Beruflich Dokumente
Kultur Dokumente
Introduction
SICAM RTUs
Standard I/O Modules
I/O Modules
Literature
DC6-041-2.06
1
2
3
Note
Please observe Notes and Warnings for your own safety in the Preface.
Copyright
Copyright Siemens AG 2014
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or design,
are reserved.
Siemens AG
Preface
This document is applicable to the following product(s):
SICAM TM
SICAM MIC
SICAM EMIC
Functional Overviews
Technical Specifications
Interface Descriptions
Target Group
The document you are reading right now is addressed to users, who are in charge of the
following engineering tasks:
Creation of the assembly technical documentation using the designated engineering tools
System parameterization and system diagnostic, using the designated engineering tools
Item number
DC0-011-2
DC0-021-2
DC2-016-2
MC2-020-2
DC6-033-2
DC6-037-2
DC6-031-2
DC6-043-2
DC6-019-2
Notes on Safety
This manual does not constitute a complete catalog of all safety measures required for
operating the equipment (module, device) in question because special operating conditions
might require additional measures. However, it does contain notes that must be adhered to for
your own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.
Danger
means that death, serious bodily injury or considerable property damage will occur, if the appropriate
precautionary measures are not carried out.
Warning
means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.
Caution
means that minor bodily injury or property damage could occur, if the appropriate precautionary measures
are not carried out.
Note
is important information about the product, the handling of the product or the respective part of the
documentation, to which special attention is to be given.
Qualified Personnel
Commissioning and operation of the equipment (module, device) described in this manual must be
performed by qualified personnel only. As used in the safety notes contained in this manual, qualified
personnel are those persons who are authorized to commission, release, ground, and tag devices,
systems, and electrical circuits in accordance with safety standards.
Use as Prescribed
The equipment (device, module) must not be used for any other purposes than those described in the
Catalog and the Technical Description. If it is used together with third-party devices and components,
these must be recommended or approved by Siemens.
Correct and safe operation of the product requires adequate transportation, storage, installation, and
mounting as well as appropriate use and maintenance.
During operation of electrical equipment, it is unavoidable that certain parts of this equipment will carry
dangerous voltages. Severe injury or damage to property can occur if the appropriate measures are not
taken:
Before making any connections at all, ground the equipment at the PE terminal.
Hazardous voltages can be present on all switching components connected to the power supply.
Even after the supply voltage has been disconnected, hazardous voltages can still be present in the
equipment (capacitor storage).
Equipment with current transformer circuits must not be operated while open.
The limit values indicated in the manual or the operating instructions must not be exceeded; that also
applies to testing and commissioning.
Consider obligatory the safety rules for the accomplishment of works at electrical plants:
1. Switch off electricity all-pole and on all sides!
2. Ensure that electricity cannot be switched on again!
3. Double check that no electrical current is flowing!
4. Discharge, ground, short circuit!
5. Cover or otherwise isolate components that are still electrically active!
Table of Contents
1
Introduction ................................................................................................................. 11
1.1
Application ..................................................................................................... 12
1.2
Modules ......................................................................................................... 13
1.2.1
1.2.2
1.3
1.3.1
1.3.2
1.3.3
1.4
Systems ......................................................................................................... 14
1.4.1
1.4.2
DI-6100 .......................................................................................................... 20
2.1.1
2.1.2
View .......................................................................................................... 20
2.1.3
2.1.4
2.1.5
2.2
DI-6101 .......................................................................................................... 24
2.2.1
2.2.2
View .......................................................................................................... 24
2.2.3
2.2.4
2.2.5
2.3
DI-6102 .......................................................................................................... 28
2.3.1
2.3.2
View .......................................................................................................... 28
2.3.3
2.3.4
2.3.5
2.4
DI-6103 .......................................................................................................... 32
2.4.1
2.4.2
View .......................................................................................................... 32
2.4.3
2.4.4
2.4.5
2.5
2.5.1
DI-6104 .......................................................................................................... 36
Features and Functions ............................................................................. 36
Table of Contents
2.5.2
View .......................................................................................................... 36
2.5.3
2.5.4
2.5.5
2.6
2.6.2
View .......................................................................................................... 40
2.6.3
2.6.4
2.6.5
2.7
DO-6212 ........................................................................................................ 44
2.7.1
2.7.2
View .......................................................................................................... 44
2.7.3
2.7.4
2.7.5
2.8
DO-6220 ........................................................................................................ 50
2.8.1
2.8.2
View .......................................................................................................... 50
2.8.3
2.8.4
2.8.5
2.9
DO-6221 ........................................................................................................ 54
2.9.1
2.9.2
View .......................................................................................................... 54
2.9.3
2.9.4
2.9.5
2.10
DO-6230 ........................................................................................................ 58
2.10.1
2.10.2
View .......................................................................................................... 58
2.10.3
2.10.4
2.10.5
2.11
AI-6300 .......................................................................................................... 67
2.11.1
2.11.2
View .......................................................................................................... 67
2.11.3
2.11.4
2.11.5
2.12
DO-6200 ........................................................................................................ 40
2.6.1
AI-6307 .......................................................................................................... 71
2.12.1
2.12.2
View .......................................................................................................... 71
2.12.3
Table of Contents
2.12.4
2.12.5
2.13
2.13.1
2.13.2
View .......................................................................................................... 75
2.13.3
2.13.4
2.13.5
2.14
AI-6310 .......................................................................................................... 79
2.14.1
2.14.2
View .......................................................................................................... 79
2.14.3
2.14.4
2.14.5
2.15
AO-6380......................................................................................................... 83
2.15.1
2.15.2
View .......................................................................................................... 83
2.15.3
2.15.4
2.15.5
2.16
TE-6420 ......................................................................................................... 87
2.16.1
2.16.2
View .......................................................................................................... 87
2.16.3
2.16.4
2.16.5
2.17
TE-6450 ......................................................................................................... 91
2.17.1
2.17.2
View .......................................................................................................... 91
2.17.3
2.17.4
2.17.5
2.18
AI-6308 .......................................................................................................... 75
TE-6430 ......................................................................................................... 95
2.18.1
2.18.2
View .......................................................................................................... 95
2.18.3
2.18.4
2.18.5
3.1.1
3.1.2
3.1.3
Table of Contents
3.1.4
3.1.5
3.1.6
3.1.7
3.1.7.1
3.1.7.2
3.1.7.3
3.1.7.4
3.1.7.5
3.1.7.6
3.1.7.7
3.1.7.8
3.1.7.9
3.1.7.10
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.7.1
3.2.7.2
3.2.7.3
3.2.7.4
3.2.7.5
3.2.7.6
3.2.7.7
Transient effects of the external circuitry with external load ................. 129
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
Table of Contents
3.3.7.1
3.3.7.2
3.4
Table of Contents
10
Introduction
Contents
1.1
Application ..................................................................................................... 12
1.2
Modules ......................................................................................................... 13
1.3
Systems ......................................................................................................... 14
1.4
11
Introduction
1.1
Application
The I/O modules (input/output modules) are used in the peripheral elements of the
SICAM RTUs products SICAM TM, SICAM MIC and SICAM EMIC.
