Beruflich Dokumente
Kultur Dokumente
VOLUME 2
ARCHITECTURAL WORKS
ISSUE NO. 5
JANUARY 2011
Section
Temporary Works
Site Clearance
Landscaping Works
Fencing
Drainage Works
Earthworks
Geotechnical Works
10
Concrete Carriageways
11
Miscellaneous Roadworks
12
13
14
15
Not Used
16
Not Used
17
Piling Works
18
19
Steel Reinforcement
20
21
Prestressing
22
Steelwork
23
Bridgeworks
24
VOLUME
ARCHITECTURAL WORKS
Section
25
26
27
28
29
Curtain Walling
30
31
(i)
January 2011
VOLUME
Section
32
33
34
Suspended Ceilings
35
36
Ironmongery
37
38
39
Wall Finishes
40
41
42
Signage
43
Not Used
VOLUME
Section
44
45
46
47
48
49
50
51
52
53
Motors
54
55
Not Used
56
Not Used
57
58
59
Electromagnetic Compatibility
60
61
62
63
Fans
64
65
(ii)
January 2011
VOLUME
Section
66
67
68
69
Air Filters
70
71
72
73
Thermal Insulation
74
Sound Attenuator
75
76
77
Automatic Controls
78
Instruments
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
Water Supply
94
95
96
97
98
99
(iii)
January 2011
VOLUME
Section
VOLUME
AIRFIELD WORKS
Section
(iv)
January 2011
25.1
25.2
Definition
Relevant Codes and Standards
SECTION 26
26.1
26.2
26.3
26.4
26.5
26.6
26.7
26.8
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
SECTION 27
27.1
27.2
27.3
27.4
27.5
27.6
27.7
27.8
27.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
SECTION 28
28.1
28.2
28.3
28.4
28.5
28.6
28.7
28.8
28.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
1/5
January 2011
SECTION 29
CURTAIN WALLING
29.1
29.2
29.3
29.4
29.5
29.6
29.7
29.8
29.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
SECTION 30
30.1
30.2
30.3
30.4
30.5
30.6
30.7
30.8
30.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
SECTION 31
31.1
31.2
31.3
31.4
31.5
31.6
31.7
31.8
General
Not Used
Relevant Codes and Standards
Not Used
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
SECTION 32
32.1
32.2
32.3
32.4
32.5
32.6
32.7
32.8
32.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
2/5
January 2011
SECTION 33
33.1
33.2
33.3
33.4
33.5
33.6
33.7
33.8
33.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
SECTION 34
SUSPENDED CEILINGS
34.1
34.2
34.3
34.4
34.5
34.6
34.7
34.8
34.9
34.10
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
Spare Parts and Special Tools
SECTION 35
35.1
35.2
35.3
35.4
35.5
35.6
35.7
35.8
35.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
SECTION 36
IRONMONGERY
36.1
36.2
36.3
36.4
36.5
36.6
36.7
36.8
36.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
3/5
January 2011
SECTION 37
37.1
37.2
37.3
37.4
37.5
37.6
37.7
37.8
37.9
37.10
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
Spare Parts and Special Tools
SECTION 38
38.1
38.2
38.3
38.4
38.5
38.6
38.7
38.8
38.9
38.10
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
Spare Parts and Special Tools
SECTION 39
WALL FINISHES
39.1
39.2
39.3
39.4
39.5
39.6
39.7
39.8
39.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
SECTION 40
40.1
40.2
40.3
40.4
40.5
40.6
40.7
40.8
40.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
4/5
January 2011
SECTION 41
41.1
41.2
41.3
41.4
41.5
41.6
41.7
41.8
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
SECTION 42
SIGNAGE
42.1
42.2
42.3
42.4
42.5
42.6
42.7
42.8
42.9
General
Not Used
Relevant Codes and Standards
Design and Performance Criteria
Materials
Submissions
Workmanship
Inspection, Testing and Commissioning
Operations and Maintenance
SECTION 43
NOT USED
5/5
January 2011
25.1
25.1.1
Definitions
Words and expressions, to which meanings have been assigned in the General
Conditions and General Specification, shall have the same meanings in this
volume.
25.1.2
Abbreviations
Abbreviations in this volume shall have the following meanings:
AAMA
ACI
AISC
ANSI
AS
Australian Standard
ASTM
BRE
BS
British Standard
BSI
CP
CS
Construction Standard
DIN
German Standard
DN
Nominal size
EN
European Standard
FGL
FSD
GEO
HOKLAS
HSFG
MR
Moisture Resistant
NEN
Nederlands Normalisatie-instituut
ISO
OPC
OSHA
PD
PFA
PNAP
PPFA
1/2
January 2011
25.2
RAL
Colour Standard
RHPC
SIS
Swedish Standard
SRPC
2/2
January 2011
26.1
GENERAL
This section covers the use of stone, brickwork, blockwork and pre-cast concrete
elements used in wall construction and the associated accessories needed. The
materials specified below shall comply with the sections stated below, unless
otherwise stated in this section:
(a)
(b)
(c)
(d)
(e)
(f)
26.2
NOT USED
26.3
BS 476
BS 812 Part 1
BS 890
Building limes
BS 1217
Cast Stone
BS 1243
BS 3921
BS 4551
BS 4887
Mortar admixtures
BS 5390
BS 5492
BS 5628:Part 1
Un-reinforced Masonry
BS 5977
BS 6073 Part 1
BS 6358
BS 8000
Workmanship on Site
1/16
January 2011
BS 8215
BS EN 845-1
26.4
26.4.1
Construction tolerances
The Contractor shall ensure that construction tolerances for masonry and blockwork
are in accordance with BS 5628 Part 1.
26.4.2
Contractors design
(a)
In the event that either or both of the following items are included in the
Permanent Works:
(i)
(ii)
(b)
(c)
The Contractor shall design the masonry and blockwork walls, including all
mullions, fixings, lintels, reinforcement, openings, holes, joints, movement
joints and other features to complete the walls. The thickness of the walls shall
not exceed the nominal sizes shown on the Employers Drawings. The design
shall consider all load conditions. Mullions shall be designed so that the
completed width, including any fire protection, is not greater than the
blockwork or masonry width. Lintels shall be provided wherever the opening
width exceeds the length of one brick or block.
(d)
The Contractor shall ensure that its design takes fully into account and reflects
all requirements for penetrations through blockwork or brickwork necessary to
accommodate building services and systems, ducts, pipes, cables,
containment and all related such equipment. The contractor shall ensure that
requirements in this respect are full coordinated with the final resolved
services and systems installation arrangements prepared by the services /
systems installer(s) once the latter has been submitted and reviewed without
objection by the Project Manager.
(e)
The Contractor shall take into account all movements that may occur in the
structure upon which the walls in question are founded and to which they abut
and define explicitly upon its design / construction drawings the anticipated
scale of movement allowed and the means of accomodating such allowances.
(f)
The Contractor shall submit full details of the walling along with explicit /
complete calculations defining all loading conditions and demonstrating that
stability requirements are fully satisfied. The calculations shall be endorsed by
an Independent Checking Engineer (ICE).
2/16
January 2011
26.5
MATERIALS
26.5.1
Concrete Blockwork
26.5.2
26.5.3
(a)
(b)
Concrete bricks shall be of the same size as clay bricks. Concrete blocks shall
be dense concrete of nominal size 190 mm x 390 mm (height x length);
thicknesses shall be as shown on the Employers Drawings. Blocks shall be
manufactured in accordance with BS 5628 Part 1: Normal category. Concrete
bricks or blocks for fair face work shall be selected with regard to evenness,
texture and sharpness of arises.
(c)
(d)
(e)
Pre-cast concrete cills, lintels over door, window and duct openings, copings
and features: shall comply with the provisions of this section and Concrete
section 20.
Stone shall be of consistent colour and free from defects and ferrous materials
that will adversely affect strength or appearance. Stone shall comply with BS
5390.
(b)
(c)
This section covers all types of natural or cast stone including ashlar or rubble
walling laid dry or on a full even bed of cement mortar.
Glass Blocks
(a)
Glass blocks shall be partially evacuated hollow units or solid glass units
made of clear colourless glass with a polyvinyl butyral edge coating.
3/16
January 2011
26.5.4
26.5.5
(b)
Sizes and fire ratings shall be as specified with integral joint reinforcement.
(c)
Reinforcement
(a)
(b)
(c)
(d)
(e)
Adjacent lengths of ladder reinforcement shall be lapped not less than 225
mm. Laps shall be staggered throughout the masonry. Laps shall be laid side
by side and not stacked. The ladder reinforcement shall be cut and bent at
corners and arranged to overlap.
