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Diaphragm Valve,

Metal
Construction

The new GEM 660 2/2-way diaphragm valve was designed for
dosing and filling a wide range of products.
All metallic actuator components are made of stainless steel.
Normally closed, Normally open and Double acting control
functions are available. The valve has an integrated stroke limiter
and seal adjuster as well as an optical position indicator as
standard.

Features
H
H

H
H
H

Suitable for inert and corrosive* liquid and gaseous media


Valve body and diaphragm available in various materials and
designs
Compact design (ideal when space is at a premium)
Various connections available
CIP/SIP cleaning and sterilizing capabilities

Advantages
H
H
H
H

H
H
H

Optional flow direction


Optional mounting position
Stroke limiter and seal adjuster easy to adjust
Precise stroke scale on the cover, can be fixed,
10 scale points per turn, one full turn corresponds
to 1 mm stroke
Improved sealing, distance sleeves for the diaphragm
(not for steam applications)
2 control air connectors in flow direction,
4 control air connectors as an option, two of which are
arranged across the flow direction
Fast cycle duties due to minimized filling volume
Reduced air consumption
Mounting of electrical position indicators (as an option)

* see information on working medium on page 2

Sectional drawing

660

Technical data
Working medium

Control medium
Inert gases
Max. perm. temperature of control medium

Corrosive, inert, liquid and gaseous media which have no


negative impact on the physical and chemical properties of
the body and diaphragm material.

Filling volume

The valve will seal in both flow directions up to full


working pressure (gauge pressure).
Operating temperature (drinks filling)
Operating temperature (other applications)
Sterilization temperature

60 C

C.f.1
C.f. 2+3
C.f. 1
C.f. 2+3

Actuator size 2:

max. 85 C
max. 90 C
max. 150 C

(dependent on medium wetted materials)

Actuator size 1:

0.021 NI
0.010 NI
0.060 NI
0.038 NI

Ambient conditions
60 C

Max. ambient temperature


Actuator
Code
1

Operating pressure
Diaphragm
size

DN

EPDM / FPM

PTFE

C.f. 1

C.f. 2 + 3

0 - 5 bar

0 - 5 bar

5.0 - 6.0 bar

max. 6 bar

0 - 5 bar

0 - 5 bar

4.0 - 6.0 bar

max. 6 bar

10

10

15

Control pressure

(Act. without body)

[m3/h]

[g]

3.9

25

9.0

20

1330

4.3

15

Weight

Kv value

12.5

25

3590

17.0

All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side of a
closed valve. Sealing at the valve seat and atmospheric sealing is ensured for the given values.
Information on operating pressures applied on both sides and for high purity media on request.
Kv values determined at p1 = 6 bar, EPDM diaphragm material, ISO valve body connection

Actuator dimensions - GEM 660

Diagram - Control function 2/3

[mm]

MG
C.f. 2
MG 2525
Stf 2

A1

A2

Control
pressure
in bar
Steuerdruck
in bar

6,0

C2

C1

Diaphragm
size

DN

C.f.

10 - 15
2+3
1

25

15 - 25
2+3

660

4,0

MG
C.f. 2
MG 1010
Stf 2
MG
C.f. 3
MG 2525
Stf 3

3,0

MG
C.f. 3
MG 1010
Stf 3

2,0

MG = diaphragm size

1,0

1
2
3
4
5
Operating
pressure
Betriebsdruck
in barin bar

1
10

5,0

Actuator version
T
B
T
B
T
B
T
B

A1

A2

C1

C2

26

139
60

27

50

34

124

37
26

6.5

37
39

179
69
143

24

73

45

51
39
51

9.0

Order data
Body configuration

Code

Tank valve body


2/2-way body
Multi-port design
T valve body

Diaphragm material
EPDM
PTFE/EPDM

B**
D
M**
T*

0
16
17
18
1A
35
36
37
55
59
60

1.4435 - BN2 (CF3M) - investment casting Fe<0.5%


1.4435 (ASTM A 351 CF3M) investment casting
1.4435 (316L), forged body
1.4435 (BN2), forged body Fe<0.5%
1.4435 (316L), block material
1.4435 (BN2), block material Fe<0.5%

Code

Actuator size

Code

1
2
3

(Diaphragm size 10)


(Diaphragm size 25)

1
2

Actuator version

Code

Control air connectors in flow direction


and 90 offset
Control air connectors in flow direction

B
T

Spring set

Code

Code

Standard

32
34*
40
42
41**
43**

13
52

Control function

Actuator size 1
Actuator size 2

Other connections on request.