SICAM TM Peripheral Elements
Peripheral Element
Designation
PE-6410/USIO66
PE-6411/USIO66
PE-6412/USIO66
PE-6410/USIO66
PE-6411/TCIO66
PE-6412/TCIO66
Designation
PE-6020/USIO66
PE-6040/USIO66
12
Designation
Universal Signal In-/Output
Introduction
1.2
Modules
1.2.1
1.2.2
Designation
Item-Number/MLFB
DI-6100
GC6-100 / 6MF11130GB000AA0
DI-6101
GC6-101 / 6MF11130GB010AA0
DI-6102
GC6-102 / 6MF11130GB020AA0
DI-6103
GC6-103 / 6MF11130GB030AA0
DI-6104
GC6-104 / 6MF11130GB040AA0
DO-6200
GC6-200 / 6MF11130GC000AA0
DO-6212
GC6-212 / 6MF11130GC120AA0
DO-6220
GC6-220 / 6MF11130GC200AA0
DO-6221
GC6-221 / 6MF11130GC210AA0
DO-6230
GC6-230 / 6MF11130GC300AA0
AI-6300
GC6-300 / 6MF11130GD000AA0
AI-6307
GC6-307 / 6MF11130GD070AA0
AI-6308
GC6-308 / 6MF11130GD080AA0
AI-6310
GC6-310 / 6MF11130GD100AA0
AO-6380
GC6-380 / 6MF11130GD800AA0
TE-6420
GC6-420 / 6MF11130GE200AA0
TE-6450
GC6-450 / 6MF11130GE500AA0
TE-6430
GC6-430 / 6MF11130GE300AA0
Designation
Item-Number/MLFB
DI-6170
GC6-170 / 6MF11130GB700AA0
DO-6270
GC6-270 / 6MF11130GC700AA0
AI-6370
GC6-370 / 6MF11130GD700AA0
13
Introduction
1.3
Systems
1.3.1
RY
X1
170 3
SICAM
PUSH TO
RELEASE
X16
X14
ER
X5
X15
X13
PWR
24-60VD C
PUSH TO UNLOCK
FB
WD
X12
M-PRE/3
SI3
X4
X9
X10
M-PRE/2
SI2 (FB)
X11
X8
SIM0
X7
M-PRE/0
SI0
M-PRE/1
SI1 (ETO)
X6
NC
RES
SI2
SI1
LO C
SI3
CO M
CPY
/L K
/L K
/PK
/PK
ER
ERx RX TX
SI0
X2
PUSH TO
RELEASE
TB
X3
SICAM
Max. 8 I/O-modules
TS35 rail
14
Introduction
1.3.2
SICAM MIC
A TM 1703 mic system consists of a power supply module, a peripheral control module and
up to a maximum of 8 I/O-modules. The modules are mounted on a TS35 rail (DIN rail).
8 I/O-Modules max.
TS35 rail
Master Control Module
Power Supply Module
1.3.3
SICAM EMIC
A TM 1703 emic system consists of a power supply module, a peripheral control module and
up to a maximum of 8 I/O-modules. The modules are mounted on a TS35 rail (DIN rail).