(b)
26.5.6
(ii)
The Contractor shall not use hessian-based types of bitumen damp proof
courses.
4/16
January 2011
(b)
(c)
(d)
26.5.7
26.5.8
(i)
(ii)
lateral restraint ties at all junctions with concrete or structural steelwork, in the
vertical plane, with stainless steel fish tail type ties 2.5 mm thick, 25 mm wide,
and 150 mm long (nominal dimensions) fixed to the structure at 400 mm
centres (nominal) i.e. alternate block courses (this requirement does not apply
to movement joints).
Ties between walls and concrete shall be stainless steel grade 304 in
compliance with BS 1243 and BS EN 845-1.
(b)
Ties shall be not less than 40 mm wide, 3 mm thick and 150 mm long and
shall be flanged at both ends.
Sand
(a)
Sand shall be clean, hard, durable crushed rock or clean sand complying with
BS 1200, unless specified otherwise.
(b)
Sand shall be provided from one source and shall be well graded from 5 mm.
The grading limits shall comply with the following;
Table 26.1: Grading
BS Sieve
5.00 mm
100
2.36 mm
90-100
1.18 mm
70-100
600 m
40-100
300 m
5-70
150 m
0-15
(c)
Sand, other than the 5.00 mm size, whose grading falls outside the limits set
out above by a total amount not exceeding 5% may be accepted.
(d)
The quantity of clay, fine silt and fine dust present when determined by the
method given in BS 812:Part. 1 shall not exceed 10% of the total by weight.
(e)
Sand for fair-faced works shall be free from salt causing efflorescence.
(f)
Marine sand with sulphate resisting or super sulphated cement shall not be
used.
5/16
January 2011
26.5.9
Plasticiser
(a)
The Contractor shall not incorporate any mortar plasticiser without the express
permission of the Project Manager. In the event the Project Manager permits
the use of such plasticiser(s) their use shall be in strict compliance with BS
4887 in the proportions recommended by the manufacturer.
(b)
(c)
The Contractor shall only use Portland cement, unless otherwise specified.
(b)
(c)
26.5.11 Lime
Lime shall conform to BS 890 and shall be hydrated lime of either Type (i), or (ii) or
(iii).
26.5.12 Precast Concrete Lintels
Precast concrete lintels shall:
(a)
(b)
(c)
(d)
6/16
January 2011
26.6
SUBMISSIONS
26.6.1
26.6.2
(a)
(b)
drawings of all blockwork and masonry walls showing services openings and
holes which are to be designed by the contractor;
(c)
blockwork and masonry drawings shall include any fire rated elements;
(d)
details of the source, type and properties of all masonry and blockwork
materials;
(e)
(f)
Samples
The following samples of the proposed materials shall be submitted to the Project
Manager together with the particulars referred to above:
26.6.3
(a)
each type of block, brick (4 no. of each type) and stone proposed and obtain
review without objection before placing orders with suppliers;
(b)
(c)
(d)
reinforcement, damp proof course materials, wall ties, plasticiser and any
other accessories specified.
(b)
In the event the Project Manager does not issue a notice of no objection for a
proposed benchmark, the Contractor shall demolish, remove and construct a
new proposed benchmark before proceeding with any blockwork or masonry
works.
7/16
January 2011
26.7
WORKMANSHIP
26.7.1
Tolerances (Blockwork)
(a)
The Contractor shall construct blockwork walls such that the dimension
between any two points on the blockwork walls as built or between any point
on the blockwork walls and any reference point agree, within the following
tolerances, with the required dimension, whether shown on or calculable from
the Employers Drawings.
Table 26.2: Maximum permitted/acceptable deviation of blockwork in mm
from required dimension
Up to 300 mm
Over 300 mm to 2 m
10
Note that the figures given in the table above apply to such variables as:
26.7.2
(i)
(ii)
(iii)
(iv)
(v)
distance of any corner from a plane containing the other three corners;
(vi)
(vii)
Tolerances (Masonry)
All masonry shall comply with the following requirements:
Table 26.3: Masonry Tolerances (mm)
Rubble
Ashlar
Walling
Walling
Position on plan
25
14
Length
25
15
Height
25
10
25
10
25
15
20
15
8/16
January 2011
26.7.3
Accuracy
The Contractor shall:
26.7.4
(a)
lay bricks or blocks on a full bed of mortar with the joints filled solid to a
consistent thickness of 10 mm;
(b)
keep courses level and perpends vertically in line. Plumb quoins and other
angles as the work proceeds; and verify, that surfaces to receive the masonry
and blockwork are within the tolerances as specified in this section and the
Particular Technical Specification. Where an existing structure is found to be
outside such tolerances, the Contractor shall take such measures to provide a
suitable level bedding for the construction of blockwork.
26.7.5
(a)
transport stone with the minimum of handling; stack carefully in a vehicle with
packing pieces to prevent damage;
(b)
provide adequate lifting plant to unload and handle stones into position;
(c)
unload and handle masonry and blocks without soiling, chipping or subjecting
to other damage; and
(d)
Storing
The Contractor shall:
(a)
26.7.6
stack masonry and blocks on level hard-standings that provide protection from
damage and contamination; and
26.7.7
Mortar Proportions
(a)
(b)
(ii)
Proportions given shall be for dry sand. The Contractor shall allow for bulking.
9/16
January 2011
26.7.8
26.7.9
Mixing
(a)
The Contractor shall mix mortar by mechanical mixer or, where permitted by
the Project Manager, by hand on a clean, close boarded platform.
(b)
Mortar shall be mixed thoroughly but the Contractor shall ensure that mortar
containing plasticisers is not over mixed.
Mortars
The Contractor shall:
(a)
(ii)
(iii)
(iv)
(b)
(c)
use mortar within two hours of mixing at normal temperatures. Mortar may be
re-tempered to restore workability, but only within these time limits;
(d)
(e)
(f)
submit details of the mortar consistency, water retention and air content for
this application to the Project Manager and obtain a notice of no objection
prior to proceeding with the laying of blockwork.
(b)
cover arrises projections and the like with adequate protection, firmly fixed;
and
(c)
clean off, rub down and leave stonework perfect immediately before handover.
10/16
January 2011
26.7.13 Uniformity
The Contractor shall distribute facing blocks and masonry for fair-faced work of
varying colour evenly throughout the work so that no patches appear.
26.7.14 Blockwork Base Substrate
The Contractor shall lay blockwork only on structural slab or reinforced concrete
plinths. Where a screed exists, the Contractor shall remove the screed locally down
to structural slab level before constructing the blockwork.
26.7.15 Work Above Another
The Contractor shall carry up work with no portion more than 900 mm above
another at any time, racking back between levels.
26.7.16 Quoins and Jambs
Quoins and jambs shall be plumbed as the blockwork proceeds. The head of all
walls shall be laid level.
26.7.17 Blockwork Panels
(a)
The Contractor shall divide blockwork walls into panels separated by control
joints. The control joints shall be located such that the length of each
blockwork panel is neither greater than 6m nor greater than twice the panel
height.
(b)
Control joints shall coincide with structural support work where possible and
shall utilise stainless steel proprietary sleeved tie anchors.
build cavity walls with cavities of the widths and walling of the thickness as
specified.
(b)
bond the two thickness of walling together with ties spaced 900 mm apart
horizontally and 320 mm vertically, staggered, and with additional ties at
reveals and opening; carefully position ties so that they fall toward the outer
thickness of the wall;
11/16
January 2011
(c)
(d)
leave openings at the base of the cavity to facilitate clearing out on completion
and subsequently close up to match the surrounding work.
26.7.21 Bonding
The Contractor shall:
(a)
(b)
lay blocks throughout the work with the perpends in any course not less than a
quarter of a block from those in the course below; and
(c)
strike off joints not visible in the finished work as the work proceeds; fill joints
in fair-faced work as the work proceeds to provide a smooth surface flush with
the brick or block face;
(b)
finish joints in faced brickwork with either a trowelled weathered joint as the
work proceeds, or rake out to a depth of 10 mm as the work proceeds and
point with a weathered joint on completion; rake out joints to a depth of 10 mm
in brickwork to provide key for plaster or other wet applied finishes.
flush up blockwork to form a level and even bed with mortar used in the
general brickwork to receive the horizontal damp proof course;
(b)
lay damp proof course in continuous strip with 150 mm laps at end of length
and at returns, and complete mortar joint to normal thickness;and
(c)
12/16
January 2011
leave, form or cut chases, holes, recesses and reveals in walls to receive
frames, rainwater or other pipes, conduits, electric cables, sleeves and the like
as required; and
(b)
Where blocks are cut, the Contractor shall make the gaps between concrete
and blockwork as indicated on the Employers Drawings. Blocks shall be cut
only by power driven masonry saw, wet hosed down to remove any slurry and
have excess moisture removed prior to laying. No cut faces shall be exposed
in the Works unless agreed with the Project Manager.
