Precast Pretensioned C Wall

PROJECT NAME:
INFRASTRUCTURE WORK FOR VIKRAM UDYOGPURI

NEAR UJJAIN, MADHYA PRADESH
EMPLOYER:
VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA

PRADESH
EMPLOYERS CONSULTANT:
AECOM ASIA COMPANY LTD.

EPC CONTRACTOR:
SPML-OM METALS (JV)

CONSULTANT:
SANGUINE INFRA TECH PVT. LTD.

38 Mezzanine Floor, Kuber Complex, Opposite Laxmi Industrial Estate, Lind Road, Andheri (West), Mumbai 400053
Mobile : 9820349717 Ph: 91-22-26743321 Email:info@sanguineinfra.com Website : www.sanguineinfra.com
TITLE:
APPROVAL STAMP:
DESIGN OF PRESTRESSED PRECAST BOUNDARY

WALL
DOCUMENT NO.
REVISION:
R1
VUL-MS-CWALL-3701
COMMENTS:
(No. of Pages)
To
REFERENCE DOCUMENTS AND DRAWINGS:

1) VUL-MS-CWALL-C-GA-3702-R1,
2) VUL-MS-CWALL-C-REINF-3703-R1
REVISION STATUS:
REVISION
DATE
DESCRIPTION
PREPARED
BY
CHECKED
BY
R0
R1
R2
R3
16-11-2015
30-01-2016
For Approval
Revised considering comments dated 27-01-16
ARIF
ARIF
KAMATH
KAMATH
This document is not to be reproduced, copied or used for any purpose other than that for which it is prepared.
Sanguine Infra Tech Pvt.Ltd., Mumbai
APPROVED
BY
VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH
SPML - OM METALS (JV)
CONTENT
Cl.
Description
Page
No.
No.
Scope of the Report
Design Methodology
Design Data
Design Assumptions
References
List of Drawings
Calculations
Substructure Analysis
12
Design of Footing
15
10
Design of Precast Plank
26
11
Design of Column
31
12
Summary
34
Appendix - A
Drawings
35
Page | 1
1.0) SCOPE OF THE REPORT :

1.1 This submission contains the design of Prestressed Precast Boundary Wall with Precast
Open Isolated footing at Development of Vikram Udyogpuri Near Ujjain. The column are
spaced at 2.25m centre of centre.
The report presents the design of Precast footing, Prestressed Precast Column and
Prestressed Precast Plank .
Footing is
RCC Precast Concrete
Column is
Prestressed Precast Concrete
Plank is
Prestressed Precast Concrete
Page | 2
2.0) DESIGN METHODOLOGY :

2.1 ) The design has been carried generally in accordance with the design loadings as per
IS 875 Part-1 and Part-3.
2.2 ) The design approach is to consider structure subjected to both static loading ( due to dead
loads, variable load due to wind.)
2
2.3 ) SBC considered is 7.5 t/m at 1.0m below GL. However footing depth required is 0.4m and
soil cover of 0.60m is considered. Hence footing bottom below GL kept as 1.00m.
2
2.4 ) The allowable bearing pressure is restricted to 75kN/m in normal case and for Wind case
this is restricted to 93.75 kN/m2. In the Wind case, allowable bearing pressure is
increased by 25% as per (IS 875 Part-5, Cl 8.1, Note 6).
2.5) The Column is checked for conditions of stability against overturning and sliding for all load
case as per IS 456:2000 Cl. 20.1 & 20.2 as follows :
Factor of safety
overturning sliding
All Load case
1.55
1.55
2.6) The Precast column will be inserted in 170 x 270 x 300 mm spout in footing.
After 150 x 250 mm column is placed, the gap of 10 mm on all sides will be filled with filler
material. After filler material is placed, the column end will be restrained against traslation
and rotation. The support considered is Fixed support. BM at this support i.e. at footing
top level will be maximum.The forces for Column design are obtained in Cl 8.0
2.7) The forces at Column bottom for Column design & footing design are obtained in Cl 8.1.2.
2.8) Effective Length factor in longitudinal direction (direction parallel to plank) considered is
1.00 & in transverse direction perpendicular to plank considered is 2.0. Unsupported length
of column is 2.6 m. Due to slenderness of Column in transverse direction, additional
moment due to slenderness is considered. Column is designed as per IS 1343 at working
load and ultimate load presented in Cl 11.0
2.9) Footing Analysis & design by Bending theory method taking section at face of Column
presented in Cl 9.0 respectively.
Page | 3
2.10) Prestressing Wire Layout :

The cable Layout is symmetrical about midspan. The cables are stressed from one end only.
2.11) Losses due to elastic shortening, Creep, Shrinkage and Relaxaxtion :
This is calculated as per IS 1343 as presented in Cl 10 & 11 for Column & Plank design.
2.12) Bending stress check at Initial and Final condition :
Bending stresses are checked after prestressing and loading at service condition after
taking into account appropriate losses.
2.13) Check at Ultimate Load Condition :
This is checked at as per IS 1343, Appendix A
2.14)Prestressing steel :
Prestressing steel shall be Wires, low relaxation, uncoated stress relieved strands with a
nominal diameter of 3mm & 4mm confirming to the requirements of IS: 6003-2010.
E = 210000 Mpa
2.15)Grade of concrete
M30 For Column & Plank

M20 For Footing
Page | 4
3.0) DESIGN DATA

3.1) H =
2.00 m
Height of Wall above Ground level
Page | 5
4.0) DESIGN ASSUMPTIONS

Following assumption are made here:
2
4.1) The SBC of the Founding strata considered is 75 KN/m
4.2) Risk factor k1 for Wind Load calculation considered is 0.76 as per IS875-Part 3, Table-1
4.3) Soil cover over footing minimum should be 0.60 m.
Page | 6
5.0) REFERENCES
5.1) IS-875:1987 (Part-1)
Code of practice for design Loads - Dead Loads for buildings and structures.
5.2) IS-875:1987 (Part-3)
Code of practice for design Loads - Wind Loads for buildings and structures.
5.3) IS-456:2000
Standard specification and code of practice for Plain & Reinforced Concrete
structures.
5.4) IS-1343:1980
Standard specification and code of practice for Prestressed Concrete
structures.
Page | 7
6.0) LIST OF DRAWINGS

6.1) VUL-MS-CWALL-C-GA-3702-R1
Concrete Profile of Prestressed Precast

Boundary wall.
6.2) VUL-MS-CWALL-C-REINF-3703-R1
Reinforcement/Prestressing detail of
Prestressed Precast Boundary wall.
Page | 8

7.0 )
LOADING DETAILS
7.1 ) Load Calcuation for Compound Wall Column

DL & WL Calculation for Compound Wall
7.1.1) General Details :
Span 1
C/C distance of column
C1
2.250
Span 2
2.250 m
Column Top level
2.000 m
Ht. of Wall above Ground Lvl.
2.00 m
Footing top below GL
0.600 m
Ground level
0m
Footing top lvl.
-0.600 m
Ht. of Column above Footing top
2.6 m
Footing bottom below GL
1.00 m
Footing depth
0.400 m
Footing Size
1.275 m 0.900 m
=
23.5 kN/m
Reinforced Concrete density
25 kN/m
Soil density
18 kN/m
Prestressed Concrete density
Concrete Grade
(IS 875, P-1, Table-1,21)
Column & Plank

Footing
fck
fck
fy
Reinforcement
Prestressing Steel
=
=
=
=
30
20
500
1865
Mpa
Mpa
Mpa
Mpa
7.1.2) Load calculation

7.1.2.1) Dead Loads
A) Precast Column
Column above GL
0.035 m
0.035 m
Column below GL
0.250 m
0.07 m
0.250 m
m
0.0330
0.15 m
0.15 m
0.00 m
= 0.03295 m
M I of Column bottom @ transverse axis
= 0.00019 m
M I of Column bottom @longitudinal axis
= 0.00005 m
C/s area of Column per metre above GL ( 0.15
x 0.25 ) -
( 0.07
x 0.07 )
r min of Column @ column bottom bottom lvl @ transverse axis =
0.00019 / 0.033 =
0.0767 m
r min of Column @ column bottom bottom lvl @ Longitudinal axis =
0.00005 / 0.033 =
0.0407 m
Wt. of Column =
( 0.15
x 0.25
x 0.50 ) +
( 0.03295 x 2.100 )
x 24 =
2.07 kN
B) Precast Slab Plank