TS35 rail
Master control module
Power supply module
15
Introduction
1.4
1.4.1
16
Introduction
73
66.5
1.4.2
126
133
131
17
Introduction
18
Contents
2.1
DI-6100 .......................................................................................................... 20
2.2
DI-6101 .......................................................................................................... 24
2.3
DI-6102 .......................................................................................................... 28
2.4
DI-6103 .......................................................................................................... 32
2.5
DI-6104 .......................................................................................................... 36
2.6
DO-6200 ........................................................................................................ 40
2.7
DO-6212 ........................................................................................................ 44
2.8
DO-6220 ........................................................................................................ 50
2.9
DO-6221 ........................................................................................................ 54
2.10
DO-6230 ........................................................................................................ 58
2.11
AI-6300 .......................................................................................................... 67
2.12
AI-6307 .......................................................................................................... 71
2.13
AI-6308 .......................................................................................................... 75
2.14
AI-6310 .......................................................................................................... 79
2.15
AO-6380......................................................................................................... 83
2.16
TE-6420 ......................................................................................................... 87
2.17
TE-6450 ......................................................................................................... 91
2.18
TE-6430 ......................................................................................................... 95
19
2.1
DI-6100
2.1.1
2.1.2
20
View
2.1.3
Technical Specifications
Binary Inputs
16 binary inputs
Filter time
3 ms *)
Nominal voltages
24/48/60 VDC
Operating points
12 V
logically "0"
16 V
logically "1"
Rated current
1.01.5 mA (at 18 .. 78 V)
Input circuits
1878 VDC
The circuits are operated by means of an external voltage
Power Supply
Operating voltage
Dimensions
Weight
Approx. 225 g
*)
if the sensor voltage of a group of binary inputs is monitored for failures (Parameter
SVM_monitoring), there is a dedicated binary input for each group (IN D07 and IN D17), this input
has a filter time of 2 ms
21
2.1.4
22
2.1.5
IN D10IN D17:
One-pole input with internal common
root (plus or minus)
IN D00IN D07:
One-pole input with external
common root (plus or minus)
23
2.2
DI-6101
2.2.1
2.2.2
24
View
2.2.3
Technical Specifications
Binary Inputs
16 binary inputs
Filter time
3 ms *)
Nominal voltages
110/220 VDC
Operating points
55 V
logically "0"
82.5 V
logically "1"
Rated current
Input circuits
82250 VDC
The circuits are operated by means of an external voltage
Power Supply
Operating voltage
Dimensions
Weight
Approx. 225 g
*)
if the sensor voltage of a group of binary inputs is monitored for failures (Parameter
SVM_monitoring), there is a dedicated binary input for each group (IN D07 and IN D17), this input
has a filter time of 2 ms
25
2.2.4
26
2.2.5
IN D10IN D17:
One-pole input with internal common
root (plus or minus)
IN D00IN D07:
One-pole input with external
common root (plus or minus)
27
2.3
DI-6102
2.3.1
2.3.2
28
View
2.3.3
Technical Specifications
Binary Inputs
16 binary inputs
Filter time
3 ms *)
Nominal voltages
24/48/60 VDC
Operating points
12 V
logically "0"
18 V
logically "1"
Rated current
Input circuits
1878 VDC
The circuits are operated by means of an external voltage
Power Supply
Operating voltage
Dimensions
Weight
Approx. 225 g
*)
if the sensor voltage of a group of binary inputs is monitored for failures (Parameter
SVM_monitoring), there is a dedicated binary input for each group (IN D07 and IN D17), this input
has a filter time of 2 ms
29
2.3.4
30
2.3.5
IN D10IN D17:
One-pole input with internal common
root (plus or minus)
IN D00IN D07:
One-pole input with external
common root (plus or minus)
31
2.4
DI-6103
2.4.1
2.4.2
32
View
2.4.3
Technical Specifications
Binary Inputs
16 binary inputs
Filter time
3 ms *)
Nominal voltages
110/220 VDC
Operating points
55 V
logically "0"
82.5 V
logically "1"
Rated current
Input circuits
82250 VDC
the circuits are operated by means of an external voltage
Power Supply
Operating voltage
Dimensions
Weight
approx. 225 g
*)
if the sensor voltage of a group of binary inputs is monitored for failures (Parameter
SVM_monitoring), there is a dedicated binary input for each group (IN D07 and IN D17), this input
has a filter time of 2 ms
33
2.4.4
34
2.4.5
IN D10IN D17:
One-pole input with internal common
root (plus or minus)
IN D00IN D07:
One-pole input with external
common root (plus or minus)
35
2.5
DI-6104
2.5.1
2.5.2
36
View
2.5.3
Technical Specifications
Binary Inputs
16 binary inputs
Filter time
3 ms *)
Nominal voltages
220 VDC
Operating points
110 V
logically "0"
165 V
logically "1"
Rated current
Input circuits
165250 VDC
The circuits are operated by means of an external voltage
Power Supply
Operating voltage
Dimensions
Weight
Approx. 225 g
*)
if the sensor voltage of a group of binary inputs is monitored for failures (Parameter