(b)
The Contractor shall leave, form or cut chases and reveals in walls to receive
frames, rainwater or other pipes and electrical conduits such that these can be
concealed from view beneath wall finishes unless the Employers drawings
explicitly state, for any particular area, that such services may run exposed
upon the wall surface. Chasing in walls shall be undertaken with precision to
ensure that width and depth are the minimum required to allow the services to
be accommodated but without adversely affecting the structural stability of the
walls in which they are located.
(c)
After services are installed the Contractor shall return to the walling and make
good flush to the wall face using cement mortar of similar composition to that
used for wall construction. Such making good shall be allowed to thoroughly
dry out before application of any subsequent wall finishing
ensure that all blockwork walls achieve as a minimum the sound reduction
index to which they have been designed (weighted sound reduction); and
(b)
ensure that all mortar joints are filled with mortar to full depth, except where
indicated on Employers Drawings.
where areas of blockwork incorporate service openings, treat the reveal edges
as fair-faced; and
13/16
January 2011
(b)
after the installation of all services, maintain the total performance and
integrity of the walls and partitions.
(b)
work the exposed and joint faces of each stone to a square and true plane
surfaces, free from hollow or rough areas;
(b)
Finish exposed faces to a finely squared dressed surface. Stones shall be not
less than 300 mm high; and
(c)
mark each stone clearly to indicate its position into finished work.
lay stones on a full, even bed of mortar composed of cement and fine crushed
stone 1:3, with all joints filled of consistent width and between 15 and 5 mm
wide depending on the walling type;
(b)
lay stones to bond together throughout the wall, and to backing using
projecting bonding stones.
26.7.34 Stonework Built Against Concrete
The Contractor shall:
(a)
for stone walling, cast in or build in for a depth of 100 mm at least 5 wall ties
per square metre to project 75 mm into the stone walling. Bed facing against
backing in mortar;
(b)
paint all sides of structural opening to receive glass block panels with two
coats of bituminous paint;
(b)
14/16
January 2011
(c)
(b)
bond all new walls to existing by cutting pockets not less than 100mm deep,
the full thickness of the new wall and every block/ masonry course; bond new
walling into pockets with all voids filled solid;
(c)
except where a straight vertical joint is specified, tooth bond every course for
new and existing facework in the same plane to give a continuous appearance;
(d)
where new lintels or walling are used to support existing structure, completely
fill the top joint with semi-dry mortar, hard packed and well rammed, to ensure
full load transfer after removal of temporary supports;
(e)
cut out and replace cracked blocks or masonry in existing facework with
matching materials and bedded in the specified mortar;
(f)
re-pointing: carefully rake out existing joints by hand to form a square recess
of 15-20 mm depth; and
(g)
remove dust, lightly wet and neatly point in the specified mortar and profile in a
continuous operation.
26.8
26.8.1
Mortar Testing
The Contractor shall:
(a)
carry out all tests on wet or hardened mortar samples in accordance with BS
4551;
(b)
take samples at the point of mixing or use. The frequency of sampling shall
not be less than that specified in Appendix A.1 of BS 5628:Part 1;
15/16
January 2011
26.8.2
(c)
perform additional tests and sampling if the mortar does not comply with this
Specification. Subject to the test results, adjust and test the specified nominal
mix proportions;
(d)
test half of the samples at 7 days, the remainder at 28 days. The 28 days
crushing strength of the cubes shall not be less than 3.6 N/mm2 for the
preliminary test and 2.5 N/mm2 for the work test;
(e)
(f)
test the water retention of mortar for conformance with the Contractors
recommendations which have received a notice of no objection from the
Project Manager using the test procedure described in clause 11 of BS 4551;
(g)
test the air control of mortar for conformance with the Contractors
recommendations which have received a notice of no objection from the
Project Manager using the test procedure described in clause 13 of BS 4551.
Blockwork Testing
(a)
(b)
26.8.3
The Contractor shall submit his selected sources of blockwork to the Project
Manager for review without objection together with certificates of recent tests
carried out in accordance with the relevant British Standards for all sources
giving the following information:
(i)
compressive strength;
(ii)
absorption percentage;
(iii)
(iv)
(v)
The Contractor shall take a sample of 4 blocks per 1,000 for assessment of
drying shrinkage in accordance with BS 6073 Part 1. These sample blocks
shall be taken from the centre of the stacks. The drying shrinkage shall be
0.06%.
Testing Lintels
The Contractor shall test pre-cast concrete lintels using the procedure described in
BS 5977 part 2 appendix B;
26.8.4
16/16
January 2011
27.1
GENERAL
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(a)
(b)
(c)
27.2
NOT USED
27.3
27.4
BS 410
BS 5284
BS 6358
BS 6577
BS 6925
BS 8000:Part 4
BS 8102
(b)
(c)
Before commencing the Works, the Contractor must demonstrate on Site that
all adhesives and materials are fully compatible
1/8
January 2011
27.5
MATERIALS
27.5.1
Mastic Asphalt
Mastic asphalt for tanking shall comply with type T 1097 to BS 6925 (lime stone
aggregate) or type T1418 to BS 6577 (natural rock asphalt aggregate). All mastic
asphalt blocks delivered to Site shall bear legible markings including:
27.5.2
27.5.3
(a)
(b)
(c)
(b)
The properties of the membrane in lap shear and lap peel shall not be less
than 110 KN/m2 and 3.3 KN/m respectively when installed on site.
(c)
Surface treatments of liquid membrane of any kind are not acceptable. This
sub-section covers single ply polyester plasticized plastic membranes which
shall be strictly in accordance with the manufacturers recommendations.
This section covers the use of proprietary deep penetrating concrete sealers.
They shall not be surface treatments and shall be supplied and applied strictly
in accordance with the manufacturers recommendations.
(b)
The Contractor shall submit certificates together with complete test reports to
substantiate compliances of the materials to the Project Manager when the
material is delivered to Site.
27.6
SUBMISSIONS
27.6.1
(b)
(c)
2/8
January 2011
27.7
WORKMANSHIP
27.7.1
27.7.2
27.7.3
(a)
(b)
The Works shall only be carried out after the concrete has been curing for at
least 28 days.
Surface Preparation
(a)
(b)
(c)
break the blocks into pieces of suitable size, carefully stack in an cauldron or
mechanical mixer, previously reviewed without objection by the Project
Manager, and gradually heat to a temperature at no time exceeding 230oC;
(b)
(c)
remove the asphalt from the cauldron or mixer by means of buckets, which
have been coated with a fine inert dust or cement. Ashes or oil shall not be
used for this purpose;
(d)
3/8
January 2011
(e)
27.7.4
27.7.5
27.7.6
take samples during the remelting process and perform the composition and
the hardness number tests as stated in the Inspection Testing and
Commissioning section of this Specification.
(b)
(c)
An angle fillet not less than 50 mm wide shall be applied in two coats at the
junction of two planes forming an internal angle.
(d)
Laying of Membrane
(a)
Proprietary flexible sheet membrane shall be primed, laid, lapped and finished
in strict compliance with the manufacturer's recommendation.
(b)
(c)
(d)
The Contractor shall keep a daily record of the adhesive used and check
against the agreed spreading rate of membrane. Bubbles formed in the
membrane must be made good in accordance with the manufacturers
technical literature.
Protection
The Contractor shall:
(a)
(b)
(c)
4/8
January 2011
(d)
in cases where it is not possible to provide the protection described in (b) and
(c) above, provide a proprietary protection system recommended by the
waterproofing manufacturer and compatible with the following finishes. The
protection system shall be submitted to the Project Manager for review
without objection prior to use, and shall be installed strictly in accordance with
the manufacturers recommendations.
27.8
27.8.1
27.8.2
(a)
Sampling and testing of mastic asphalt for composition and hardness number
shall be carried out in accordance with BS 5284.
(b)
During laying, at least one sample shall be taken from the cauldron or mixer
per day for control test.
(b)
Sample prepared for test shall not be less than 6 kg by taking three
increments, from the discharge of the mixer or from the middle of the
cauldrons when approximately half of the charge remains. In the case of
hand stirred cauldrons the molten material shall be thoroughly stirred
immediately prior to the samples being taken. Thoroughly mix the three
increments together in a clean wide-mouthed galvanized-iron bucket of
approximate size 250 mm diameter x 150 mm.