2.17 m
0.30 m
2.10 m
Length =
2.17 m
Thickness =
0.06 m
Panel Width =
0.3 m
Panel Nos. =
7 Nos.
Page | 9
Wt. of Slab Plank
2.17
x 2.10
x 0.06
x 23.5
6.43 kN
24 kN
C) Footing
Wt. of Footing +soil after column is placed
=
+
1.275
x 0.900
x 0.400
x 25 =
1.275
x 0.900
x 0.600
x 18
7.1.2.2) Wind loads :

Wind pressure is calculated as per IS:875 ( Part 3 ) -1987
Wind speed
K1 =
Vb
0.76
=
K2
( Ref . IS 875 ( part 3) -1987 / Figure - 1 ) =
1.05
K3 =
39 m/s
( Ref . IS 875 ( part 3) -1987 / Tab 1 & 2 )

Note : For K1; Risk factor for boundary wall is considered
(Ref . IS 875 ( part 3) / Cl. 5.3.2.1 & 5.3.2.2)
Note : For K2; Category 1 and class A is considered

Design Speed
Vz
Wind pressure
Wind Load on Structure is given by
Vb * K1 * K2* K3
31 m/s
0.6 * Vz ^2
0.58 kN/m2
Cf pd Ae
F=
( Ref . IS 875 ( part 3) -1987 Cl 6.3)
From IS875, P-3, Table 24, For Wall on ground, B>1000m & H=2.10m , B/H = 1000/2.1 = 476.19 > 160
Drag Coefficient Cf =
2.0
Wind Load on column per metre height
2.0
x 0.58
x 2.25
x 1.00
2.610 kN/m
Wind Load on one plank per metre length
2.0
x 0.58
x 0.30
x 1.00
0.348 kN/m
Wind Load on Razor Wire :

Assume solidity ration of wire fencing and angles =
Height of Razor wire =
Cf =
Effective area = x h x L
0.1 x 0.6 x 2.25=
Wind Load on anlge over column = Cf Ae Pd =
1.9x0.135x0.58
0.10
0.60 m
1.9 (Ref IS 875, Part - 3 , T-28)
2
0.135 m
= 0.149 kN acting @ 0.6/2 =
0.30 m above column top
Page | 10
0.149
Wind
0.3
C/s area of column
2
=0.033 m
2.0
W1
2.610 kN/m
0.600
W3
1.0
W2
0.400
0.90
Active EP
1.275
8.10
Passive EP
(Figure - 1)
Page | 11

8.0)
Substructure Analysis :
8.1.1) Stability Calculation for Boundary wall design :

8.1.1.1) Design parameters :
Grade of concrete
Height of wall above ground
Depth of foundation below ground
Total height of wall
Angle of internal friction ' phi'
Coeff. Of friction
H1
H
m
Backfill Earth density

Prestressed Concrete density
Ce-efficient of Active Earth Pressure = (1-Sin/1+Sin)
Ce-efficient of Passive Earth Pressure = (1+Sin/1-Sin)
Earth Pressure will be exerted on column width only
Column Width
Earth pressure at Base = Ka * g * H1 * B
= (0.333 x 18 x 1 * 0.15)
Passive pressure at Base = Kp * g * H1 * B
= (3 x 18 x 1 * 0.15)
(Ref. Figure -1 )
2
=
=
=
=
=
=
30
2.000
1.000
2.6
30
0.5
N/mm
m
m
m
Degree
(IRC 78:2014, Cl 706.3.4)
=
=
=
=
18 kN/m
3
23.5 kN/m
0.333
3.000
0.150 m
0.90 kN/m
8.10 kN/m
rad
8.1.1.2) Summary of forces :

Load
Load in kN L.A @ A Moment

(kN)
(kN-m)
Vertical Force due to Dead Weight of each member

W1
{ (0.03295 x 2 ) + ( 0.15 x 0.25 x 0.6 ) } x 23.5
W2
1.275 x 0.9 x 0.4 x 25
W3
( 1.275 x 0.9 x 0.6 x 18 ) - (0.15 x 0.25 x 0.6 x 18 )
W4
( 2.17 x 2.1 x 0.06 x 23.5
Total
Horizontal Force due to Wind on wall =
2.61 x 2
Horizontal Force due to Wind on wire =
0.149
Earth pressure :
Horizontal component of Active
P1
( 1 x 0.9 ) / 2
Horizontal component of Passive
Pp
( 1 x 8.1 ) / 2
2.077
11.475
11.988
6.425
31.966
5.220
0.149
0.638
0.638
0.638
0.638
2.000
3.300
1.324
7.315
7.642
4.096
20.377
10.440
0.492
0.450
0.333
0.150
4.050
0.333
1.349
8.1.1.3) Load summary under Wind Load condition :

Total vertical load
Total Stabilizing moment = 20.377 + 1.349
Net horizontal Load = 5.22+0.149+0.45
Total Overturning moment = 10.44 + 0.492 + 0.15
Net stabilizing moment
=
=
=
=
=
8.1.1.4) Stability Check :

a) FOS against overturning =
1.96 > or =
1.55
SAFE
2.75 > or =
1.5
SAFE
b) FOS against sliding

(21.726 / 11.082 )
0.5 x 31.966
5.819
31.966
21.726
5.819
11.082
10.644
kN
kN-m
kN
kN-m
kN-m
Page | 12
8.1.2 ) Substructure Load summary for Column & Footing Design :

8.1.2.1)Load summary at Footing top level: (Fixed support for column @ Footing top)
( Ref. Cl. 8.1.1.2 )
Sr
No.
1) Dead loads
Precast Column
Precast Plank
Total D. L .
Load in KN
L.A.(m) ML
L.A.(m)MT
Vertical HL ( KN) HT ( KN)for ML (kN-m) for MT (kN-m)
2.077
6.425
8.503
2) Wind Load :
5.220
0.149
1.6
2.90
8.35
0.43
8.1.2.2) SLS FORCE SUMMARY AT FOOTING TOP LEVEL
CombLoad Combination
No.
101 DL
Wind load combination
102 DL+WL
Vmax
kN
HL
kN
HT
kN
ML
kNm
MT
kNm
8.503
8.503
5.369
8.78
8.1.2.3) ULS FORCE SUMMARY AT FOOTING TOP LEVEL
No.
201 1.5 DL
202 1.5 DL + 1.5 WL
Vmax
kN
HL
kN
HT
kN
ML
kNm
MT
kNm
12.754
12.754
8.054
13.170
Footing design is presented in Cl 9.0

Column design is presented in Cl 11.0
Page | 13
8.2.1 ) Substructure Load summary for Footing Design at change of Alignment:

Total Number of Columns at this location is
2 Nos.
Wind Load on each column will be half from both sides
8.2.1.1)Load summary at Footing top level: (Fixed support for column @ Footing top)
Sr
No.
1) Dead loads
Precast Column
Precast Plank
Total D. L .
Load in KN
L.A.(m) ML
L.A.(m)MT
Vertical HL ( KN) HT ( KN)for ML (kN-m) for MT (kN-m)
4.155
6.425
10.58
2) Wind Load :
2.61
0.075
2.610
0.075
1.6
2.9
4.18
0.22
1.6
2.90
4.18
0.22
8.2.1.2)SLS FORCE SUMMARY AT FOOTING TOP LEVEL (FOR FOOTING DESIGN)

No.
101 DL
102 DL+WL
Vmax
ML
kNm
MT
kNm
10.580 2.685 2.685 4.400
4.40
kN
HL
kN
HT
kN
10.580
Page | 14
9.0 DESIGN OF FOOTING :

9.1 Explanation of footing design :
The forces used for analysis of footing is summarised in Cl 8.1.2.2 & 8.2.1.2.
The SLS loadcase forces are used to find the size of the footing.
2
The SBC for footing design considered is 7.5 ton/m .

