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INSPECTION & TESTING REQUIREMENTS

SAUDI ARAMCO FORM-175

SCOPE:

REVISION: 05/09/2011
REPLACES: 10/01/2009

CODE NUMBER:

IR010700

PAGE:

1 of 2

PIPE: Beveled End, Seamless or Submerged Arc Welded, Straight or Spiral Seam Carbon Steel Pipe

TEST AND INSPECTION PER: 01-SAMSS-035 & API Spec. 5L/ISO3183 & Specifications As Noted Below.
(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)
(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR
(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER

0010
0010

***
X

Pre-Fabrication/Production Requirements

Specification Details / Notes:

Pre-Inspection Meeting

Verify Company approval of manufacturers Inspection and Test


Plan / Quality Plan

0020

Raw Material Verification

Per API 5L clause 8.3 Radiation levels Shall less than 100
Becquerels/gram".

0030

Welding Procedure Specification / Procedure Qualification


Records (including repair WPS/PQR)Approval

Per SAEP-352, Table 1 for Company approval

Welder/Welding Operator Qualification Records

Per APL 5L

NDT Procedures and Personnel

Verify valid personnel qualification and approved procedure.

Manufacturing Procedure Qualification Test

Per 01-SAMSS-035, All pipes shall be manufactured to PSL2


Requirements.

In process inspection & test requirement

Specification Details / Notes:

Heat Treatment

Per 01-SAMSS-035

Cold Expansion

Per 01-SAMSS-035, For SAW straight seam pipe and shall not
exceed 1.5% of the pipe circumference

Chemical & Mechanical Requirements:

Per 01-SAMSS-035,Company representative shall select the


product samples for chemical and mechanical testing. Testing
Frequency is per API 5L Table 18

Chemical Composition, Heat and Product analysis

Per 01-SAMSS-035 and API 5L. Extent of witnessing shall be


decided during the pre inspection meeting

0040

0050

0060

0020
0010

***
X

0020

0030

0040

0050

Mechanical Tests; Tensile, Fracture Toughness, Residual Stress,


Hardness, Guided Bends,

Per 01-SAMSS-035 and API Spec 5L/ ISO 3183, as applicable.


Extent of witnessing shall be decided during the pre inspection
meeting

0060

HIC Testing

Per 01-SAMSS-035 Annex H (Only welded pipes ordered for


sour service) and IR010210. Not required for Seamless pipes
per SAES-L136

Repair welding

Per 01-SAMSS-035 Annex D

Hydrostatic Test

Per 01-SAMSS-035: Extent of witnessing shall be decided


during the pre inspection meeting.

0070

0080

IR010700 Continued...

INSPECTION & TESTING REQUIREMENTS


SAUDI ARAMCO FORM-175

REVISION: 05/09/2011
REPLACES: 10/01/2009

CODE NUMBER:

IR010700

PAGE:

2 of 2

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)


(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR
(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER
0090

0100

0030

***

Ultrasonic and Radiographic Testing

Per 01-SAMSS-035 Annex E & K and API Spec 5L/ ISO3183


Annex E & K

Pipe End NDE

Per 01-SAMSS-035 and API Spec 5L/ ISO3183 Annex E & K.


Extent of witnessing shall be decided during the pre inspection
meeting

Final inspection & test requirements

Specification Details / Notes:

Visual and Dimensional Inspection including Diameter, Wall


thickness, weight and length straightness

Per 01-SAMSS-035 & API Spec 5L/ ISO 3183 See Note:3.
Extent of witnessing shall be decided during the pre inspection
meeting

0020

Final Weld Seam Inspection

Per 01-SAMSS-035.

0030

Coating, Marking, API Monogram and shipment

Per 01-SAMSS-035 and API 5L

Product Material Test Certificate and Quality Data Dossier.

Per 01-SAMSS-035

0010

0040

NOTES:
(1)
May only be waived by the responsible Saudi Aramco, ASC, and AOC Inspection Offices.
(2)
See form SA175 - 000003 for instructions on using this form.
(3)
All pipes shall be visually examined and be free of defects..

End of IR010700