MUD PUMP 3NB-1300

Re enginered Mud Pump

OPERATION & PARTS LIST

www.mkapr.co.id
Rev.01 March 2014

TABLEOFCONTENTS

01. Maintenancemanualandoperationmanual...................................Page.02
02. Partslist,FluidEndParts..................................................................
Page.04
Expendablesparts(fastmovingparts)..............................
Page.06
Powerendparts................................................................
Page.07

[1]

01. MAINTENANCEANDMANUAL

GeneralPrecautions
1. Levelthepumptoensureproperlubricationduringoperation
2. Verifythatpumpcranckcasehasbeenfilledwiththeproperamountoflubricant
3. Verifythatpackinghasbeenproperlyinstalledinthepumpandisproperlytihgtened
4. Tightenallstuds,nutsandcapscrewtotherecomendedtorquevalues
5. Squirtlightoilorotherlubricantonthepistonrodsandrotatepumpbyhandtoverifyfree
rotations
6. Alwaysdoprimepump.Thisisapositivedisplacementpumpandisnotintendedtooperate
dry
7. Verifythatallvalvesindischargepipingareopen.

Lubrication
Allthepowerendworkingpartsarelubricatedwithoilfromthecranckcase.Itisimperativeto
checktheoillevelandquantityfrequently

LubricationSchedule
Frequency
TypeLubricant
Procedure
Daily
APIGL5,Grade90GearOil
Checkoillevelwhenpumprunning
Daily
50%Waterplus50%Watersolubleoil
Checkfluidlevelatpistonwashtank
1000Hours
APIGL5,Grade90GearOil
Changeoilandcleaninsideofframe

OilCapacity
Thisimportanttomakeitsurethattheoillevelisashighthegearendoilpump(the3NB1300is
equippedwiththeoilpumptopressurizethelubricanttointernalpowerendparts)

PumpPerformance

Linersize(inches)

63/4

61/2

61/4

51/2

Max.DischargePressure,psi

3085

3325

3595

3900

4645

5000

PumpSpeed
InputHP
GPM
GPM
GPM
GPM
GPM
spm
120
1114
558
517
478
441
370
100
929
465
431
398
367
309
80
743
372
345
319
294
247
60
557
279
259
239
220
185
*Basedon90%mechanicalefficiencyand100%volumetricefficiency
**Theratedmaximuminputhorsepowerandspeedisreduced1.15safetyfactor

GPM
306
255
204
153

Operation
The pump should be run at the ratings provided for normal drilling operation. Under no
circumstanceshouldthepressureexceedshownforthatdiameterpiston.Doingsowouldresultin
operatingloadsinexcessforwhichtheworkingpartsweredesigned,reducingtheservicelifeofthe
workingparts
[2]

02.PARTSLIST

FluidEndPartsandarangementdrawing

[4]

BILL OF MATERIAL : FLUID END PARTS

[5]

ExpendablesPartsarrangementdrawing

BILL OF MATERIAL: EXPENDABLES PARTS

Item
1
2
3
4
5
6
7
8
9

Part No.
MK-16-0256-3NB
MK-24-0256-3NB
MK-24-0256-B-3NB
MK-24-0256
MK-0256-A
MK-0255- **
MK***
MKG**
MK*

Description
Extension Rod
Rod Clamp, back
Sub Rod
Rod Clamp, front
Piston Rod
Liner
Piston Assembly
Liner Packing
Valve and Seating

Qty
Per pump
3
3
3
3
3
3
3
3
3 sets

Note.**SeetableLiner&LinerPackingforlinersize.***SeetableforPistonsize&Partsnumber.*SeeValveoption

LINER & LINER PACKING

PISTONS ASSEMBLY & RUBBER KITS

[6]

VALVE ASSEMBLY & INSERT ONLY

PowerEndParts

Item

Part No.

1
2
3
4

MK-1292182-3NB
MK-24072-B-MB
MK-23144E
MK-259.82x220.79x18.59

Description
Wiper, Extension Rod
Bearing, Crank Shaft
Bearing, Jack Shaft
Oil Seal, Jack Shaft

[7]

Qty
Per pump
6
2
2
2

RecomendedTorqueValues

[3]

Mud King Asia Pasifik Raya

Jl. Lodan Raya No.2 Lodan Center Blk. M-3A

Ancol - Jakarta Utara
021-6918866 ph. sales@mkapr.co.id email