Sie sind auf Seite 1von 38

Pre-

Qualificati
on
Document
Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com
Sigma Engineering
FZE.,
P.O. Box No. 42178,
Hamriyah Free Zone Phase – II,
Sharjah, U.A.E.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


INDEX
Sr. CONTENTS
01. Introduction
02. Mission Statement
03. Quality Statement
04. Safety System
05. Range of Services
06. Organization Chart
07. Projects Involved
08. Quality Assurance Plan
09. Quality Control Reports
10. Release Note
11. Fabrication Procedure
12. Painting Procedure
13. Erection Procedure
14. Valid Trade License
15. Route Map
16. Photos

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Introduction
SIGMA Engineering has bee active in UAE since long time, providing
fabrication and site construction activities comprising of structural
fabrication, plate work, mechanical erection, blasting and painting
works for the-projects such as Infrastructure, Cement, Power, Oil and
Gas Sectors, Industrial Plants, multi- storied buildings and large
commercial buildings.

SIGMA Engineering fabrication and Machine Shop are located in Hamriyah


Free Zone (HFZA) Sharjah, U.A.E. The company managed by team of
highly experienced professionals in the filed, undertakes detail
engineering/shop drawings for tanks/vessels and structures / cladding.
SIGMA has adequate skilled technicians, qualified and experienced
engineers and supervisory staff with proven track record of executing
sophisticated projects.

Supply, Fabrication, Surface Treatment and Installation of Steel


Structures and Equipments:
SIGMA has fabricated and erected large volume of steel structures,
equipment, pipe work and plate work (Carbon Steel, Alloy Steel and S.S
Steel) for various industries viz. cement, Power, Petrochemicals/
Chemicals, Food Processing industry, etc.

Blasting, Paintings, and Coating Services:


SIGMA has in-house facility for blasting and painting of fabricated items
and also carries out if required, filed painting of fabricated items and
also caries out if required, field painting work at the erection site.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Machine Shop facilities and Machine works
A fully equipped machine shop for precision machining, heavy and light
machining work for oil field equipment, marine and auto works. Highly
skilled operators and supervisory staff for Turning, Boring, Shaping,
Milling, Threading, Key way cutting, Manufacturing of pipeline flanges,
Anchor bolts, Connecting rods and many such precision machining jobs
undertaken.

SIGMA Engineering is committed to:

 The Pursuit of Excellence.


 Total Customer satisfaction.
 Delivery as per agreed completion schedule.
 Most economical price by controlling our overheads.

SIGMA Engineering is not just another Fabrication and erection company;

it is a whole new kind of professionally managed engineering company.

The kind that never promises anymore than it can deliver and never

delivers less than it has promised. We are all engineers. People, who

measure every opportunity, weigh every risk and calculate every

outcome. Not just to add quality to your work but multiply it. And that's

what makes the real difference.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Mission Statement
Diligently pursue the development and consistent delivery of quality

product to our clients. Deliver the product and service faster smarter

and better than the completion, exercise exemplary corporate citizenship

to the community and create an environment in which we promote and

reward employee contribution, As a fabrication and erection, entity, our

mission is to achieve superior long term company financial value

Core Values Statement

We believe our business is built upon a commitment to team work and to

these Core Value

 Absolute Customer Satisfaction.

 Honesty 8c Integrity in all aspects of business.

 An Unrelenting pursuit of Excellence.

 A safe working environment.

 Respect & Concern for each employee

 Community Involvement

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Quality Policy of SIGMA Engineering.
It is the policy of the SIGMA Engineering to provide best

professional service and satisfaction to the customer as regards

the quality of products manufactured and the construction

services rendered.

The existing systems are being further enhanced by persistent and

dedicated efforts by implementing and maintaining the quality

system to the requirements of ISO 9001: 2000 to ensure

continuous improvement in every functional area and achieve a

leading position in the manufacturing of products and all services

by the company.