(c)
The Contractor shall prepare two specimens for hardness number tests from
the thoroughly mixed bulk sample as follows:
(d)
pour the mastic into two hardness moulds to a level slightly higher than the
edge of the moulds;
(e)
tap with a spatula on the edge of the moulds for about 3 minutes to level the
mastic and drive out entrapped air from the specimen; and
(f)
(g)
(h)
The Contractor shall pour bulk sample for testing composition into a wooden
mould size 300 mm x 300 mm x 25 mm deep.
(i)
The composition and hardness number of the samples shall comply with
Tables 27.1 and 27.2 below. If the sample fails to comply, the work on Site
represented by the sample should be completely removed and redone.
5/8
January 2011
% by mass of mastic
asphalt
T1097
T1418
Min.
Max.
Min.
Max.
17
10
26
20
26
20
Passing 75 m mesh
28
50
45
65
Soluble bitumen
12
15
17*
20*
* 13% min and 16% max for Swiss natural rock asphalt
Table 27.2: Hardness Number for Mastic Asphalt at 25 deg. C
Property
T1097
T1418
Re melted on
site/laboratory
27.8.3
27.8.4
(b)
All tanked volumes and all horizontal waterproofing surfaces shall be flood
tested for a minimum of 24 hours. The water level of the test shall to be the
full height of the tanking, and for waterproofing a minimum of 75mm above the
surface being tested. Any temporary bunds to contain the test shall be
positioned so that joints in waterproofing are completely within the tested
area.
(c)
On completion of the flood test, the Contractor shall immediately carry out an
infrared thermographic survey, or other method agreed with the Project
Manager, to demonstrate that there has been no leakage.
6/8
January 2011
27.9
27.9.1
7/8
January 2011
GENERAL
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(a)
(b)
(c)
28.2
NOT USED
28.3
BS 747
Roofing felts
BS 1178
BS 1470
BS 1494: Part1
BS 2870
BS 3083
BS 3382
BS 3532
BS 3690
BS 4154
BS 4203
BS 4868
BS 5427
CP 143
CP 144: Part 3
BS EN 505
BS EN 507
BS EN 508
1/8
January 2011
28.4
28.4.1
(b)
all works shall be carried out as per the shop drawings reviewed without
objection by the Project Manager.
28.5
MATERIALS
28.5.1
28.5.2
(a)
(b)
(c)
Accessories for steel sheets shall be made from 0.6 mm (minimum) thick
galvanised steel sheet or proprietary fittings previously reviewed without
objection by the Project Manager. Accessories for colour coated sheets shall
be obtained from the manufacturer previously reviewed without objection by
the Project Manager.
(d)
Hook bolts and nuts, drive screws, washers, self-tapping screws, roofing bolts,
nuts and clips, roofing screws and sheeting clips shall be galvanised steel in
compliance with BS 1494: Part 1 or electro-plated in compliance with BS 3382
and of the sizes and finishes specified.
(e)
(f)
Bolts and screws shall be fitted with large washers compatible with sheets and
shall be capable of withstanding up-lift under typhoon conditions.
(g)
Where coloured roofing sheets are used, fixing heads shall be covered with
plastic caps to match the colour of the sheets.
(h)
Rivet fixings shall only be used with the consent of the Project Manager and
only for vertical flashings.
(i)
The Contractor shall fix steel sheeting in accordance with CP 143: Part 12.
2/8
January 2011
28.5.3
28.5.4
(b)
Accessories for profiled aluminium sheets shall be made from aluminium flat
sheet at least 0.6 mm thick and have similar finish and colour to the profiled
sheets or shall be reviewed without objection proprietary fittings. Accessories
for colour-coated sheets shall be obtained from the manufacturer of the
sheets previously reviewed without objection by the Project Manager.
(c)
Fixings for aluminium profiled sheets shall comply with section 28.5.1.
(b)
(ii)
(iii)
(iv)
(c)
(d)
Flashings
(a)
Sheet lead shall be to BS 1178, 1.8 mm thick Code No. 4, Colour Blue.
(b)
(c)
(d)
Sheet steel shall be to BS EN505 and 508 and a minimum of 0.9 mm thick.
28.6
SUBMISSIONS
28.6.1
(b)
3/8
January 2011
28.6.2
Samples
The following samples of proposed materials with relevant written trade literature
which shall include but not limited to the following shall be submitted to the Project
Manager for review without objection together with the particulars referred above:
28.6.3
(a)
(b)
all proposed flashing, gasket and sealing types in materials and colours
specified. All samples to include at least one joint and be in 600 mm lengths
2 no. each;
(c)
(d)
(e)
Benchmarks
The Contractor shall:
(a)
(b)
In the event the Project Manager does not issue a notice of no objection for a
proposed benchmark, remove and construct a new proposed benchmark
before proceeding with any roofing works.
28.7
WORKMANSHIP
28.7.1
(b)
drill fixing holes in the crown of corrugations for roofing and in the trough of
corrugations for cladding. Drill holes 2 mm larger than bolts or screw, and not
less than 40 mm from edges of sheets;
(c)
remove all drilled cast material from around holes, leaving holes flat and
smooth prior to any bolt or other fixing. Make good damage to zinc coatings
and galvanising, treat cut ends of galvanized sections with two coats of
metallic zinc-rich priming paint;
(d)
lay sloping sheets with minimum end laps of 150 mm. Vertical sheets shall be
fixed with minimum laps of 75 mm. All laps shall be located over a supporting
member. Lay sheets with side laps of one and a half corrugations. Where
specified, seal laps with lap sealant previously reviewed without objection by
the Project Manager;
4/8
January 2011
28.7.2
28.7.3
(e)
fix to steelworks with stainless steel self-tapping screws designed for fixing to
steel. Fixings for two rows around the perimeter of the roof, to any projecting
areas, verges or open areas and at all end laps shall be at 300 mm
(maximum) centres;
(f)
cut, fit and dress steel sheet accessories to fit corrugations or profiles and fix
with fixings previously reviewed without objection by the Project Manager in
accordance with the manufacturers recommendations;
(g)
(h)
(i)
bend sheet to a radius for use on curved roofs by means of a proper profiling
or crimping machine.
Fixing of aluminium sheet shall be similar to that for steel sheeting. Refer to
sections 28.7.2b.
(b)
The Contractor shall lay the roofing system comprising the roofing material,
insulation and roof finishes onto the roof, including priming, sealing, crack
filling and other preparation all in accordance with the Specification and the
manufacturer's recommendations; details and sequence of which have been
reviewed without objection by the Project Manager.
(b)
Particular care shall be taken to ensure that all junctions, joints around pipes,
rainwater outlets and the like are properly executed.
(c)
If bubbles form in the membrane, the affected area shall be cut open and
made good in accordance with the manufacturer's technical specification.
Otherwise, the whole area shall be stripped, cleared and the surface shall be
prepared again and the work shall be re-executed.
(d)
(e)
When specified, the roofing system shall be designed to allow for increased
wear due to frequent foot traffic or shall be protected by precast concrete tiles,
(laid on cement and sand mortar) or other materials reviewed without
objection by the Project Manager.
5/8
January 2011
(f)
28.7.4
The Contractor shall not allow traffic on roof until 4 days after completion of
tiling and subsequently permit only limited foot traffic from personnel required
to inspect and maintain protection for a further 10 days.
Adhesives
Adhesive, if required, shall be applied strictly in accordance with the manufacturer's
recommendations. All manufacturers data about the shelf life of adhesives shall be
noted, and no attempt shall be made to use materials, which are no longer fit for
use.
28.7.5
Flashings
The Contractor shall:
28.7.6
(a)
fix sheet lead in accordance with CP 143: Pt. 11. Flashing shall be let into
walls a minimum of 25 mm, secured with lead wedges and pointed in cement
mortar. Flashing shall be lapped at minimum of 100 mm and the lower edge
secured with lead tacks at 750 mm centers;
(b)
(c)
fix sheet aluminium in accordance with CP 143: Part. 15. Flashings shall be let
into walls a minimum of 25 mm, provided with a turn back, secured with folded
aluminium wedges and pointed in cement mortar. Flashings shall be lapped
and single lock welted and the lower edge folded under for additional stiffness.
Aluminium in contact with mortar shall be coated with bituminous paint after
bending; and
(d)
fix sheet and corrugated steel in accordance with CP 143: Part 10.
Dissimilar Metals
The Contractor shall avoid contact in the Works between the following metals:
(a)
(b)
(c)
Workmanship Generally
(a)
(b)
(c)
Insulation shall either have integrally bonded hard surfaces on both sides or
be protected by inert hard sheeting or reinforced screed.
6/8
January 2011
28.7.8
Prior to laying of the roofing system, the Contractor shall inspect and repair as
required to provide proper surfaces to receive waterproofing.
