Beruflich Dokumente
Kultur Dokumente
Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011, Japan
Kobelco Research Institute, 1-5-5 Takatsukadai, Nishi-ku, Kobe, Hyogo 651-2271, Japan
c
Advanced Nuclear System R&D Directorate, Japan Atomic Energy Agency, 4002 Narita, O-arai, Ibaraki 311-1393, Japan
d
Graduate School of Engineering, Hokkaido University, N13, W8, Kita-ku, Sapporo 060-8628, Japan
e
Graduate School of Engineering, Nagoya University, Furo-cho, Chikusa, Nagoya 464-8603, Japan
f
Structural Metals Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047, Japan
b
a r t i c l e
i n f o
Article history:
Available online xxxx
a b s t r a c t
To study the effects of titanium concentration and tungsten addition on the nano-mesoscopic structure of
high-Cr oxide dispersion strengthened (ODS) ferritic steels, the spatial and size distributions, shape, and
coherency of the oxide particles in SOC-5 (Fe15.95Cr0.09Ti0.34Y2O3) and SOC-P3 (Fe13.32Cr1.9W
0.16Ti0.33Y2O3) were studied by diffraction contrast techniques, including weak beam electron microscopy. When the titanium concentration is increased from 0.09 to 0.16 wt.% with 1.9 wt.% W added, the
grain size decreases considerably, while the number density and mean size of the oxide particles significantly increases and decreases, respectively. 63.5% and 96% of the oxide particles in SOC-5 and SOCP3 (diameter <4.5 nm), respectively, are coherent with the bcc steel matrix. In SOC-5, 36% of the oxide
particles (4.510 nm in diameter) are semi-coherent; mist moir fringes are seen across only 12% of
the oxide particles with mist moir fringe spacing of 1.12 nm, indicating the mist strain is 0.11. However, only 4% of the oxide particles in SOC-P3 (4.510 nm in diameter) are semi-coherent; mist moir
fringes are seen across only 2% of the oxide particles with mist moir fringe spacing of 0.98 nm, indicating the mist strain is 0.126. The mean mist strain of coherent oxide particles in SOC-5 is 0.017.
2013 Elsevier B.V. All rights reserved.
1. Introduction
Future fusion energy will require new high-performance
structural alloys with outstanding properties sustainable under
long-term service in ultra-severe environments, including high
operating temperatures (7731273 K), large time-varying stresses, intense neutron radiation eld leading to high level of neutron
damage producing up to 200 dpa and 2000 appm of helium, and
chemically-reactive environments (e.g., highly corrosive coolants)
[1,2]. The stringent requirements of structural materials for fusion
reactors include superior high-temperature strength; excellent
creep resistance; high resistance to irradiation damage and
swelling; compatibility with cooling media (high resistance to corrosion in coolants such as lithium, lithium-lead, lithium-tin, Flibe
(LiFBeF2 or Li2BeF4), Flinak (LiFNaFKF), supercritical pressurized water (SCPW) and He); a low ductile-to-brittle transition
Corresponding author. Address: City University of Hong Kong, Tat Chee Avenue,
Kowloon, Hong Kong. Tel.: +852 3442 7468; fax: +852 3442 0295.
E-mail address: doup@tsinghua.edu.cn (P. Dou).
0022-3115/$ - see front matter 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jnucmat.2013.04.090
Please cite this article in press as: P. Dou et al., J. Nucl. Mater. (2013), http://dx.doi.org/10.1016/j.jnucmat.2013.04.090
To clarify the underlying mechanism for the superior mechanical strength of SOC-P3 owing to the highly stabilized oxide particles and understand the physics process for the formation of
nanometer-scale YTiO features with different Ti contents and
W addition so as to achieve optimum chemical composition and
the improvement of ODS steels, the spatial and size distributions,
shape, and coherency of the oxide particles in SOC-5 and SOC-P3
were studied by diffraction contrast techniques, including weak
beam electron microscopy.
2. Experimental
Two of the newly developed high-Cr ODS ferritic steels, i.e.,
SOC-5 and SOC-P3, which have chemical compositions of
Fe0.04C0.01Si0.01Mn15.95Cr0.09Ti0.34Y2O3 and Fe0.046C
0.03Si0.03Mn13.32Cr0.16Ti1.9W0.33Y2O3, respectively, were
used in the present research. The fabrication procedure of the
ODS steels is detailed in Ref. [15].
Disc type transmission electron microscopy (TEM) specimens
with 3 mm diameter were punched from the sheets parallel and
perpendicular to the extrusion axis, mechanically thinned to
100 lm and then electro-polished in a TENUPOL device using
HClO4 + 95%CH3COOH as electrolyte at around 293 K. The nanomesoscopic structures of the ODS steels, especially the morphology
and coherency of oxide particles, were characterized by TEM using
a JEOL JEM 2010 transmission electron microscope (accelerating
voltage 200 kV) equipped with a double tilt specimen holder. Foil
thickness was determined by the convergent beam electron diffraction method.
