1.

0 BRIEF DESCRIPTION OF THE SYSTEMS:

The Chemical Dosing System shall consist of Low Pressure (LP) Chemical dosing
system and NaOH dosing system at ECW Tank. LP dosing system shall be Hydrazine,
Ammonia and NaOH dosing system.
2.0 DESIGN BASIS
Chemical dosing system will be designed to dose required quantity of chemicals to
maintain the quality of boiler feed water and ECW system
3.0 LOW PRESSURE CHEMICAL DOSING:
3.1
HYDRAZINE DOSING SYSTEM:(TOTAL NO OF SKID= 2 NOS)
(Refer drg no. PE-DG-320-154-A001) Residual oxygen present in feed water can be
detrimental to feed cycle equipments. In order to control the same continuous
dosing of dilute solution of hydrazine is done at Boiler Feed suction line immediately
below the Deaerator storage tank only. Though provision has been kept to dose
hydrazine at Condensate discharge header at CPU outlet, Condensate Transfer
pump discharge header and Boiler filling line also, but dosing shall be done at one
place at a time. For this purpose one (1) no. skid mounted Hydrazine dosing system
shall be provided. Dosing system shall mainly comprise the following: 3.1.1
HYDRAZINE PREPRATION CUM METERING TANK (1 No)
A Hydrazine preparation cum metering tank for preparation and measuring the
dilute Hydrazine solution shall be provided. The tank shall be provided with
accessories like motorized stirrer, breather with vent, level gauge, level switch and
overflow drain. A filling connection is provided to fill the concentrated solution by
hand pump in the tank. The solution is then dosed to the required point with the
help of dosing pumps. 3.1.2
HYDRAZINE DOSING PUMPS (TOTAL 2 Nos.)
Two nos.(2X100%) Positive displacement plunger type Dosing pumps with relief
valves has been provided. A Y type strainer (2 x100%) shall be common for both
pumps. 3.1.3
HAND PUMP (1 NO.)
A hand pump complete with flexible hose and couplings for transferring hydrazine
from drum at ground level to measuring tank is provided. 3.1.4
ASSOCIATED PIPING, VALVES ETC:
As indicated in the drawing and Data sheet-A. 3.1.5

CONTROL & INSTRUMENTATION

The normal mode of operation of hydrazine dosing system shall be from DDC MIS
including ON / OFF command to individual pumps. However a local control panel
consisting of Start Stop push buttons, Indicating Lamp, Local / Remote selection,
stroke position indicator, Rise / lower push button to stroke position, local
annunciation to be mounted & stroke position indicator on the lamp shall be
provided. The normal mode of operation of dosing system shall be through DDC
MIS, Local remote selection is to be done with from remote (CR) and indication for
the same should be provided on local panel. Local annunciation system shall be
microprocessor based. All the local annunciations shall be
Page 2 of 12
suitably duplicated for which bidder shall provide free changeover contacts (1 NO +
1NC) rating 0.25 amp. / 220 V DC, 5.0 Amp, 240 V AC at the local panel. The ON /
OFF commands for individual pumps from local push buttons shall act on the
respective drives through DDC MIC. The stroke position & adjustment will be done
from DDC MIS and the stroke actuator shall be suitable for accepting 4-20 mA DC
signal. The pumps shall be provided with 24 V DC, 2-wire LVDT Type position feed
back transmitter to generate 4-20 mA DC signal to indicate stroke position.
Following interlocks shall be provided
.
At Low level in the tank.

Running Dosing Pump shall be tripped.

Stirrer motor of the tank shall be tripped. Following annunciation shall be provided
in DDCMIS and LCP
.

Running Dosing Pump trip.

