX
9830_DAT
SDA
TMDS
HDMI
OUT
IC101
IC101
AUDIO
AUDIO
MICOM
MICOM
(100Pin)
(100Pin)
MCLK,BCLK
LRCLK,DATA
12bit
AMP BOARD
X601
12.288 MHz
SPDIF
SPDIF
SW
SW
DMA[0-10]
TMDS
HDMI
IN
MAIN BOARD
SCL
USB
DB[0-15]
OPTICAL
IN
VFD
VFD
IC400
IC400
Motor
Motor
Driver
Driver
F+/-, T+/-
SLED+/SPINDLE+/LOAD+/-
PICK-UP
PICK-UP
Motor
Motor
BLOCK DIAGRAM
HT964
2009. 01. 29
2-29
2-30
CIRCUIT DIAGRAMS
NOTE :
1. Voltages are DC-measured with a digital voltmeter
during Play mode.
12
11
10
NOTES)
NOTES)
NOTE)
NOTE)
NOTE)
NOTE)
SMPS
HT964/HT904
(3H266W/L/H/W-1)
CPZ33190-502A
2009. 02. 24
Warning
Parts that are shaded are critical
With respect to risk of fire or
electricial shock.
2-31
2-32
11
10
6
5
9
36
37
7
39
6
38
40
5
19
1
21
20
23 25 32
MPEG
HT904/HT964/HT994
EBY57656101(#1) REV 10.2
2009. 05. 27
WAVEFORM
A
2-33
2-34
11
10
24
26
16
13
12
33
10
7
30
29
11
14
6
31
15
34
18
17
35
28
22
27
SERVO
HT904/HT964/HT994
EBY57656101(#2) REV 10.2
2009. 05. 27
WAVEFORM
A
2-35
2-36
11
10
I/O
HT904/HT964/HT994
EBY57656101(#3) REV 10.2
2009. 05. 27
2-37
2-38
11
10
3
4
MICOM
HT904/HT964/HT994
EBY57656101(#4) REV 10.2
2009. 05. 27
WAVEFORM
A
2-39
2-40
11
10
HDMI RX
HT904/HT964/HT994
EBY57656101(#5) REV 10.2
2009. 05. 27
2-41
2-42
11
10
HDMI TX
HT904/HT964/HT994
EBY57656101(#6) REV 10.2
2009. 05. 27
2-43
2-44
11
10
I-POD REAR
HT904/HT964/HT994
EBY57656101(#7) REV 10.2
2009. 05. 27
2-45
2-46
11
10
43
42
41
5
45
44
46
WAVEFORM
AMP
HT904/HT964/HT994
EBY57656101(#8) REV 10.2
2009. 05. 27
2-47
2-48
11
10
DSP&PWM
HT904/HT964/HT994
EBY57656101(#9) REV 10.2
2009. 05. 27
2-49
2-50
11
10
I/O JACK
HT964/HT904
EBY57025201 REV 7.3
2009. 02. 19
2-51
2-52
11
10
TOUCH KEY
HT964
EBY57656201 REV 3.2
2009. 01. 29
2-53
2-54
11
10
MIC&USB
HT964
EBY57847101 REV 6.2
2009. 02. 19
2-55
2-56
KEY PART
12
11
10
POWER KEY
HT964
EBY57656601 REV 6.1
2009. 01. 29
TIMER
HT964
EBY57656501 REV 9.1
2009. 02. 19
2-57
2-58
SPEC
DVD PB (V)
4.94
Pin No.
SPEC
DVD PB (V)
Pin No.
SPEC
DVD PB (V)
Pin No.
SPEC
DVD PB (V)
Pin No.
SPEC
DVD PB (V)
Pin No.
