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Internal Use Only

Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: HT964TZ (HT964TZ-AM, SH94TZ-F/S/C/W)

P/NO : AFN73178955

JUNE, 2009

DVD Receiver System


SERVICE MANUAL

MODEL: HT964TZ
(HT964TZ-AM, SH94TZ-F/S/C/W)

[CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

SECTION 2. ELECTRICAL PART


TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . . 2-13
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
SMPS BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
CIRCUIT VOLTAGE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63

SECTION 3. EXPLODED VIEWS


CABINET AND MAIN FRAME SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
DECK MECHANISM EXPLODED VIEW (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

SECTION 4. MECHANISM (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


SECTION 5. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

1-1

SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and dont allow


contact with fingers or other exposed skin.
5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort lens.

Pressure
Magnet

Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-2

NOTES REGARDING COMPACT DISC PLAYER REPAIRS


1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair


1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M )
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband

Resistor
(1 M )

Resistor
(1 M )
Conductive
Sheet

1-3

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-4

SERVICE INFORMATION FOR EEPROM


POWER ON

DVD LOGO Status (NO Disk status)

Remote control
Pause key1472 in order.

Press number 0~9, Press character


A~F (1~6 for a while)

Use arrow key (


) to move
to appropriate position and make
changes

DETECT NEW EEPROM


(OPTION EDIT SCREEN)
NAME

HEX

OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT

21
01
CC
DD
00
09
E4
24
C1
00

1
2
3
4
5
6
7
8
9
A

Press pause key once

Change will be applied when power


OFFON.

1-5

HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS


1. How to update AUDIO MICOM program.
[Update using CD]
1. Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.
ex) HT964 : HT964_0810010.HEX
2. Copy the file to the root folder of a CD and burn it.
3. Insert the CD to the SET, and move to the DVD function. Then the upgrade process will be started with
the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with Complete message.
[Update using USB]
1. Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.
ex) HT964 : HT964_0810010.HEX
2. Copy the file to the root folder of USB storage.
3. Put the USB into the SET, and move to the USB function. Then the upgrade process will be started with
the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with Complete message.

2. How to update DVD program.


[Update using CD]
1. Rename the filename to download as LOGO_MODELNAME.ROM in upper cases.
ex) HT964 : LG_HT964.ROM
2. Copy the file to CD, and burn it.
3. Insert the CD to the SET, then after a while the CD tray will be opened with upgrade information on the
screen.
4. Remove the CD, and press PLAY key in remote controller.
5. Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.
[Update using USB]
1. Rename the filename to download as LOGO_MODELNAME.ROM in upper cases.
ex) HT964 : LG_HT964.ROM
2. Copy the file to the formatted USB, and burn it.
3. Move to the USB function, and insert the USB to the set.
The upgrade information will be shown on the screen.
4. Remove the USB, press PLAY key of the remote controller.
5. Remove and reconnect the power cable when it changes to logo screen from upgrade information. Then
the upgrade process is completed.

1-6

SPECIFICATIONS
GENERAL
Power supply
Power consumption
Net Weight
External dimensions (W x H x D)
Operating conditions Temperature
Operating humidity
Laser
TUNER
FM
FM Tuning Range
FM Intermediate Frequency
AM [MW]
AM Tuning Range
AM Intermediate Frequency

Refer to main label.


Refer to main label.
3.7 kg
430 x 73 x 303 mm
5C to 35C, Operation status: Horizontal
5% to 85%
Semiconductor laser, wavelength 650 nm

87.5 - 108.0 MHz


128 kHz
552 - 1,620 kHz or 520 - 1,720 kHz or 522 - 1,710kHz
45 kHz

AMPLIFIER
Stereo mode
Surround mode
(* Depending on the sound mode
settings and the source, there may
be no sound output.)

155 W + 155 W (4 at 1 kHz, THD 10 %)


Front: 155 W + 155 W (THD 10 %)
Center*: 155 W
Surround*: 155 W + 155 W (4 at 1 kHz, THD 10 %)
Subwoofer*: 225 W (3 at 30 Hz, THD 10 %)

SPEAKERS (HT964TZ)

Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight

Front Speaker
(SH94TZ-F)
2 Way 3 Speaker
4
155 W
310 W
300 x 1265 x 300 mm
5.0 kg

Rear Speaker
(SH94TZ-S)
2 Way 3 Speaker
4
155 W
310 W
300 x 1265 x 300 mm
4.7 kg

Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight

Center Speaker
(SH94TZ-C)
2 Way 3 Speaker
4
155 W
310 W
350 x 105 x 88 mm
1 kg

Passive Subwoofer
(SH94TZ-W)
1 Way 1 Speaker
3
225 W
450 W
216 x 405 x 360 mm
7.3 kg

1-7

SPEAKERS (HT964PZ)

Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight

Front Speaker
(SH94PZ-F)
2 Way 3 Speaker
4
155 W
310 W
300 x 1265 x 300 mm
5.0 kg

Rear Speaker
(SH94PZ-S)
2 Way 3 Speaker
4
155 W
310 W
115 x 270 x 115 mm
0.8 kg

Type
Impedance
Rated Input Power
Max. Input Power
Net Dimensions (W x H x D)
Net Weight

Center Speaker
(SH94PZ-C)
2 Way 3 Speaker
4
155 W
310 W
350 x 105 x 88 mm
1 kg

Passive Subwoofer
(SH94PZ-W)
1 Way 1 Speaker
3
225 W
450 W
216 x 405 x 360 mm
7.3 kg

1-8

SECTION 2. ELECTRICAL PART


TROUBLESHOOTING GUIDE
1. Power Supply Circuit
Insert power cord.
YES
Is the Digitron on correctly?

NO

Check power plug and power


supply circuit.

YES
Turn power on.
YES

Is power on?

NO

Check power supply circuit.

YES
Does initial read work?

NO

YES

Check laser circuit.

Check focus circuit.

Check disc.

Does it play?

NO

Check tracking servo circuit.

YES
Does it output
audio?

NO

YES
OK

2-1

Check audio circuit.