The products and services shall be delivered to an agreed

completion schedule and at the competitive and most economical

price to the customer.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


R ange of Services
1. Light and Heavy Structural Steel Work
 Industrial Fabrication.
 Warehouses.
 Cranes.
 Crossovers.
 Staircases, ladders, Walkways and Hand Rails.

2. Light and Heavy Plate Fabrication Work


 Ducts and Chutes.
 Bins and Hoppers.
 Bag Filter Casings.
 Conveyors.
 Bucket Elevators.
 Storage Tanks.
 Media Filters.
 Pressure Vessels.

3. Pipeline Line Fabrication and Erection Work


 Carbon steel pipelines for oil, gas chemicals, steam, air and
water lines.

 Stainless-steel pipelines for water treatment and chemical


plants.
 Alloys steel pipelines for steam and oil.
 Fabrication of large diameter pipelines for sewerage and
water line.
4. Surface Treatment, Painting and Galvanizing
 Grit blasting of structural steel and plate work as NACE &
SSPC Standards.
 All types of epoxy painting, Enamel painting with airless
spray system.
 Galvanizing (facilities available with associate company)

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Safety Policy
A safety and environment philosophy is normally developed for the

project. It is formulated to ensure that hazards, which affect the safety

of the personnel, the integrity of the facilities and conversation of the

environment, are properly and adequately considered .In doing so, all

are introduced onto the execution of the work to ensure the retention of

good and well proven engineering practices thought.

Probable hazards are established by comprehensive analysis. The

appropriate safety and environment systems and procedure are then

incorporated into the project.

The Principal Objectives are:

 To provide a safe working environment for personnel

 To minimize the potential of hazardous occurrence.

 To avoid exposure to the potential hazards.

 To contain or minimize the effect of hazards.

 To provide the means of escape from the hazards.

 To provide environment protection.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Safety manual Guidelines

The main provision of the safety manual that Site Manager will distribute,

after Owners approval to all field personnel are summarized in the

following subsections:

 Personal protection equipment

 Fire prevention

 Mobile equipment and rigging practices

 Excavation and form practices

 Ladders and scaffolding safety

 Transportation safety

 Radiography

 Work permits.

 Housekeeping

 Emergency situation

 Reporting of accidents

 Procedure to obtain first aid / assistance for injuries.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


SIGMA ENGINEERING FZE
1. P.O.Box No: 42178
Hamriyah free zone
Sharjah UAE
Date:………………….

Inspection Report
(Dimensional/Visual)

Project: Report No:

Client: Date:

Page:

Item / Part Description Drawing No:


Sl. Item / mark Edge Pre / Fit- Dimensions Weld Visual Final Check
No. Identification up Check Check Check
(Block No) sigma Sigma/TPI Sigma/TPI Sigma TPI/Client

Remarks: Refer the enclosed Sketches / Drawings for Actual Dimensions. All critical (as-built) dimensions
and noted in brackets ( )
Inspection Result: Dimensional & Visual Acceptable. Released for Blasting & Painting Dimensions & Weld
Visual acceptance Criteria :

Sigma Q/C: Client:

Date : Date:

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


SIGMA ENGINEERING FZE
P.O.Box No: 42178
Hamriyah Free Zone Phase II
Sharjah UAE
Date:………………….

Weld Inspection Report


Project: Job/Tag No: WIR No:
Order No: Item No:
Location:
Weld Drawing Fit up Weld Date Length NDT Remarks
No No Procedure Welded of Weld RT DP

For Sigma (Q.C) For Client / TPI

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


SIGMA ENGINEERING FZE
P.O.Box No: 42178
Hamriyah Free Zone Phase II
Sharjah UAE
Date:………………….

Paint Inspection Report


Client : Location : Report No:
Project :
Job No : Reference: Date:
Layer Batch No App. Method Colour Inspection Identification
Equipment Used /
Inv. NO
1st Base Hydrometer
Hardener Steel Temp. Gauge
2nd Base
Hardener Surface Measure
rd
3 Base
Hardener Wet film thick. Gauge
4th Base
Hardener Dry film thick .Gauge
Surface Preparation Surface Profile Abrasive :
Required Actual Required Actual Grade:
Type:
Blasting Painting / Coating
Layer 1st 2nd 3rd 4th
Date
Type of Paint
Wet film thickness
Total Ave. dft micron
Time temp. check
Dry bulb oC
Wet bulb oC
Steel temp oC
Humidity %
Dew point oC
Weather condition: Paint Manufacturer:
Mem No.