SVM_monitoring), there is a dedicated binary input for each group (IN D07 and IN D17), this input
has a filter time of 2 ms
37
2.5.4
38
2.5.5
IN D10IN D17:
One-pole input with internal common
root (plus or minus)
IN D00IN D07:
One-pole input with external
common root (plus or minus)
39
2.6
DO-6200
2.6.1
2.6.2
40
View
2.6.3
Technical Specifications
Binary Outputs
16 binary outputs
(transistor)
24/48/60 VDC
Nominal current
(resistive load)
6W
12 W
15 W
at 24 VDC
at 48 VDC
at 60 VDC
70.2 W
at 78 VDC
Overload proof
No
10 A
current limitation
If the current limitation operates,
current is cut off after 10 s
Cyclic reclosing
break time
make time
Switching cycles
Unlimited
Switching frequency
Max. 100 Hz
< 0.5 V
Capacitive load
Inductive
at 0.25 A
Lines
Lamps
Output circuits
300 s
10 s
1878 VDC
The circuits are operated by means of an external voltage
Power Supply
Operating voltage
Dimensions
Weight
Approx. 260 g
41
2.6.4
42
2.6.5
43
2.7
DO-6212
2.7.1
2.7.2
44
8 relay outputs
Galvanically insulated
Switching voltage 24220 VDC/230 VAC
The outputs can switch dc and ac voltages
Removable screw terminals
Indication of function and states of the outputs via LED
View
2.7.3
Technical Specifications
Binary outputs
8 binary outputs
(relay)
8 outputs, potential-free
Galvanical insulation
Nominal voltage
24/48/60/110/220 VDC
110/230 VAC
2A
5A
Switching capacity
for 1 minute
DC voltage
Min. 50 mW at 5 VDC
Max. acc. to diagram
AC voltage
Max. 1250 VA
Max. 500 VA
Switching cycles
3x104
Output circuits
Power Supply
Operating voltage
Dimensions
Weight
Approx. 265 g
45
2.7.4
46
2.7.5
OUT D00
One-pole output with switched plus
OUT D01
One-pole output with switched minus
OUT D02 / OUT D03
2-pole output
47
a)
RL
Si
b)
Si
RL
48
all
2A
all
5A/1min
max. 2
5A
all
2A
max. 2
4A
all
2A
max. 2
4A
1 ... 8
2A
with protection
B-charakteristic 4A/10kA
Z-charakteristic 4A/10kA
C-charakteristic 2A/10kA
b)
5A
with protection
B-charakteristic 4A/10kA
4A
Z-charakteristic 4A/10kA
4A
C-charakteristic 2A/10kA
2A
49
2.8
DO-6220
2.8.1
2.8.2
50
View
2.8.3
Technical Specifications
Processor and Memory
Processor
PIC18F6527, 10 MHz
Program memory
Main memory
Parameter memory
Binary Outputs
2 pulse outputs
24/48/60/110 VDC
Switching capacity
Min. 10 A 10 m VDC
Max. 60 W acc. to diagram
48 W
57 W
60 W
55 W
Overload proof
No
10 A
2 A *)
1.2 A
1A
0.5 A
24 VDC
48 VDC
60 VDC
110 VDC
current limitation
If the current limitation operates,
current is cut off after 10 s
Cyclic reclosing
break time
make time
Switching cycles
Mechanical:
Electrical:
Switching frequency
Max. 100 Hz
< 0.5 V
Capacitive load
Inductive
10
5
10
5
5 x 10
5
10
at 0.25 A
Lines
Lamps
Output circuits
300 s
10 s
max. 100 nF at 60 V
t 500 ms (any with external free-wheeling
diode)
Z 100 W, line length up to 3 km
IN 150 mA (ION 1.8 A)
18 VDC143 VDC
The circuits are operated by means of an external voltage
*)
for module DO-6220 with version -- the following reduced values are valid: 29 W / 24 VDC / 1.2 A
51
Power Supply
Operating voltage
2.8.4
Terminals
Dimensions
Weight
Approx. 220 g
52
2.8.5
53
2.9
DO-6221
2.9.1
2.9.2
54
View
2.9.3
Technical Specifications
Processor and Memory
Processor
PIC18F6527, 10 MHz
Program memory
Main memory
Parameter memory
Binary Outputs
2 pulse outputs
24/48/60/110 VDC
Switching capacity
Min. 10 A 10 m VDC
Max. 60 W
48 W
57 W
60 W
55 W
Overload proof
Yes
10 A
2 A *)
1.2 A
1A
0.5 A
24 VDC
48 VDC
60 VDC
110 VDC
current limitation
If the current limitation operates,
current is cut off after 10 s
Cyclic reclosing
break time
make time
Switching cycles
Mechanical:
Electrical:
Switching frequency
Max. 100 Hz
< 0.5 V
Capacitive load
Inductive
10
5
10
5
5 x 10
5
10
at 0.25 A
Lines
Lamps
Output circuits
300 s
10 s
18143 VDC
The circuits are operated by means of an external voltage
*)
for module DO-6221 with version -- the following reduced values are valid: 29 W / 24 VDC / 1.2 A
55
Power Supply
Operating voltage
2.9.4
Terminals
Dimensions
Weight
Approx. 230 g
56
2.9.5
57
2.10
DO-6230
2.10.1
2.10.2
58
8 relay outputs
8 pulse commands (2-pole) or
16 pulse commands (1-pole or 1-pole)
Galvanically insulated from logic
Switching voltage 24110 VDC
Removable screw terminals
Indication of function and states of the outputs via LED
View
2.10.3
Technical Specifications
Processor and Memory
Processor
PIC18F6527, 10 MHz
Program memory
Main memory
Parameter memory
Binary Outputs
16 binary outputs
(transistor)
24/48/60/110 VDC
Switching capacity
Min. 10 A 10 m VDC
Max. 60 W
48 W
57 W
60 W
55 W
Overload proof
No
No
Switching cycles
Mechanical:
10
Electrical:
10
5
5 x 10
5
10
8
5
Switching frequency
Max. 100 Hz
< 0.5 V
Capacitive load
Inductive
at 0.25 A
Lines
Lamps
Output circuits
2 A *)
1.2 A
1A
0.5 A
24 VDC
48 VDC
60 VDC
110 VDC
18143 VDC
The circuits are operated by means of an external voltage
*)
if the command output base modules DO-6220 or DO-6221 with version -- are used, the following
reduced values are valid: 29 W / 24 VDC / 1.2 A
Power Supply
Operating voltage
59
2.10.4
Terminals
Dimensions
Weight
Approx. 170 g
60
2.10.5
Configuration Note
At Relay common return on minus pole the parameter "Polarity" must be set to "-" .
(At Relay common return on plus pole the parameter "Polarity" must be set to "+" )
61
Configuration Note
At Relay common return on minus pole the parameter "Polarity" must be set to "+" .
(At Relay common return on plus pole the parameter "Polarity" must be set to "-" )
62
Configuration Note
The parameter "Polarity" must be set to "+" .
63
Configuration Note
The parameter "Polarity" must be set to "-" .
64
Configuration Note
The parameter "Polarity" must be set to "+" .
65
Configuration Note
The parameter "Polarity" must be set to "-" .