2. Front circuit (1/2)

Power on.
YES

Red LED turn off?

NO

Check if CN302
and PN331 are ok?

YES

Is the Digitron on
correctly?

NO

Reconnect it.

YES
NO

Check if the front


power is ok?(*1)

NO

Refer to SMPS part.

YES
YES
Check if all
buttons are ok?

NO

YES

Check if the remote


control is ok?

NO

YES
Front B/D ok.

Check if
DIS301 is ok?

*1 : PN106 Pins.
PIN1 : -34 VKK, PIN2 : -28 FL+, PIN3 : -32 FL-,
PIN12 : +5.6VA, PIN13 : +5V

2-2

NO

Check pattern and resoldering

3. Front circuit (2/2)


1

Check if the
power part of the
front is ok?

NO

Refer to power(SMPS).

YES
Check if
R203~R210, R149 are
ok?

NO
Replace R203~R210, R149.

YES
Refer to MICOM circuit.

Check if the
power part of the front
is ok?

NO

Refer to power(SMPS).

YES
Check if the remote
control waveform of CN302
pin11 is ok?

NO

Refer to MICOM circuit.

YES
Check if RC01
voltage is ok(5V)?

NO
Check RM circuit

YES
Resolder or Replace RC01.

2-3

4. System operation flow

POWER ON.
1. Initializes SERVO, DSP & RISC registers.
2. Write RISC code to SDRAM.
3. Reset RISC.

Show LOGO.

YES

Tray closed?
NO
Tray close to closed position.

YES

SLED at inner
side?
NO
SLED moves to inner position.

1. Judge whether have disc and disc type.


2. Jump to related disc reading procedure.

Recieve
OPEN/ CLOSE
Key?
NO
1. Execute Pressed Key & IR Key.
2. System operation routine loop.
1. Stop Playback & Open Tray.
2. Display tray open message & LOGO.
YES
NO

YES

Receive
CLOSE Key?

2-4

5. Test & debug flow

TEST.
YES
Check the
AC voltage Power PCBA (110V
or 220V).

NO

Check the POWER PART.

YES
Switch on the Power PCBA.
YES
Are the
DC Voltage outputs OK? (-34V, -28V, -32V, 12V,
3.5V, 5.6VA, 5V, 7V).

NO

Check the POWER PART.

YES
Are 3.3V and
5V DC outputs normal on main
PCBA?

NO

YES
Update
FLASH successfully?

NO

YES

Check the regulators or diode.

1. Check 27MHz system clock.


2. Check system reset circuit.
3. Check FLASH R/W enable signal PRD,
RWR.
4. Check FLASH Memory related circuit.
NO

A
Replace FLASH.

2-5

A
YES
Power On.
YES

Show LOGO?

NO

Flash
Memory operates
properly?

NO

Check connection lines


between FLASH & MT1389MH
and the FLASH access time
whether is suitable or not.

YES

YES

SDRAM
works properly?

NO

Check connection lines


between SDRAM(IC503) &
MT1389MH and the SDRAM
is damaged.

YES
MT1389MH
VIDEO outputs
properly?

NO

Check the related circuit of


MT1389MH IC501 Pins138,
142, 144, 145.

NO

Check the load OPEN &


CLOSE switch.

NO

Check the Tray control IO pins


on MT1389MH.

NO

Check the Tray control MOTOR


& SERVO circuit IC400.

YES
Check AV cable
connection to TV set.

Does Tray
move inside when it
is not at closed
position?
YES

NO

Normal
OPEN_SW,
CLOSE_SW
signal?
YES
Normal
TROPEN & TRCLOSE
signal?
YES
Normal
LOAD+ & LOADsignal?

YES
Check AV cable connection
between main PCBA and
loader. (MECHA)
2-6

B
YES
Does
the SLED move to inner
side when it is at outer
position?

NO

Motor
Driver M_STBY
pin is high?

NO

Check the connection line of


M_STBY.

NO

Check the related circuit of


SLD.

NO

Check the amp circuit on


motor driver.

YES

YES

Motor
Driver M_STBY
pin is High?
YES
SLED+ and
SLED- output
properly?
YES
Do not put in disc
and close tray.

Optical Lens
has movements for
searching Focus?

YES

Check the cable connection


with MECHA.

NO

Proper
Focus outputs
to motor driver?

NO

Check Focus connection on


MT1389MH and motor driver.

NO

Check the amp circuit on motor


driver.

YES
Proper F+ & Foutputs?
YES
Check cable connection with
pick-up head.

2-7

C
YES
Laser
turns on when
reading disc?

NO

DVDLD or
CDLD output
property?

NO

Check the laser power circuit


on MT1389MH and
connecting to power
transistor.(Q403, Q405)

YES

YES

Collector
voltage of power transistor
is OK?(Q403, Q405)

NO

Check the related circuit on


laser power transistor.

NO

Check the related circuit on


MT1389MH RF signal.

NO

Check the SPINDLE related


circuit on MT1389MH.

NO

Check the spindle control amp


circuit of motor driver.

YES
Check cable connection
between transistor output and
pick-up head.
Put disc in?

NO

Laser off.

YES

Disc ID is correct?

NO

Proper
RF signal on
MT1389MH.

YES

YES
Check the RF connection
between AM5890 and MT1389MH.

Does spindle rotate?

YES

NO

Proper
SPINDLE signal on
MT1389MH.
YES
SPNP
& SPNN output
properly?

YES
Check the cable connection
between spindle and main
PCB.
2-8

D
YES

Focus on ok?

NO

Proper
signals on A, B, C,
D of MT1389MH.

NO

Check connections between


MT1389MH and pick-up head.

NO

Check the related circuit on


MT1389MH CD_DVDCT.

NO

Check the related circuit on


MT1389MH.

NO

Check the TRACK connection


on MT1389MH and motor driver.

NO

Check the tracking control amp


circuit on motor driver.

YES

YES

Proper
CD_DVDCT signal on
MT1389MH.
YES
Check CD_DVDCT connection
between AM5890 and
MT1389MH.

