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Diaphragm Valve

Two Stage Actuator


Metal
Construction
The GEM 658/688 2/2 way or multi-port metal diaphragm valve
has a two stage actuator.
The actuator has a stainless steel housing and is controlled by
two pistons working independently of each other (for function see
page 2).

Features
H
H
H
H

H
H

H
H

Suitable for inert, corrosive*, liquid and gaseous media


Chemical resistance of actuator
CIP / SIP cleaning and sterilizing capabilities
An adjusting screw in the actuator head enables the setting
of the opening and closing function and also the setting of
a part stroke (for reduced flow)
Quick ON/OFF operation and the possibility for precision
dosing of the working medium
Insensitive to particulate media
Valve body and diaphragm available in various materials and
designs
Various connections available
Compact design
GEM 658

Advantages
H

H
H

Optional flow direction, will seal in either flow direction


up to full working pressure
Optional mounting position
Can be individually used. Space consuming piping systems
and valve wiring are no longer necessary
Extensive range of accessories (e.g. pilot valves,
limit switches, field bus connections)

* see information on working medium on page 2

Actuator dimensions /version [mm]


Diaphragm
size

Type

Version

A1

A2

Weight
kg

10

658

1T1

61

169

27

51

1.7

25

688

1V1

98

216

64

50

5.6

40

688

2V1

168

320

76

95

19.0

50

688

2V1

168

328

84

95

19.4

GEM 688

658, 688

Technical data
Working medium

Control medium

Corrosive, inert, liquid and gaseous media which


have no negative impact on the physical and
chemical properties of the body and diaphragm
material.
The valve will seal against flow in either direction
up to full working pressure (gauge pressure).

Inert gases
Max. permissible temperature of control medium 60C

Working temperature
max. 150 C
(depending on medium wetted materials)
Working pressure [bar] Control pressure
DN

Diaphragm size

10
15
15
20
25
32
40
50

10

25

40
50

Type

EPDM/FPM

PTFE

[bar]

658

0 - 10

0-6

4.5 - 6.0

688

0 - 10

0-6

5.5 - 7.0

688

0 - 10

0-6

3.5 - 7.0

688

0 - 10

0-6

5.5 - 7.0

Kv value *

Weight

[m3/h]

[kg]

4.4
5.5
8.8
15.4
19.8
39.6
53.9
91.3

1.6
1.6
4.9
4.9
4.9
19.0
19.0
19.6

All pressures are given as gauge pressures, when applied upstream only.
* Given Kv values are valid for ISO valve body connection. (For Kv values for different connections consult GEM.)
Kv values determined at p1 = 5 bar, EPDM diaphragm material.

Application example

Welds

Functional description
When control pressure is applied, the lower actuator piston
strokes 100%. The stroke of the upper part of the actuator,
however, can be steplessly limited from 0% to 100% by
means of the stroke limiter (item 17) and secured by the
locking nut (item 16).
When a stroke limiter is used, the actuator piston (item 13)
moves against the stroke limiter (item 17) and flow
restriction is possible.
If the lower part of the actuator is under control pressure,
the valve fully opens, pushing the spindle (item 27) upwards
through the upper actuator piston.

Order data
Body configuration

Code

Tank bottom valve body*

Straight through

Multi-port design*

T valve body*

Connections
Butt weld spigots
Spigots DIN
Spigots DIN 11850, series 1
Spigots DIN 11850, series 2
Spigots DIN 11850, series 3
Spigots JIS-G 3447
Spigots JIS-G 3459
Spigots SMS 3008
Spigots BS 4825, Part 1
Spigots ASME BPE
Spigots EN ISO 1127

* see special brochures

658, 688

0
16
17
18
35
36
37
55
59
60

Order data
Connections

Diaphragm material

Code

Threaded connections
Threaded sockets DIN ISO 228
Threaded spigots DIN 11851
One side threaded spigot, other side
cone spigot with union nut, DIN 11851
Aseptic unions upon request

Code

FPM
1
6
62

Flanges DIN
Flanges DIN 2501, form C,
length EN 558-1, series 1

Clamps
Clamp ASME BPE for pipe ASME BPE,
short design
Clamp following ASME BPE for pipe
EN ISO 1127, length EN 558-1 series 7
Clamp ASME BPE for pipe ASME BPE
length EN 558-1, series 7
Clamp DIN 32676 for pipe DIN 11850
length EN 558-1, series 7
Clamp SMS 3017 for pipe SMS 3008
length EN 558-1, series 7

80
82

EPDM

max. 130C

12

EPDM

max. 150C

13

EPDM

max. 150C

16

PTFE/EPDM convex PTFE loose

max. 150C

5E*

PTFE/FPM convex

PTFE loose

max. 150C

5F*

PTFE/Silicon convex PTFE loose

max. 160C

5S*

PTFE/EPDM
PTFE laminated
* Diaphragm size 25 - 50
** Diaphragm size 10

max. 150C

52**

88
8A
8E

For overview of available valve bodies for GEM 658/688 see page 6

Valve body material

Control function

Code

Normally closed

1.4435 (ASTM A 351 CF3M) Investment casting* 34


1.4408

Cast stainless steel 37

1.4435 (316 L)

