Beruflich Dokumente
Kultur Dokumente
Typically students who gain accreditation at the Introductory Level will be studying a course of study in:
Technology Mandatory
Equipment/Machine/Activity
Instructio
n
Date
Testing
Date
Student
Signature
Teacher
Certification
Signature
Workshop Technologies
General Workshop Procedures
General Machine operation
Metal Handtools
Battery/Portable Drill operation
Wrought Iron Forming Tools
Finishing Materials & Solvents
Accreditation at LEVEL ONE COMPETENCY achieved. Date:
Teacher
Signature:
Typically students who gain accreditation at the Basic Level will be studying a course of study in:
Year 7 Design and Technology
Year 8 Design and Technology
Equipment/Machine/Activity
Instructio
n
Date
Testing
Date
Student
Signature
Teacher
Certification
Signature
Wood Technologies
Magnabend Folding Machine
Bench/Pedestal Drilling Machine
LPG Heating & Soldering
Spot Welding Machine
Metal Lathe
Linisher
Accreditation at LEVEL TWO COMPETENCY achieved. Date:
Teacher
Signature:
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Instruction
Date
Testing
Date
Student
Signature
Teacher
Certification
Signature
Metal Technologies
Electric / MIG Welding Machine
Disc Grinding Machine100mm
Metal Lathe operation
Metal Cutting Circular Saw
Oxy / Acet Welding & Heating
Accreditation at LEVEL THREE COMPETENCY achieved. Date:
Teacher
Signature:
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T/F
2. Scrap materials and offcuts should be left on the floor and/or bench.
T/F
T/F
T/F
5. Safety zones are necessary around machines and heat treatment areas.
T/F
6. Tools, materials or other items must not be left on the edges of benches.
T/F
T/F
T/F
T/F
T/F
T/F
12. All jobs should be cramped to the bench or held in the vice when being worked on T/F
13. The operator is responsible for switching a machine on or off.
T/F
14. There is no need for the teacher to give permission to use a machine, power
equipment or a gas appliance.
T/F
15. Eye protection must be worn when using a machine or power equipment.
T/F
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Unsafe
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loose
handles
heads
remove
cutting
hacksaw
pressure
thrown
swept
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Battery Drill
The risk of injury when using a Battery Drill is LOW - Level 1 Risk
Neatly PRINT the missing words to complete the following sentences.
1. The operator must seek and gain t___________ approval to use the Battery Drill.
2. The wearing of personal p____________ equipment such as safety spectacles is
necessary when using a Battery Drill.
3. Never hold the work piece in your h_______ when drilling.
4. The work piece should be held firmly in a v_______ or with a c_________.
5. A centre punch is used to make an i_______________ to mark the centre of the hole.
6. Pressing excessively against the work piece will not s________ up the drilling process.
7. As the drill bit breaks through the work piece, the drill should be held f ________ and
care taken to ensure the drill bit does not become s_________.
8. To remove a stuck drill piece, set the r ___________ switch to reverse rotation.
9. Do not touch the drill bit or work piece immediately after drilling, because they could be
extremely h______ and b_______ your fingers.
10. Never operate a battery charger with a d___________ cord or plug.
11. Do not allow the v______ of the battery charger to be clogged or covered.
12. It is most important not to operate the battery charger anywhere near w________.
13. The battery cartridge t____________ should be prevented from being shorted.
Discuss the risks involved when using a Battery Drill.
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
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What is the maximum size of steel used in forming tool and why is it dangerous to try and
use larger steel?
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
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Word List
Speed
Spectacles
Cap
One
Teacher
Spinning
Machine
Safety
Zone
Hold
Key
Switch
Stop
Revolving
Hands
Chuck
Operator
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Word List
bricks
leak
burning
cylinder
pressure
flame
treatment
hot
down
equipment
shut
soapy
oven
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Spot Welder
The risk of injury when using this machine is SUBSTANTIAL Level 3 Risk
Answer the following questions by referring to the OHS Instruction Sheet on the
Spot Welding Machine.
1. What causes the heating of the metal when spot-welding?
2. Spot welders are commonly used for joining what types of metal?
____________________________________________________________________
3. What needs to be done when spot welding coated metals?
4. What is the maximum thickness of sheet metal a portable spot welder can weld?
____________________________________________________________________
1. If the clamping pressure is too great, what will result?
____________________________________________________________________
2. If the clamping pressure is too little, what will result?
____________________________________________________________________
5. In what condition should the pieces of sheet metal be before welding?
____________________________________________________________________
____________________________________________________________________
6. List reasons that can cause a hole to be burnt through the metal:
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___________________________________________________________
6. What does the yellow line painted on the floor around the Linishing machine mean?
7. State FIVE safety rules that the operator of a Linishing machine should observe
1.
2.
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3.
4.
5.
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Unsafe
11. Using a metal lathe when not wearing safety spectacles is:
12. Before switching on the metal lathe, checking that the work
piece, the cutting tool and the tool holder are secure is:
13. Removing the chuck key and revolving the chuck one
revolution by hand before switching on the metal lathe is:
14. Checking that the back gear and belt pulley guards are all in
place before switching on the metal lathe is:
15. Making measurements on your work piece while the metal
lathe is running is:
16. Stopping the chuck with your hand or the chuck key is:
17. Engaging the back gears or automatic feed while the metal
lathe is in motion is:
18. Touching revolving parts and shavings coming off the lathe is:
19. Using the wooden saddle to protect the lathe bed when
removing a chuck is:
20. Stopping the machine to make adjustments, oil components
and clean parts is:
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3. Why must the metal cold saw be isolated from the electrical power supply when
carrying out maintenance procedures?
_______________________________________________________________________________________________________________________
___________________
5. The blade must be checked before every cutting operation. State why this is an
important check.
_______________________________________________________________________________________________________________________
___________________
8. Why wear Personal Protective Equipment when using the metal cod saw?
____________________________________________________________________________________________
9. Do not wear loose clothing, especially long sleeves and neck ties. Why?
______________________________________________________________________________________________________________________
10. When carrying out a cutting procedure, why should the operator never walk away
and leave the saw unattended?
_______________________________________________________________________________________________________________________
___________________
11. Why do long workpieces have to be supported on both sides of the blade?
_______________________________________________________________________________________________________________________
___________________
12. The operator should never stand or sit directly in front of the revolving blade. Why?
_______________________________________________________________________________________________________________________
___________________
13. In an emergency such as the blade jamming, what action should the operator take?
________________________________________________________________________________________________
__________________________________________
Oxy-Acetylene Equipment
The risk of injury when using this equipment is SUBSTANTIAL - Level 3 Risk
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