SPEC
VOLT
27
3.3
3.24
32
35
35.43
79
1.8
1.77
25
3.3
3.3
5.0
5.06
43
3.3
3.24
35
35
35.44
89
3.3
3.3
40
3.3
3.3
49
3.3
3.24
40
35
35.43
92
1.8
1.77
46
3.3
3.3
41
35
35.43
94
1.8
1.77
49
3.3
3.3
98
1.8
1.77
55
3.3
3.3
61
3.3
3.3
SPEC
VOLT
12.0
11.4
Pin No.
SPEC
VOLT
14
5.0
4.94
40
5.0
4.94
Pin No.
SPEC
VOLT
55
5.0
4.94
5.0
5.05
Pin No.
SPEC
5.0
4.94
19
5.0
5.05
3.3
89
IC104 (KIA278R33PI)
Pin No.
SPEC
1
3
Pin No.
8
SPEC
DVD PB (V)
3.3
3.24
Pin No.
SPEC
DVD PB (V)
99
3.3
3.3
26
35
35.44
105
1.8
1.77
FRONT
DVD PB (V)
27
35
35.43
109
1.8
1.77
3.25
32
35
35.43
114
1.8
1.77
Pin No.
SPEC
VOLT
35
35
35.44
122
3.3
3.3
13
5.0
5.08
DVD PB (V)
40
35
35.43
128
1.8
1.77
43
5.0
4.99
41
35
35.43
134
3.3
3.3
139
1.8
1.77
IC542
VOLT
Pin No.
SPEC
DVD PB (V)
5.0
5.0
1.8
1.88
3.3
3.21
3.3
3.3
3.3
3.22
10
3.3
3.21
12
3.3
3.22
22
3.3
3.21
Pin No.
SPEC
DVD PB (V)
IC105 (CP2.0B)
Pin No.
SPEC
IC850 (KIA78R33F)
Pin No.
SPEC
DVD PB (V)
22
3.3
3.22
29
3.3
3.21
26
35
35.44
Pin No.
SPEC
VOLT
3.3
3.23
25
1.8
1.88
39
3.3
3.21
27
35
35.43
5.0
4.99
38
3.3
3.24
47
3.3
3.21
32
35
35.43
3.3
3.29
IC106 (KIA78R05PI)
Pin No.
SPEC
VOLT
57
3.3
3.24
56
3.3
3.21
35
35
35.44
5.6
5.6
67
3.3
3.24
65
3.3
3.21
40
35
35.43
Pin No.
SPEC
DVD PB (V)
79
1.8
1.87
72
3.3
3.21
41
35
35.43
12
1.8
1.77
92
3.3
3.24
91
3.3
3.21
14
3.3
3.3
94
3.3
3.21
Pin No.
SPEC
DVD PB (V)
28
1.8
1.77
4.93
32
1.8
1.77
38
1.8
1.77
Pin No.
SPEC
VOLT
101
3.3
3.24
3.3
3.24
109
1.8
1.87
14
5.05
114
3.3
3.24
Pin No.
SPEC
DVD PB (V)
36
3.3
3.26
119
1.8
1.87
12
3.3
3.22
Pin No.
SPEC
DVD PB (V)
42
1.8
1.77
46
3.3
3.24
125
3.3
1.88
24
3.3
3.22
3.3
3.31
44
3.3
3.3
134
3.3
3.22
37
3.3
3.22
16
3.3
3.31
45
5.06
Pin No.
SPEC
DVD PB (V)
139
3.3
3.22
48
3.3
3.22
22
1.8
1.77
53
3.3
3.3
3.3
3.24
141
3.3
3.22
16
1.8
1.85
23
1.8
1.77
55
1.8
1.77
19
3.3
3.24
150
3.3
3.22
28
1.8
1.85
26
1.8
1.78
64
1.8
1.77
22
3.3
3.24
42
1.8
1.85
35
1.8
1.77
66
3.3
3.3
37
3.3
3.31
76
1.8
1.77
3.3
3.29
1.8
1.77
151
3.3
3.22
163
3.3
3.22
Pin No.
SPEC
DVD PB (V)
164
3.3
3.22
Pin No.
