Beruflich Dokumente
Kultur Dokumente
www.isope.org
Sudheer Chand
ABS Offshore Technology
Houston, US
ABSTRACT
INTRODUCTION
The most critical challenges with regard to the recovery of ocean bed
mineral resources, especially in deep water, are related to the
production operations, including the deep-sea excavation process, the
transport to the surface of large slurry volumes, slurry abrasiveness,
power supply management and the subsea equipment handling. While
the mining industry has taken the lead with respect to the dredging and
processing part of the system, the oil industry is contributing through
the adaptation of exploration techniques and the development of ore
lifting technology based on existing subsea knowledge. The areas of
interest for deep sea mining are:
NOMENCLATURE
ABS
DP
FAT
FMECA
HAZID
HAZOP
HV
ISA
JIP
LV
NDE
P&ID
PQR
REEs
SCFU
SEPS
SMS
SS
TS
UTS
WPS
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The main challenges related to UTS are pipe dynamic behavior (Chung
JS, 2010), vibrations (VIV and internal pipe flow) and flow assurance.
In order to maintain excavator performance, UTS should not transfer
vessel and sea related motions to SS. One of the equipment that
determines the design and layout of the SS and UTS is the lifting
system and in particular the nature of the equipment utilized. The slurry
lifting system at the present time is based on three main methods
(Leach S. et al. 2012 and Verichev S. et al., 2012), namely:
-
Subsea Systems
API RP 17H, API RP 17M and API 610 for ROVs and
Remote Operated Tools (ROTs)
API 17E and API 17F for subsea umbilicals and controls
ABS Rules for Building and Classing Underwater Vehicles,
Systems and Hyperbaric Facilities
Underwater Transportation Systems
API RP 2RD, API 17B, API 17K and API 17J for flexible
and rigid risers
API Technical Report per15K for high pressure and high
temperature equipment
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API 674, API 610, API 526 and API 682 for pumps
ABS Guide for Building and Classing Subsea Riser Systems
at later stages of the concept development due to the fact that they
require considerably more details related to the engineering and/or
testing. Due to the fact that the nature of equipment involved in deepsea mining may be unique or include unique features, it is not possible
to give precise guidelines on how to decide what level of third-party
verification is appropriate for each piece of equipment. For this reason
ABS certification utilizes a cross reference matrix with two main
variables and three levels of risk to define the categories of equipment
which should be considered critical in terms of design verification and
approval. One variable is the safety/environment, evaluated in terms of
consequence of an equipment failure, and the other is the level of
design maturity. For the cross reference matrix, if a failure can result in:
Topside Systems
ABS Rules for Building and Classing Mobile Offshore Units
ABS Rules for Building and Classing Mobile Offshore
Drilling Units (some support vessel designs include a moon
pool area)
ABS Rules for Building and Classing Steel Barges
A process for the evaluation of novel concepts should be utilized for
SS, UTS and TS applications that have never been utilized in the
environment being proposed and when existing industry Standards are
not directly applicable. In the case of the deep-sea mining industry,
existing Standards can only be applied when considered compatible.
Following this philosophy, the ABS methodology for the review and
approval of new concepts, when applicable, follows 3 main stages (Fig.
4):
Conceptual Design and Approval in Principle (AIP)
Detailed Design, Construction and Installation approval
Operations and Maintenance of Class
The AIP stage uses a risk based approval process and requires submittal
of conceptual engineering and risk assessment studies to allow for
acceptance of the concept for classification. In this phase it must be
demonstrated that failure modes and consequences have been identified
and at least considered in the concept design. When a project involves a
detailed design, the approval must include an advanced risk assessment
and testing. This phase of the project would involve traditional class
participation in the form of design review and survey and would
ultimately result in class approval. At the third stage, maintenance of
class would be performed in the traditional sense, involving periodic
surveys to validate renewal of the class certificate.
However, in this instance, the maintenance of class for a novel concept
may involve a modified and/or expanded survey scope or frequency as
a condition of class, until the concept has built up a satisfactory service
experience (ABS, 2003). The graph on fig.5 shows the evolution of a
concept in terms of engineering and operation, risk assessment and
ABS involvement in these phases.
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from ABS approval in the same way as the equipment with already
proven technology (fig. 6). Once categorized, the equipment should
follow ABS requirements as described in figure 7.
reports as appropriate
Installation procedures
Fabrication specifications, including welding heat treatment,
NDT and testing
Process flow sheets
Equipment layout drawing
P&IDs, hydraulic, electrical and control schematics
HAZID/HAZOP and FMECA as applicable
Material verification
WPS and PQR
Critical phases (fit-up, alignment, NDE)
Witness and report on pressure testing
Operational test
FAT
System qualification and integration between various
contractors equipment
Installation based on approved procedures
Design basis
Drawings, bill of materials and material specifications
Corrosion protection systems
Strength calculation (stress and structural analysis)
Environment, Geotechnical/Geophysical reports or other
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NATIONAL REGULATIONS
Article 153, paragraph 4, of the 1982 United Nations Convention on the
Law of the Sea states that the obligation of the sponsoring States in
accordance with article 139 of the Convention entails taking all
measures necessary to ensure compliance by the sponsored contractor.
Administrations that have already informed ISA of their laws
applicable to subsea mining are Belgium, China, Cook Islands, Czech
Republic, Fiji, France, Germany, Guyana, Japan, Mexico, Nauru,
Netherlands, New Zealand, Oman, Pacific Islands Region, Republic of
Korea, Tonga, United Kingdom and Northern Ireland, United States of
America (as Observer) and Zambia.