Track On OK?

NO

Proper
CD_DVDCT signal on
MT1389MH.

YES

YES
Proper
TRACK signal
on MT1389MH.

YES
T+ & T- output
properly?
YES
Check cable connection
on pick-up head.
Disc Playback?

NO

Check RF signal waveform.

YES

2-9

E
YES
Normal Audio
output when disc
playback?
YES

NO

PWM IC
received correct data
stream?

Check connection between


IC601 BCK, LRCK, ADATA0,
ADATA1, ADATA2(Pins19, 20,
23, 24, 25).

YES
Normal
PWM IC out?(IC601).

YES
TEST END.

NO

Check Digital Amp circuit


(IC701, IC702, IC703, IC704).

2-10

NO

Check the related circuit of


PWM.(Check Audio out
Pins 54, 55, 58, 59, 61, 62, 67,
68, 70, 71, 74, 75)

6. AMP Protection

"PROTECTION" appears on the FLD.


YES
After unplug power cord, connect again.
YES
Power on.
YES
"PROTECTION"
appears continuously on the FLD.

NO

OK.

YES
Is the IC101 pin53
"LOW" signal(0V)?

NO

Replace IC101.

YES
Is the Q703, Q704 and
Q705 normal?

NO

YES
Replace TI AMP IC(IC701, IC702, IC703, IC704)

2-11

Replace the Q703, Q704 and Q705.

7. AUDIO -COM Circuit(DVD & AMP)

Power On.
YES
Does
CD/DVD appear at
FLD?

Does AV1,
TV AUDIO, AV1 OPT and
FM 87.5 appear
at FLD.

NO

NO

YES
Does
Reading appear
at FLD?

NO

Does
NO
it appear DVD Error
at FLD?
YES

YES
Does
NO
no Disc or Time
appear at
FLD?

Check
power part of Main
B/D.

NO

Refer to SMPS.

YES

YES

Check
oscillator of
X100.

Check
if DVD/CD insert is
OK.

NO

Refer to oscillator circuit.

YES

Check Power.
YES

Check DVD Module.

NO

Check
if IC101 Pin29
is high.

NO

Check IC101 Pin29


reset waveform.

YES
Check if
NO
IC101 Pins 14, 40, 55, 89
are high(5V).

Check 5V line.

YES
YES

Check SMPS.

Check
if IC101 Pin58
is high.

NO

YES
Replace IC101.

2-12

Check power section


circuit.

YES

OK

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING


1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL
1) MT1389MH main clock is at 27MHz(X500)

1
1

FIG 1-1

2) MT1389MH reset is high active.


Power Cord in

P_CTL

DVD_RST

4
RESET_IN

IC101
FIG 1-2

IC501

IC501

2-13

3) Flash R/W enable signal during download(Downloading)


SF_DI

SF_DO

FIG 1-3

2. SDRAM CLOCK
1) MT1389MH main clock is at 27MHz(X500)
DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V

SDCLK

7
7

FIG 2-1

2-14

3. TRAY OPEN/CLOSE SIGNAL


1) Tray open/close waveform
OPENSW

2) Tray close waveform


8

OPENSW

CLOSESW

8
CLOSESW

OPEN

CLOSE

9
10

11

OPEN

10

CLOSE

11

FIG 3-1

FIG 3-2

3) Tray open waveform


8

OPENSW
CLOSESW

OPEN

10

CLOSE

11
FIG 3-3

10
11

2-15

4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)


SLD
M-STBY

12
13

SL+

12

14
SL-

15
FIG 4-1

13

14
15

2-16

5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)


FOD

16

F+

16

17

F-

18

FIG 5-1

18
17

6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)


IC501

MDI1

19

DVDLD

20

CDLD

21

21
19

FIG 6-1

2-17

20

7. DISC TYPE JUDGEMENT WAVEFORMS


F+

22

PU_DET

23

24
22

RF
FIG 7-1 (DVD)

23 : This signal can see using special debug program

F+

PU_DET

RF

IC501

22

23

24

23

FIG 7-2 (DVD)

24

2-18

F+

22

PU_DET

23

24

RF

22
FIG 7-3 (CD)

23 : This signal can see using special debug program

IC501

22

F+

PU_DET

23

RF

24

23

FIG 7-4 (CD)

24

2-19

8. FOCUS ON WAVEFORMS
25 : This signal can see using special debug program

IC501
PU_DET

25

FOD

26

F+

27

F-

25

28

FIG 8-1 (DVD)

26

PU_DET

25
FOD

26

F+

27

F-

28

FIG 8-2 (CD)

28
27

2-20

9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)

SPIND
SP-

29
30
29

SP+

31
31

FIG 9-1

30

2-21

10. TRACKING CONTROL RELATED SIGNAL(System checking)


32 : This signal can see using special debug program

IC501
PU_DET

32
TRO

33
T-

34
T+

35

32

FIG 10-1(DVD)

PU_DET

32

33

TRO

33
T-

34
T+

35

FIG 10-2(CD)

34
35

2-22

11. MT1389MH VIDEO OUTPUT WAVEFORMS


1) Full colorbar signal(COMPOSIT)
CVBS

36

36

IC501

FIG 11-1

2) Y
37
Y_G

37

IC501

FIG 11-2

12. AUDIO OUTPUT FROM PWM IC


1) Audio related Signal
ADATA0

ASDATA3

38
39

BCK

39
LRCK

40
FIG 12-1

2-23

38 40

IC501

13. DVD & AMP WAVEFORMS MT1389MH


1)

41
41

FL+ : R705 TP601


or
FL- : R710 TP602

42

2)

42
RL+ : R718 TP603
or
RL- : R722 TP604

43

3)

43
WF- : R745 TP605
or
WF+ : R748 TP606

2-24

4)

44
44

C+: R731 TP609


or
C- : R736 TP610

5)

45
FR+ : R775 TP611
or
FR- : R780 TP612

45

6)