SPEC
DVD PB (V)
38
1.8
1.78
89
3.3
3.22
165
1.8
1.88
26
35
35.44
42
3.3
3.31
99
27
35
35.43
46
3.3
3.3
SPEC
DVD PB (V)
3.3
3.22
19
3.3
3.22
22
3.3
3.22
IC852 (LM1117_1.8V)
Pin No.
SPEC
DVD PB (V)
32
35
35.43
50
3.3
3.3
Pin No.
SPEC
VOLT
3.3
3.22
35
35
35.44
55
3.3
3.3
1.8
1.77
40
35
35.43
57
3.3
3.3
3.3
3.3
41
35
35.43
61
3.3
3.3
65
3.3
3.3
SPEC
DVD PB (V)
3.3
3.22
Pin No.
SPEC
VOLT
3.3
3.25
Pin No.
SPEC
DVD PB (V)
69
3.3
3.3
3.3
3.3
5.0
5.06
3.3
3.24
26
35
35.44
74
1.8
1.77
12
3.3
3.3
5.0
5.06
14
3.3
3.25
27
35
35.43
76
1.8
1.77
19
3.3
3.3
2-59
2-60
IC853
Pin No.
SPEC
DVD PB (V)
2. CAPACITORS on BOARD
No
Value (uF)
Voltage_Spec
voltage
No
Value (uF)
Voltage_Spec
C101
10uF
16
4.94
C106
100uF
16
C116
47uF
16
C117
10uF
16
voltage
No
Value (uF)
Voltage_Spec
0.00
4.94
C418
47uF
6.30
3.19
5.00
0.00
5.00
C419
100uF
6.30
4.95
0.00
4.95
C420
100uF
6.30
3.90
0.00
3.90
C421
100uF
voltage
3.04
0.15
C878
10uF
25
1.78
0.00
1.78
3.19
0.00
3.19
C880
10uF
25
1.78
0.00
1.78
5.03
0.00
5.03
C882
10uF
25
3.31
0.00
3.31
6.30
5.03
0.00
5.03
C888
10uF
25
1.78
0.00
1.78
C120
47uF
16
4.95
0.00
4.95
C422
100uF
6.30
1.89
0.00
1.89
C894
10uF
25
5.03
0.00
5.03
C123
100uF
16
3.30
0.00
3.30
C423
100uF
6.30
5.04
0.00
5.04
C130
10uF
16
3.23
0.00
3.23
C133
100uF
16
5.04
0.00
5.04
C426
47uF
16
2.05
0.00
2.05
C3A2
47uF
50
0.00
-27.60
27.6V
C201
10uF
16
2.50
2.16
0.34
C427
47uF
16
1.43
0.00
1.43
C307
47uF
16
-21.60
-24.56
2.96V
C202
10uF
16
2.51
2.24
0.27
C553
10uF
25
1.31
1.04
0.27
C3A1
47uF
16
5.00
0.00
5V
C203
10uF
16
2.50
2.22
0.28
C554
10uF
25
1.29
1.06
0.23
C309
220uF
6.3
4.91
0.00
4.91V
C204
10uF
16
2.10
2.10
0.00
C555
47uF
16
3.24
0.00
3.24
C2D1
220uF
6.3
5.03
0.00
5.03V
C205
10uF
16
2.51
2.23
0.28
C556
47uF
6.30
1.88
0.00
1.88
C2D3
4.7uF
50
1.62
1.33
0.29V
C206
10uF
16
2.50
2.22
0.28
C557
47uF
6.30
1.88
0.00
1.88
C2D4
4.7uF
50
1.56
1.01
0.55V
C207
10uF
16
2.51
2.24
0.27
C558
47uF
16
3.22
0.00
3.22
C208
10uF
16
2.51
2.19
0.32
C559