Design Assessment
Material testing
Sample testing
Item inspection
Factory acceptance tests
Process evaluation
Management system registration and product certification
TECHNOLOGICAL BOTTLENECK
Historically, both the marine, offshore oil and gas and mining industries
have been innovative ones. The subsea mining industry has adapted
many advances in the subsea oil and gas industries, especially as they
pertain to exploration. A technological barrier to large scale production
remains the ability to provide ample amounts of power at the seabed.
ABS is assisting in mitigating this bottleneck by participation in various
joint industry and sponsored research projects involving cables, power
distribution and connectors for subsea use. Subsea resource recovery is
being envisioned to occur at increasing depths and far from shore.
The quantity of energy and power required to operate resource recovery
equipment is increasing as the magnitude of the recovery efforts grow
ever larger and processing is displaced from the surface/shore to the sea
bed. Subsea electrification has been identified as a facilitating
technology to subsea endeavors such as resource recovery, i.e.
petroleum and gas as well as minerals (subsea mining). The large scale
deployment of high energy, high power electrical systems and
equipment to the seafloor is a new endeavor that is in its initial stages.
Early scenarios envisioned that power will be delivered to the subsea
equipment from a surface based source. In recent times the focus has
shifted towards anticipation of power delivery from shore utilizing
step-outs ranging in the 100s of kV. There has been some discussion
of seabed based power sources however at this time it is not believed to
be considered for commercial applications. To date industry is working
to adapt surface or terrestrial equipment for use in systems deployed on
the sea floor as well as attempting to develop uniform standards for the
design of equipment suitable for use in the subsea environment.
The United States Government sponsored Research Partnership to
Secure Energy for America (RPSEA) has participation from both US
based and European based equipment makers and operators. There are
a variety of challenges to the successful commercial deployment of
high power subsea systems. These challenges may be broken down
into:
When carried out by a party other than the supplier (the first party) or
the purchaser (the second party), the conformity assessment is said to
be provide by a third party, one independent of buyer or seller. Reliance
on a third party may be required by a government regulator or specified
by the customer. Based on the intended service and application, some
products do not require unit certification and they are considered
belonging to category C; they are not directly related to the scope of
classification or normal practices for their construction within the
industry are considered adequate. Such products may be accepted based
on the manufacturers documentation on design and quality.
INTERNATIONAL REGULATIONS
The International Seabed Authority (ISA) is an autonomous
international organization established under the 1982 United Nations
Convention on the Law of the Sea and the 1994 Agreement relating to
the Implementation of Part XI of the United Nations Convention on the
Law of the Sea. The Authority is the organization through which States
Parties to the Convention shall, in accordance with the regime for the
seabed and ocean floor and subsoil thereof beyond the limits of national
jurisdiction (the Area) established in Part XI and the Agreement
organize and control activities in the Area, particularly with a view to
administering the resources of the Area. ISA has published several
documents, downloadable from its website. Prominent among these is
the Mining Code. The "Mining Code" refers to the whole of the
comprehensive set of rules, regulations and procedures issued by the
ISA to regulate prospecting, exploration and exploitation of marine
minerals in the international seabed Area (defined as the seabed and
subsoil beyond the limits of national jurisdiction).
All rules, regulations and procedures are issued within a general legal
framework established by the 1982 United Nations Convention on the
Law of the Sea and its 1994 Implementing Agreement relating to deep
seabed mining. To date, the Authority has issued Regulations on
Prospecting and Exploration for Polymetallic Nodules in the Area
(adopted 13 July 2000) which was later updated and adopted 25 July
2013; the Regulations on Prospecting and Exploration for Polymetallic
Sulphides in the Area (adopted 7 May 2010) and the Regulations on
Prospecting and Exploration for Cobalt-Rich Crusts (adopted 27 July
2012). These regulations include the forms necessary to apply for
exploration rights as well as standard terms of exploration contracts.
The complete set of these regulations will form part of the Mining Code
together with recommendations by the Authority's Legal and Technical
Commission for the guidance of contractors on the assessment of the
environmental impacts of exploration for polymetallic nodules.
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Equipment
Wet mate power connectors (LV, HV,
Communication)
Subsea cable
Subsea Transformers
Motors for subsea compression, pumping and down
hole applications
Subsea Switchgear
Subsea Drives
Subsea power supplies (UPS, Batteries, etc.)
Network Topology
Network Characteristics
DC or AC (low frequency, commercial frequency,
high frequency)
Transmission, distribution and operation voltages
Network Control
CONCLUSIONS
In any emerging industry, there is uncertainty regarding suitability of
equipment. In the absence of clear codes, designers may be at a loss to
refer to a generally accepted standard of design, quality, testing, and
inspection. In such an environment, equipment manufacturers,
fabricators and integrators such as shipyards tend to cover the
uncertainty by estimating their costs to be on the higher end of the
scale. Initially certification and then classification processes help in
reducing such uncertainty and thus help to provide an impetus to
growth for emerging industries.
ACKNOWLEDGMENTS
The authors would like to thank ABS Corporate Managers for their
constant support during the project and helpful insights during peer
review of this paper
REFERENCES
ABS (2014). Rules for Building and Classing Steel Vessels
ABS (2014). Rules for Building and Classing Underwater Vehicles,
Systems and Hyperbaric Facilities
ABS (2014). Rules for Building and Classing Mobile Offshore
Drilling Units
ABS (2014). Rules for Building and Classing Steel Barges
ABS (2008). Rules for Building and Classing Mobile Offshore Units
ABS (2006). Guide for Building and Classing Subsea Riser Systems
ABS (2003). Guidance Notes on the Review and Approval of Novel
Concepts
API RP 2RD (2006). Recommended Practice for Design of Risers for
Floating Production Systems (FPSs) and Tension-Leg Platforms
(TLPs).
API RP 17H (2009). Remotely Operated Vehicle (ROV) Interfaces on
Subsea Production Systems.
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