Forged body

40

1.4435 (316 L)

Block material

41

Code
1

* Material equivalency 316L

Valve body surface finish, internal contour

Code

*Ra 6.3 m

blasted internal/external

1500

*Ra 6.3 m

electropolished internal/external

1509

*Ra 0.8 m

mechanically polished internal, blasted external

1502

*Ra 0.8 m

electropolished internal/external

1503

*Ra 0.6 m

mechanically polished internal, blasted external

1507

*Ra 0.6 m

electropolished internal/external

1508

*Ra 0.4 m

mechanically polished internal,blasted external

1536

*Ra 0.4 m

electropolished internal/external

1537

*Ra 0.25 m

mechanically polished internal, blasted external

1527

*Ra 0.25 m

electropolished internal/external

1516

* Ra acc. to DIN 4768; at defined reference points

Order example

688

Type
Nominal size (mm)
Body configuration (code)
Connection (code)
Valve body material (code)
Diaphragm material (code)
Control function (code)
Surface finish (code)

688

25

60

34

13

1503

25
D
60
34
13
1
1503

658, 688

Body dimensions - Butt weld spigots

Dimensions in mm
DN NPS MG

*f

*g

10 3/8 10
15 1/2 10
20 3/4 10
15 1/2 25
20 3/4 25
25 1 25
32 1 1/4 40
40 1 1/2 40
50 2 50

30
30
30
40
40
40
68
75
90

13.5
13.5
13.5
13.5
13.5
13.5
13.5
13.5
13.5

108
108
108
120
120
120
153
153
173

LS (min.) H1* H1**


25
25
25
25
25
25
25
25
30

* valid for investment cast design

12.5
12.5
12.5
13
16
19
24
26
32

12.5
12.5
12.5
19
19
19
26
26
32

ISO

DIN

Code 60

Selection
series
Code 0

DIN 11850

dxs

dxs

dxs

dxs

dxs

dxs

dxs

17.2 x 1.6
21.3 x 1.6
21.3 x 1.6
26.9 x 1.6
33.7 x 2.0
42.4 x 2.0
48.3 x 2.0
60.3 x 2.0

18 x 1.5
18 x 1.5
22 x 1.5
28 x 1.5
34 x 1.5
40 x 1.5
52 x 1.5

12 x 1.0
18 x 1.0
18 x 1.0
22 x 1.0
28 x 1.0
34 x 1.0
40 x 1.0
52 x 1.0

13 x 1.5
19 x 1.5
19 x 1.5
23 x 1.5
29 x 1.5
35 x 1.5
41 x 1.5
53 x 1.5

14 x 2.0
20 x 2.0
20 x 2.0
24 x 2.0
30 x 2.0
36 x 2.0
42 x 2.0
54 x 2.0

25.0 x 1.2
33.7 x 1.2
38.0 x 1.2
51.0 x 1.2

9.53 x 1.2
12.70 x 1.2
19.05 x 1.2
12.70 x 1.2
19.05 x 1.2
-

Series 1 Series 2

Series 3

SMS BS O.D. ASME/ JIS-G


3008 4825
BPE
3459

JIS-G
3447

Code 16 Code 17 Code 18 Code 37 Code 55 Code 59 Code 36 Code 35


dxs

dxs

9.53 x 0.89 17.3 x 1.65


12.70 x 1.65 21.7 x 2.10
19.05 x 1.65
12.70 x 1.65 21.7 x 2.10
19.05 x 1.65 27.2 x 2.10
25.40 x 1.65 34.0 x 2.80
42.7 x 2.80
38.10 x 1.65 48.6 x 2.80
50.80 x 1.65 60.5 x 2.80

dxs
25.4 x 1.20
31.8 x 1.20
38.1 x 1.20
50.8 x 1.50

** valid for forged design

Body dimensions - Threaded sockets DIN ISO Connection code 1 [mm]


Diaphragm
size

DN

H1

SW

Number of wrench surfaces

10
10
25
25
25
40
40
50

12
15
15
20
25
32
40
50

G 3/8
G 1/2
G 1/2
G 3/4
G1
G 1 1/4
G 1 1/2
G2

23
29
30
33
37
50
52
69

10.5
13.5
16
17
17
25
25
34

13
15
9
10
13
16
18
18

55
68
85
85
110
120
140
165

22
24
27
32
41
50
55
70

2
2
6
6
6
8
8
8

For materials see overview on last page

658, 688

Body dimensions - Flanges Connection code 4 [mm]