46
RR+ : R788 TP607
or
RR- : R792 TP608

2-25

46

2-26

WIRING DIAGRAM

A/V IN/OUT

SCART
SP
DIF

HDMI
IN

CN603
2 PIN

CN602

14 PIN

15 PIN

9 PIN

PN106

23 PIN

CN402

CN401

FAN

SPK Terminal

CN201

CABLE 4
(FFC, 20 PIN)

20 PIN

20 PIN

CN250

I/O Bd

iPod

Tuner

HDMI
OUT

MAIN PCB

MD

13 PIN

11 PIN

CABLE 1
(FFC, 20 PIN)

CN202
PTB

2 MIC

WIRELESS OPTIONAL PART

FRONT PCB
VFD

CN302

MIC PCB

Wireless Tx

20 PIN

USB

CN903

CABLE 5
(FFC, 11 PIN)

CN902

CABLE 3
(FFC, 13 PIN)

15 PIN

11 PIN

14 PIN

13 PIN

20 PIN

CN204

CN102

CN103

SMPS PCB

CN303
6 PIN
CABLE 2
(FFC, 6 PIN)

6 PIN

CN201

TOUCH
2-27

2-28

WIRING DIAGRAM
HT964
2009. 01. 29

OVERALL BLOCK DIAGRAM

SPDIF

D+, D-

X100
9.8304 MHz

27 MHz

HDMI
HDMI
RX
RX

RX SPDIF
12bit
VIDEO

TUNER
Portable
IPOD

MCLK,BCLK
LRCLK,DATA

12bit
VIDEO

DVD_RESET
DVD_RX

DVD_TX

27 MHz

MCLK, BCLK, LRCK, DATA, SCL, SDA


SCART AUDIO
AUX AUDIO
TUNER AUDIO
PORT AUDIO

IC201
IC201
CS5346
CS5346
(ADC)
(ADC)

MIC L/R

MPEG Composite

IC250
MM1692

RL+/-, RR+/CENTER+/WOOFER+/-

OPEN/CLOSE
FOCUS/SLED
SPINDLE/TRACKING
6315_DO
6315_DI

IC503
IC503
SDRAM
SDRAM

Composite
Y, Pb, Pr

FL+/-, FR+/-

TAS5352
TAS5352
Power
Power Amp
Amp
(IC701~704)
(IC701~704)

IC502
IC502
FLASH
FLASH

RL
RR

C/T

S/W
A, B, C, D, E, F, RF

IC501
MT1389MH
(176PIN)

LRCLK, BCLK
MCLK
5345_DATA

SCART
R, G, B

FR

SW_SPDIF

IPOD AUDIO

IC2A1
S4308

TAS5352_SD

LRCLK, BCLK
FRONT(ADATA0)
REAR(ADATA1)
C/W(ADATA2)
D/M(ADATA3)

RST

MIC

Component

9830_RESET
9830_CLK

FL

TAS5352_PDN

IC601
IC601
PWM
PWM
MODULATOR
MODULATOR
(PS9830)
(PS9830)

IC504
IC504
EEPROM
EEPROM

GR[1-12]
SG[1-16]

TOUCH
TOUCH IC
IC

Y/G, Pb/B, Pr/R


Y, C

MD_DVD, MD_CD
LD_DVD, LD_CD
VR_DVD, VR_CD

6315_CLK
6315_STB

ET16315
ET16315
VFD
VFD
DRIVER
DRIVER

SDA

Aux-IN

TX/RX
TX/RX
SW
SW

12bit

SCL

W/TX
Module

HDMI
HDMI
TX
TX

9830_DAT

SDA

TMDS

HDMI
OUT

IC101
IC101
AUDIO
AUDIO
MICOM
MICOM
(100Pin)
(100Pin)

MCLK,BCLK
LRCLK,DATA

12bit

AMP BOARD
X601
12.288 MHz

SPDIF
SPDIF
SW
SW

DMA[0-10]

TMDS

HDMI
IN

MAIN BOARD

SCL

USB

DB[0-15]

OPTICAL
IN

VFD
VFD

IC400
IC400
Motor
Motor
Driver
Driver

F+/-, T+/-

SLED+/SPINDLE+/LOAD+/-

PICK-UP
PICK-UP

Motor
Motor

BLOCK DIAGRAM
HT964
2009. 01. 29

2-29

2-30

CIRCUIT DIAGRAMS

IMPORTANT SAFETY NOTICE


WHEN SERVICING THIS CHASSIS, UNDER NO
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL

1. SMPS(POWER) CIRCUIT DIAGRAM

COMPONENTS ARE SHADED ON THE SCHEMATIC


FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.

NOTE :
1. Voltages are DC-measured with a digital voltmeter
during Play mode.

12

11

10

NOTES)

Symbol denotes AC ground.

NOTES)

Symbol denotes DC chassis ground.

NOTE)
NOTE)
NOTE)
NOTE)

SMPS
HT964/HT904
(3H266W/L/H/W-1)
CPZ33190-502A
2009. 02. 24

Warning
Parts that are shaded are critical
With respect to risk of fire or
electricial shock.

