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Ph: 06-7464641 Fax: 06-7464642 email: sigmaeng@eim.ae www.sigmaengg.com
Sigma Engineering
FZE.,
P.O. Box No. 42178,
Hamriyah Free Zone Phase – II,
Sharjah, U.A.E.
The kind that never promises anymore than it can deliver and never
delivers less than it has promised. We are all engineers. People, who
outcome. Not just to add quality to your work but multiply it. And that's
product to our clients. Deliver the product and service faster smarter
Community Involvement
services rendered.
by the company.
environment, are properly and adequately considered .In doing so, all
are introduced onto the execution of the work to ensure the retention of
The main provision of the safety manual that Site Manager will distribute,
following subsections:
Fire prevention
Transportation safety
Radiography
Work permits.
Housekeeping
Emergency situation
Reporting of accidents
Inspection Report
(Dimensional/Visual)
Client: Date:
Page:
Remarks: Refer the enclosed Sketches / Drawings for Actual Dimensions. All critical (as-built) dimensions
and noted in brackets ( )
Inspection Result: Dimensional & Visual Acceptable. Released for Blasting & Painting Dimensions & Weld
Visual acceptance Criteria :
Date : Date:
Date : Date :
Cert. No:
Release Certificate Date :
Page :
Project :
Client :
Client’s W.O. / P.O. No. :
Sigma Contract No :
The following items are accepted and released for : Dispatch / Erection
Sl. No. Drawing No Rev. Part / Item No Qty. Remarks Sign
Assembly Identification:
After fabrication before releasing for surface preparation the total
assembly will be identified by hard punch at certain place specified by
the client.
Surface Preparation
1. Blasting to S.A2.5
2. Galvanizing as per BS 729-1971 (1986)
3. Mordant wash and 3 coat epoxy 200microns
Delivery Method
Before material dispatches the following discipline are taken:
Material certificates reviewed and accepted
Fit up joint preparations.
Dimensional conformance verified
Final visual inspection satisfactory
NDT completed and accepted.
Surface preparation/painting completed and accepted
Identification/ marking completed
Items cross checked with release certificates
The above statements covers all the activities for steel fabrication
.Any future changes required in above statements to be in formed
before starting the fabrication.
Material Receiving:
While receiving the material all the sections are visually inspected to
avoid pitted, rusted, laminated are bent materials.
Material Placing;
All the material is placed in a reasonably leveled area on the supports,
which is suitable to fabricate.
Identification of Material:
All the received raw materials are dimensionally identified to required
sizes. All heat numbers and grades are verified according to approved
mill certificates. The Q.C personal will generate in-word material
document for clients review and to avoid unspecified material usage.
Traceability of material
The raw materials which are under fabrication will be marked for
traceability with the permanent mental marker on the left over
materials. This will avoid the miss-usages of specified grades at the
time of using the left over materials.
Marking:
The raw material marking is the important activity in the fabrication.
This activity done by a technician who can read the drawing .While
marking the cutting plans will be provided to the technicians to avoid
the wastage of raw materials.
Cutting Activities:
The raw materials are mild steel or carbon steel the oxy-acetylene
process will be used. While cutting tolerances will be taken care.
Edge Preparation:
To prepare the edges, approved drawings are verified, to find the weld
methods. Based on the weld method, edge preparation will be carried
out All the preparation are monitored by the Q.C. Personal, before the
fit up process proceeds.
Fit- up process:
Before starting the fit up all items are verified with approved drawings
by the technician to avoid the dimensional errors all the edges are
checked as per given weld methods. The fit-up will be made by the help
of clamps and special tools.
Welding Process:
Welding process is very important process in the mechanical fabrication
and construction activity. All welding processes are confirmed and
qualified before starting the job. The welder has to be qualified on the
required welding process before any fabrication can be started. For
Mild Steel and Carbon Steel the low hydrogen E-7018 electrodes will
be used. All the lot and batch certificates for these electrodes will be
submitted to the client, prior using the materials as per the attached
quality assurance plan. All the fillet & butt welds will be verified by the
Q.C personnel.