Diaphragm
size

DN

NPS

H1

Number of
bolt holes

25
25
25
40
40
50

15
20
25
32
40
50

1/2
3/4
1
1 1/4
1 1/2
2

130*
150
160
180
200
230

30
36
43
52
57
69

13
16
19
24
26
32

95
105
115
140
150
165

14
14
14
18
18
18

65
75
85
100
110
125

4
4
4
4
4
4

For materials see overview on last page


* no EN length

Body dimensions - Threaded connections acc. to DIN 11851


L

DN

Diaphragm
size

H1*

H1**

f*

g*

d1

(Code 6)

(Code 62)

10
15
15
20
25
32
40
50

10
10
25
25
25
40
40
50

12.5
12.5
13
16
19
24
26
32

12.5
12.5
19
19
19
26
26
32

30.0
30.0
40.0
40.0
40.0
68.0
75.0
90.0

13.5
13.5
13.5
13.5
13.5
13.5
13.5
13.5

10.0
16.0
16.0
20.0
26.0
32.0
38.0
50.0

Rd 28 x 1/8
Rd 34 x 1/8
Rd 34 x 1/8
Rd 44 x 1/6
Rd 52 x 1/6
Rd 58 x 1/6
Rd 65 x 1/6
Rd 78 x 1/6

118
118
118
118
128
147
160
191

116
116
116
114
127
147
160
191

* valid for investment cast design

** valid for forged design

Code 6

658, 688

Code 62

NPS

MG*

H1

Code 88
for pipe ASME BPE

Code 8A
for pipe DIN 11850

Code 8E
for pipe SMS 3008

d1

d3

d1

d3

d1

d3

d1

d3

d1

d3

10 3/8 10 12.5
15 1/2 10 12.5 9.40
20 3/4 10 12.5 15.75
15 1/2 25
19
9.40
20 3/4 25
19
15.75
25
1
25
19
22.10
32 1 1/4 40
26
40 1 1/2 40
26
34.80
2
50
50
32
47.50
* MG = diaphragm size

25.00
25.00
25.00
25.00
50.50
50.50
64.00

88.90
101.60
101.60
101.60
114.30
139.70
158.75

14.00
18.10
18.10
23.70
29.70
38.40
44.30
56.30

25.40
50.50
50.50
50.50
50.50
64.00
64.00
77.50

108
108
108.00
117.00
127.00
146.00
159.00
190.00

9.40
15.75
9.40
15.75
22.10
34.80
47.50

25.00
25.00
25.00
25.00
50.50
50.50
64.00

108.00
117.00
108.00
117.00
127.00
159.00
190.00

10.00
16.00
16.00
20.00
26.00
32.00
38.00
50.00

34.00
34.00
34.00
34.00
50.50
50.50
50.50
64.00

108.00
108.00
108.00
117.00
127.00
146.00
159.00
190.00

22.60
31.30
35.60
48.60

50.50
50.50
50.50
64.00

127.00
146.00
159.00
190.00

Overview of valve bodies for GEM 658, 688 body configuration D


Connection
code

16

17

18

35

36

37

55

59

60

62

80

82

88

8A

8E

Z
Z
-

F
F
F
F
F
F

Z
Z
Z
Z
Z
Z

X
X
X
X
X
X
X

X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X

X
X
X
X
X
X
X
X

X
X
X
X

Y
Y
Y
Y
Y
Y
Y
Y

X
X
X
X

Y
X
X
X
X
-

Y
Y
X
X
X
X
X
X

X
X
X
X
X
X
x
x

B
B
B
B
B
B
B
B

B
B
B
B
B
B
B
B

K
K
K
K
K
K
K

K
W
W
K
K
W
W
W

K
K
K
K
K
K
K

K
K
K
K
K
K
K

K
K
K
K

MG* DN
10
10
10
25
25
25
40
40
50

10
15
20
15
20
25
32
40
50

B
F
K
W
X
Y
Z

Welded construction in material code 34 and 40


Body in material code 37
Connections completely machined (not welded) in material code 40
Welded construction in material code 40
Spigot body in material code 34 and 40
Spigot body in material code 40
Body in material 34

* MG = diaphragm size

For further metal diaphragm valves, accessories and other products,


please see our Product Range catalogue and Price List. Contact GEM.

VALVES, ACTUATORS
AND CONTROL SYSTEMS
GEM Gebr. Mller Apparatebau GmbH & Co. KG Fritz-Mller-Str. 6-8 D-74653 Ingelfingen-Criesbach Tel. +49 (0) 7940/123-0 Telefax +49 (0) 7940/123-224
e-mail: info@gemue.de http://www.gemue.de

Should there be any doubts or misunderstandings, the German


version of this data sheet is the authoritative document!

DN

Code 82
for pipe EN ISO 1127

Subject to alteration 08/2006 88252806

Code 80
for pipe ASME BPE

Dimensions in mm

Technical data sheet

Body dimensions - Clamps