2-31

2-32

2. MPEG CIRCUIT DIAGRAM


12

11

10

6
5
9

36
37
7

39
6

38
40
5

19
1

21

20

23 25 32

MPEG
HT904/HT964/HT994
EBY57656101(#1) REV 10.2
2009. 05. 27

WAVEFORM
A

2-33

2-34

3. SERVO CIRCUIT DIAGRAM


12

11

10

24

26
16
13

12

33

10
7

30

29

11
14
6

31

15

34

18
17

35

28

22

27

SERVO
HT904/HT964/HT994
EBY57656101(#2) REV 10.2
2009. 05. 27

WAVEFORM
A

2-35

2-36

4. I/O CIRCUIT DIAGRAM


12

11

10

I/O
HT904/HT964/HT994
EBY57656101(#3) REV 10.2
2009. 05. 27

2-37

2-38

5. MICOM CIRCUIT DIAGRAM


12

11

10

3
4

MICOM
HT904/HT964/HT994
EBY57656101(#4) REV 10.2
2009. 05. 27

WAVEFORM
A

2-39

2-40

6. HDMI RX CIRCUIT DIAGRAM


12

11

10

HDMI RX
HT904/HT964/HT994
EBY57656101(#5) REV 10.2
2009. 05. 27

2-41

2-42

7. HDMI TX CIRCUIT DIAGRAM


12

11

10

HDMI TX
HT904/HT964/HT994
EBY57656101(#6) REV 10.2
2009. 05. 27

2-43

2-44

8. I-POD REAR CIRCUIT DIAGRAM


12

11

10

I-POD REAR
HT904/HT964/HT994
EBY57656101(#7) REV 10.2
2009. 05. 27

2-45

2-46

9. AMP CIRCUIT DIAGRAM


12

11

10

43

42

41
5

45

44

46

WAVEFORM

AMP
HT904/HT964/HT994
EBY57656101(#8) REV 10.2
2009. 05. 27

2-47

2-48

10. DSP & PWM CIRCUIT DIAGRAM


12

11

10

DSP&PWM
HT904/HT964/HT994
EBY57656101(#9) REV 10.2
2009. 05. 27

2-49

2-50

11. I/O JACK CIRCUIT DIAGRAM


12

11

10

I/O JACK
HT964/HT904
EBY57025201 REV 7.3
2009. 02. 19

2-51

2-52

12. TOUCH CIRCUIT DIAGRAM


12

11

10

TOUCH KEY
HT964
EBY57656201 REV 3.2
2009. 01. 29

2-53

2-54

13. MIC & USB CIRCUIT DIAGRAM


12

11

10

MIC&USB
HT964
EBY57847101 REV 6.2
2009. 02. 19

2-55

2-56

14. FRONT CIRCUIT DIAGRAM


TIMER PART

KEY PART

12

11

10

POWER KEY
HT964
EBY57656601 REV 6.1
2009. 01. 29

TIMER
HT964
EBY57656501 REV 9.1
2009. 02. 19

2-57

2-58

CIRCUIT VOLTAGE CHART


1. ICs on BOARD
MAIN

IC255 (IPOD, MM1225XFBE)

IC100 (EEPROM, M24C16-WMN6TP)


Pin No.

SPEC

DVD PB (V)

4.94

IC101 (A-Micom) LC87F5N62BVU

Pin No.

SPEC

DVD PB (V)

Pin No.

SPEC

DVD PB (V)

Pin No.

SPEC

DVD PB (V)

Pin No.

SPEC

DVD PB (V)

Pin No.

SPEC

VOLT

27

3.3

3.24

32

35

35.43

79

1.8

1.77

25

3.3

3.3

5.0

5.06

43

3.3

3.24

35

35

35.44

89

3.3

3.3

40

3.3

3.3

49

3.3

3.24

40

35

35.43

92

1.8

1.77

46

3.3

3.3

41

35

35.43

94

1.8

1.77

49

3.3

3.3

98

1.8

1.77

55

3.3

3.3

61

3.3

3.3

IC2A1 (MIC, S4308)


Pin No.

SPEC

VOLT

12.0

11.4

IC504 (EEPROM, KS24C021CS)

Pin No.

SPEC

VOLT

14

5.0

4.94

40

5.0

4.94

Pin No.

SPEC

VOLT

55

5.0

4.94

5.0

5.05

Pin No.

SPEC

5.0

4.94

19

5.0

5.05

3.3

89

IC104 (KIA278R33PI)
Pin No.

SPEC

1
3

IC400 (MOTOR, AM5890)

Pin No.
8

SPEC

DVD PB (V)

3.3

3.24

Pin No.

SPEC

DVD PB (V)

99

3.3

3.3

26

35

35.44

105

1.8

1.77

FRONT

DVD PB (V)

27

35

35.43

109

1.8

1.77

IC301 (VFD, PT6315)

3.25

32

35

35.43

114

1.8

1.77

Pin No.

SPEC

VOLT

35

35

35.44

122

3.3

3.3

13

5.0

5.08

DVD PB (V)

40

35

35.43

128

1.8

1.77

43

5.0

4.99

41

35

35.43

134

3.3

3.3

139

1.8

1.77

IC542

IC501 (MPEG, MT1389MH)

IC703 (AMP, TAS5352)

IC601 (PWM, PS9830)

VOLT

Pin No.

SPEC

DVD PB (V)

5.0

5.0

1.8

1.88

3.3

3.21

3.3

3.3

3.3

3.22

10

3.3

3.21

12

3.3

3.22

22

3.3

3.21

Pin No.

SPEC

DVD PB (V)

IC105 (CP2.0B)

Pin No.

SPEC

IC704 (AMP, TAS5352)

IC850 (KIA78R33F)

Pin No.

SPEC

DVD PB (V)

22

3.3

3.22

29

3.3

3.21

26

35

35.44

Pin No.

SPEC

VOLT

3.3

3.23

25

1.8

1.88

39

3.3

3.21

27

35

35.43

5.0

4.99

38

3.3

3.24

47

3.3

3.21

32

35

35.43

3.3

3.29

IC106 (KIA78R05PI)
Pin No.

SPEC

VOLT

57

3.3

3.24

56

3.3

3.21

35

35

35.44

5.6

5.6

67

3.3

3.24

65

3.3

3.21

40

35

35.43

Pin No.

SPEC

DVD PB (V)

79

1.8

1.87

72

3.3

3.21

41

35

35.43

12

1.8

1.77

92

3.3

3.24

91

3.3

3.21

IC801 (EEPROM, S-24CS02AFJ)

14

3.3

3.3

94

3.3

3.21

Pin No.

SPEC

DVD PB (V)

28

1.8

1.77

4.93

32

1.8

1.77

38

1.8

1.77

IC201 (ADC, CS5346)

IC851 (HDMI SW, SiI9034)

Pin No.

SPEC

VOLT

101

3.3

3.24

3.3

3.24

109

1.8

1.87

14

5.05

114

3.3

3.24

Pin No.