(b)
(c)
The whole roof shall be left watertight during the course of the works when no
work is in hand.
(d)
Where coverings have been removed and not yet replaced, the Contractor
shall provide covering (and ropes and hold-fasts to hold down the coverings)
by means of tarpaulin or other sheeting to cover all areas of roofs. Overlaps
shall be sealed with tape and sheets effectively dressed into outlets.
(e)
(f)
All existing roofing outlets shall be protected to prevent debris falling into
rainwater pipes. The outlets shall be opened and cleared at the end of each
working day and the roof swept clean to ensure effective drainage.
28.8
28.8.1
Testing Generally
The Contractor shall comply with the testing requirements stated in this
Specification and any additional requirements stated in the Particular Specification.
28.8.2
Moisture Testing
The Contractor shall:
28.8.3
(a)
(b)
ensure that no work is carried out when there is moisture present outside the
range permissible in the relevant Code of Practice and Standards stated in
this specification; and
(c)
take all necessary precaution to ensure the full integrity of the roofing system.
Inspections
The Contractor shall inform the Project Manager upon the completion of each layer
of the roofing system for inspection before the execution of next layer.
28.8.4
Flooding Test
(a)
The test shall include where practical sealing all outlets and if necessary
constructing dams to compartmentalize large roofs;
(b)
flooding the roof for 24 hours. After flooding, all outlet blockages and dams
shall be removed to drain the roof. No debris shall be permitted to enter into
drainage pipework.
7/8
January 2011
(c)
(d)
Where flooding tests are not practical such as on wall cladding and pitched
roof cladding, a spray/hose pipe test shall be conducted where all joints and
flashings are subjected to a continuous spray of water (minimum flow- 1
litre/second) for a period of 1 hour.
28.9
28.9.1
(b)
Drawings showing the extent of each type of roof and wall cladding system;
(c)
(d)
(e)
(f)
(g)
8/8
January 2011
GENERAL
This section provides detailed technical requirements in respect of curtain walling
including, but not limited to:
(a)
(b)
(c)
(d)
glass and glazing materials including glass spacers, gaskets, sealants etc;
(e)
(f)
(g)
(h)
(i)
(j)
(k)
(l)
sealants within work of this section and at boundaries with work of other
sections;
(m)
(n)
test mock-up;
(o)
(p)
material tests;
(q)
(r)
lightning protection;
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(s)
(t)
(u)
1/45
January 2011
(v)
(w)
(x)
(y)
(z)
29.2
NOT USED
29.3
PNAP APP-16
PNAP APP-37
PNAP APP-67
British Standards
American
Standards
Health and
Safety
29.4
29.4.1
Contractors Design
The Employers Drawings and Specification define design intent and performance
requirements only. The Contractor shall be responsible for the final design.
29.4.2
ensure that the appearance of the exposed elements, including width and
depth, is consistent throughout the curtain walling works, unless otherwise
specified;
2/45
January 2011
29.4.3
29.4.4
(b)
ensure that the overall thickness of each glass type, and the component
thickness of each multiple layer glass type, is consistent throughout the curtain
walling works, unless otherwise specified;
(c)
provide anchor adjustment capability for the full range of specified tolerances;
(d)
(e)
(f)
(g)
Pressures and loads used for design shall be calculated in accordance with
the requirements of the Code of Practice on Wind Effects Hong Kong but shall
not be less than the minimum values specified below.
(b)
(c)
The minimum outward (negative) wind pressure shall be 3.1 kPa. The
minimum inward (positive) wind pressure shall be 2.2 kPa.
(ii)
(iii)
(iv)
3/45
January 2011
(b)
(c)
(ii)
(iii)
(d)
(iv)
(v)
maximum deflection of metal panels and metal faced panels shall not
exceed 0.01 times the shorter dimension (width or height) of the panel.
This deflection limit also applies to any stiffeners (but not the perimeter
framing members), which are attached to panels.
metal plates or legs up to (12.0 mm) thick bent about the weak
axis;
4/45
January 2011
29.4.5
(ii)
(iii)
(iv)
(v)
(vi)
General requirements:
(i)
Actual tension shall be taken as the sum of direct tension plus tension
due to prying.
(ii)
(iii)
(iv)
5/45
January 2011
(b)
(c)
(d)
(e)
29.4.6
Requirements for carbon steel machine bolts and sheet metal screws:
(i)
for all fasteners less than 12 mm, compute actual tensile stress and
actual shear stress based on the tensile stress area. Tensile stress shall
not exceed 0.44 times ultimate tensile stress. Shear stress shall not
exceed 0.22 times ultimate tensile stress; and
(ii)
Requirements for 300 series stainless machine bolts and sheet metal screws:
(i)
(ii)
for nominal diameter less than 6.0 mm tensile, stress based on the
tensile stress area shall not exceed 0.541 times tensile yield stress.
Shear stress based on tensile stress area shall not exceed 20 percent of
the ultimate tensile stress; and
(iii)
(ii)
For self-drilling steel fasteners in aluminium and steel, tension and shear shall
not exceed 50 percent of their respective ultimate strengths.
Criteria for Hong Kong Government Buildings Ordinance Office Cyclic Test
Performance criteria for Hong Kong Government Buildings Ordinance Office cyclic
structural test shall be as specified in Building Ordinance Office-Practice Note for
Authorized Persons and Registered Structural Engineers Part B Application of
the Buildings Ordinance and Regulations APP-37.
6/45
January 2011
29.4.7
29.4.8
(a)
Wind pressure shall be supported in tension or shear, but not tension and
shear simultaneously.
(b)
Allowable tension stress or shear stress (but not combined tension and shear
stress) shall not exceed 138 kPa at design pressures and loads. The
allowable stress is subject to specified material tests, which may result in a
value of less than 138 kPa.
(c)
The allowable stress shall not be increased by 1/4 or any other factor for wind
load.
(d)
Structural silicone shall not be used to support dead weight of glass, panels or
any cladding material.
(e)
(f)
Where a test mock-up is subjected to 1.5 times design pressures and loads,
the structural silicone and related structural components shall withstand such
loading without failure.
(g)
(h)
For the purpose of glass selection, design wind pressure shall be assumed to
have one-minute duration. Minimum roof live load shall be assumed to have
one-week duration.
(b)
Upon first application of design wind and live load pressures, probability of
breakage shall not exceed 8/1,000 for vertical glass, and 1/1,000 for sloped
and horizontal glass.
(c)
The Contractor shall provide heat strengthened glass where annealed glass
would be vulnerable to thermal breakage.
(d)
Glass provided for a test mock-up shall be identical (including strength) to the
glass provided for the corresponding zone on the actual building. Mock-up
glass that breaks shall be replaced with the same type glass, and the tests
continued. Repeated glass breakage shall constitute failure.
7/45
January 2011
29.4.9
(e)
Insulating glass shall not experience fogging, wetting or staining within the
sealed space, spacer corrosion, spacer migration, adhesive or cohesive failure
of primary or secondary edge seal. This requirement applies to insulating
glass used in vision and spandrel areas.
(f)
Insulating glass shall not experience decrease in the air space dimension due
to chemical reaction of desiccant with entrapped air.
(g)
(h)
(i)
Spandrel glass opacifier shall not crack, peel, wrinkle, delaminate, stain or
discolour.
(j)
(k)
(l)
(m)
(n)
(b)
Ultimate strength of stone at its anchors shall be determined by test, and the
average value for each group shall be computed. The average values shall be
reduced by design factors to obtain allowable loads or stresses at design
pressures. The allowable loads or stresses shall not be increased by 1/4 or
any other factor.
8/45
January 2011
(c)
(d)
The minimum ratio of flexural strength to actual bending stress in stone is the
design factor and is related to the spread of data within each subgroup of
specimens used to determine flexural strength. Within each subgroup an
average value is computed and the high and low values are expressed, as a
percentage of the average. The design factor shall be computed for the
subgroups.
(i)
If within all subgroups, the high and low values deviate 10 percent or
less from the average, the design factor is 3.0 for granite, 4.0 for marble
and travertine, and 5.0 for limestone.
(ii)
If within one or more subgroups, the high and/or low value deviates
more than 10 percent but not more than 20 percent from the average,
the design factor is 4.0 for granite, 5.0 for marble and travertine, and 6.0
for limestone.
(iii)
If within one or more subgroups the high and/or low value deviates more
than 20 percent from the average, the design factor is 6.0 for granite, 7.0
for marble and travertine, and 8.0 for limestone.
The minimum ratio of stone ultimate strength at its anchors to actual load or
stress is the design factor and is related to the spread of data within each
group of anchor test samples. Within each group, an average value is
computed and the high and low values are expressed as a percentage of the
average.