66
2.11
AI-6300
2.11.1
2.11.2
View
67
2.11.3
Technical Specifications
Analog Inputs
4 analog inputs
Measuring ranges
Current measurement
-200+20 mA
Voltage measurement
-100+10 V
Overrange
typ. 2%
Resolution
0.013%
at 20 mA
0.025%
at 10 V
0.15%
at 25C
0.4%
at 050C
0.5%
at 2070C
122.5 W
at 20 mA
11.3 kW
at 10 V
Current inputs
min. 70 dB
min. 90 dB
Voltage inputs
min. 73 dB
min. 90 dB
Accuracy
Input impedance
0 dB
(10 Hz7.5 kHz)
+20 dB/decade
(7.5 kHz1 MHz)
Voltage inputs
0 dB
(10 Hz7.5 kHz)
+20 dB/decade
(7.5 kHz1 MHz)
Input circuits
Power Supply
Operating voltage
68
Terminals
Dimensions
Weight
Approx. 225 g
2.11.4
69
2.11.5
IN V2:
Connection of a 2-wire measuring
transducer with current output
IN V3:
Connection of a 4-wire measuring
transducer with voltage output, the
I/O module feeds the auxiliary
supply
IN V0:
Connection of a 3-wire measuring
transducer with current output, the
I/O module feeds the auxiliary
supply
IN V1:
Connection of a 4-wire measuring
transducer with current output, the
I/O module feeds the auxiliary
supply
70
2.12
AI-6307
2.12.1
2.12.2
View
71
2.12.3
Technical Specifications
Analoge Inputs
4 analog inputs
Measuring ranges
Current measurement
-50+5 mA
Voltage measurement
-100+10 V
Overrange
typ. 2%
(-2.50+2.5 mA)
Resolution
Accuracy
0.013%
at 5 mA
(0.026%
at 2.5 mA)
0.025%
bei 10 V
0.15%
at 25C
0.4%
at 050C
0.5%
at 2070C
490
at 5 mA
11.3 k
at 10 V
Current inputs
min. 70 dB
min. 90 dB
Voltage inputs
min. 73 dB
min. 90 dB
Current inputs
0 dB
+20 dB/decade
Voltage inputs
0 dB
+20 dB/decade
Input impedance
Input circuits
Power Supply
Operating voltage
72
Terminals
Dimensions
Weight
Approx. 225 g
2.12.4
A
I
6
3
0
7
73
2.12.5
IN V2:
Connection of a 2-wire measuring
transducer with current output
IN V3:
Connection of a 4-wire measuring
transducer with voltage output, the
I/O module feeds the auxiliary
supply
IN V0:
Connection of a 3-wire measuring
transducer with current output, the
I/O module feeds the auxiliary
supply
IN V1:
Connection of a 4-wire measuring
transducer with current output, the
I/O module feeds the auxiliary
supply
74
2.13
AI-6308
2.13.1
2.13.2
View
75
2.13.3
Technical Specifications
Analog Inputs
4 analog inputs
Measuring ranges
Current measurement
-20+2 mA
Voltage measurement
-100+10 V
Overrange
typ. 1.7%
(-10+1 mA)
Resolution
Accuracy
Input impedance
Input circuits
0.013%
at 2 mA
(0.026%
at 1 mA)
0.025%
at 10 V
0.15%
at 25C
0.4%
at 050C
0.5%
at 2070C
1225 W
at 2 mA
11.4 kW
at 10 V
Power Supply
Operating voltage
76
Terminals
Dimensions
Weight
Approx. 225 g
2.13.4
77
2.13.5
IN V2:
Connection of a 2-wire measuring
transducer with current output
IN V3:
Connection of a 4-wire measuring
transducer with voltage output, the
I/O module feeds the auxiliary
supply
IN V0:
Connection of a 3-wire measuring
transducer with current output, the
I/O module feeds the auxiliary
supply
IN V1:
Connection of a 4-wire measuring
transducer with current output, the
I/O module feeds the auxiliary
supply
78
2.14
AI-6310
2.14.1
2.14.2
View
79
2.14.3
Technical Specifications
Analog Inputs
4 analog inputs
Measuring range
Resistance measurement
Overrange
typ. 20%
Input impedance
Approx. 2 MW
Resolution
11 mW
Noise rejection
Conversion time
120 ms
Accuracy
100 ms
180 ms
0.19%
at 25C
0.21%
at 050C
0.4%
at -2070C
2 mA
max. 40 W
> 100 dB
10 Hz1 MHz
> 70 dB
> 100 dB
Input circuits
Current Outputs
4 current outputs
(constant-current source)
2.0 mA
All outputs galvanically insulated
Power Supply
Operating voltage
80
Terminals
Dimensions
Weight
Approx. 235 g
2.14.4
81
2.14.5
IN V2:
Connection in 2-wire technique
IN V3:
Connection in 3-wire technique
IN V0:
Connection in 4-wire technique
82
2.15
AO-6380
2.15.1
2.15.2
4 outputs
Galvanically insulated by optocouplers
Output of currents 20 m, 10 mA
Output of voltages 10 V
Removable screw terminals
Function indication via LED
View
83
2.15.3
Technical Specifications
Analog Outputs
4 analog outputs
Current output
Voltage output
Resolution
0.025%
Settling time
1 ms
Accuracy
0.3%
at 25C
0.4%
at 050C
0.7%
at -2070C
Output circuits
at 20 mA, 10 mA, 10 V
Power Supply
Operating voltage
84
Terminals
Dimensions
Weight
Approx. 300 g
2.15.4
85
2.15.5
OUT V2:
2-wire connection of a load with
current output
OUT V3:
3-wire connection of a load with
current output
OUT V0:
4-wire connection of a load with
current output
OUT V1:
2-wire connection of loads in series
with current output
86
2.16
TE-6420
2.16.1
2.16.2
Modes
Period duration measurement for speed acquisition, for frequencies 1.212 kHz
Pulse counting for standstill detection, for frequencies 0 Hz12 kHz