SPEC

DVD PB (V)

36

3.3

3.26

119

1.8

1.87

12

3.3

3.22

Pin No.

SPEC

DVD PB (V)

42

1.8

1.77

46

3.3

3.24

125

3.3

1.88

24

3.3

3.22

3.3

3.31

44

3.3

3.3

134

3.3

3.22

37

3.3

3.22

16

3.3

3.31

45

5.06

IC202 (DIR, CS8422)

IC602 (DSP, CS48560)

IC803 (HDMI Rx, SIL9025)

Pin No.

SPEC

DVD PB (V)

139

3.3

3.22

48

3.3

3.22

22

1.8

1.77

53

3.3

3.3

3.3

3.24

141

3.3

3.22

16

1.8

1.85

23

1.8

1.77

55

1.8

1.77

19

3.3

3.24

150

3.3

3.22

28

1.8

1.85

26

1.8

1.78

64

1.8

1.77

22

3.3

3.24

42

1.8

1.85

35

1.8

1.77

66

3.3

3.3

37

3.3

3.31

76

1.8

1.77

3.3

3.29

1.8

1.77

151

3.3

3.22

IC203 (SW, NLASB3157DFT2G)

163

3.3

3.22

Pin No.

SPEC

DVD PB (V)

164

3.3

3.22

Pin No.

SPEC

DVD PB (V)

38

1.8

1.78

89

3.3

3.22

165

1.8

1.88

26

35

35.44

42

3.3

3.31

99

27

35

35.43

46

3.3

3.3

IC204 (DIR, CS8422)


Pin No.

SPEC

IC502 (FLASH, MX25L1605DM2I)

DVD PB (V)

3.3

3.22

19

3.3

3.22

22

3.3

3.22

IC701 (AMP, TAS5352)

IC852 (LM1117_1.8V)

Pin No.

SPEC

DVD PB (V)

32

35

35.43

50

3.3

3.3

Pin No.

SPEC

VOLT

3.3

3.22

35

35

35.44

55

3.3

3.3

1.8

1.77

40

35

35.43

57

3.3

3.3

3.3

3.3

41

35

35.43

61

3.3

3.3

65

3.3

3.3

IC503 (SDRAM/PROMOS, V54C3128164VBI6)


Pin No.

SPEC

DVD PB (V)

IC250 (SCART, MM1692XVBE)

3.3

3.22

Pin No.

SPEC

VOLT

3.3

3.25

Pin No.

SPEC

DVD PB (V)

69

3.3

3.3

3.3

3.3

5.0

5.06

3.3

3.24

26

35

35.44

74

1.8

1.77

12

3.3

3.3

5.0

5.06

14

3.3

3.25

27

35

35.43

76

1.8

1.77

19

3.3

3.3

IC702 (AMP, TAS5352)

2-59

2-60

IC853
Pin No.

SPEC

DVD PB (V)

2. CAPACITORS on BOARD
No

Value (uF)

Voltage_Spec

positive (+) negative (-)

voltage

No

Value (uF)

Voltage_Spec

C101

10uF

16

4.94

C106

100uF

16

C116

47uF

16

C117

10uF

16

positive (+) negative (-)

voltage

No

Value (uF)

Voltage_Spec

0.00

4.94

C418

47uF

6.30

3.19

5.00

0.00

5.00

C419

100uF

6.30

4.95

0.00

4.95

C420

100uF

6.30

3.90

0.00

3.90

C421

100uF

positive (+) negative (-)