(i)
If within a group, the high and low values deviate 10 percent or less from
the average, the design factor is 4.5 for granite, 6.0 for marble and
travertine, and 7.5 for limestone.
(ii)
If within a group, the high and/or low value deviates more than 10
percent but not more than 20 percent from the average, the design
factor is 6.0 for granite, 7.5 for marble and travertine and 9.0 for
limestone.
(iii)
If within a group, the high and/or low value deviates more than 20
percent from the average, the design factor is 8.0 for granite, 10.0 for
marble and travertine, and 12.0 for limestone.
(e)
Each piece of stone shall have its own dead weight anchors. Stacking of
multiple pieces over a shared dead weight anchor is not permitted. Wind load
anchors and dead load anchors which rely solely on adhesive bond are not
permitted.
(f)
(g)
(h)
9/45
January 2011
(b)
For thermal design other than joint movement, the design winter surface
temperature shall be 0 oC. The design summer surface temperature shall be at
least 71 oC. The internal ambient temperature shall range from 15 oC to 25 oC.
All components including adhesives and sealants shall be capable of
withstanding without failure design winter temperature to design summer
temperature with simultaneous specified loads.
Internal gutters and weep system shall be provided to collect and drain water
leakage and condensation to the exterior.
(b)
Stick built curtain walls and punched windows shall have an isolated gutter
cavity at each glass perimeter so that any leakage is confined to and wept
from the opening of leakage origin.
(c)
Unitized curtain walls shall have continuous spliced gutters at the horizontal
stack joints, with sealed end caps at termination conditions.
10/45
January 2011
(d)
Sloped walls shall convey leakage to the lowest point and drain to the exterior.
Horizontal ribbon windows shall have a continuous gutter and weep holes at
the glass sill and a continuous gutter at the glass head which either drains
directly to the exterior or directs any leakage from the spandrel above it to the
glass sill via internal cavities.
(e)
(b)
(c)
Snap engaged components shall not serve any primary structural function,
such as retention of glass or panels. Snap engaged plastic components shall
not be permitted, except as non-structural thermal improvement for interior
trim.
(d)
Joints in continuous snap covers and other continuous trim shall have splice
sleeves of the same material and finish as the cover or trim. Mechanically
fasten splice sleeves to trim.
11/45
January 2011
have a durability of 25 years and shall not crack or peel during this period.
(b)
Variations in criteria over the surface of the building, such as wind pressure,
are taken into account in testing of mock-ups and samples.
(c)
(b)
Prior to any other mock-up tests, operable windows shall be unlocked, fully
opened, closed and locked for a minimum of 50 cycles. If any repairs or
adjustments are performed after cycling, the minimum 50 cycles shall be
repeated. Mock-up specimens shall be tested for water leakage.
(c)
As part of any mock-up tests, separate window vents shall be provided in fixed
frames to the laboratory for tests in compliance with BS 6375: Part 2.
(d)
(e)
(b)
The surface of the aluminium shall match the colour of the framing.
(c)
12/45
January 2011
Panels shall comply with the overall performance requirements for the curtain
wall.
(b)
At design pressures, centre deflection of panels shall not exceed 0.01 times
the smaller panel dimension.
(c)
Panel edges shall not compress or crush due to clamping pressures exerted
by the frame and gaskets.
(d)
Face sheets and back sheets shall not totally or partially delaminate from
cores for specified temperature variation and building movement, in
combination with wind pressures up to 1.5 times design pressures.
Delamination is unacceptable regardless of the measured deviation from
flatness which results.
(e)
Panels in place shall not warp or bow such that deviation from flatness
exceeds 3.0 mm along any straight line which extends from a panel edge to
any other edge. Where the edge is concealed, the nearest exposed point to
the edge shall be used.
(f)
(g)
Structural calculation submittal shall include data for the honeycomb core with
a certification from the core manufacturer, or a test report from an independent
laboratory for tests conducted within 30 days of submittal date. Data shall
include stabilized compressive strength, stabilized compressive elastic
modulus, crush strength, shear strength and elastic modulus in "L" and "W"
directions.
(h)
The top and bottom gaps between the structural floor slabs and related beams
and the panels of the curtain wall shall be completely sealed up with fire
resistant material to maintain a 2 hour fire resistant period.
13/45
January 2011
(b)
Anchorages between the curtain wall and the structure shall be similarly
protected with fireproof material to give a total resistant period of 2 hours. The
fire resistant material in the gaps between the curtain wall and the structural
floor and related beams shall be rigidly fixed to the structure continuously such
that it shall remain in position when subjected to the prolonged action of heat
and fire.
(c)
(d)
The resistant period for stability and integrity shall be tested in accordance
with BS 476: Part 8.
(b)
The electrical earthing and lightning protection system for the entire building
shall bond the highest point of the curtain wall framework to air terminations
and the lowest point of the curtain wall framework to earth. The necessary
connection terminals to permit such bonding shall be provided.
29.4.27 Prototypes
The Contractor shall:
(a)
fabricate and erect after review without objection by the Project Manager of
Contractors Drawings showing detailed design suitable for manufacture, the
following prototypes for the Project Managers review without objection prior to
fabrication of the curtain walling;
(b)
(c)
(d)
(e)
glaze each prototype with one consistent set of gaskets. The use of multiple
gasket profiles and/or thickness shall not be permitted;
(f)
prior to test, remove and re-glaze selected glass units, using the details and
procedures intended for glass replacement on the actual building. Re-glazed
units shall satisfy test criteria;
(g)
provide at least one extra light of glass for each type and size on prototypes.
Glass which breaks during testing shall be replaced with new glass and the
tests continued. Repeated glass breakage shall constitute failure;
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January 2011
(h)
(i)
(j)
employ a testing laboratory to conduct and report upon the tests, and shall
state in the report whether or not the test specimen is as specified, and shall
specifically note deviations there from;
(k)
if failures occur, revise and retest prototypes until satisfactory test results are
achieved. Modifications shall be realistic in terms of job conditions, shall
maintain standards of quality and durability, and shall be submitted to the
Project Manager for review without objection prior to implementation and
subsequent retest;
(l)
(m)
(n)
(ii)
(iii)
(iv)
(o)
not carry out undocumented tests. All test results and all remedial work shall
be documented in the laboratory report; and
(p)
ensure the prototype design pressures and maximum test pressures shall be
as specified.
29.5
MATERIALS
29.5.1
Materials Generally
(a)
(b)
(c)
All materials or components shall be fully compatible with each other. Submit
test certificates to prove compatibility of any materials or component as
requested by the Project Manager.
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January 2011
29.5.2
29.5.3
29.5.4
Steel
(a)
Stainless steel shall be to BS1449: Pt. 2 grade 316 with minimum thickness of
1 mm and with all exposed edges rolled round. Manufacturers test certificates
shall be provided with each consignment to the Site to show that the material
has been tested and found to comply with the relevant requirements of BS
1449: Part. 2.
(b)
Structural steel shall comply with section 22, and shall be galvanized and
tested in accordance with section 22.
Aluminium
(a)
Aluminium and Aluminium alloy shall comply with the requirements of Section
35.
(b)
The following alloy and temper combinations are acceptable for extrusions
subject to fabrication, finish and structural requirements: 6063-T5; 6063-T6;
6061-T6. Other alloys of the 6xxx series and other tempers shall be submitted
to Project Manager for review without objection. Nominal wall thickness of 3.0
mm or greater is acceptable for structural extrusions. Wall thickness less than
3.0 mm shall be submitted to Project Manager for review without objection.
Minimum nominal wall thickness for non-structural trim shall be 1.5 mm.
(c)
The following alloy and temper combinations are acceptable for sheet and
plate subject to fabrication, finish and structural requirements: 3003-H14;
5005-H14. Other alloys of the 3xxx, 5xxx and 6xxx series and other tempers
shall be submitted to Project Manager for review without objection l. Minimum
nominal thickness shall be 3.0 mm.
Glass
(a)
(b)
BS 952;
(ii)
(iii)
The Contractor shall provide tempered and/ or laminated glass at the following
locations:
(i)
door;
(ii)
fixed and operable glazing with a vertical edge within 300 mm of a door
in the closed position and with the bottom edge less than 1,500 mm
above the walking surface;
(iii)
fixed glazing with area exceeding one square meter, and with the lowest
edge less than 450 mm above a walking surface, which is within 900
mm of such glazing. Tempered and/or laminated glass is not required if
there is a horizontal member with minimum 40 mm width located
between 600 and 900 mm above the walking surface.