Accuracy 0.1%
Direction of rotation recognition
Recognition of open-circuit
Removable screw terminals
Function indication via LED
View
87
2.16.3
Technical Specifications
Pulse Inputs
4 pulse inputs
Frequency range
Active Input
Active input
No-load voltage
7.4 V
Short-circuit current
7.4 mA
Operating points
0.35 mA
open-circuit
1.3 mA
logically "1"
2.0 mA
logically "0"
Passive Input
Passive input
Nominal voltage 5 VDC
Operating points
3.56 VDC
approx. 1 mW
Voltage range
1832 VDC
approx. 30 mW
2.0 V
logically "0"
3.4 V
logically "1"
Power Supply
Operating voltage
88
Terminals
Dimensions
Weight
Approx 225 g
2.16.4
89
2.16.5
90
2.17
TE-6450
2.17.1
2.17.2
recognition of open-circuit
View
91
2.17.3
Technical Specifications
Interfaces
4 serial interfaces
Interface
RS-422, synchronous
Data format
Gray-code
Data width
10 .. 24 bit
Transmission rate
Input circuits
92
Terminals
Dimensions
Weight
Approx. 230 g
2.17.4
93
2.17.5
94
2.18
TE-6430
2.18.1
all inputs are protected by EMC filter and interference protection devices
2.18.2
View
95
2.18.3
Technical Specifications
Processor and Memory
Controller
PIC18F6527
Clock rate
10 MHz
Program memory
Main memory
Parameter memory
Inputs
2 count pulse inputs
Bounce suppression
Voltage level
< 12 VDC
> 18 VDC
Input circuits
1878 VDC
The circuits are operated with external voltage source
Max. 120 mW
Max. 420 mW
Pulse length
>10s
>150s
>1.5ms
>3ms
Pulse discontinuation
>100s
>1ms
>10ms
>25ms
logically 0
logically 1
at 24 VDC
at 60 VDC
Power supply
Operating voltage
5 VDC 5 %
The voltage is picked off at the TM bus
Connection power
Startup
Normal operation
0.6 W
0.15 W
Buffer elements
96
Terminals
Dimensions
Weight
Approx. 220 g
A
VCC_CAP [V]
B
5,0
4,5
K
4,0
3,5
3,0
C
70C
2,5
55C
25C
40C
E
2,0
K
1,5
1,0
0,5
0,0
t [h]
Caution:
97
2.18.4
98
2.18.5
99
100
Contents
3.1
3.2
3.3
3.4
101
3.1
DI-6170
The safety-I/O-module DI-6170 is a binary input module. It is used for acquisition and transfer
of 8 binary information with 24 VDC.
3.1.1
1 Test pulse output per group; can be set by parameter [ON/OFFS]; reset obligatory
Power supply
EMV Filter
In two-channel version
Acquisition of process signals
Over-voltage protection of the 5 VDC
Under-voltage protection of the 5 VDC
Synchronization between two CPUs
Own watchdogs
102
3.1.2
View
103
3.1.3
Technical Specifications
Safety classes
According IEC 61508
SIL3
SIL3
According EN ISO13849
PL d, Cat. 4
Clock frequency
64 MHz
Program memory
Main memory
Parameter memory
Power Supply
Operating voltage
18.031.2 VDC
external supply by
SELV/PELV power supply
5 VDC
internal generation
Binary Inputs
8 binary inputs
Filter time
All inputs
Rated voltage:
24 VDC
Operating points
13.5 V
logically "0"
16.5 V
logically "1"
Rated current
Approx. 1.7 mA at 24 V
Input circuits
Scan rate
10 ms
3 ms
Dimensions
104
3.1.4
Pin
Signal
Pin
Signal
IN D00
11
COM 0+
IN D01
12
COM 0+
IN D02
13
COM 0+
IN D03
14
COM 0+
IN D04
15
COM 1+
IN D05
16
COM 1+
IN D06
17
COM 1+
IN D07
18
COM 1+
AUX V0-
19
AUX V0+
10
AUX V0-
20
AUX V0+
105
3.1.5
106
Switch position
PBA#
IOM#
10
11
12
13
14
15
3.1.6
Block Diagram
107
3.1.7
3.1.7.1
108
3.1.7.2
1 cable/sensor
X1
AUX V0+
AUX V0-
AUX V0+
AUX V0-
COM 1+
IN D07
IN D06
COM 1+
IN D05
COM 1+
COM 1+
IN D04
COM 0+
IN D03
COM 0+
IN D02
COM 0+
IN D01
COM 0+
IN D00
10
11
20
X2
DI-6170
+ 24 VDC
(SELV/PELV)
1 cable/sensor
Note
You must provide constructional measures to exclude faults in the external circuitry
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
3.1.7.3
X1
AUX V0+
AUX V0-
AUX V0+
AUX V0-
COM 1+
IN D07
COM 1+
IN D06
IN D05
COM 1+
COM 1+
IN D04
COM 0+
IN D03
COM 0+
IN D02
COM 0+
IN D01
COM 0+
IN D00
10
11
20
X2
DI-6170
+ 24 VDC
(SELV/PELV)
Note
You must provide constructional measures to exclude faults in the external circuitry
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
109
3.1.7.4
20
1 cable/sensor
AUX V0+
AUX V0-
COM 1+
IN D07
IN D06
IN D05
IN D04
COM 0+
IN D03
IN D02
COM 0+
IN D01
1 cable/sensor
X1
10
11
1
IN D00
X2
DI-6170
+ 24 VDC
(SELV/PELV)
Note
110
You must provide constructional measures to exclude faults in the external circuitry
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
A check of the plausibility of the input must be done in the application.
3.1.7.5
20
AUX V0+
AUX V0-
IN D07
IN D06
IN D05
IN D04
IN D03
IN D02
IN D01
X1
10
11
1
IN D00
X2
DI-6170
+ 24 VDC
(SELV/PELV)
Note
You must provide constructional measures to exclude faults in the external circuitry.
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
A plausibility check of the input must be made in the application.