voltage

3.04

0.15

C878

10uF

25

1.78

0.00

1.78

3.19

0.00

3.19

C880

10uF

25

1.78

0.00

1.78

5.03

0.00

5.03

C882

10uF

25

3.31

0.00

3.31

6.30

5.03

0.00

5.03

C888

10uF

25

1.78

0.00

1.78

C120

47uF

16

4.95

0.00

4.95

C422

100uF

6.30

1.89

0.00

1.89

C894

10uF

25

5.03

0.00

5.03

C123

100uF

16

3.30

0.00

3.30

C423

100uF

6.30

5.04

0.00

5.04

C130

10uF

16

3.23

0.00

3.23

C133

100uF

16

5.04

0.00

5.04

C426

47uF

16

2.05

0.00

2.05

C3A2

47uF

50

0.00

-27.60

27.6V

C201

10uF

16

2.50

2.16

0.34

C427

47uF

16

1.43

0.00

1.43

C307

47uF

16

-21.60

-24.56

2.96V

C202

10uF

16

2.51

2.24

0.27

C553

10uF

25

1.31

1.04

0.27

C3A1

47uF

16

5.00

0.00

5V

C203

10uF

16

2.50

2.22

0.28

C554

10uF

25

1.29

1.06

0.23

C309

220uF

6.3

4.91

0.00

4.91V

C204

10uF

16

2.10

2.10

0.00

C555

47uF

16

3.24

0.00

3.24

C2D1

220uF

6.3

5.03

0.00

5.03V

C205

10uF

16

2.51

2.23

0.28

C556

47uF

6.30

1.88

0.00

1.88

C2D3

4.7uF

50

1.62

1.33

0.29V

C206

10uF

16

2.50

2.22

0.28

C557

47uF

6.30

1.88

0.00

1.88

C2D4

4.7uF

50

1.56

1.01

0.55V

C207

10uF

16

2.51

2.24

0.27

C558

47uF

16

3.22

0.00

3.22

C208

10uF

16

2.51

2.19

0.32

C559

47uF

6.30

1.87

0.00

1.87

C211

10uF

16

2.41

0.00

2.41

C560

47uF

6.30

1.57

0.00

1.57

C212

47uF

16

4.83

0.00

4.83

C561

47uF

6.30

1.36

0.00

1.36

C213

10uF

16

5.05

0.00

5.05

C563

10uF

25

3.21

0.00

3.21

C214

10uF

16

0.52

0.51

0.01

C564

10uF

25

3.25

0.00

3.25

C215

10uF

16

0.52

0.42

0.10

C565

10uF

25

3.25

0.00

3.25

C223

10uF

16

3.24

0.00

3.24

C618

10uF

16

1.92

0.00

1.92

C224

10uF

16

3.24

0.00

3.24

C620

10uF

16

1.93

0.00

1.93

C228

10uF

16

2.47

0.00

2.47

C622

220uF

6.30

3.21

0.00

3.21

C229

10uF

16

3.24

0.00

3.24

C625

10uF

16

1.85

0.00

1.85

C275

10uF

16

2.99

2.63

0.36

C630

10uF

16

3.22

0.00

3.22

C276

10uF

16

2.38

2.21

0.17

C652

220uF

6.30

1.93

0.00

1.93

C278

100uF

16

5.04

0.00

5.04

C707

47uF

25

11.79

0.00

11.79

C284

47uF

16

5.03

0.00

5.03

C749

47uF

25

11.79

0.00

11.79

C285

22uF

16

2.51

0.00

2.51

C785

47uF

25

11.79

0.00

11.79

C286

470uF

6.30

2.41

1.44

0.97

C7B5

47uF

25

11.78

0.00

11.78

C288

470uF

6.30

1.70

0.00

1.70

C7F7

10uF

16

11.77

0.00

11.77

C289

470uF

6.30

2.34

0.00

2.34

C7F9

47uF

25

11.76

0.00

11.76

C290

470uF

6.30

2.34

0.00

2.34

C7G3

47uF

25

11.77

0.00

11.77

C2A3

22uF

16

1.95

0.00

1.95

C801

10uF

25

4.94

0.00

4.94

C2A5

100uF

16

1.99

0.84

1.15

C852

47uF

16

3.31

0.00

3.31

C2A7

1uF

50

0.00

0.00

0.00

C854

10uF

25

3.31

0.00

3.31

C2A9

100uF

16

11.07

0.00

11.07

C858

10uF

25

3.31

0.00

3.31

C2C2

10uF

16

3.25

0.00

3.25

C861

10uF

25

3.31

0.00

3.31

C2C4

10uF

16

3.22

0.00

3.22

C863

10uF

25

3.31

0.00

3.31

C2C6

10uF

16

2.48

0.00

2.48

C866

10uF

25

1.87

0.00

1.87

C3D2

47uF

16

4.95

0.00

4.95

C875

10uF

25

1.78

0.00

1.78

C417

47uF

6.30

3.19

2.27

0.92

C876

10uF

25

3.31

0.00

3.31

2-61

2-62

3. DIODES on BOARD
ZD2M1 (BZX84-C5V1)
Pin No.

VOLT

-0.01 V

-0.28 V

0.02 V
ZD2M2 (BZX84-C5V1)

Pin No.

VOLT

-0.01 V

-0.13 V

-0.01 V
ZD302 (BZX84-C5V1)

Pin No.

VOLT

0V

0V

5.07 V
ZD500 (BZX84-C5V1)

Pin No.

VOLT

-0.01 V

-0.23 V

0V
D801 (DAN202K)

Pin No.

VOLT

-0.01 V

-0.23 V

0V

PRINTED CIRCUIT BOARD DIAGRAMS


1. MAIN P.C. BOARD DIAGRAM (TOP VIEW)

2-63

2-64

MAIN P.C. BOARD DIAGRAM (BOTTOM VIEW)

2-65

2-66

2. SMPS P.C. BOARD DIAGRAM (TOP VIEW)

SMPS P.C. BOARD DIAGRAM (BOTTOM VIEW)


NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.

NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.

2-67

2-68

3. TOUCH P.C. BOARD DIAGRAM

4. FRONT P.C. BOARD DIAGRAM


TIMER PART

KEY PART

MIC & USB PART

TIMER
HT964
EAX58008805

MIC & USB


HT964
EAX58009305
PWR KEY
HT964
EBY58009204

2-69

2-70

SECTION 3. EXPLODED VIEWS


CABINET AND MAIN FRAME SECTION

NOTES) THE EXCLAMATION POINT WITHIN AN

463
251

EQUILATERAL TRIANGLE IS INTENDED


TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.

462

250
B

452
A50

452

A43

275
CABLE1

PN331

A43A

281
479

452

463

273
452

459

CABLE2

CABLE4

B
J

479

CABLE3

A49

283

463

PN106

MAIN
C

282
284

A46

464

470
263

262
265

267
A44

463

464
G

E
F

464

260

267
464

SMPS

266

261

A47

320

278

261
264

261

3-1

3-2

300

DECK MECHANISM EXPLODED VIEW (DP-15A)

001
002

A02

A01

003

439
018
013
014

020

017

435
016

015B
015
015A

440
026

010
442
012A
012

A03
037
019

012

442

3-3

3-4

Packing Accessory Section


805 CLEAR SHEET

808 BATTERY

823 HDMI CABLE

811 RCA CABLE VIDEO(1WAY)

824 AM LOOP ANTENNA

818 PORTABLE IN CABLE

825 FM WIRE ANTENNA

900 REMOTE CONTROL

801 OWNER'S MANUAL

804 BAG

803 PACKING, CASING

803 PACKING, CASING

802 BOX

SPEAKER CABLE
WIRE80
WIRE81
WIRE70
WIRE90
WIRE60
WIRE61

FRONT LEFT 3M
FRONT RIGHT 3M
CENTER 3M
SUBWOOFER 3M
REAR LEFT 10M
REAR RIGHT 10M

3-

SPEAKER SECTION
1. CENTER SPEAKER (SH94TZ-C)

757
754
755A

755B

A700

757

753

757

757

756
757
751

752

757
757
751
750

3-

2. FRONT/REAR SPEAKER (SH94TZ-F/S)


856
857

A800F :Front SPK Top


A800R :Rear SPK Top

865

853
851F :Front
851R :Rear

854

850

858

865
852
865

860

866

859

855A
851F
851R

866

861

865

865
864
866

862

855B
865
863

A800B
865

3-

855C

3-

3. PASSIVE SUBWOOFER (SH94TZ-W)

A900

953
954B
958
951

952
950

955
957
954A

3-

956

3-10

SECTION 4. MECHANISM (DP-15A)


[CONTENTS]
DECK MECHANISM PARTS LOCATIONS
Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

DECK MECHANISM DISASSEMBLY


1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-1. Plate Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3
4-3
4-3
4-3
4-3
4-3

3. Base Assembly Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


3-1. Gear Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Gear Middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Gear Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4
4-4
4-4
4-4

4. Rubber Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Frame Assembly Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Belt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Gear Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Gear Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. Guide Up/Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. PWB Assembly Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. Base Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4
4-5
4-5
4-5
4-5
4-5
4-5
4-5

EXPLODED VIEW
1. DECK MECHANISM EXPLODED VIEW (DP-15A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-1

DECK MECHANISM PARTS LOCATIONS


Top View

Procedure

Parts

Starting No.