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January 2011
(c)
(d)
(e)
(f)
(i)
(ii)
(iii)
(iv)
(ii)
summer heat gain U shall not exceed 5.5 W/M2/OC ('U'= thermal
conductance value.);
(iii)
Edge quality criteria for annealed and heat strengthened glass shall be as
follows:
(i)
shark teeth shall not penetrate more than half of glass thickness;
(ii)
(iii)
(iv)
(v)
flake chips shall only occur within 200 mm of corners; depth shall not
exceed 0.8 mm and length or diameter shall not exceed 6.0 mm; and
(vi)
rough chips shall be not be permitted. Rough chips are those, which
exceed any of the dimensional limits for flake chips.
(g)
Insulating glass shall have double edge seals. Primary seal shall be extruded
polyisobutylene continuously bonded to glass surfaces and desiccant filled
metal spacer, including corners. Minimum width of primary seal shall be 3.0
mm. Secondary seal shall be a 2-part neutral cure structural silicone.
Secondary seal shall completely cover spacer with no gaps or voids, and shall
be continuously bonded to both plates of glass.
(h)
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January 2011
(i)
Monolithic heat strengthened and tempered glass shall conform to BS 952 and
ATMC 1048 and the following flatness tolerances:
(i)
bow and warp have the same meaning as deviation of a glass surface
from a true plane, with the glass free-standing or installed in a frame and
positioned in a vertical plane;
(ii)
(iii)
overall bow refers to any straight line segment on a glass surface, which
extends between opposite edges across the smaller glass dimension
and is perpendicular to at least one edge. The length of the line segment
is the gage length;
(iv)
(v)
overall bow shall not exceed: 1.0 mm per 300 mm for gage length in the
range zero to 1 m; 0.75 mm per 300 mm for gage length in the range 1
m to 2.40 m; one half of the values listed in ASTMC 1048, Table 2 for
gage lengths exceeding 2.40 m;
(vi)
(vii) the specified bow and ripple tolerances are intended as manufacturing
quality control limits.
(j)
(k)
Plastic films used to opacify glass shall conform to the following requirements:
(i)
(ii)
(iii)
(iv)
(l)
(m)
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January 2011
29.5.5
29.5.6
Stone
(a)
Stone nominal thickness shall be determined by the specified tests and design
rules but in all cases shall not be less than as specified.
(b)
Actual stone thickness shall not be less than nominal less 2.0 mm.
(c)
Stone shall be free of damage to front face, back face and edges.
(d)
(e)
Anchors in stone
(a)
(b)
(c)
Anchors in stone other than kerf clips for use in limited areas shall be
submitted for review without objection by the Project Manager. Such anchors
shall be stainless steel and may be supplemented by an epoxy adhesive.
However anchors rely solely on adhesive are not acceptable.
(d)
(e)
29.5.7
(i)
wires;
(ii)
(iii)
(iv)
anchors which transfer load from one piece of stone to another, rather
than to the building structure;
Anchors in stone shall provide for differential thermal movement of stone and
the support system.
Glazing Materials
(a)
(ii)
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January 2011
(b)
(iii)
(iv)
+ or - 5. Shore.A
Tensile, (MPa) Min
Elongation, % Min.
Tear, Die B (MPa) Min.
Compression Set, % Max.
22 Hrs. at 1000C
22 Hrs. at 1750C
Heat Age for70Hrs at 1000C
Durometer, A, Change Pts. Max
Tensile, Change % Max.
Elongation, Change % Max.
50
5.5
300
0.45
60
5.5
200
0.48
70
6.2
200
0.55
20
40
20
40
25
50
+3
-10
-20
+3
-10
-20
+3
-10
-20
(c)
Gaskets that maintain glass face clearance while serving as a backer for a
silicone weather seal may have a friction fit. All other gaskets and weather
strips, including backers for structural silicone, shall have a continuous spline
or a continuous groove which engages a matching groove or leg on the
aluminium frame,
(d)
(e)
Setting Blocks:
(i)
(ii)
(iii)
(iv)
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January 2011
(v)
(f)
(g)
29.5.8
silicone setting blocks are acceptable for insulating glass units with
silicone edge seals. Neoprene or EPDM setting blocks are acceptable
only if permitted by the insulating glass fabricator, and if structural
silicone does not occur at the sill.
Side/Centring Blocks:
(i)
side blocks shall be provided at both jambs, between the mid-height and
top corner of the glass. Blocks shall be 55 +/- 5 durometer. Shore A
dense neoprene, silicone or EPDM. Install block with clearance between
block and bearing- surface. Blocks shall be positively secured in
position;
(ii)
side blocks are not required where glass is supported along the vertical
edges with structural silicone; and
(iii)
extruded silicone side blocks are acceptable for insulating glass units
with silicone edge seals. Neoprene or EPDM side blocks are acceptable
only if permitted by the insulating glass fabricator.
Structural Gaskets:
(i)
(ii)
(iii)
(b)
(c)
Through bolts are acceptable at masonry, provided that bearing plates are
used at both masonry surfaces. Expansion bolts shall only used with the
permission of the Project Manager.
(d)
All bolts shall be cast-in-situ at concrete. Expansion bolts shall only used with
the permission of the Project Manager.
(e)
Self drilling, self threading screws are not acceptable. Screws in plugs and
powder-actuated fasteners shall not be used.
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January 2011
29.5.9
Fasteners
(a)
(b)
(c)
Stainless steel fasteners shall comply with BS 3111: Part 2 and BS 6105.
Stainless steel washers shall comply with BS 4320 and BS 4464 as far as
sizes and tolerances are concerned.
(d)
Bolts, screws, nuts and washers shall comply with section 22 (Steelwork).
(e)
The Contractor shall provide lock washer or other locking device at all bolted
connections.
(f)
(g)
(h)
29.5.10 Shims
(a)
(b)
Shims which transfer shear forces (tending to slide one shim against another)
shall be steel plates, set in a staggered pattern and fillet welded, to each other
and to the adjacent steel surfaces. The shims and welds shall be structurally
designed to support the applied loads.
(c)
Plastic shims are acceptable at static connections for which the shims transfer
only compressive forces.
(d)
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January 2011
(b)
one part gun grade neutral moisture curing silicone elastomeric sealant,
or
(ii)
(c)
The sealant shall comply with the minimum performance and testing
requirements stated in ASTM-D-2240, D-395 (method A), D-412, D-624, C794, D-750, TT-S-001543A and a weatherometer. The colour of the sealant
shall be as reviewed without objection by the Project Manager.
(d)
one part gun grade neutral moisture curing silicone, elastomeric sealant;
or
(ii)
(e)
(f)
(g)
(h)
Building
(including walls and roof)
32 w/m2
(b)
The Contractor shall insulate spandrel glass and other non-vision areas with
thermal insulation having a 63.0 mm minimum thickness and a 0.127 mm thick
reinforced aluminium foil vapour barrier. Minimum R-value for insulation alone
shall be 1.90 square meter - K/W.
(c)
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January 2011
(d)
(e)
The Contractor shall completely fill void at floor and roof edges with fireproof
material with thickness as required to provide a 2-hour fire rating.
(f)
(b)
The required test specimen size shall be the maximum size operable window
for the Works.
(c)
Locks and strikes shall be white bronze or type 302 or 304 stainless steel. The
Contractor shall provide a minimum of two locks and two strikes per vent.
(d)
Fixed frames and vent frames shall be extruded aluminium. Vent frames shall
consist of a tubular profile.
(e)
(f)
Balance arms shall be four-bar stainless steel type 302 or 304 with adjustable
friction shoe. Provide two balance arms per vent.
(g)
The Contractor shall provide two limit stops per operable window. Material
shall be type 302 or 304 stainless steel. Stops shall restrict clear opening to
100 mm. Effective ventilating area shall be based on the maximum clear
opening, not on the gross window area.
(h)
(i)
(b)
Face and back sheets shall be aluminium with nominal thickness of 1.0 mm.
Alloy shall be of the 3xxx, 5xxx or 6xxx series and shall satisfy structural and
finish requirements. Formed edge returns and seal edges shall be provided
with silicone sealant. Bonding surfaces shall be chemically pre-treated to
assure effective and durable bond.
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January 2011
(c)
Core shall be hexagonal cell aluminium foil with minimum nominal thickness of
0.0762 mm. Cell size shall not exceed 6.0 mm measured across flats. Foil
shall have an organic corrosion resistant coating. Alloy shall be 3003, 5052, or
2024.
(d)
(e)
The face, sheet back sheet, and core of each panel shall be cut from single
piece of material.
(f)
For panels in place, deviation from flatness of exterior face shall not exceed
3.0 mm along any straight line which extends from a panel edge to any other
edge. Where the edge is concealed, the nearest exposed point to the edge
shall be used.