Stirrer motor trip

Tank level low. 3.1.6

FLUSHING
Condensate tapped from Condensate water line shall be used for flushing the
various pipes lines and pumps of the system as shown in P &I drawing. 3.2
AMMONIA DOSING SYSTEM :(TOTAL NO OF SKID= 2 NOS)
(Refer drg no. PE-DG-320-154-A002) Boiler feed water/Condensate water should
have proper pH in order to protect the system from corrosion. In order to control the
same dosing of dilute solution of Ammonia is done at Condensate discharge header
at CPU outlet only. Though provision has been kept to dose ammonia at Boiler Feed
suction line immediately below the Deaerator storage tank, Condensate Transfer
pump discharge header and Boiler filling line also, but dosing shall be done at one
place at a time. For this purpose one (1) no. skid mounted ammonia-dosing system
shall be provided. Dosing system shall mainly comprise the following: 3.2.1
SOLUTION PREPRATION CUM METERING TANK (1 No.)
A solution-preparation cum metering tank for preparation and measuring the dilute
Ammonia solution shall be provided. The tank shall be provided with accessories like
motorized stirrer, breather with vent, level gauge, and level switch, overflow drain.
A filling connection is provided to fill the concentrated solution by hand pump in the
tank. The solution is then dosed to the required point with the help of dosing pumps.
3.2.2
AMMONIA DOSING PUMPS (TOTAL 2 NOS)
Two nos. (2X100%) Positive displacement plunger type Dosing pumps with motor,
relief valves has been provided. A Y type strainer (2 x100%) shall be common for
both pumps. 3.2.3
HAND PUMP (1 NO.)
A hand pump complete with flexible hose and couplings for transferring Ammonia
from drum at ground level to measuring tank is provided. 3.2.4
ASSOCIATED PIPING, VALVES ETC:
As indicated in the drawing and Data sheet-A.
R1
Page 3 of 12
3.2.5
CONTROL & INSTRUMENTATION

The normal mode of operation of Ammonia dosing system shall be from DDC MIS
including ON / OFF command to individual pumps. However, a local control panel
consisting of Start Stop push buttons, Indicating Lamp, Local / Remote selection,
stroke position indicator, Rise / lower push button to stroke position, local
annunciation to be mounted & stroke position indicator on the lamp shall be
provided. The normal mode of operation of dosing system shall be through DDC
MIS, Local remote selection is to be done with from remote (CR) and indication for
the same should be provided on local panel. Local annunciation system shall be
microprocessor based. All the local annunciations shall be suitably duplicated for
which bidder shall provide free changeover contacts (1 NO + 1NC) rating 0.25
amp. / 220 V DC, 5.0 Amp, 240 V AC at the local panel. The ON / OFF commands for
individual pumps from local push buttons shall act on the respective drives through
DDC MIC. The stroke position & adjustment will be done from DDC MIS and the
stroke actuator shall be suitable for accepting 4-20 mA DC signal. The pumps shall
be provided with 24 V DC, 2-wire LVDT Type position feed back transmitter to
generate 4-20 mA DC signal to indicate stroke position. Following interlocks shall be
provided
.
At Low level in the tank.

Running Dosing Pump shall be tripped.

Stirrer motor of the tank shall be tripped. Following annunciation shall be provided
in DDCMIS and LCP
.

Running Dosing Pump trip.

Stirrer motor trip

Tank level low. 3.3

NaOH DOSING SYSTEM:
:(TOTAL NO OF SKID= 2 NOS)

(Refer drg no. PE-DG-320-154-A003) Sodium Hydroxide (NaOH) dosing system is

provided to dose NaOH solution in Equipment cooling water lines to increase pH
upto 9.5. The sodium hydroxide dosing is done in the ECW cycle during the initial fill
and for the compensation of cooling water for any leakage during normal run. The
1% solution of NaOH is prepared manually by opening the inlet valve of DM water
and adding NaOH lye in basket. The NaOH is being dissolved by locally starting the
motorized stirrer. The dosing is done manually as per requirements of desired pH in
ECW line judged by trial basis. Normally the leakage is occasionally and of small
quantity . At the low level of solution in tank the solution is to be prepared again.
The dosing system consists of following.
3.3.1 ASSOCIATED PIPING, VALVES ETC:
As indicated in the drawing and Data sheet-A. 3.3.2
CONTROL & INSTRUMENTATION
The normal mode of operation of NaOH dosing system shall be from Local Control
Panel. Local annunciation system shall be microprocessor based. All the local
annunciations shall be suitably duplicated for which bidder shall provide free
changeover contacts (1 NO + 1NC) rating 0.25 amp. / 220 V DC, 5.0 Amp, 240 V AC
at the local panel. Following inter-locks shall be provided at low Level in the
mixing/storage tank.
Page 4 of 12