Valve body material

max. 150C*

Normally closed
Normally open
Double acting

Code

Butt weld spigots


Spigots DIN
Spigots DIN 11850, series 1
Spigots DIN 11850, series 2
Spigots DIN 11850, series 3
Spigots DIN 11866, series A
Spigots JIS-G 3447
Spigots JIS-G 3459
Spigots SMS 3008
Spigots BS 4825, part 1
Spigots ASME BPE
Spigots EN ISO 1127

max. 150C*

PTFE laminated

* Steam sterilization temperature / 20 min


Material complies with FDA requirements

* For dimensions see T Valves brochure


** Dimensions and versions on request or according to customer
requirements

Connection

Code

* Material equivalency 316 L


** only for body configuration B, M and T

Valve body surface finish, internal contour


Ra 6.3 m
Ra 6.3 m
Ra 0.8 m
Ra 0.8 m
Ra 0.6 m
Ra 0.6 m
Ra 0.4 m
Ra 0.4 m
Ra 0.25 m
Ra 0.25 m
Ra acc. to DIN 4768;

Code

blasted internal/external
electropolished internal/external
mechanically polished internal, blasted external
electropolished internal/external
mechanically polished internal, blasted external
electropolished internal/external
mechanically polished internal, blasted external
electropolished internal/external
mechanically polished internal, blasted external
electropolished internal/external
at defined reference points
* only investment cast design

Order example

660

660
Type
Nominal size
Body configuration (code)
Connection (code)
Valve body material (code)
Diaphragm material (code)
Control function (code)
Actuator size (code)
Actuator version (code)
Spring set (code)

15
15

60

60

34

34

13

13

1500*
1509*
1502
1503
1507
1508
1536
1537
1527
1516

1503

1503

Surface finish

660

Body dimensions
Butt weld spigots, connection code 0, 16, 17, 18, 1A, 35, 36, 37, 55, 59, 60 [mm]
Valve body material: Investment casting (code 34), forged body (code 40)

MG DN NPS f*

LS H1* H1** d

ISO
BS 4825 ASME BPE EN
1127
Code 55 Code 59 Code
60

9.53 1.2 9.53 0.89 17.2 1.6

10 3/8 30 13.5 108 25

12.5

12

1.0

13

1.5

14

2.0

13

1.5

17.3 1.65

15 1/2 30 13.5 108 25

12.5

18

1.5

18

1.0

19

1.5

20

2.0

19

1.5

21.7 2.10

- 12.70 1.2 12.70 1.65 21.3 1.6

20 3/4 30 13.5 108 25

12.5

- 19.05 1.2 19.05 1.65

15 1/2 40 13.5 120 25 13.0 19.0 18

1.5

18

1.0

19

1.5

20

2.0

19

1.5

21.7 2.10

20 3/4 40 13.5 120 25 16.0 19.0 22

1.5

22

1.0

23

1.5

24

2.0

23

1.5

27.2 2.10

- 19.05 1.2 19.05 1.65 26.9 1.6

25

1.5

28

1.0

29

1.5

30

2.0

29

1.5 25.4 1.2 34.0 2.80 25.0 1.2

40 13.5 120 25 19.0 19.0 28

* valid for investment cast design

** valid for forged design

MG = Diaphragm size

21.3 1.6

- 25.40 1.65 33.7 2.0

For materials see overview below

Should there be any doubts or misunderstandings, the German


version of this data sheet is the authoritative document!

25

SMS
3008
Code 37

Overview of 2/2-way valve bodies for GEM 660


Connection
code
Material
code

MG
10

25

16

17

18

1A

35

36

37

55

59

60

34

40

34

40

34

40

34

40

40

34

40

40

34

40

34

40

34

40

34

40

10

15

20

15

20

25

DN

Material code 41 on request

MG = diaphragm size

For further metal diaphragm valves, accessories and other products, please see our
Product Range catalogue and Price List. Contact GEM.

VALVES, MEASUREMENT
AND CONTROL SYSTEMS
GEM Gebr. Mller Apparatebau GmbH & Co. KG Fritz-Mller-Str. 6-8 D-74653 Ingelfingen-Criesbach Tel. +49 (0) 7940/123-0 Telefax +49 (0) 7940/123-224
e-mail: info@gemue.de http://www.gemue.de

Subject to alteration 04/2007 88265291

10

g*

JIS-G
3459
Code 36

Technical data sheet

DIN
DIN 11850 DIN 11850 DIN 11850 DIN 11866 JIS-G
series 0 series 1 series 2 series 3 series A
3447
Code 0 Code 16 Code 17 Code 18 Code 1A Code 35

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