2. General
a. Reference to (SSPC) Steel Structures Painting Council.
b. Machined and threaded surfaces shall be protected wife a
temporary rust preventative or by protection tape.
c. Any deviation from this procedure shall be approved in
writing by client's representative.
d. The foreman or supervisor is acquainting with the
requirements of this procedure. They have a copy of the
procedure at the job site at all times, Dry film thickness
gauge and are inspecting all work as it progresses. He
shall have a temperature gauge and relative humidify
gauge to assure that conditions are within the specified limits
3. Surface Preparation
I. Primer Coat
II. 2 nd Coat
7. Inspection
a. Location of work
b. Equipment
c. Surface preparation
d. First coat
e. Coating thickness shall be determined by a micro
test thickness gauge or comparable instrument.
9. Q.C. Form
I. The following Q.C: Form shall be applicable to this procedure:
Erection
Touchup Painting -
with delivery
required level.
Proper lifting tools to be used for the erection activity. All the tools
Erection
material will be lifted with proper tools, to suit the site conditions and
The erected materials aligned according to the drawing and ensure the
provided specifications.
Touchup
Paint touch will be done for mechanical and transit damages after
alignment. As per paint manufacturers / data sheet recommendations
2010 2010
GENERAL
MANAGER
COMMERCIAL MANAGER /
QUALITY ENGINEER PRODUCTION MANAGER
ADMINISTRATOR
QUALITY SUPERVISOR
P.R.O
CUSTOMS /
TRANSPORTT
ASSISTANT
FABRICATION BLASTING
SUPERVISIOR SUPERVISIOR
SECURITY
FORMAN
FORMAN
FABRICATOR
Abbreviations;
H – Hold
R – Review
M – Monitor
Element Description / Reference Acceptance Verification Form of record / Sigma Inspection Client’s TPI
Control activity Documents Criteria personnel Verify.Doc Authority
Approved
Dimensions
Dimensional conformity fabrication Sigma Q.C. Incoming Goods
Raw material conforming to parts H
and Visual check Drawings / Parts Personnel Inspection /report
list
List
Steel Plates, Approved
Verification of Mill Test Specification /
Structural Fabrication Client’s Q.C. Mill Test
Certificates for the Grade Conforming H
sections and drawings & parts Personnel Certificates
specification & Grade to Drawing
Pipes List
Verification of sigma’s
qualified welding
Welding procedure specifications
Approved
Procedure & and procedure Sigma’s Q.C.
fabrication Compliance to Copies of WPS &
welder qualification records Engineer & client’s R
drawings & ASME Sec. IX PQR
qualification (WPS & PQR) for QC personnel
ASME Sec. IX
records compatibility &
compliance of Essential
Variables.
Element Description / Reference Acceptance Verification Form of record / Sigma Inspection Client’s TPI
Control Activity Documents Criteria personnel Verify.Doc Authority
Welding
Applicable WPS AWS classification
Consumables Verification of AWS
& Electrode Bach / Lot No. Sigma Q.C. Electrode batch/ Lot
SMAW Classification & Batch / H
Batch / lot Test conforming to test Personnel Test Certificates
Electrodes (low Lot No. Conformity
Certificates certificates
Hydrogen Type
In – progress Monitoring of cutting Dimensions
Applicable Sigma, Work Inspection Report
inspection dimensions and weld Conforming to
Fabrication supervisor &AC (Dimensional & M
A) Cutting & bevel edge preparations drawing &
Drawing Personnel Visual)
Edge Preparation Conformity Specification
Fit- up / alignment check
Applicable Applicable Inspection Report
B) Fit –up & Critical / major Sigma’s Q.C.
fabrication drawings & Clients (Dimensional & H
Dimensions Dimensions conformity personnel
Drawings Doc. Visual)
at fit – up stage
Element Description / Reference Acceptance Verification Form of record / Sigma Inspection Client’s TPI
Control Activity Documents Criteria personnel Verify.Doc Authority
Verification of Unique
Approved Sigma Release
identification tags / Identification
fabrication Sigma TPI/Client’s Certificate
marks and final visual
drawings & Q.C. Personnel
check
Shipping release Clients Doc. H
Sigma TPI/Client’s Sigma Release
Review & verification of Availability of all
SIGMA Quality Q.C. Personnel Certificate
all quality control complete quality
assurance plan
records records as per QAP