Specically, the metal/oxide interface structures of the nanoparticles in SOC-5 and SOC-P3 were studied by diffraction contrast
techniques, including weak beam electron microscopy. The details
of the principle and process for the judgment of particle coherency
from Ashby and Brown contrast [16] and McIntyre and Brown
contrast [17], and the methods of measuring the lattice mist
and mist strain in the matrix surrounding the coherent and
semi-coherent particles from diffraction contrast images are
described in Section 2.2 and Section 2.3 of Ref. [2], respectively.
The shear moduli of SOC-5 and SOC-P3 were all assumed to be
equal to that of PM 2000 (65 GPa at room temperature) [18]. The
Youngs moduli, E, of the matrix of SOC-5 and SOC-P3, were then
estimated to be 169 GPa, because t is 0.3. The bulk modulus of
Y2TiO5 particle, K, is 134.6 GPa [19].
3. Results and discussion
3.1. Effect of titanium concentration and tungsten addition on grain
morphology
The grain morphologies of SOC-5 and SOC-P3 are shown in
Fig. 1ad, respectively. The mean intercept grain diameters of
SOC-5 (Fig. 1b) and SOC-P3 (Fig. 1d) measured in a plane perpendicular to the extrusion axes are 1.18 lm (uncertainty: +0.3 lm
and 0.2 lm) and 0.78 lm (uncertainty: +0.1 lm and 0.3 lm),
respectively. For SOC-5 (Fig. 1a), the average grain length, average
grain width, and grain aspect ratios (GARs) measured in a plane
parallel to the extrusion axes are 3.96 lm (uncertainty: +0.45 lm
and 0.4 lm), 1.16 lm (uncertainty: +0.35 lm and 0.25 lm),
and 3.4 (uncertainty: +0.45 and 0.4), respectively. However, for
SOC-P3 (Fig. 1c), the average grain length, average grain width,
and GAR are 3.28 lm (uncertainty: +0.4 lm and 0.35 lm),
0.75 lm (uncertainty: +0.15 lm and 0.25 lm), and 4.3 (uncertainty: +0.35 and 0.4), respectively. An average grain size decreases signicantly when the Ti concentration is increased from
0.09 to 0.16 wt.% and 1.9 wt.% W is added.
Please cite this article in press as: P. Dou et al., J. Nucl. Mater. (2013), http://dx.doi.org/10.1016/j.jnucmat.2013.04.090
Fig. 1. Grain morphologies of SOC-5 and SOC-P3 in: (a) longitudinal section of SOC-5, (b) transverse section of SOC-5, (c) longitudinal section of SOC-P3, and (d) transverse
section of SOC-P3.
Please cite this article in press as: P. Dou et al., J. Nucl. Mater. (2013), http://dx.doi.org/10.1016/j.jnucmat.2013.04.090
Fig. 2. Bright eld images of the oxide particles dispersed in the matrix of SOC-5 (a) and SOC-P3 (b) under near dynamical two-beam imaging conditions and in slightly
under-focused regime.
Fig. 4. Size distributions of the oxide particles dispersed in the matrix of SOC-5 and
SOC-P3. Black bars denote SOC-5 and white bars denote SOC-P3.
Fig. 3. Weak beam dark eld images of the oxide particles dispersed in the matrix
of SOC-5 (a) and SOC-P3 (b).
Please cite this article in press as: P. Dou et al., J. Nucl. Mater. (2013), http://dx.doi.org/10.1016/j.jnucmat.2013.04.090
SOC-5
Uncertainty
SOC-P3
Uncertainty
Coherent
<4.5
63.5
0.017
+0.0020.002
<4.5
96
Semi-coherent
4.510
36 (12%)
1.12
0.181
0.11
+0.020.02
+0.0030.003
+0.0020.002
4.510
4 (2%)
0.98
0.207
0.126
+0.020.01
+0.0020.004
+0.0010.003
Incoherent
>10
0.5
>10
/
tive larger particles in SOC-5 and SOC-P3 (diameter >4.5 nm) were
identied as orthorhombic or hexagonal Y2TiO5 oxide by the
HRTEM analyses.
3.4. Effect of titanium concentration and tungsten addition on the
mist strain of oxide particles
For SOC-5, measurements and calculations of mist strain, e,
were done on 30 coherent particles, appearing as small black lobes
in two beam dynamic bright eld images or nearly strong two
beam bright eld images, which are shown in Fig. 2a and other
images. The mean e of coherent particles in SOC-5 is 0.0145.
However, the e obtained by AshbyBrown technique is always
too low by as much as 15% because of the system error due to
the two-beam over-estimation of extinction distance [16]. Therefore, the real mean e of coherent oxide particles in SOC-5 is 0.017.
However, for coherent particles in SOC-P3, at least three different values of mist strain have been obtained. Because the proportion of the coherent particles exhibiting lobe-lobe contrast with no
contrast line perpendicular to the g vector is extremely low while
almost all the coherent particles appear as black/white dots, Figs.