Running Stirrer motor of the tank shall be tripped. Following fault indications shall
be provided in DDCMIS and LCP:

Stirrer motor trip

Tank level low. 3.2.5

FLUSHING
Condensate tapped from condensate line shall be used for flushing the various
pipelines and pumps of the system as shown in P&I drawing. 4.0
DESIGN BASIS:
The following drawings/data sheets are enclosed for the reference: PE-DG-320-154A001 P&ID for Hydrazine dosing system. PE-DG-320-154-A002 P&ID for Ammonia

dosing system. PE-DG-320-154-A003 P&ID for NaOH dosing system. DATA SHEET A
For above systems. ANNEXURE-I Design Calculation for the above system.
Page 5 of 12
DATA SHEET A Sl no. Description HYDRAZINE DOSING SYSTEMAMMONIA
DOSING SYSTEMNaOH DOSING SYSTEM
1.1.0 No. of skids per unit One (1) One (1) One (1) 1.1.1 No. of skids per station Two
(2) Two (2) Two (2)
1.2.0 SOLUTION PREPARATION CUM METERING TANK
1.2.1 No. of tanks per Skid One (1) One (1) One (1) 1.2.2 Capacity 1200 Ltr.1200 Ltr.
1000 Ltr. 1.2.3 Type Conical End. Conical End. Conical End. 1.2.4 Material of the tank
SS-304 SS-304 SS-304 1.2.5 Thickness 3 mm. 3 mm. 3 mm. 1.2.6 Motorised
Stirrer/agitator Provided Provided ( Provided 1.2.7 Breather with vent Provided
Provided Provided 1.2.8 Level switch Provided Provided Provided 1.2.9 Level gauge
Provided Provided Provided 1.2.10 Hand pump with flexible hose. One (1) One (1)
Not applicable. Dissolving basket Not applicable. Not applicable. Provided
1.3.0 METERING PUMP
1.3.1 Type of pump Positive displacement (Plunger type) Not applicable. 1.3.2 Mode
of control Manual Manual Not applicable. 1.3.3 No. of pumps motor assembly. Two
(2) nos. (2X100%) Two (2) nos. (2X100%) Not applicable. 1.3.4 Capacity (LPH) 0-50
LPH 0-50 LPH Not applicable. 1.3.5 Discharge pressure (Kg/Cm
2
)45 Kg/Cm 45 Kg/Cm Not applicable. 1.3.6 All Wetted parts of pumps. SS-304 SS304 Not applicable.
1.4.0 STRAINERS
Not applicable. 1.4.1 No. of strainers Two (2X100%) Two (2X100%) Not applicable.
1.4.2 TypeY-Type Y-Type Not applicable. 1.4.3 Material of screenSS 304 SS 304 Not
applicable. 1.4.4 Mesh Size 50(BS) 50(BS) Not applicable.
1.5.0 PIPING
1.5.1 Material SS-304 SS-304 SS-304 1.5.2 Material code ------------------ASTM A 312
TP 304 (Seamless)------ 1.5.3 Diameter Main, Sampling & Drain Pipe-25 NB and
Overflow pipe-25 NB
1.6.0 VALVES
1.6.1 Body, Cover, Yoke & Trim MaterialSS-304 SS-304 SS-304 1.6.2 Weld ends
Socket weld ends Socket weld ends Socket weld ends

1.7.0 Fittings Forged steel to A182 F304, Dimension to ANSI B 16.11

socket weld ends.1.8.0 Structural steel IS 2062IS 20621.9.0 Flanges
Pump suction / discharge -----------------ANSI B 16.5 CL 150 / ANSI B 16.5 CL
300----1.9.1 RATING
1.9.1.1 Suction side ----------------------------Class ASA 150----------------------------- 1.9.1.2
Discharge side ----------------------------Class ASA 300----------------------------Page 6 of 12