Inspector : Approved By:

Date : Date :

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


SIGMA ENGINEERING FZE
P.O.Box No: 42178
Hamriyah Free Zone Phase II
Sharjah UAE
Date:………………….

Cert. No:
Release Certificate Date :
Page :
Project :
Client :
Client’s W.O. / P.O. No. :
Sigma Contract No :
The following items are accepted and released for : Dispatch / Erection
Sl. No. Drawing No Rev. Part / Item No Qty. Remarks Sign

All relevant inspection / verification activities has been completed as follows :


Sl. No. Discipline Yes N/A Initials Remarks
1 Material certificates reviewed / accepted
2 Fit – up joint preparation checked
3 Dimensional conformance verified
4 Final Visual satisfactory
5 NDT competed & Accepted
6 Surface preparation / Painting completed &
Accepted
7 Identification / Marking completed
8 QA/AC documents reviewed & Accepted

Authorized by : Sigma Q.C. Client:


Name : Name:
Sign: Sign:
Date: Date;

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Fabrication Procedure
The purpose of this procedure is to describe the elements of
techniques involved to fabricate particular item. The same to be
implemented for pipeline, ducting or any other type of items either with
similar or dissimilar materials.

The procedure covers the requirements governing the selection of


required grades and sections .The same time it covers the activities as
below:

 Shop Drawings preparation.


 Material Mill certificates submitted and approval.
 Receiving the material.
 Providing proper supports and packing for the material.
 Identification of material with available mill certificates.
 Traceability of material with approved drawings and
available specifications.
 Marking of material (Measurements Layout and
developments process)
 Welding process as per given procedure.
 Surface preparation (Blasting Galvanizing and Protective coating) .
 Loading on Truck.

Shop Drawings preparation and approval


After receiving the general arrangement drawings and specifications
and standard from the client the shop drawings will be provided in
accordance with the standards referred in the provided specifications.
All the joints details splicing orientations, weld fillets, dimensions are
taken cafe .The shop drawings made in ,such a fashion that the
fabrication technicians can easily read the drawings to improve the
qualify of production.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Grinding Process:
Grinding shall be applied to remove spatter, overlap, slap, gear etc. of
welding beads and ensure quality of product appearance.

Assembly Identification:
After fabrication before releasing for surface preparation the total
assembly will be identified by hard punch at certain place specified by
the client.

Surface Preparation
1. Blasting to S.A2.5
2. Galvanizing as per BS 729-1971 (1986)
3. Mordant wash and 3 coat epoxy 200microns

Delivery Method
Before material dispatches the following discipline are taken:
 Material certificates reviewed and accepted
 Fit up joint preparations.
 Dimensional conformance verified
 Final visual inspection satisfactory
 NDT completed and accepted.
 Surface preparation/painting completed and accepted
 Identification/ marking completed
 Items cross checked with release certificates
The above statements covers all the activities for steel fabrication
.Any future changes required in above statements to be in formed
before starting the fabrication.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Material Mill Certificates submittal and approval:
The certificates are reviewed as per our requirements. The
certificates which are matching your our requirements will be
submitted to the client for the approval. To avoid usage of non-
equivalent materials.

Material Receiving:
While receiving the material all the sections are visually inspected to
avoid pitted, rusted, laminated are bent materials.

Material Placing;
All the material is placed in a reasonably leveled area on the supports,
which is suitable to fabricate.

Identification of Material:
All the received raw materials are dimensionally identified to required
sizes. All heat numbers and grades are verified according to approved
mill certificates. The Q.C personal will generate in-word material
document for clients review and to avoid unspecified material usage.