The Load factor of 1.5 is considered for the design of footing at ultimate state.
Footing is designed by bending theory as per IS 456:2000.
The overburden pressure and the self weight of footing is considered in design in cl no. 9.2 and
hence the self wt of footing in Force Summary for footing design (CL 8.1.2.2) was not considered.
The tension is found on one side of footing due to pressure below footing, the contact length below
footing is kept upto 85% of length of footing.
Page | 15

SPML-OM METALS (JV)
-------------------------------------------------------------------------------------------------------------------------------------------------------
Cl 9.2
FOOTING DESIGN
Page | 16

METHOD
Comments: PRELIMINARY
21:05
0.375
Safe Bearing Capacity of Soil =
7.5
T/m2
Depth of Founding Level below Ground(Df) =
1.0
Weight Density of Soil & Backfill together =
1.8
T/m3
Load Factor for Limit State Method (LF) =

(For Wind Load case) (LF) =
Concrete Grade
(Fck) =
1.5
1.5
20
Factor
Factor
N/mm2
Steel Grade
(fy) =
500
N/mm2
Pedestal Dimensions: E_W

Pedestal Dimensions: N_S
(L1) =
(B1) =
0.15
0.25
m Width
m Width
Ld
De
Z-Axis
BP/2
0.035
+
-
L1 = 0.15
B1 = 0.25
B = 1.275 m
X - Axis
Lpu = 0.49
+
+
+
-
Xf = 0.08
Crack width
0.3
P-face
P-face
P-face
P-face
Case II
Tension Allowed
COMPOUND WALL FOOTING
Case I
No Tension
Time
Ld
30-Jan-16
Lf =
Footing Identifier =
STATE
Pedge
Pedge
0.17
Date
LIMIT
0.51
ARIF
BY
Lf =
Vikram UdhyogPuri
FOOTING
Bpu = 0.59
User
ISOLATED
dP
Project
OF
dP
DESIGN
Xd = 0.415
L = 0.900 m
0.87
0.87
0
0
0
0.90
1
1.25
0.10
0.53
Trial Footing Size

L/B
Length - L
Width - B
0.900
1.275
For SBC
Punching Shear
1.42
2
M E_W AREA
1.1475 m
M N_S
Section Modulus
m3
Z_NS
0.2
if (P > Pp) then 'Revise Footing Size'Z_EW
0.2
Depth of Footing at Centre
400
mm
Eff. Cover to Bott. Reinf. d'
60
mm
(P-max
(actual /
- Pob)
allowable allowable)
0.76
0.11
7.50
0.10
5.02
9.38
0.53
(2.08)
0.00
(2.08)
0.00
(2.08)
0.00
(2.08)
0.00
(2.08)
0.00
(2.08)
0.00
0.11
0.53
Enter KFdn Size OK
Depth OK
Pd
0.87
P-face
DL + LL
DL + WL
Pedge
I
II
III
IV
V
VI
VII
VIII
Ld
P-face
Lf
Moments (T.M) Soil over

MZ( @Z ) MX( @X ) Stress
Actual /
M_E-W M_N-S
Factor Allowable
Pd
Load (T)
Pedge
LOAD CASES
Case
Stress (EW)
Stress (NS)
Depth OK
Depth OK
Depth (bending)
Depth OK
C=
Shear due to
Moment =
Case II
Tension Allowed
m3
de=D-d'=
340
mm
Distances from CL of to a) Column Face, b) De from & its Distance from Edge,
Perimeter & Punching Area for Shear ECT,.
For Moment
For punching shear
E-W
N-S
perimeter area, Ap
L1 (E-W)
0.15
Xf
0.075
0.125
L (E-W)
0.9
Lf
0.375
0.5125
B1 (N-S)
0.25
Xd
0.415
0.465
B (N-S)
1.275
Ld
0.035
0.1725
Lpu=(L1+De)
0.49
Bpu=(B1+De)
0.59
2.16
0.289
a=
J=
Case I
No Tension
E-W
0
0.03
N-S
0
0.04
0.245
M_E-W
0
0
0.295
M_N-S
0
Graph from Teng's Book - Page 133

E-W
N-S
a = 1-(1/(1+2/3*SQRT(Lpu/Bpu)))
1-(1/(1+2/3*SQRT(Bpu/Lpu)))
J= [2*(De*Lpu^3)/12]+[2*(Lpu*De^3)/12]+[De*(
[2*(De*Lpu^3)/12]+[2*(Lpu*De^3)/12]+
Bpu*Lpu^2/2))]
[(De*Lpu*Bpu^2)/2)]
C= Lpu/2
Bpu/2
M=
a/ (0.85*J_E-W)
a/ (0.85*J_N-S)
Page | 17
Overburden Pressure
Df - D =
0.60
IF (foundation depth-D) is <= 0, then this component is 0
*(Area of Footing) x (D * 2.5 + (foundation depth - D) *1.8)
OB Load(Ptot)
2.39
Eb = {M_E-W} / (P + Pob)
OB Press(Pob) 2.080
El = {M_N-S} / (P + Pob)
R = 0.138 or 0.15 * fck
R=
0.15
20
Case
(0.85*J_N-S))
I
K-:
II
2.84
Lcontact
2.84
Lcontact
K-:
2.5
III
Lcontact
K-:
IV
Lcontact
K-:
V
Lcontact
K-:
VI
Lcontact
K-:
VII
Lcontact
K-:
VIII
Lcontact
K-:
El/L
Eb/B
M-(E-W)/ M-(N-S)/ p-max
Ptot/L
Ptot/B
t/m2
0.00
0.00
2.84
0.00
0.00
0.00
0.00
0.2167 Enter K1.08 1.00
0.00
1.30
7.10
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
1.30
7.10
Limit state
De = SqRt((Mu / K Fck) * b)
3.00
WITH NO TENSION
P-edge=Ptot*(1+6*Eb/B)
P-edge=Ptot*(1+6*El/L)
P-face=Ptot*(1+12*Eb/B^2*Xf)
P-face=Ptot*(1+12*El/L^2*Xf)
P-d =Ptot*(1+12*Eb/B^2*Xd)
P-d =Ptot*(1+12*El/L^2*Xd)
M-face = Lf^2*{P-edge/3+P-face/6-Pob/2}L TM
V-De = Ld*{(P-edge+P-d)*0.5-Pob}L T/m
WITH TENSION
p-edge=2*Ptot / {3*B*(0.5-Eb/B)/L
p-edge=2*Ptot / {3*L*(0.5-El/L)/B
=2*p-tot/(3*(0.5-Eb/B))
=2*p-tot/(3*(0.5-El/L))
p-face = p-edge*(1-Ld/(3*B(0.5-Eb/B))
p-face = p-edge*(1-Ld/(3*L(0.5-El/L))
FOR - M_E-W only
FOR - M_N-S only
P-edge
P-face
P-d
M-face
V@De Punch.sh P-edge
P-face
P-d
M-face
t/m2
t/m2
t/m2
tm
t
strs t/m2
t/m2
t/m2
t/m2
tm
2.84
2.84
2.84
0.068
0.034
0.886
2.84
2.84
2.84
0.090
p-max=Ptot*(1+6*Eb/B+6*El/L)
p-min=Ptot*(1-6*Eb/B-6*El/L)
If 6Eb/B>1, then triangular pressure(Be=3*(B/2-Eb)
If 6El/L>1, then triangular pressure(Le=3*(L/2-El)
If both 6Eb/B &6El/L>1 Find pressure co-ef.from graph
Punching shear stress = ((A-Ap)*(Ptot-Pob)) /
(P.Perimeter*De)+((M_E-W*a*c_E-W) /
(0.85J_E-W))+((M_N-S*a*c_N-S) /
Ptot
(P+Pob)/A
p-min
t/m2
2.84
2.84
2.84
2.84
0.068
0.034
V@De
t
0.118
0.886
85%
6.68
3.52
5.62
0.419
0.632
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
2.84
0.07
0.102
1.63
De (cm)=
0.03
0.05
0.886
1.33
0.419
0.629
4.83
0.632
0.947
Depth OK
Permissible Punching Shear Stress = Ks * tc =
Ks = (0.5 + bc) bc = L / B Ks =
1.00
tc = 0.25 * Sqrt(Fck)
tc =
111.80 t/m2
111.80
Depth OK
R = Mu / b * de2 - N/mm2
0.01
0.06
Pt (Req) = 0.5*Fck/Fy{[1-(1-4.6*Mu/B*de^2)/Fck]^0.5}*b*de
0.002
0.014
Pt (Req)
Min = 0.12%
Ast - Bottom Reinforcement to be provided = Pt (req) * A * d
Ast - Bottom Reinforcement provided
=0.85*sqrt(0.8*Fck)*(sqrt(1+5*b)-1)/6*b
Allowable Shear Stress (t/m2)
0.12
520
550
0.12
367
393
b =0.8 * Fck / 6.89 * pt
1459.04 for E_W
166.48
3.28
9.49
for N_S
Actual Shear stress (t/m2)
0.12
Depth OK
FOR TOP REINFORCEMENT

