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Solid rocket stages are termed as MOTORS. Both fuel and oxidizer and
together mixed to form a single mixture and is casted inside a thruster
chamber known as motor casing. It can also be molded outside as cartridges
and then loaded in to the casing and is called as cartridge loading. A solid
motor does not require any turbo pumps or propellant feeding systems.
Since everything needed for the sustained combustion are already available
inside the thrust chamber, a solid motor cannot controlled once it is ignited.
Thrust profile is indirectly controlled by shaping the burning surface of
propellant grain to ensure that it burns in a predictable fashion. Solid motors
are good for long term storage and are easy to maintain since there are no
moving elements. The nozzle of the motors will be shaped in such a way
that, the chamber [pressure is maintained at a required value while
producing the desired thrust from the burning gases.
Required Characteristics of a solid motor
1) Should have high chemical energy to produce high combustion
temperatures, thrust and specific impulse.
2) Should have high density to accommodate maximum energy in small
volumes.
3) Combustion products should have low molecular weight to obtain high
exhaust velocity.
4) There should not be much thermal expansion with rise in temperature.
5) It should have good mechanical strength and elastic properties
6) It should be resistant to crack propagation
7) High bond and peel strength
8) It should not ignite easily under accidental shock or high temperature
9) It should not undergo any degradation with atmospheric conditions
such as humidity, cold, heat etc
10)
Should be easy and inexpensive to manufacture
11)
It should be insensitive in performance with fabrication impurities
12)
It should be easy to ignite
13)
It should have low thermal conductivity
14)
It should give smoke free and non toxic exhaust gas
15)
It should burn at a steady and predictable rate.
Typical grain shapes
In solid motors, once the ignition is started, all the exposed surfaces
will undergo combustion and the resulting products of combustion will flow
out of the nozzle as exhaust gases. Hence the thrust profile required a
mission can be obtained by deliberately shaping the solid grains. Some
examples are given in the sketch.
Tubular design is a progressive burn design in which the thrust increases with
burn time because the surface area increases.
Star and rod and tube grain cross sections are employed to produce a
constant thrust known as neutral burning. Here burning surface area remains
same during the action time of motor.
Double anchor shaped grain, gives aggressive burning in which the burning
surface area and the thrust decreases with time
Most of the solid rockets consist of only one grain, but some are provided
with dual grain design. Both the grains will be normally two different
propellants and will have two different burning rates. This is mainly
employed in missiles to obtain high accelerations at lift off and during
impact. In the intermediate cruising stage it should fly with a constant
velocity.
Stoichiometric mixture
A Stoichiometric mixture is one in which the proportions of fuel and oxidizer
are such that there will be complete combustion. In Stoichiometric
combustion, none of the propellant is wasted. A homogeneous propellant like
NC or NG can be said as oxygen balanced only if it contains sufficient oxygen
for converting all
1)
2)
3)
4)
Another relation connects the chamber pressure and mass flow rate of
generated combustion gases.
Mass flow rate of combustion gas = density x burning surface area x burning
rate
m.b Ab rb Ab kPc n
From the conservation of mass, the above mass burn rate is equal to mass flow rate
through the nozzle.
Ab kPc n
=
The unit of sensitivity is given in such a way that it gives the percentage
change of burning rate when the propellant temperature is changed by 1
degree. If the change in temperature is small, the burning rate can be
obtained by another formula
Here, rb0 is the reference burning rate and r b the change in burn rate for a
change in temperature of T
Not only has the burn rate, Chamber pressure also changed as the initial
temperature changes. Hence another sensitivity equation known as pressure
temperature sensitivity defines the effect of an initial temperature at a fixed
Ab /A*.