47uF
6.30
1.87
0.00
1.87
C211
10uF
16
2.41
0.00
2.41
C560
47uF
6.30
1.57
0.00
1.57
C212
47uF
16
4.83
0.00
4.83
C561
47uF
6.30
1.36
0.00
1.36
C213
10uF
16
5.05
0.00
5.05
C563
10uF
25
3.21
0.00
3.21
C214
10uF
16
0.52
0.51
0.01
C564
10uF
25
3.25
0.00
3.25
C215
10uF
16
0.52
0.42
0.10
C565
10uF
25
3.25
0.00
3.25
C223
10uF
16
3.24
0.00
3.24
C618
10uF
16
1.92
0.00
1.92
C224
10uF
16
3.24
0.00
3.24
C620
10uF
16
1.93
0.00
1.93
C228
10uF
16
2.47
0.00
2.47
C622
220uF
6.30
3.21
0.00
3.21
C229
10uF
16
3.24
0.00
3.24
C625
10uF
16
1.85
0.00
1.85
C275
10uF
16
2.99
2.63
0.36
C630
10uF
16
3.22
0.00
3.22
C276
10uF
16
2.38
2.21
0.17
C652
220uF
6.30
1.93
0.00
1.93
C278
100uF
16
5.04
0.00
5.04
C707
47uF
25
11.79
0.00
11.79
C284
47uF
16
5.03
0.00
5.03
C749
47uF
25
11.79
0.00
11.79
C285
22uF
16
2.51
0.00
2.51
C785
47uF
25
11.79
0.00
11.79
C286
470uF
6.30
2.41
1.44
0.97
C7B5
47uF
25
11.78
0.00
11.78
C288
470uF
6.30
1.70
0.00
1.70
C7F7
10uF
16
11.77
0.00
11.77
C289
470uF
6.30
2.34
0.00
2.34
C7F9
47uF
25
11.76
0.00
11.76
C290
470uF
6.30
2.34
0.00
2.34
C7G3
47uF
25
11.77
0.00
11.77
C2A3
22uF
16
1.95
0.00
1.95
C801
10uF
25
4.94
0.00
4.94
C2A5
100uF
16
1.99
0.84
1.15
C852
47uF
16
3.31
0.00
3.31
C2A7
1uF
50
0.00
0.00
0.00
C854
10uF
25
3.31
0.00
3.31
C2A9
100uF
16
11.07
0.00
11.07
C858
10uF
25
3.31
0.00
3.31
C2C2
10uF
16
3.25
0.00
3.25
C861
10uF
25
3.31
0.00
3.31
C2C4
10uF
16
3.22
0.00
3.22
C863
10uF
25
3.31
0.00
3.31
C2C6
10uF
16
2.48
0.00
2.48
C866
10uF
25
1.87
0.00
1.87
C3D2
47uF
16
4.95
0.00
4.95
C875
10uF
25
1.78
0.00
1.78
C417
47uF
6.30
3.19
2.27
0.92
C876
10uF
25
3.31
0.00
3.31
2-61
2-62
3. DIODES on BOARD
ZD2M1 (BZX84-C5V1)
Pin No.
VOLT
-0.01 V
-0.28 V
0.02 V
ZD2M2 (BZX84-C5V1)
Pin No.
VOLT
-0.01 V
-0.13 V
-0.01 V
ZD302 (BZX84-C5V1)
Pin No.
VOLT
0V
0V
5.07 V
ZD500 (BZX84-C5V1)
Pin No.
VOLT
-0.01 V
-0.23 V
0V
D801 (DAN202K)
Pin No.
VOLT
-0.01 V
-0.23 V
0V
2-63
2-64
2-65
2-66
NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.
