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27,000 seconds
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2 minutes x 60 seconds
120 seconds / unit
27,000 seconds
120 seconds / unit
225 units
The daily capacity means the output that can be produced in one day, so the
daily capacity is 225 units.
Page 1
Time
(Sec.)
110
114
101
107
103
107
108
93
310
105
1258
From the sum of task times (T) and cycle time, we could know the minimum number
of workstations required to satisfy the workstation cycle time constraint.
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Page 2
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+1
+1
The efficiency when its running at maximum capacity is still the same,
because the different between usual (225 units) and maximum output (226
units) is not significant. So, the efficiency still 104.8%.
3) The line could be redesigned to operate at the target 300 units per day by
overtime labor or additional workstations.
a) No overtime, additional workstations
C
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Efficienc
y
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Page 3
b) Overtime
Maximum Output
300 units
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35,239 seconds
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Efficienc
y
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Page 4
+
1
+
1