Traceability of material
The raw materials which are under fabrication will be marked for
traceability with the permanent mental marker on the left over
materials. This will avoid the miss-usages of specified grades at the
time of using the left over materials.

Marking:
The raw material marking is the important activity in the fabrication.
This activity done by a technician who can read the drawing .While
marking the cutting plans will be provided to the technicians to avoid
the wastage of raw materials.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


The standard measuring instruments are used for marking to get the
dimensions with in the tolerances .The cutting allowances will be taken
care at the time of marking. All the markings, developments, layouts
will be verified and inspected by the Q.C. personnel. The dimensions
are verified by the Q.C. personnel to maintain the tolerances

Cutting Activities:
The raw materials are mild steel or carbon steel the oxy-acetylene
process will be used. While cutting tolerances will be taken care.

Edge Preparation:
To prepare the edges, approved drawings are verified, to find the weld
methods. Based on the weld method, edge preparation will be carried
out All the preparation are monitored by the Q.C. Personal, before the
fit up process proceeds.

Fit- up process:
Before starting the fit up all items are verified with approved drawings
by the technician to avoid the dimensional errors all the edges are
checked as per given weld methods. The fit-up will be made by the help
of clamps and special tools.

Welding Process:
Welding process is very important process in the mechanical fabrication
and construction activity. All welding processes are confirmed and
qualified before starting the job. The welder has to be qualified on the
required welding process before any fabrication can be started. For
Mild Steel and Carbon Steel the low hydrogen E-7018 electrodes will
be used. All the lot and batch certificates for these electrodes will be
submitted to the client, prior using the materials as per the attached
quality assurance plan. All the fillet & butt welds will be verified by the
Q.C personnel.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


CORROSION PROTECTIVE COATING PROCEDURE
1. Scope

This procedure covers the requirements governing the selection and


application of the
coating system to be used on the exterior surfaces of manufactured
products including structural steel, crane rails, piping and equipment
for onshore or coastal locations and internal coating of such equipment
when required.
Individual equipment specifications and/or drawings, when furnished,
shall be used with these procedures. If conflict exists, the individual
specification and/or drawing shall govern, unless subjected to client's
veto.

2. General
a. Reference to (SSPC) Steel Structures Painting Council.
b. Machined and threaded surfaces shall be protected wife a
temporary rust preventative or by protection tape.
c. Any deviation from this procedure shall be approved in
writing by client's representative.
d. The foreman or supervisor is acquainting with the
requirements of this procedure. They have a copy of the
procedure at the job site at all times, Dry film thickness
gauge and are inspecting all work as it progresses. He
shall have a temperature gauge and relative humidify
gauge to assure that conditions are within the specified limits
3. Surface Preparation

1. Carbon Steel Surfaces.


a. All rough welds, bums, weld splatter, laminations all other
sharp surface and projections are ground smooth prior to
further surface preparation. Any grinding done after shot
blasting, shall be cleaned to obtain proper anchor pattern.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


b. All bolt holes shall be drilled and smoothed before blast cleaning.
c. All surface to be coated shall be blast cleaned to "No. 10 Near
White Metal Blast Cleaning" as per steel structures. Painting
Council (SSPC) surface preparation specification SP-10T or as per
client specifications.
d. All the Blasted materials sent to Galvanizing process. The galvanizing
process carried out as per BS 729 Standard.
e. Any oil, grease, dust or foreign matter deposited on the surface
after the surface preparation is completed shall be removed prior to
painting. In the event rusting occurs after completion of surface
preparation, the surfaces shall again be cleaned in accordance with the
specified method.
f. Cleaning shall be discontinued each day in sufficient time to permit the
surface cleaned to be primed before the end of the working day.
g. Dry blast cleaning operations shall not be conducted on surfaces that
will be wet after blasting and before painting, if relative humidity is
greater than 80 percent, permission to blast shall be obtained from
company representative.
h. Extreme care shall be exercised to prevent damage when blasting
near, machined surfaces and factory coated items. These surfaces
shall be adequately protected.
4. Coating Procedure:-
I. Coating System
a. The type, brand number of coats, color and thickness shall be as
outlined in specification issued by coating manufacturer's and the
product technical data sheets shall form part of this procedure, and
shall be strictly adhered to.
b. Primers and finish coats for any particular system shall be from the
same manufacturer to ensure compatibility. Unless the paint
manufacturer issues written compatibility statement.
c. Manufacturers instruction, including safety precautions are a part of
these specifications in case of conflict the Sigma Engineering LL.C
management shall be contacted.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


g. Spray application shall be in accordance with the following.