Mu
=Pob*Lf^2 / 2 * Load Factor or Pob*Lf^2 / 2 * load Factor
R = Mu / b * de2 - N/mm2
Pt (Req)
Min Pt req
Min = 0.06%
Ast - Top Reinforcement to be provided
Ast - Top Reinforcement provided
3.10
Depth OK
0.28
0.37
0.02
0.004
0.06
306
352
0.04
0.008
0.06
216
251
Summary
Footing Size
Pedestal Dimensions: E_W =
Pedestal Dimensions: N_S =
Length - L: E_W =
Width - B: N_S =
Depth =
Ast =
0.15
0.25
0.90
1.275
400
m
m
m
m
mm
Bottom Reinf.
Long Side
(E_W)
(E_W)
Top Reinf.
Kgs
6
Kgs
4
Nos.
7
Nos
7
Dia
10
Dia
8
Spacing
200
Spacing
200
Short Side
(N_S)
(N_S)
Kgs
5
Kgs
3
Nos.
5
Nos.
5
Dia
10
Dia
8
Spacing
200
Spacing
200
Quantities
Footing
1
2
3
4
5
Excavation
PCC
RCC
Formwork
Reinforcement
Pedestal
2
0
0
2
18
m3
m3
m3
m2
Kgs
1 Concrete
2 Formwork
0 m3
0 m2
View Reinforcement Drawing

Page | 18
C L O S E GRAPH
Page | 19
9.3 Design of Footing as beam for Lifting case:

0.10
0.5025
0.27
0.5025
Precast footing at the time of lifting will behave as simply supported beam subjected to its self weight.
Concrete grade of column
Consider the age of concrete at the time of lifting as
Consider Strength of concrete at 7 Days is
7 Days
12 Mpa
Reinforcing steel grade
500 Mpa
Width of Footing is
900 mm
Depth of footing is middle portion =
100 mm
Depth of footing at edge portion =
400 mm
Maximum Bending Moment =
0.77 kNm
Maximum Shear Force =
4.83 kN
Ultimate Bending Moment Mu =
1.155 kNm
Ultimate Shear Force Vu =
7.245 kN
Depth at Maximum Bending Moment =
100 mm
Clear cover to reinforcement =
50 mm
Effective depth
45 mm
2.91 kNm
63 mm
353 mm
Udl (kN/m)
2.25
60%
20 Mpa
9.00
1.075
Reaction 4.83kN
Mbal =
Ast required =
4.83
0.133*fck*b*d^2
2
0.5 fck / fy x (1-sqrt(1-(4.6 Mu/ fck b d ))) b d
Provided reinforcement is
Y 10 Dia
@ 200 in Width of 900 mm
Safe
Shear stress due to shear force v =
Shear capacity of concrete
( 7.245 x 1000) / (900 x (400 - 50 - 5) )=
(Pt = 0.114%)
c =
2
0.023 N/mm
0.28 N/mm2
Safe
9.4 Capacity of Lifting Hook
1 Failure of Bond of concrete =

2 Yielding of steel =
bd d L=1.2x1.6x x10x100/1000 =
2
0.87 fy /4 d =
Failure of Hook = (Minimum of 1 & 2)

Maximum Reaciton on one hook =
6.0 kN
0.87 x 500 x / 4 x 10 x 10 =
=
4.83kN
34.2 kN
6.0 kN
< 4.83 kN Safe
Page | 20
9.5 Precast Column to foundation Socket connection:
In socket connection, the precast columns are fixed rigidly to the foundation and loads are
transmitted by skin friction in socket and by end bearing.
The design of socket connection may adopt the following steps:
Figure - A
Support Reactions:
Referring to figure - A, a rotation of the column in the socket under moment shifts the support
reactionat the column base from centre line towards the edge. The resultant reaction R at the base
may be assumed to act at a distance a/6 from the column centre line.
From Figure - A, following forces may be derived:
a. Horizontal force HB :Moment about Point A
M + (N x a/2) + (HD x 0.9h) = (HB x 0.8h) + (HB x a) + (R x (a/2+a/6))
Support Recation at column base is
R = N - HB
Substitution R into the above equation and after rearranging,
HB = (M - 0.17 a N + 0.9hHD) / (0.8h + 0.33a)
a=
0.25 m Depth of column
Recation at footing top is : (Ref Cl 8.1.2.3)

Vertical Load N =
Horizontal Load HD =
12.754 kN
8.054 kN
Page | 21
Moment M =
13.170 kN m
If the height of socket is taken as h =
0.30 m i.e.
For smooth surface, the coefficient of friction =
h=1.20a and
0.30
is used,
substituting the above values, equation obtained is:

HB =
55.91 kN
HA =
-47.86 kN
Vertical reaction on base = R = N - HB
-4.02 kN
As the net vertical reaction at base is negative, the vertical reaction is

fully resisted by friction between column and socket foundation.
Contact Area of HB on socket footing/column =
h/2
Width of column
150 mm
x
150 mm
Bearing stress on concrete of column/Socket footing due to HB = HB / Contact Area
=55.91x 10^3 / (150 x 150) =
2.48 N/mm2
Bearing stress on concrete of column/Socket footing due to HA = HA / Contact Area
2.13 N/mm2
=47.86x 10^3 / (150 x 150) =

Permissible Bearing strength of concrete = 0.45 fck (IS 456:2000, Cl 34.4) =
2
9.00 N/mm
Safe
2
2.48 N/mm
Strenght of filler material should also be greater than

Check of Column Section for Shear:
Maximum Shear Force @ Footing top (Cl 8.1.2.3, LC 202) =
8.0535 kN
Column Cross section area (Consider I-section area) =
32950 mm
Clear cover to steel =

Total steel percentage provided =
30 mm
(100 x 87.96) / (32950 ) =
0.27 %
Shear capacity of concrete ignoring increase in shear capacity due

to axial compression (IS 1343, T-6)
c =
0.37 N/mm2
Shear stress due to shear force v = ( 8.0535 x 1000) / (32950)

=
0.24 N/mm2
As v < c, Shear reinforcement is Not required
Page | 22

SPML-OM METALS (JV)
-------------------------------------------------------------------------------------------------------------------------------------------------------
Cl 9.5
FOOTING DESIGN @ CHANGE OF ALIGNMENT
Page | 23

METHOD
Comments: PRELIMINARY
21:09
0.425
Safe Bearing Capacity of Soil =
7.5
T/m2
Depth of Founding Level below Ground(Df) =
1.0
Weight Density of Soil & Backfill together =
1.8
T/m3
Load Factor for Limit State Method (LF) =

(For Wind Load case) (LF) =
Concrete Grade
(Fck) =
1.5
1.5
20
Factor
Factor
N/mm2
Steel Grade
(fy) =
500
N/mm2
Pedestal Dimensions: E_W

Pedestal Dimensions: N_S
(L1) =
(B1) =
0.15
0.25
m Width
m Width
Ld
De
Z-Axis
BP/2
0.085
+
-
L1 = 0.15
B1 = 0.25
B = 1.000 m
X - Axis
Lpu = 0.49
+
+
+
-
Xf = 0.08
Crack width
0.3
P-face
P-face
P-face
P-face
Case II
Tension Allowed
COMPOUND WALL FOOTING
Case I
No Tension
Time
Ld
30-Jan-16
Lf =
Footing Identifier =
STATE
Pedge
Pedge
0.04
Date
LIMIT
0.38
ARIF
BY
Lf =
Vikram UdhyogPuri
FOOTING
Bpu = 0.59
User
ISOLATED
dP
Project
OF
dP
DESIGN
Xd = 0.415
L = 1.000 m
1.08
1.08
0
0.45
0
0.45
1
1.25
0.14
0.79
Trial Footing Size