2-67
2-68
KEY PART
TIMER
HT964
EAX58008805
2-69
2-70
463
251
462
250
B
452
A50
452
A43
275
CABLE1
PN331
A43A
281
479
452
463
273
452
459
CABLE2
CABLE4
B
J
479
CABLE3
A49
283
463
PN106
MAIN
C
282
284
A46
464
470
263
262
265
267
A44
463
464
G
E
F
464
260
267
464
SMPS
266
261
A47
320
278
261
264
261
3-1
3-2
300
001
002
A02
A01
003
439
018
013
014
020
017
435
016
015B
015
015A
440
026
010
442
012A
012
A03
037
019
012
442
3-3
3-4
808 BATTERY
804 BAG
802 BOX
SPEAKER CABLE
WIRE80
WIRE81
WIRE70
WIRE90
WIRE60
WIRE61
FRONT LEFT 3M
FRONT RIGHT 3M
CENTER 3M
SUBWOOFER 3M
REAR LEFT 10M
REAR RIGHT 10M
3-
SPEAKER SECTION
1. CENTER SPEAKER (SH94TZ-C)
757
754
755A
755B
A700
757
753
757
757
756
757
751
752
757
757
751
750
3-
865
853
851F :Front
851R :Rear
854
850
858
865
852
865
860
866
859
855A
851F
851R
866
861
865
865
864
866
862
855B
865
863
A800B
865
3-
855C
3-
A900
953
954B
958
951
952
950
955
957
954A
3-
956
3-10
4-3
4-3
4-3
4-3
4-3
4-3
4-4
4-4
4-4
4-4
4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. PWB Assembly Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4
4-5
4-5
4-5
4-5
4-5
4-5
4-5
EXPLODED VIEW
1. DECK MECHANISM EXPLODED VIEW (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-1
Procedure
Parts
Starting No.
Fixing Type
Main Base
4-1
Clamp Assembly
4-1
1, 2
Plate Clamp
4-1
1, 2, 3
Magnet Clamp
4-1
1, 2, 3, 4
Clamp Upper
4-1
Tray Disc
4-2
1, 6
4-3
1, 2, 6
Gear Feed
Disc
4 Screws,
4-3
1 Connector
1 Locking Tabs
1, 2, 6, 8
Gear Middle
1, 2, 6, 8, 9 10 Gear Rack
1, 2, 7
11 Rubber Rear
1, 2, 7
12 Frame Assembly
4-3
1 Screw
4-3
4-3
1 Screw
Bottom 4-4
Up/Down
1, 2
13 Belt Loading
1, 2 ,13
14 Gear Pulley
1 Locking Tab
4-4
4-4
1 Locking Tab
4-4
4-4
13, 14
1, 2, 13
17 PWB Assembly
Loading
1 Locking Tab
Bottom 4-4
1 Hook
2 Screw
2 Locking Tabs
4-4
Bottom View
Note
When reassembling, perform the procedure in
reverse order.
The Bottom on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.
4-2
TRAY DISC
MAIN BASE
DISC CLAMP ASSEMBLY
PLATE CLAMP
MAGNET CLAMP
CLAMP UPPER
(Fig. A)
BASE MAIN
HOLDER
LEVER
BASE MAIN
BASE MAIN
BOTTOM SIDE VIEW
Fig. 4-1
Fig. 4-2
4-3
RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)
RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)
RUBBER DAMPER
BASE PU
(S2)
(S2)
RUBBER DAMPER
Fig. 4-3
4-4
GUIDE UP/DOWN
GEAR LOADING
GEAR PULLEY
(L6)
SCREW INSERTION
TORGUE CONTROL
(L6)
(800gf DOWN)
BASE MAIN
(L4)
BELT LOADING
(H1)
(C2)
(S4)
BASE MAIN
(S4)
(A)
(A)
GUIDE UP/DOWN
(A)
(B)
(L5)
(B)
FIG. (A)
FIG. (B)
GUIDE UP/DOWN
(C)
(B)
GUIDE UP/DOWN
FIG. (C)
Fig. 4-4
Note
When reassembling place the Guide Up/Down as Fig.(C)
and move it in direction arrow(B) until it is locked by the
Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
Note
4-5
001
002
A02
A01
003
439
018
013
014
020
017
435
016
015B
015
015A
440
026
010
442
012A
012
A03
037
019
4-6
012
442