i) The equipment used shall be suitable for the intended


purpose, shall be capable of property atomizing the paint to
be applied, and shall be equipped with suitable pressure
regulators and gauges. The air caps, nozzles and needles
shall be those recommended by the manufacturer of the
equipment for the material being sprayed.
ii) Paint shall be applied in a uniform layer, with overlapping at
the edge o the sprayed pattern. The spray pattern shall be
adjusted. so that the paint is deposited uniformly. During
application, the gun shall be held perpendicular to the surface
and at a distance, winch will ensure that a wet layer of paint
is deposited on the surface. The trigger of the gun shall be
released at the end of each stroke.
iii) Only areas inaccessible to the spray gun shall be painted
by brush if not accessible by brush, daubers or sheepskin shall
he used. Brushes shall be used to work paint into cracks,
crevices and blind spots, which are not adequately painted by
spray.
h. The areas where to prohibit coating deposition shall be rnask6d.
If these surfaces arc coated, the component shall be cleaned and
restored to its original condition.
i. Wet paint shaft be protected against contamination from dust: or
other foreign matter.

5. Drying of Coated Surfaces


1. No coat shall be applied until the preceding coat has dried. The
material shall be considered (fry for re-coating when other coat
can be applied without the development of any film irregularities
such as a lifting or loss of adhesion to undercoats, and the drying
time of the applied coat does not exceed the maximum specified
for it as a first coat.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


6. Application of the Recommended Paints.

I. Primer Coat

The primer coat to be applied according to the manufacturer’s data


sheets and recommendation, immediately applied upon the blasted area to
obtain recommended DFT with airless or conventional spray machine.
While spraying wet film thickness to be checked and maintained as per
the paint manufacturers specification. Before painting, the humidity and
dew point to be checked. Mixing to be done, as per the manufacturer
specification, drying and over coating times shall be as per manufacturers
technical data sheet.

II. 2 nd Coat

The intermediate coat to be applied according to the manufacturers


data sheets and recommendation upon the primed surface to obtain
recommended DFT "with airless spray machine. While spraying, wet
film thickness to be checked and maintained the requirements. Mixing
to be done as per the manufacturers specification, drying and over coaling
times shall be as per manufacturers technical data sheet.

III. Final Coat

The final coat to be applied up on the intermediate coat to obtained


recommended DFT and RAL color with airless spray and wet film to be
checked to maintain requirements.

7. Inspection

I AH work and materials applied under tins specification shall be subject


To Inspection.
II AH parts of the work shall be readily accessible to client's inspection.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


8. Approvals
I. Each activity of the following shall be obtained before
proceeding the each subsequent phase:

a. Location of work
b. Equipment
c. Surface preparation
d. First coat
e. Coating thickness shall be determined by a micro
test thickness gauge or comparable instrument.

9. Q.C. Form
I. The following Q.C: Form shall be applicable to this procedure:

a. Paint Inspection Report

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Erection Method Statement
The purpose of this procedure is to describe the elements of
techniques involved in the industrial erection either structural steel,
pipe lines, equipment erection etc.

This procedure covers activities below;


 Receiving the fabricated materials

 Placing the materials

 Preparation of equipment placing area

 Lifting tools safety measures

 Erection

 Alignment, bolt tightening

 Touchup Painting -

Receiving the fabricated materials

Receiving the fabricated materials and identifying the receiving materials

with delivery

note, to ensure the mentioned quantity in the delivery Note.