L/B
Length - L
Width - B
1.000
1.000
For SBC
Punching Shear
1.00
M E_W AREA
1
M N_S
Section Modulus
m2
3
Z_NS
0.2
if (P > Pp) then 'Revise Footing Size'Z_EW
0.2
m3
Depth of Footing at Centre
400
mm
Eff. Cover to Bott. Reinf. d'
60
mm
de=D-d'=
(P-max
- Pob)
1.08
7.40
(2.08)
(2.08)
(2.08)
(2.08)
(2.08)
(2.08)
Enter KFdn Size OK
Depth OK
Pd
1.08
P-face
DL + LL
DL + WL
Pedge
I
II
III
IV
V
VI
VII
VIII
Ld
P-face
Lf
Moments (T.M) Soil over

MZ( @Z ) MX( @X ) Stress
Actual /
M_E-W M_N-S
Factor Allowable
Pd
Load (T)
Pedge
LOAD CASES
Case
Stress (EW)
Stress (NS)
Depth OK
Depth OK
Depth (bending)
Depth OK
340
(actual /
allowable allowable)
7.50
0.14
9.38
0.79
0.00
0.00
0.00
0.00
0.00
0.00
0.79
C=
Shear due to
Moment =
E-W
0
0.03
N-S
0
0.04
0.245
M_E-W
0
0
0.295
M_N-S
0
Case II
Tension Allowed
mm
Distances from CL of to a) Column Face, b) De from & its Distance from Edge,
Perimeter & Punching Area for Shear ECT,.
For Moment
For punching shear
E-W
N-S
perimeter area, Ap
L1 (E-W)
0.15
Xf
0.075
0.125
L (E-W)
1
Lf
0.425
0.375
B1 (N-S)
0.25
Xd
0.415
0.465
B (N-S)
1
Ld
0.085
0.035
Lpu=(L1+De)
0.49
Bpu=(B1+De)
0.59
2.16
0.289
a=
J=
Case I
No Tension
Graph from Teng's Book - Page 133

E-W
N-S
a = 1-(1/(1+2/3*SQRT(Lpu/Bpu)))
1-(1/(1+2/3*SQRT(Bpu/Lpu)))
J= [2*(De*Lpu^3)/12]+[2*(Lpu*De^3)/12]+[De*(
[2*(De*Lpu^3)/12]+[2*(Lpu*De^3)/12]+
Bpu*Lpu^2/2))]
[(De*Lpu*Bpu^2)/2)]
C= Lpu/2
Bpu/2
M=
a/ (0.85*J_E-W)
a/ (0.85*J_N-S)
Page | 24
Overburden Pressure
Df - D =
0.60
IF (foundation depth-D) is <= 0, then this component is 0
*(Area of Footing) x (D * 2.5 + (foundation depth - D) *1.8)
OB Load(Ptot)
2.08
Eb = {M_E-W} / (P + Pob)
OB Press(Pob) 2.080
El = {M_N-S} / (P + Pob)
R = 0.138 or 0.15 * fck
R=
0.15
20
Case
p-max=Ptot*(1+6*Eb/B+6*El/L)
p-min=Ptot*(1-6*Eb/B-6*El/L)
If 6Eb/B>1, then triangular pressure(Be=3*(B/2-Eb)
If 6El/L>1, then triangular pressure(Le=3*(L/2-El)
If both 6Eb/B &6El/L>1 Find pressure co-ef.from graph
Punching shear stress = ((A-Ap)*(Ptot-Pob)) /
(P.Perimeter*De)+((M_E-W*a*c_E-W) /
(0.85J_E-W))+((M_N-S*a*c_N-S) /
(0.85*J_N-S))
Ptot
El/L
Eb/B
(P+Pob)/A M-(E-W)/ M-(N-S)/ p-max
p-min
Ptot/L
Ptot/B
t/m2
t/m2
I
3.16
0.00
0.00
3.16
3.16
Lcontact
0.00
K-:
0.00
0.00
II
3.16
0.14
0.1424 Enter KLcontact
1.00
0%
K-:
3
0.85
0.85
9.48
III
0.00
Lcontact
0.00
0.00%
K-:
0.00
0.00
IV
0.00
Lcontact
0.00
0.00%
K-:
0.00
0.00
V
0.00
Lcontact
0.00
0.00%
K-:
0.00
0.00
VI
0.00
Lcontact
0.00
0.00%
K-:
0.00
0.00
VII
0.00
Lcontact
0.00
0.00%
K-:
0.00
0.00
VIII
0.00
Lcontact
0.00
0.00%
K-:
0.00
0.00
0.85
1.00
9.48
3.16
Limit state
De = SqRt((Mu / K Fck) * b)
De (cm)=
3.00
WITH NO TENSION
P-edge=Ptot*(1+6*Eb/B)
P-edge=Ptot*(1+6*El/L)
P-face=Ptot*(1+12*Eb/B^2*Xf)
P-face=Ptot*(1+12*El/L^2*Xf)
P-d =Ptot*(1+12*Eb/B^2*Xd)
P-d =Ptot*(1+12*El/L^2*Xd)
M-face = Lf^2*{P-edge/3+P-face/6-Pob/2}L TM
V-De = Ld*{(P-edge+P-d)*0.5-Pob}L T/m
WITH TENSION
p-edge=2*Ptot / {3*B*(0.5-Eb/B)/L
p-edge=2*Ptot / {3*L*(0.5-El/L)/B
=2*p-tot/(3*(0.5-Eb/B))
=2*p-tot/(3*(0.5-El/L))
p-face = p-edge*(1-Ld/(3*B(0.5-Eb/B))
p-face = p-edge*(1-Ld/(3*L(0.5-El/L))
FOR - M_E-W only
FOR - M_N-S only
P-edge
P-face
P-d
M-face
V@De Punch.sh P-edge
P-face
P-d
M-face
t/m2
t/m2
t/m2
tm
t
strs t/m2
t/m2
t/m2
t/m2
tm
3.16
3.16
3.16
0.098
0.092
1.045
3.16
3.16
3.16
0.076
5.86
3.57
5.40
0.272
0.302
1.045
5.86
3.84
5.67
0.27
0.408
3.69
0.30
0.45
1.045
1.57
0.218
0.218
0.327
3.30
V@De
t
0.038
0.129
0.129
0.193
Depth OK
Permissible Punching Shear Stress = Ks * tc =
Ks = (0.5 + bc) bc = L / B Ks =
1.00
tc = 0.25 * Sqrt(Fck)
tc =
111.80 t/m2
111.80
Depth OK
R = Mu / b * de2 - N/mm2
0.04
0.03
Pt (Req) = 0.5*Fck/Fy{[1-(1-4.6*Mu/B*de^2)/Fck]^0.5}*b*de
0.008
0.007
Pt (Req)
Min = 0.12%
Ast - Bottom Reinforcement to be provided = Pt (req) * A * d
Ast - Bottom Reinforcement provided
=0.85*sqrt(0.8*Fck)*(sqrt(1+5*b)-1)/6*b
Allowable Shear Stress (t/m2)
0.12
408
471
0.12
408
471
b =0.8 * Fck / 6.89 * pt
285.18
for E_W
355.82
7.31
6.56
for N_S
Actual Shear stress (t/m2)
1.33
Depth OK
FOR TOP REINFORCEMENT