Fixing Type

Disass Figembly ure

Main Base

4-1

Clamp Assembly

4-1

1, 2

Plate Clamp

4-1

1, 2, 3

Magnet Clamp

4-1

1, 2, 3, 4

Clamp Upper

4-1

Tray Disc

4-2

1, 6

Base Assembly Sled

4-3

1, 2, 6

Gear Feed

Disc

4 Screws,

4-3

1 Connector
1 Locking Tabs
1, 2, 6, 8

Top View(without Tray Disc)

Gear Middle

1, 2, 6, 8, 9 10 Gear Rack

1, 2, 7

11 Rubber Rear

1, 2, 7

12 Frame Assembly

4-3

1 Screw

4-3

4-3
1 Screw

Bottom 4-4

Up/Down
1, 2

13 Belt Loading

1, 2 ,13

14 Gear Pulley

1, 2, 13, 14 15 Gear Loading

1 Locking Tab

4-4
4-4

1 Locking Tab

1, 2, 7, 12, 16 Guide Up/Down

4-4
4-4

13, 14
1, 2, 13

17 PWB Assembly
Loading

1 Locking Tab

Bottom 4-4

1 Hook
2 Screw

1, 2, 7, 12, 13, 18 Base Main

2 Locking Tabs

4-4

14, 15, 16, 17

Bottom View

Note
When reassembling, perform the procedure in
reverse order.
The Bottom on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.
4-2

DECK MECHANISM DISASSEMBLY

TRAY DISC
MAIN BASE
DISC CLAMP ASSEMBLY
PLATE CLAMP
MAGNET CLAMP
CLAMP UPPER

(Fig. A)

BASE MAIN

HOLDER

LEVER
BASE MAIN
BASE MAIN
BOTTOM SIDE VIEW

Fig. 4-1

Fig. 4-2

1. Main Base (Fig. 4-1)

2. Tray Disc (Fig. 4-2)

1-1. Clamp Assembly Disc


1) Place the Clamp Assembly Disc as Fig. (A)
2) Lift up the Clamp Assembly Disc in direction of
arrow(A).
3) Separate the Clamp Assembly Disc from the
Holder Clamp.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

4-3

1) Insert and push a Driver in the emergency eject


hole(A) at the right side, or put the Driver on the
Lever(B) of the Gear Emergency and pull the
Lever(B) in direction of arrow so that the Tray
Disc is ejected about 15~20mm.
2) Pull the Tray Disc until it is separated from the
Base Main completely.

RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER

BASE PU

(S2)
(S2)

RUBBER DAMPER

GENERAL PICK UP ASSEMBLY


GEAR RACK
SPINDLE MOTOR ASSEMBLY

Fig. 4-3

3. Base Assembly Sled (Fig. 4-3)


1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)

4. Rubber Rear (Fig. 4-3)

3-1. Gear Feed


3-2. Gear Middle
3-3. Gear Rack

4-4

GUIDE UP/DOWN
GEAR LOADING

GEAR PULLEY

(L6)

SCREW INSERTION
TORGUE CONTROL

(L6)

(800gf DOWN)

BASE MAIN

(L4)

BELT LOADING
(H1)
(C2)

PWB ASSEMBLY LOADING


(S5)

(S4)

BASE MAIN
(S4)
(A)

(A)

GUIDE UP/DOWN

(A)

(B)

(L5)

UP/DOWN FRAME ASSEMBLY

(B)

FIG. (A)

FIG. (B)
GUIDE UP/DOWN

(C)
(B)
GUIDE UP/DOWN
FIG. (C)

Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4)


Note

Put the Base Main face down(Bottom Side)


1) Release the screw(S4)
2) Unlock the Locking Tab(L3) in direction of arrow
and then lift up the Frame Assembly Up/Down to
separate it from the Base Main.

8. GEAR LOADING (FIG. 4-4)


9. GUIDE UP/DOWN (FIG. 4-4)

1) Move the Guide Up/Down in direction of arrow(A) as


Fig.(A)
2) Push the Locking Tab(L5) down and then lift up the
Guide Up/Down to separate it from the Base Main.

Note
When reassembling place the Guide Up/Down as Fig.(C)
and move it in direction arrow(B) until it is locked by the
Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)

Note

When reassembling move the Guide Up/Down


in direction of arrow(C) until it is positioned as
Fig.(C).
When reassembling insert (A) portion of the Frame
Assembly Up/Down in the (B) portion of the Guide
Up/Down as Fig.(B)

10. PWB Assembly Loading (Fig. 4-4)


Note
Put the Base Main face down(Bottom Side)
1) Release 1 Screws(S5)
2) Unlock the Loading Motor (C2) from the Hook (H1) on
the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
Assembly Loading from the Base Main.

6. Belt Loading(Fig. 4-4)


Note
Put the Base Main on original position(Top Side)

7. Gear pulley (Fig. 4-4)

1) Unlock the Locking Tab(L4) in direction of arrow(B) and


then separate the Gear Pulley from the Base Main.

11. Base Main(Fig. 4-4)

4-5

DECK MECHANISM EXPLODED VIEW (DP-15A)

001
002

A02

A01

003

439
018
013
014

020

017

435
016

015B
015
015A

440
026

010
442
012A
012

A03
037
019

4-6

012

442

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