Placing the materials:

The receiving materials placed at reasonably leveled area on wooden


packing near to the erection area. To avoid the re-handling activity.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Preparation of equipment placing area.
The concrete foundation or slab should be in a level, other wise the

structural steel will be given suitable shim plates to obtained the

required level.

Lifting tools safety measures

Proper lifting tools to be used for the erection activity. All the tools

used for this should be calibrated. This activity will be headed by a

experience site engineer.

Erection

Before lifting Pipe Supports, Gantry Beams, the site measurements

will be taken and cross checked the drawing dimensions. The

material will be lifted with proper tools, to suit the site conditions and

placed in position. The suitable bolts are used according to the

drawing for tightening of materials.

Alignment bolt tightening.

The erected materials aligned according to the drawing and ensure the

dimensions. And bolt tightening will be done to required torque as per

provided specifications.

Touchup

Paint touch will be done for mechanical and transit damages after
alignment. As per paint manufacturers / data sheet recommendations

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


`

2010 2010

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com
Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com
Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com
Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com
ORGANIZATION CHART

GENERAL
MANAGER

COMMERCIAL MANAGER /
QUALITY ENGINEER PRODUCTION MANAGER
ADMINISTRATOR

QUALITY SUPERVISOR

PRODUCTION PROCUCTION ACCOUNTANT MARKETING


ENGINEER ENGINEER EXECUTIVES

P.R.O
CUSTOMS /
TRANSPORTT
ASSISTANT
FABRICATION BLASTING
SUPERVISIOR SUPERVISIOR
SECURITY

FORMAN
FORMAN

FABRICATOR

FITTERS, RIGGERS, BLASTERS,


HELPERS PAINTERS,
WELDERS HELPERS

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


SIGMA ENGINEERING FZE
P.O.Box No: 42178 Sigma QAP:
Hamriyah Free Zone Phase II QUALITY ASSURANCE PLAN Sheet : 1/5
(Inspection & test Plan )
Sharjah UAE

Scope Date Rev Prepared By Reviewed By Approved By Remarks

Signature & Stamp Signature & Stamp Signature & Stamp

Abbreviations;
H – Hold
R – Review
M – Monitor

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


SIGMA ENGINEERING FZE
P.O.Box No: 42178 Sigma QAP:
Hamriyah Free Zone Phase II QUALITY ASSURANCE PLAN Sheet : 2/5
(Inspection & test Plan )
Sharjah UAE

Project: Sigma job No:

Element Description / Reference Acceptance Verification Form of record / Sigma Inspection Client’s TPI
Control activity Documents Criteria personnel Verify.Doc Authority

Approved
Dimensions
Dimensional conformity fabrication Sigma Q.C. Incoming Goods
Raw material conforming to parts H
and Visual check Drawings / Parts Personnel Inspection /report
list
List
Steel Plates, Approved
Verification of Mill Test Specification /
Structural Fabrication Client’s Q.C. Mill Test
Certificates for the Grade Conforming H
sections and drawings & parts Personnel Certificates
specification & Grade to Drawing
Pipes List
Verification of sigma’s
qualified welding
Welding procedure specifications
Approved
Procedure & and procedure Sigma’s Q.C.
fabrication Compliance to Copies of WPS &
welder qualification records Engineer & client’s R
drawings & ASME Sec. IX PQR
qualification (WPS & PQR) for QC personnel
ASME Sec. IX
records compatibility &
compliance of Essential
Variables.

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


SIGMA ENGINEERING FZE
P.O.Box No: 42178 Sigma QAP:
Hamriyah Free Zone Phase II QUALITY ASSURANCE PLAN Sheet : 3/5
(Inspection & test Plan )
Sharjah UAE

Project: Sigma job No:

Element Description / Reference Acceptance Verification Form of record / Sigma Inspection Client’s TPI
Control Activity Documents Criteria personnel Verify.Doc Authority