Mu
=Pob*Lf^2 / 2 * Load Factor or Pob*Lf^2 / 2 * load Factor
R = Mu / b * de2 - N/mm2
Pt (Req)
Min Pt req
Min = 0.06%
Ast - Top Reinforcement to be provided
Ast - Top Reinforcement provided
0.57
Depth OK
0.28
0.22
0.02
0.006
0.06
240
302
0.02
0.004
0.06
240
302
Summary
Footing Size
Pedestal Dimensions: E_W =
Pedestal Dimensions: N_S =
Length - L: E_W =
Width - B: N_S =
Depth =
Ast =
0.15
0.25
1.00
1.000
400
m
m
m
m
mm
Bottom Reinf.
Long Side
(E_W)
(E_W)
Top Reinf.
Kgs
5
Kgs
3
Nos.
6
Nos
6
Dia
10
Dia
8
Spacing
200
Spacing
200
Short Side
(N_S)
(N_S)
Kgs
5
Kgs
3
Nos.
6
Nos.
6
Dia
10
Dia
8
Spacing
200
Spacing
200
Quantities
Footing
1
2
3
4
5
Excavation
PCC
RCC
Formwork
Reinforcement
Pedestal
2
0
0
2
16
m3
m3
m3
m2
Kgs
1 Concrete
2 Formwork
0 m3
0 m2
View Reinforcement Drawing

Page | 25

10.0)
10.1)
DESIGN OF Precast Concrete Plank as BEAM supported on column
The 50 mm thick precast Plank will be inserted in the 50mm wide spout in the column.
The column will be solid rectangular till ground level. The column above ground level will have 60/70mm thick x 35 mm deep groove for the Precast plank
insert. The bottom plank will be resting on the column having bearing of 30 mm on both side of column.
Total Number of Planks will be 7 of 300 mm depth.
Bottom Plank will act as simply supported beam resting on column and other 6 planks will be resting on bottom plank.
Bottom Plank is designed as simply supported beam and same design will be applied to all planks.
2.25
Effective span of Plank =
2.16
- 0.035
2.125 m
Design of Bottom Plank supporting other Planks above

Plank Thickness =
60 mm
Plank Depth =
Plank Length =
=
=
300 mm
2160 mm
x 23.5
2.961 kN/m
/8
1.671 kNm
2.507 kNm
3.146 kN
4.719 kN
Uniform Load over Bottom Plank =
0.060
x 2.10
Maximum BM @ Midspan =
2.961 x 2.125 ^2
Ultimate Moment Mu =
1.50
x 1.671
Maximum Shear Force @ Support =
2.96
x 2.13
1.50
x 3.146
/2
Page | 26
Design of Individual Plank for its self weight while lifting

Also each Panel shall be designed for its self weight while lifting at both end.
Uniform Load of one Plank due to self weight
0.060
x 0.30
x 23.5
0.423 kN/m
Maximum BM @ Midspan =
0.423
x 2.16 ^2
/8
0.247 kNm
Ultimate Moment Mu =
1.50
x 0.247
0.370 kNm
Maximum Shear Force @ Support =
0.42
x 2.16
0.457 kN
1.50
x 0.457
0.685 kN
0.348 kN/m
/2
Design of Plank for Wind Load

Also each Panel shall be designed for wind load.
Uniform Load of one Plank due to wind
(Ref Cl 7.1.2.2)
The uniform load on plank due to wind is less than the uniform load of plank for self weight.
The plank designed checked for self weight will satisfy design checks for for wind load also.
10.2) Prestressing detail & Check for section :
Use
4 Nos.
of
3 mm
of
Allowable stress in Prestressing steel =

Total Prestressing steel area =
Total Prestressing force =
4
28.270
ultimate strength of
0.80
/4
1492
fy
x
3^2
1865
Mpa
1492
28.27
Mpa
mm2
42.18
kN
10.2.1 ) Losses due to pretension :

( As per IS : 1343-1980, Cl 18.5)
Grade of Concrete
Stress in cable after prestress

Stress in concrete at CG of cable
10.2.1.1)
42180
Loss due to elastic shortening :

=
( 60
x 300 )
30 N/mm2
1492 N/mm2
2.34 N/mm2
(IS 1343:1980, Cl 18.5.2.4 b)
x modular ratio x avg. stress in concrete at c.g. of cable
2
Grade of concrete at the time of stressing
(Consider 50% strenght)
15
N/mm2
Page | 27

Ec
5700 x
=
m
15
22076 N/mm
210000 =
9.5
22076
Loss
10.2.1.2)
9.5
Due to creep of concrete :
10.2.1.3)
Take creep coefficient

=
1.6
2.3
9.5
Loss
= 1.49 %
N/mm
= 2.39 %
63.0 N/mm2
= 4.22 %
90.0 N/mm2
= 6.03 %
211 N/mm2
= 14.13 %
22.3
1.6
35.6
Due to shrinkage of concrete : (IS 1343:1980, Cl 18.5.2.2)

Shrinkage strain =
10.2.1.4)
N/mm
(IS 1343:1980, Cl 18.5.2.1)
Age of loading @ 28 days

Loss
2.34
=
=
0.0003
210000
Loss due to relaxation of H.T. steel at first stage loss :

0.800 UTS
0.00030
(IS 1343:1980, Cl 18.5.2.3)
Total loss due to elastic shortening, creep , shrinkage & relaxation :

=
22.3
35.6
63.0
85.87 %
1000
90.0
10.2.2 ) Prestress after Losses :

Prestressing force after losses =
Stress due to prestressing force =
Permissible Compressive stresses =
Permissible Tensile stresses =
42.18
36.22
0.34 fck =
=
( 60
x 300 )
10.2 N/mm
(Refer IS 1343, Cl. 22.7.1(b) & Fig 7)
0.0 N/mm
(Refer IS 1343, Cl. 22.7.1 Type - 2)
36.22 kN
2.01 MPa
Page | 28
10.2.3 ) Check of Section

A. Section Check for Stress
Section Moment b
(kN-m)
Bottom Plank 1.67

Midspan
Individual Plank 0.25
Midspan
Moment Cg of NA Cg of NA Sect ModulusSect Modulus Bending stress M/Z

Stress due to Resultant stress
RemZTOP
ZBOTTOM
of Inertia from Top from Bottom
@ Top @ Bottom Initial Prestress
@ Top
@ Bottom ark
(mm)
(mm)
(mm4)
(m3)
(m3)
60
300
0.000135
0.15
0.15
0.00090
N/mm2
N/mm2
Compressive Tensile
(i)
(ii)
0.00090
1.86
-1.86
300
60
0.000005
0.03
0.030
0.00018
0.00018
1.37
N/mm2
N/mm2
N/mm2
Compressive Compressive Compressive
(iii)
(i) + (iii)
(ii) + (iii)
2.01
3.87
0.16
Safe
-1.37
2.01
3.38
0.64
Safe
B. Section Check for Limit State of Collapse

The ultimate strenght of cross section is calculated according to the recommendattions of IS 1343, Appendix B
Section
Mult.
Bottom Plank
2.507 kN-m
N/mm2
Individual Plank
0.370
kN-m
30
N/mm2
fck
Concrete grade
30
Depth of Section
0.300
0.060
B
c.g.st
Width of Section
Depth of cg of prestressing steel from top of section
=
=
0.060
0.150
m
m
0.300
0.030
m
m
As
Area of Prestressing steel
28.27
mm2
28.27
mm2
fp
Ultimate tensile strength of prestressing steel
1865
N/mm2
1865
N/mm2
(Ref IS 1343, T-11)

(Ref IS 1343, T-11)
=
=
0.098
0.098
1.000
1.000
(Ref IS 1343, T-11)
0.217
0.217
1623
1623
0.033
(Ap fp) / (b d fck)

fpu/(0.87fpu
Xu/d
fpu
= 0.87 fp
Xu
Ast
Non Prestressing steel
Mult. Due to yielding of steel
Remark
=
=
0
6.253
safe
0.007
m
2
mm
kN-m
0
1.251
m
mm2
kN-m
safe
Page | 29
C. Check for Limit State of Shear

Section Shear
Force
(kN) (mm)
clear
Shear
Ast prov.
(mm)
cover
(mm)
(mm)
stress
v (N/mm2)
dia
(mm)
Pt %
Shear
capacity
provided
of
c (N/mm2)
Remark.
IS1343, T-6
Bottom Plank
Midspan
Individual Plank
4.72
60
300
28.5
270
0.291
3 mm
4 Nos.
0.175
0.370
Shear Reinf
Not Required
0.69
300
60
28.5
30
0.076
3 mm
4 Nos.
0.314
0.380
Shear Reinf
Not Required
Midspan
10.3) Check for Bearing strength on concrete column bearing area due to reaction from planks:
Reaction at one end of column 1.5 x 2.961 x 2.16 / 2
Bearing Area =
30
x 60
Bearing Stress on column