111
3.1.7.6
20
1 cable/sensor
AUX V0+
AUX V0-
COM 1+
IN D07
IN D06
IN D05
IN D04
COM 0+
IN D03
IN D02
COM 0+
IN D01
1 cable/sensor
X1
10
11
1
IN D00
X2
DI-6170
+ 24 VDC
(SELV/PELV)
Note
112
3.1.7.7
20
1 cable/sensor
AUX V0+
AUX V0-
COM 1+
IN D07
IN D06
IN D05
IN D04
COM 0+
IN D03
COM 0+
IN D02
COM 0+
IN D01
1 cable/sensor
X1
10
11
COM 0+
IN D00
X2
DI-6170
+ 24 VDC
(SELV/PELV)
Note
You must provide constructional measures to exclude faults in the external circuitry
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
A test pulse is only useful if switches without own power supply and own testing are used.
113
3.1.7.8
1 cable/sensor
1 cable/sensor
X2
X1
COM 1+
IN D07
IN D06
IN D05
IN D04
COM 0+
IN D03
IN D02
COM 0+
IN D01
IN D00
10
11
20
DI-6170
+ 24 VDC
(SELV/PELV)
Note
114
You must provide constructional measures to exclude faults in the external circuitry
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
A check of the plausibility of the input must be done in the application.
A test pulse is only useful if switches without own power supply and own testing are used.
3.1.7.9
20
AUX V0+
AUX V0-
COM 1+
IN D07
IN D06
IN D05
IN D04
COM 0+
IN D03
IN D02
IN D01
X1
10
11
1
IN D00
X2
DI-6170
+ 24 VDC
(SELV/PELV)
Note
115
20
AUX V0+
AUX V0-
COM 1+
IN D07
IN D06
IN D05
IN D04
COM 0+
IN D03
IN D02
IN D01
X1
10
11
1
IN D00
X2
DI-6170
+ 24 VDC
(SELV/PELV)
Note
116
3.2
DO-6270
The safety-I/O-module DO-6270 is a binary output module. It is used for the output of 4 digital
values. Transistor output 24 VDC.
3.2.1
4 Transistor-Outputs
EMV Filter
In two-channel version
Acquisition of process signals
Over-voltage protection of the 5 VDC
Under-voltage protection of the 5 VDC
Synchronization between two CPUs
Own watchdogs
3.2.2
View
117
3.2.3
Technical Specifications
Safety classes
According IEC 61508
SIL3
SIL3
According EN ISO13849
Clock frequency
64 MHz
Program memory
Main memory
Parameter memory
Power Supply
Operating voltage
18.031.2 VDC
external supply by a
SELV/PELV power supply
5 VDC
internal generation
Binary Outputs
118
24 VDC
Rated current
(for ohmic load)
Yes
Switching cycles
Unlimited
Output Circuits
Rated voltage
24 VDC
Voltage range
1831.2 VDC
Connected load with ohmic resitance 15 <Rext < 3 k
Output voltage LowUout(L) < 5 VDC (open circuit)
Output voltage HighUout(L) < 13 VDC (open circuit)
Max. output permanent leakage current (U dd = 24 VDC)
Iout-leck = 1,1 mA
Max. output current during meadurement (T = 10 ms,
Udd = 5 VDC, RL = 15 )
Ioutmax = 80 mA
Dimensions
Weight
Approx. 420 g
119
3.2.4
SICAM
Pin
Signal
Pin
Signal
OUT D00+
11
OUT D00+
OUT D00-
12
OUT D00-
OUT D01+
13
OUT D01+
OUT D01-
14
OUT D01-
OUT D02+
15
OUT D02+
OUT D02-
16
OUT D02-
OUT D03+
17
OUT D03+
OUT D03-
18
OUT D03-
AUX V0-
19
AUX V0+
10
AUX V0-
20
AUX V0+
120
3.2.5
Switch
position
PBA#
IOM#
10
11
12
13
14
15
121
3.2.6
122
Block Diagram
3.2.7
3.2.7.1
Short-circuit
Overcurrent
Overvoltage
123
3.2.7.2
20
AUX V0+
AUX V0-
AUX V0-
OUT D03Aktuator
OUT D03+
OUT D02Aktuator
OUT D02+
OUT D01Aktuator
OUT D01+
OUT D00Aktuator
X1
10
11
1
OUT D00+
X2
AUX V0+
OUT D03-
OUT D03+
OUT D02-
OUT D02+
OUT D01-
OUT D01+
OUT D00-
OUT D00+
DO-6270
+ 24 VDC
(SELV/PELV)
Note
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
124
Example: Two-channel circuitry with relay diversity with readback of the relay contact; relay without electronic
SIL 3
SIL 3
SIL 3
DI-6170
DO-6270
M1
TAKT_0
OUT_D00
Dext.
CH 1
COM_00
IN_D00
IN_D01
G7SA
IN_D02
OUT_D01
Dext.
IN_D03
CH 2
COM_01
H469
TAKT_1
OUT_D02
Dext.
CH 3
COM_02
2 channels
2 channels(Q1, Q2)
HENGSTLER - H469
IN_D04
IN_D05
G7SA
2 channels
3.2.7.3
IN_D06
OUT_D03
Dext.
IN_D07
CH 4
COM_03
H469
M2
Uext+
Uext+
AUX_V+
AUX_V+
AUX_V-
AUX_VUext+24V (SELV)
Uext+24V (SELV)
Note
With this circuitry you can achieve SIL 3 / Kat. 4 for the whole system.
You must provide constructional measures to exclude faults in the external circuitry
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
125
3.2.7.4
Example: Two-channel circuitry with relay diversity without readback of the relay contact; Relay without electronic
SIL 2
SIL 3
DO-6270
2 channels (Q1, Q2)
HENGSTLER - H469
M1
OUT_D00
Dext.
CH 1
COM_00
G7SA
OUT_D01
Dext.
CH 2
COM_01
H469
OUT_D02
Dext.
CH 3
COM_02
G7SA
OUT_D03
Dext.