Welding
Applicable WPS AWS classification
Consumables Verification of AWS
& Electrode Bach / Lot No. Sigma Q.C. Electrode batch/ Lot
SMAW Classification & Batch / H
Batch / lot Test conforming to test Personnel Test Certificates
Electrodes (low Lot No. Conformity
Certificates certificates
Hydrogen Type
In – progress Monitoring of cutting Dimensions
Applicable Sigma, Work Inspection Report
inspection dimensions and weld Conforming to
Fabrication supervisor &AC (Dimensional & M
A) Cutting & bevel edge preparations drawing &
Drawing Personnel Visual)
Edge Preparation Conformity Specification
Fit- up / alignment check
Applicable Applicable Inspection Report
B) Fit –up & Critical / major Sigma’s Q.C.
fabrication drawings & Clients (Dimensional & H
Dimensions Dimensions conformity personnel
Drawings Doc. Visual)
at fit – up stage

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


SIGMA ENGINEERING FZE
P.O.Box No: 42178 Sigma QAP:
Hamriyah Free Zone Phase II QUALITY ASSURANCE PLAN Sheet : 5/5
(Inspection & test Plan )
Sharjah UAE

Project: Sigma job No:

Element Description / Reference Acceptance Verification Form of record / Sigma Inspection Client’s TPI
Control Activity Documents Criteria personnel Verify.Doc Authority

Dry Film thickness


(DFT) check after coat Minimum average
Paint Manufacture Sigma TPI/Client’s Blasting & Painting
of shop painting with DFT Conforming to M
Data sheet Q.C. Personnel report
Elcometer Digital DFT Clients
gauge

Verification of Unique
Approved Sigma Release
identification tags / Identification
fabrication Sigma TPI/Client’s Certificate
marks and final visual
drawings & Q.C. Personnel
check
Shipping release Clients Doc. H
Sigma TPI/Client’s Sigma Release
Review & verification of Availability of all
SIGMA Quality Q.C. Personnel Certificate
all quality control complete quality
assurance plan
records records as per QAP

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com


Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com
Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com
Our Involvement in Various Project
Description Project Consultant / Client
Material Handling System Hoppers & Bucket Elevators Sharjah Cement
Material Handling System Stacker & Reclaimer Al-Qasim Cement, Saudi
Structural Steel Works Camping Facility ADNOC
Infrastructure Development Al-Qaffy
Structural Steel Works Halcrow / Dutco Balfour Beatty
Island
Al-Yasat Ali Island Infrastrcture
Structural Steel Works Halcrow / Ducto Balfour Beatty
Develement
Central Cooling Processing Plant
Structural Steel Works Dutco Balfour Beatty
1,2,3 & 4 Jumeirah Lake Towers
District Cooling Processing Plant,
Structural Steel & Piping Dutco Balfour Beatty
Palm Trunk
Pantoon Piling Pipes & Structural
Structural Steel Works Dutco Balfour Beatty
Steel, Lagoons Dubai
Pantoon Bridge, Sudan Petro
Structural Steel Works Al-Swiss
Chemicals
RTA Infra Structure Development
Structural Steel Works Parsons / Dutco Balfour Beatty
5.5 Bridge
Fabrication of Ducts & Chuts for
Material Handling System Gulf Cement
Gulf Cement
Media Vessels for Water Treatment
Tanks Celar Water
Plant
Duplex Steel Fabrication for Soudi
Ducting Swedon
Desalination Plant
Material Handling System Material Transport Conveyors and
Kropp, Fujairah Port
for Fujairah Port Modification Ship Loader
BHA, Germany / Union
Casting & Structural Steel Modification ESP to Bag Filter
Cements
Pipe Fabrication & Coatings Coatings for Rig Pipes, Siril Oil Base Total Fina
Siril Cement Products, Ras-Al-
Plate Work Silo Fabrication for Cements Factory,
Khaimah
Coatings for Tanks form Hamiriyah
Coatings Alaska
Free Zone –I
Structural Steel Fabrication Structural steel works for
Aqwa / Tornado
& Painting Disalination, Dubai
Diesel, Petrol and aviation fuel tanks
Tank form E.O / Dutco Balfour Beatty
for Gaffy Island

Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com

Das könnte Ihnen auch gefallen