4800 / 1800
Permissible bearing strength on concrete 0.45 fck =
4.8 kN
2
1800 mm
2.67 N/mm2
6.75 Mpa
Safe
(Ref IS 456:2000, Cl 34.4)
Page | 30
11.0 ) COLUMN DESIGN

11.1) At point of maximum moment :
Maximum moment will be at bottom of Column. This will be under Wind load condition LC 102
Hence design of column is governed by LC 102.
Initial forces in column under LC 102 :
Pu =
8.503
kN
Mu =
8.780
kN m
For designing the Column in SLS load combinations,. The effect of slenderness is considered
in design by considering additional moment due to slenderess as per IS 456:2000, Cl 39.7.1
Distance of point of max BM from Column top to footing top = H1 =
2.60 m
@ Transverse
Column Size
0.25 m
Effective Length factor
2.00
Effective Length
5.20
le/h
20.80
Eccentricitty due to slenderness

= (D / 2000) x (lex / D)^2
ecc1.
0.054
Additional Moment due to slenderness effect

( 8.503
- 2.08 ) x 0.054
Final design force after slenderness moment:

Mu =
8.780 +
0.347
kN m
Pu =
8.503
kN
9.127
kN m
0.347
Design About Longitudinal Axis :

At point of maximum moment, column size is solid rectangular of
0.15
Cross Sectional Area of Column
0.03750 m
Moment of Inertial of Column
0.00020 m
Depth of External fibre for Neutral Axis
Sectional Modulus for Column
I/y
0.125
x 0.25 m
= 0.001563 m
Direct & Bending stress due to final design forces : Maximum Stress @ Top =
8.503
/ 0.03750
9.127
0.0016 = 6.07 Mpa
Minimum Stress @ Bottom =
8.503
/ 0.03750
9.127
0.0016 = -5.6 Mpa
11.2) Prestressing detail & Check for section :

Use
7 Nos.
of
4 mm of ultimate strength of
Allowable stress in Prestressing steel =

Total Prestressing steel area =
Total Prestressing force =
0.80
fy
7 x
/4
87.960 x
1492
4^2
1865
Mpa
= 1492
= 87.96
Mpa
2
mm
= 131.24
kN
Page | 31
11.2.1 ) Losses due to pretension :

( As per IS : 1343-1980, Cl 18.5)
Grade of Concrete
Stress in cable after prestress

Stress in concrete at CG of cable
131.24 / 0.033
11.2.1.1)
Loss due to elastic shortening :
=
30 N/mm
1492 N/mm
3.980 N/mm
15
N/mm
37.9
N/mm
= 2.54 %
1.6
60.6
N/mm
4.1 %
63.0 N/mm
4.2 %
(IS 1343:1980, Cl 18.5.2.4 b)
x modular ratio x avg. stress in concrete at c.g. of cable
2
Grade of concrete at the time of stressing
Ec
5700 x
=
m
15
22076 N/mm
(Consider 50% strength) =
210000 =
9.5
22076
Loss =
9.5
11.2.1.2)
Due to creep of concrete :
(IS 1343:1980, Cl 18.5.2.1)
Age of loading @ 28 days

Loss
3.98
Take creep coefficient

=
11.2.1.3)
Due to shrinkage of concrete :
1.6 x
4.0
9.5
(IS 1343:1980, Cl 18.5.2.2)
Shrinkage strain =
Loss
= 0.00030
=
0.0003 x
210000
11.2.1.4)
Loss due to relaxation of H.T. steel at first stage loss :
@ 0.80 UTS
(IS 1343:1980, Cl 18.5.2.3)

=
90.0 N/mm
= 6.03 %
90.0 =
251 N/mm
= 16.9 %
Total loss due to elastic shortening, creep , shrinkage & relaxation :

=
37.9
60.6 +
63.0
11.2.2 ) Prestress after Losses :

Prestressing force after losses =
131.24 x
Stress due to prestressing force (Mpa)=

Permissible Compressive stresses=
83.15 %
109 x
0.34 fck =
Permissible Tensile stresses =
1000
6.07
At Bottom (Min)=-5.61
+
+
2.91
2.91
/ 150
250 = 2.91 MPa
10.2 N/mm (Refer IS 1343, Cl. 22.7.1(b) & Fig 7)

2
-3.0 N/mm (Refer IS 1343, Cl. 22.7.1 Type - 2)
Resultant Stresses after Prestressing force:

At Top (Max) =
= 109 kN
(As Wind is Temporary load)

=
=
8.98 N/mm
-2.70 N/mm
<
<
10.20 N/mm
Safe
-3.00
Safe
N/mm
Page | 32
11.3) Check for Limit State of Collapse

The ultimate strenght of cross section is calculated according to the recommendattions of IS 1343.
Mult. Req.
1.5 x 9.127 =
13.691
kN-m
N/mm
fck
Concrete grade
30
Depth of Section
0.250
B
Width of Section
=
c.g.st Depth of cg of prestressing steel from top of section
=
0.150
0.125
m
m
As
Area of Prestressing steel
87.96
mm
fp
Ultimate tensile strength of prestressing steel=
1865
N/mm
(Ap fp) / (b d fck)

fpu/(0.87fpu
(Ref IS 1343, T-11)

(Ref IS 1343, T-11)
=
=
0.146
Xu/d
(Ref IS 1343, T-11)
0.326
fpu
1623
N/mm
Xu
0.041
=
=
Ast
Non Prestressing steel
Mult. Due to yielding of steel
Remark
1.000
15.397
mm
kN-m
safe
Page | 33
12.0 Summary :
12.1 Footing Design :
Concrete grade
fck
20 Mpa
Reinforcement
fy
500 Mpa
Clear cover to reinforcement

Footing size =
0.900 m Width x
Bottom Reinf.Main reinf.

Top Reinf.
50 mm
1.275 m Length x 0.400 m Depth
Y 10
200 c/c
Distribution
Y 10
200 c/c
Main reinf.
Y8
200 c/c
Distribution
Y8
200 c/c
Ref:- DRG:VUL-MS-CWALL-C-REINF-3703-R1 Reinforcement/Prestressing detail of

12.2 Column Design :
Column design is governed by combination which are surmised in Cl.8.0
Concrete grade
fck
Reinforcement
fy
Column Size
30 Mpa
1865 Mpa
0.15 m
0.25 m
Upto Ground Level
0.15 m
0.25 m
With 35 x 60/70mm spout

on both side in column
Clear cover to reinforcement:
30 mm
Prestressing steel
Vertical Reinf.
4 mm
7 Nos.

12.3 Precast Plank design :
Plank is designed like simply supported beam presented in Cl 10.0.
Concrete grade
fck
Reinforcement
fy
Plank Size
Plank Length
Clear cover to reinforcement:
30 Mpa
1865 Mpa
60 mm
300 mm
4 Nos.
2160 mm
30 mm
Prestressing steel
Horizontal Reinf.
3 mm

Page | 34

SPML-OM METALS (JV)
-------------------------------------------------------------------------------------------------------------------------------------------------------
APPENDIX A
DRAWINGS
Page | 35
KEY PLAN
NOTES :
1.ALL DIMENSION ARE IN MM, UNLESS STATED OTHERWISE.