CH 4
COM_03
H469
M2
Uext+
AUX_V+
AUX_VUext+24V (SELV)
Note
126
With this circuitry you can achieve SIL 2 / Kat. 3 for the whole system.
You must provide constructional measures to exclude faults in the external circuitry
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
3.2.7.5
SIL 3
SIL 2
+U
IQ0
Q0
13 23 33 41
A1 T1 IN1 T2 IN2
3TK2820
T3 IN3
A2
14 24
42
-U
Note
The 3TK2820 devices are primary made for E-Stop and for protected door applications
With this circuitry you can achieve SIL 2 / Kat. 3 for the whole system.
Cyclic testing of the external circuit is off.
You must provide constructional measures to exclude faults in the external circuitry
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
127
3.2.7.6
SIL 3
SIL 2
+U
IQ0
PSR-ESP4
A1
Q0
K1
13 23
31
14 24
32
Q1 Q2
H1
LOGIK
K2
A2 Y1 Y2
-U
Note
128
The PSR-ESP4 devices are primary made for E-Stop and for protected door applications
With this circuitry you can achieve SIL 2 / Kat. 3 for the whole system.
Cyclic testing of the external circuit is off.
You must provide constructional measures to exclude faults in the external circuitry
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
3.2.7.7
tC = 5
LK
R K + 40
Example:
Type of cable
RK
6,0
*)
LK
CK
tC
2,8 mH
8,8 nF
0,0003 s
2 x 100 m
The line length (cable length) for DO-6270 is restricted to 200 m at 220 nF/km.
The test times are determined by transient effects, generated by the resistance and the
induction of the line and the external load.
LL
+ tC < t D
RL + 40
t D = 0,009
[s]
Examples:
Relay
RL
LL
4LL/(RL +40)+tC
applicable
466
0,62 H
0,0052s
yes
21
0,097 H
0,0067s
yes
1300
*)
*)
1600
*)
*)
*)
The minimal and maximal resistance values of the respective relay types may not be
exceeded.
Relay type
classic relay
(parameterized as Relay without electronic)
18
2,0 k
2,01 k
Unlimited
129
3.3
AI-6370
The safety-I/O-module AI-6370 is an analog input module. It is used for acquisition and
transfer of 4 analog values (4 to 20 mA).
Note
Proof test interval
The probability values for the certified safety components guarantee a life time of 10 years for ordinary
configurations.
3.3.1
4 inputs
Acquisition of currents 4 to 20 mA
Current limitation
In two-channel version
Over-voltage protection of the 5 VDC
Under-voltage protection of the 5 VDC
Synchronization between two CPUs
own watchdogs
Antialiasing filter
ADC
Voltage difference (REF)
130
3.3.2
View
131
3.3.3
Technical Specifications
Safety classes
According IEC 61508
SIL2
SIL2
According EN ISO13849
PL d, Cat. 3
Clock frequency
64 MHz
Program memory
Main memory
Parameter memory
Power Supply
Operating voltage
18.031.2 VDC
external supply by a
SELV/PELV power supply
5 VDC
internal generation
Approx. 680 mW
Approx. 1200 mW
Analog Inputs
4 analog inputs
Measurement ranges
Current measurement
Resolution
16 Bit
at + 20 mA
Accuracy
0.25 %
at 25C
Safety Accuracy
1%
Input impedance
Ca. 195
Input circuits
+ 20 mA
at + 20 mA
Dimensions
132
0
0
measured value
2
3mA
20mA
IV (Invalid)
hysteresis
limit
OV (Overflow)
In case of currents > 20 mA, the OV-Bit is set for the process value. The process value itself is
limited to the value 32000.
In case of currents > 21,25 mA the process value itself is additionally marked as invalid and
the channel goes into the safety state:
Process value 0
OV-Bit set
IV-Bit set
Channel-LED dark
Diagnosis entry
The concerned channel remains in the safety state until the next startup.
133
3.3.4
Pin
Signal
Pin
Signal
GND V00
11
n.u.
GND V00
12
IN V00
GND V00
13
n.u.
GND V00
14
IN V01
GND V00
15
n.u.
GND V00
16
IN V02
GND V00
17
n.u.
GND V00
18
IN V03
AUX V0-
19
AUX V0+
10
AUX V0-
20
AUX V0+
134
3.3.5
Switch position
PBA#
IOM#
10
11
12
13
14
15
135
3.3.6
136
Block Diagram
3.3.7
3.3.7.1
3.3.7.2
Circuitry Examples
20
X1
AUX V0+
AUX V0+
IN V03
AUX V0-
GND V03
GND V03
IN V02
GND V02
IN V01
GND V01
GND V01
IN V00
GND V00
AUX V0-
10
11
1
GND V00
X2
AI-6370
+ 24 VDC
(SELV/PELV)
Note
You must provide constructional measures to exclude faults in the external circuitry
The cables must be shielded and grounded (e.g. cabinet entry)
Maximum permitted cable length: 200 m
Maximum capacitive load: 220 nF/Km
137
3.4
Note
Please observe the notes on fault exclusions concerning wires/cables in EN ISO 13849-2,
Table D.4
The following example shows constructional measures which usually can be used for fault
exclusions against short circuits:
Alu-protective tube
Buried cable
Field (Ex-zone)
Feeder
push-button
(On/Off/Stop)
Terminal box
SPS-cabinet
LKS-cabinet
4-pole cable
(in ALU-protective tube)
96-pole cable
(cable tray)
16-pole cable
buried
Overvoltage
protection
Return information
12-pole cable
(in ALU-protective tube)
SIL-DI
NS-cabinet
Feeding
Heating
Earth connection and overvoltage protection are designed regarding mutual influencing or
common cause in a way, that by redundancy and other measures a disconnection of the
earth connection, disconnection of the neutral point, a short circuit or potential loss are
prevented.
Note
SICAM TM has no EX-approval.
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