2b and 3b, it is very difcult to get statistic results of the proportion of coherent oxide particles with different specic value of mist strain from diffraction contrast images alone.
The mist moir fringe spacing (DM) of semi-coherent particles in
SOC-5 is 1.12 nm (Figs. 2a and 3a), according to which the modulus
of the lattice mist, d, was calculated to be 0.181, based on Eq. (4) in
Ref. [2] since d1 10 is 0.2027 nm, and then the modulus of the e was
calculated to be 0.11, based on Eq. (2) in Ref. [2]. The DM of semicoherent particles in SOC-P3 is 0.98 nm (Fig. 3b), according to which
the modulus of the d was calculated to be 0.207, and then the modulus of the e was calculated to be 0.126. The e of coherent particles
in SOC-5 and SOC-P3, and the moduli of the d and e of semi-coherent
particles in both ODS steels are also listed in Table 1.
The yield stresses of SOC-5 and SOC-P3 at room temperature are
910 and 1285 MPa, respectively. That is, the mechanical strength
was successfully improved with the Ti concentration increased
from 0.09 to 0.16 wt.% and 1.9 wt.% W added. This is mainly attributed to the increased grain boundary strengthening due to the signicant reduction in grain size (Section 3.1), the enhanced particle
strengthening due to the remarkably ner oxides with much denser dispersion [28] (Section 3.2), and the improved solid solution
strengthening due to the addition of 1.9 wt.% W. W (ferrite-former
elements) improves the creep strength, thermal stability, and corrosion resistance [5] of ODS alloys.
Increasing the Ti concentration from 0.09 to 0.16 wt.% with
1.9 wt.% W added leads to excellent lattice coherency between
the oxide particles and the bcc steel matrix (Section 3.3 and Table
1 in Section 3.4), which gives rise to very low interface energy. The
low interface energy of coherent oxides, which reduces the Gibbs
Thomson effect at the interface, the very low solubility of O and Y
in bcc Fe [29], and the extremely low diffusion coefcient of Y element in a-Fe matrix at various temperatures [30], can effectively
prevent the coarsening of the YTiO particles. Moreover, if a solute atom (e.g., Y, and/or Ti) can attach less easily to a coherent
interface, it could be imagined that this process is even more difcult if the particle has a complex lattice structure composed of
three or two distinct elements, as is the case for the orthorhombic/hexagonal Y2TiO5 complex oxide. This can also lead to the
excellent coarsening resistance of the oxide particles at high temperature. Finally, W improves the thermal stability of ODS steels by
suppressing the coarsening of oxides. Therefore, oxide particles in
SOC-P3 can be expected to be very stable and exhibit still higher
thermal stability than those in SOC-5, leading to even higher capability for keeping attractive properties during long-term exposure
to high temperature for nuclear applications.
Creep threshold stresses observed in precipitation-, or dispersion-strengthened alloys are explained by mechanisms based on
particle shearing [31], bypass by climb [31,32], or detachment
[33]. The former two are applicable to coherent [31,32,34] and
semi-coherent particles [35] with the lattice mist and mist
strain having signicant inuence on the creep threshold stresses
[31,32,34,35] while the third is operative for incoherent particles
[33]. Thus the proportion of coherent, semi-coherent, and incoherent particles in both ODS steels and the magnitude of lattice mist
and mist strain of the oxides have been obtained in this work. In
addition, the magnitude of lattice mist and mist strain of the
oxide particles has been obtained by HRTEM and will be detailed
in another paper with the quantitative analyses of the creep
strengthening in both ODS materials.
4. Conclusions
For the two newly-developed high-Cr ODS ferritic steels, i.e.,
SOC-5 (Fe15.95Cr0.09Ti0.34Y2O3) and SOC-P3 (Fe13.32Cr
1.9W0.16Ti0.33Y2O3), the following was determined:
(1) When the titanium concentration is increased from 0.09 to
0.16 wt.% with 1.9 wt.% W added, the grain size decreases
considerably, and the number density and mean diameter
of the oxide particles signicantly increase and decrease,
respectively.
(2) 63.5% and 96% of the oxide particles in SOC-5 and SOC-P3
(diameter <4.5 nm) are coherent with the bcc steel matrix,
respectively. 36% and only 4% of the oxide particles in
SOC-5 and SOC-P3 are semi-coherent, respectively.
(3) Mist moir fringes are seen across only 12% and 2% of
the oxide particles in SOC-5 and SOC-P3, with the mist
moir fringe spacings of 1.12 and 0.98 nm, indicating the
mist strains are 0.11 and 0.126, respectively.
(4) The mean mist strain of coherent oxide particles in SOC-5 is
0.017.
Please cite this article in press as: P. Dou et al., J. Nucl. Mater. (2013), http://dx.doi.org/10.1016/j.jnucmat.2013.04.090
Acknowledgements
Present study includes the result of R&D of corrosion resistant
super ODS steel for highly efcient nuclear systems entrusted to
Kyoto University by the Ministry of Education, Culture, Sports, Science and Technology of Japan (MEXT).
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