2.ALL LEVELS ARE IN METERS.
3.NO DIMENSION SHALL BE SCALED FROM THIS DRAWING.
ONLY WRITTEN DIMENSION SHALL BE FOLLOWED.
4.ALL THE DIMENSION SHALL BE CHECKED AND VERIFIED AT SITE
5.IN CASE OF ANY DISCREPANCY IN THIS DRAWING, PLEASE STOP
THE WORK & CONSULT US.
6.USE HYSD BARS OF GRADE Fe 500 FOR RCC WORK.
7.STRUCTURAL CONCRETE GRADE : FOOTING
- M20
COLUMN & PLANK - M30
8.COMPRESSIVE STRENGTH OF FILLER MATERIAL SHALL BE
GREATER THAN 20 MPa
REFERENCE DRAWINGS :
VUL-MS-CWALL-C-REINF-3703-R1 - REINFORCEMENT/PRESTRESSING
DETAIL OF PRESTRESSED PRECAST BOUNDARY WALL
REV.
DATE
DESCRIPTION
DWG. APPD. BY
R3
R2
R1
R0
COMPLIED WITH COMMENTS

30/01/2016 DATED 27/01/2016
09/11/2015
FOR APPROVAL
DHARM ARIF
DHARM ARIF
APROVAL
STAMP:
INFRASTRUCTURE WORK FOR VIKRAM

UDYOGPURI NEAR UJJAIN,
MADHYA PRADESH.
PROJECT
NAME:
EMPLOYER:
VIKRAM UDYOGPURI LIMITED

UJJAIN, MADHYA PRADESH.
EMPLOYERS
CONSULTANT:
AECOM ASIA COMPANY. LTD.
EPC
CONTRACTOR:
CONSULTANT:

TITLE:
DRAWN BY
DHARMESH
CONCRETE PROFILE OF PRESTRESSED

PRECAST BOUNDARY WALL
CHECKED BY
ARIF
DRG. NO.:
APPROVED BY
DIGVIJAY
VUL-MS-CWALL-C-GA-3702
SCALE
1/10,1/25
DWG SIZE
A1
SHEET NO REVISION
1 OF 1
R1
DEAD END
900
900
75
250
900
1000
55
75
10mm Bar as Lifting Hook

To be Lapped With Top Reinf.
F1
300
1000
F1
KEY PLAN
SECTION THROUGH LIFTING HOOK

OF FOOTING
350
F1
1275
1275
1275
350
12
After Footing is Placed,

Hook shall be cut & Pocket
shall be filled with Filler Material
50
F2
SCALE 1/5
2250
2250
2250
2250
2100
95
4545
95
FOOTING LAYOUT
900
SCALE 1/25
A
Column Reinf detail
Above Ground Lvl.
F1
7 Nos. - 4mm Wire
1275
SCALE 1/10
NOTES :
1.ALL DIMENSION ARE IN MM, UNLESS STATED OTHERWISE.

2.ALL LEVELS ARE IN METERS.
3.NO DIMENSION SHALL BE SCALED FROM THIS DRAWING.
ONLY WRITTEN DIMENSION SHALL BE FOLLOWED.
4.ALL THE DIMENSION SHALL BE CHECKED AND VERIFIED AT SITE
5.IN CASE OF ANY DISCREPANCY IN THIS DRAWING, PLEASE STOP
THE WORK & CONSULT US.
6.USE HYSD BARS OF GRADE Fe 500 FOR RCC WORK.
7.STRUCTURAL CONCRETE GRADE : FOOTING
- M20
COLUMN & PLANK - M30
8.CLEAR COVER TO REINFORCEMENT SHALL BE AS FOLLOWS:
FOOTING (BOTTOM) = 50 mm
FOOTING (SIDES)
= 50 mm
COLUMN
= 30 mm
PLANK
= 30 mm
9.'Y' INDICATES HYSD BAR
10.PRESTRESSING STEEL SHALL BE 3 mm & 4 mm DIA WIRE CONFIRMING
TO IS 6003:2010, OF MINIMUM TENSILE STRENGTH OF 1865 MPa
REFERENCE DRAWINGS :
FPL
365
8# @ 200
Both Ways
170 x 270 x 300 mm Spout

for Precast column Insert
365
170
415
170 x 270 x 300 mm Spout

for Precast column Insert
415
170
VUL-MS-CWALL-C-GA-3702-R1 - CONCRETE PROFILE OF PRESTRESSED

PRECAST BOUNDARY WALL
100
8# @ 200
Both Ways
A
Column Reinf detail
Upto Ground Lvl.
800
75mm Thk M10 PCC
10# @ 200
DESCRIPTION
DWG. APPD. BY
R2
R1
R0
SCALE 1/10
75mm Thk M10 PCC
Firm Strata
DATE
R3
400
300
400
300
REV.
COMPLIED WITH COMMENTS

30/01/2016 DATED 27/01/2016
09/11/2015
FOR APPROVAL
DHARM ARIF
DHARM ARIF
Firm Strata
SECTION CC
10# @ 200
SECTION CC
10# @ 200
SCALE 1/10
APROVAL
STAMP:
10# @ 200
SCALE 1/10
900
JACKING END
Sectional Elevation A-A
1000
30
4 Nos. - 3mm Wire
8# @ 200
80
VIKRAM UDYOGPURI LIMITED

UJJAIN, MADHYA PRADESH.
60
SECTION B-B
TYPICAL DETAIL OF RCC PLANK
SCALE 1/10
SCALE 1/10
10# @ 200
EMPLOYER:
30
8# @ 200
300
1275
1000
JACKING END
10# @ 200
DEAD END
80
8# @ 200
INFRASTRUCTURE WORK FOR VIKRAM

UDYOGPURI NEAR UJJAIN,
MADHYA PRADESH.
PROJECT
NAME:
80
8# @ 200
10# @ 200
SCALE 1/10
EMPLOYERS
CONSULTANT:
AECOM ASIA COMPANY. LTD.

100
10# @ 200
100
EPC
CONTRACTOR:
POCKET FOR LIFTING HOOK 75 x 25 x 12
FOOTING F2 REINF. DETAIL

POCKET FOR LIFTING HOOK 75 x 25 x 12
SCALE 1/10
FOOTING F1 REINF. DETAIL

SCALE 1/10
CONSULTANT:
FOOTING FOUNDATION EXCAVATION FOUNDATION

SIZE
SIZE
IDENTIFIER
TYPE
L X B
L X B
BOTTOM REINFORCEMENT
TOP REINFORCEMENT
SHORT DIR.
LONG DIR.
SHORT DIR.
LONG DIR.
DIA SPACING DIA SPACING DIA SPACING DIA SPACING
ITEM
Stressing
No. of Wires P ultimate P jacking
& Dia of Wire in Each Wire in Each Wire
F1
ISOLATED
1050 x 1425
900 x 1275
400
Y10
200
Y10
200
Y8
200
Y8
200
COLUMN
7 - 4mm
10.55 kN
8.44 kN
One End
F2
ISOLATED
1150 x 1150
1000 x 1000
400
Y10
200
Y10
200
Y8
200
Y8
200
PLANK
4 - 3mm
10.55 kN
8.44 kN
One End
TITLE:
DRAWN BY
DHARMESH
REINFORCEMENT/PRESTRESSING DETAIL OF
PRESTRESSED PRECAST BOUNDARY WALL
CHECKED BY
ARIF
DRG. NO.:
APPROVED BY
DIGVIJAY
VUL-MS-CWALL-C-REINF-3703
SCALE
DWG SIZE
1/5,1/10,1/25
A1
SHEET NO REVISION
1 OF 1
R1

Precast Pretensioned C Wall

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PROJECT NAME:

INFRASTRUCTURE WORK FOR VIKRAM UDYOGPURI

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA

AECOM ASIA COMPANY LTD.

SPML-OM METALS (JV)

SANGUINE INFRA TECH PVT. LTD.

DESIGN OF PRESTRESSED PRECAST BOUNDARY

REFERENCE DOCUMENTS AND DRAWINGS:

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

Scope of the Report

Design of Precast Plank

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

1.0) SCOPE OF THE REPORT :

RCC Precast Concrete

Prestressed Precast Concrete

Prestressed Precast Concrete

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

2.0) DESIGN METHODOLOGY :

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

2.10) Prestressing Wire Layout :

Sanguine Infra Tech Pvt.Ltd., Mumbai

M30 For Column & Plank

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

3.0) DESIGN DATA

Height of Wall above Ground level

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

4.0) DESIGN ASSUMPTIONS

4.1) The SBC of the Founding strata considered is 75 KN/m

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

6.0) LIST OF DRAWINGS

Concrete Profile of Prestressed Precast

Sanguine Infra Tech Pvt.Ltd., Mumbai

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

7.1 ) Load Calcuation for Compound Wall Column

Column Top level

Ht. of Wall above Ground Lvl.

Footing top below GL

Footing top lvl.

Ht. of Column above Footing top

Footing bottom below GL

Reinforced Concrete density

Prestressed Concrete density

(IS 875, P-1, Table-1,21)

Column & Plank

7.1.2) Load calculation

M I of Column bottom @ transverse axis