(g)
29.5.16 Louvres
(a)
(b)
Frame corners and blade ends shall be welded or fastened with 300 series
stainless steel screws.
(c)
(d)
Where required, the free area of louvres shall comply with mechanical
requirements.
(e)
(f)
The Contractor shall provide aluminium bird screen mesh at active louvres.
Mesh wire shall have 1.6 mm minimum nominal thickness. Openings within
mesh shall be 13.0 mm.
(g)
Finish for louvres and screens shall be the same as for other aluminium
members.
29.5.17 Copings
Copings shall comply with the following:
(a)
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January 2011
(b)
Copings shall be rigid, reinforced with a metal frame if required and shall be
fixed rigidly to the structure. Copings shall be strong enough to resist forces
due to typhoon and casual impact.
(c)
Ends of coping panels and joints to curtain wall frame shall be tightly sealed
up and an effective drainage system shall be provided to drain out any water
that may penetrate through the joints.
Acceptable materials for flashings are PVC sheet, neoprene sheet, stainless
steel sheet and mill finish aluminium sheet. Minimum thicknesses are 1.6 mm
for PVC and neoprene, 0.25 mm for stainless steel, and 1.0 mm for
aluminium. Aluminium shall have a bituminous coating against dissimilar
materials.
(b)
Sealed lap joints, end dams and transitions shall be provided to gutters,
dressings to roofs/abutments, louvres and screens to A/C intakes and
exhausts.
(c)
PVC sheet and neoprene sheet shall not be used as primary gutters, which
shall be metal with suitable corrosion protection.
(d)
Exposed flashing shall be strong enough to resist forces due to typhoon and
casual impact.
Exposed metal surfaces shall be finished to match the appearance, colour and
texture of the samples as reviewed without objection by the Project Manager.
(b)
(ii)
(iii)
(iv)
Protective treatment to concealed steel parts of the curtain wall system such
as fixings, connectors, etc., shall be hot-dip galvanizing in compliance with BS
729.
(b)
(c)
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January 2011
all coatings, when cured, shall be visibly free of flowlines, streaks, sags,
blisters or other surface imperfections;
(ii)
all finishes shall match in gloss, and fall within the colour range of the
samples previously reviewed without objection by the Project Manager;
and
(iii)
(b)
(c)
The Contractor shall prepare and submit colour samples to the Project
Manager for review without objection. After selection by the Project Manager,
the Contractor shall prepare 6 sets each of two samples which shall define the
colour and gloss range and submit to the Project Manager for review without
objection. Samples shall be identified and attached with a full laboratory report
in compliance with BS 4842 and BS 6496.
(d)
Painted aluminium finish shall be factory oven cured with a minimum two-coat
finish of fluoropolymer resin supplied by a licensed formulator. The licensed
formulator shall identify the finish which he supplies to meet the minimal
requirements for formulation as set forth in the licensing agreement
(e)
(f)
(g)
(h)
Field touch-up of painted aluminium shall only be permitted with the written
permission of the Project Manager. Unless touch-up is authorized, the
Contractor shall replace damaged material with new material.
(b)
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January 2011
(ii)
(iii)
29.6
SUBMISSIONS
29.6.1
(b)
(c)
(d)
(e)
(f)
(g)
(h)
relative layout of walls, beams, column and slabs with dimensions noted;
(i)
(j)
(k)
(l)
(m)
(n)
(o)
(p)
(q)
(r)
details of fire barriers between perimeters of floors and curtain wall; and
(s)
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January 2011
29.6.2
Structural Calculations
The Contractor shall submit Contractors Drawings including fully co-ordinated
structural calculations, certified by a chartered structural engineer. Calculations shall
be legible and shall incorporate sufficient cross-references to the detailed drawings
submitted as part of the same design package, to make the calculations readily
understandable. Test reports shall not substitute calculations. Calculations shall
include the following information:
29.6.3
(a)
(b)
(c)
(d)
(e)
Prototypes
Drawings and structural calculations shall be submitted for prototypes. The
requirements for prototypes shall be the same for the actual Works, with particular
reference to conditions under which the prototypes will be tested.
29.6.4
prior to or at the same time as the first submittal of structural calculations for
review by the Project Manager, provide dimensioned die drawings for all
aluminium extrusions. In the event that extrusion profiles are not finalized,
provide die drawings for the profiles contemplated at that time. If profiles are
revised, provide revised die drawings with the first calculation or shop drawing
submittal, which follows the revision. Die drawings shall show all profile
dimension, metal thickness, alloy and temper;
(b)
(c)
(d)
(e)
(f)
prior to submitting any documents for review, submit laboratory test reports for
structural silicone assembly, as required under section 29.8;
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January 2011
29.6.5
(g)
(h)
Samples
(a)
(b)
(c)
Samples shall show the complete range of colour, texture and other
characteristic changes through the manufacture, fabrication, assembly,
installation and cleaning processes. The Contractor shall submit finished
samples of every extrusion or section to be used and of every other material of
the thickness and weight as required by the Project Manager. Aluminium
samples shall include samples of high and low colour range of anodic and
organic coating finish and shall be labelled accordingly.
29.7
WORKMANSHIP
29.7.1
Workmanship generally
(a)
(ii)
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January 2011
(iii)
(iv)
(v)
(vi)
29.7.2
(b)
(c)
The Contractor shall conform strictly to the material finishes, shapes, sizes,
thickness, and joint locations required by the agreed shop drawings and the
Specification.
(d)
The Contractor shall match all materials to produce continuity of line, colour
and texture.
(e)
The Contractor shall store glass on the Site in a dry well-ventilated sheltered
location.
(f)
(g)
The Contractor shall carry out all final fitting and assembly work on the Site in
a workshop established and equipped for that purpose.
(h)
All components exposed in the finished work shall be free from warping, oilcanning effects and the telegraphing of welds, studs and other fasteners.
(i)
The Contractor shall provide specified finishes on all exposed surfaces and
provide specified galvanizing on concealed steel.
(j)
Setting Out
The Contractor shall:
(a)
before commencing any work, verify all measurements of the "as constructed"
building. Any discrepancies shall be notified to the Project Manager. Design
curtain wall anchorage to accommodate a minimum 25 mm construction
tolerance in any direction of the building structure; and
(b)
accurately set out the Works and take all necessary Site dimensions.
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January 2011
29.7.3
29.7.4
29.7.5
All joints in the curtain wall shall be as shown on the Contractors Drawings.
Other joints shall be hairline joints, tightly fitted and co-ordinated with mullion
grids.
(b)
(c)
Corrosion Protection
(a)
(b)
(c)
The Contractor shall clearly state what material is to be applied and provide a
certificate from the curtain walling manufacturer certifying that the material is
suited for its intended purpose.
29.7.6
Welding
(a)
(b)
(c)
(d)
The type, size and spacing of welds shall be as shown on the Contractors
Drawings previously reviewed without objection by the Project Manager.
Welding materials and methods shall not cause distortion, discolouration, or
result in any other adverse effect on the required profiles and finishes of the
exposed curtain wall.
(e)
Weld spatter and welding oxides on exposed surfaces shall be removed and
prime painted with zinc rich coating.
(f)
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January 2011
29.7.7
29.7.8
(b)
(c)
The Contractor shall protect all adjoining surfaces to sealants and gaskets
against staining.
(d)
Joints, joint surfaces and glazing rebates shall be clean, dry, and free of any
material that may have an adverse effect on the bonding or sealing of the
sealant and gasket materials or on the proper drainage of the glazing rebates.
(e)
The Contractor shall apply sealants and gaskets under the conditions and in
the manner recommended by the manufacturer. No sealant that has started to
set in its container or has exceeded its shelf life shall be used. No sealant
shall be applied externally during raining period.
(f)
(g)
The Contractor shall fill all joints continuously and completely with sealant,
forming a neat, uniform, concave or flat bead finish flush with adjoining
surfaces unless otherwise shown on the drawings. All sealant surfaces shall
be tooled smooth.
(h)
(i)
Render Stops
Incorrect placement, levelling or lining-through of angles to in-situ finishing and the
like fixed by others shall be immediately reported in writing to the Project Manager.
29.7.9
Sequence of Installation
The Contractor shall co-ordinate and carry out the installation of the curtain wall in
sequence with related work operations to be executed by others to achieve a
weather-tight and satisfactory visual relationship between the various components
and the structure, finishes and weather seals.
29.7.10 Erection
(a)
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January 2011
(b)
(c)
Tolerances:
(i)
The Contractor shall provide anchor adjustment capability for the full
range of specified tolerances for the building structure and to
accommodate, construction tolerances and short term building
movements (i.e. concrete column settlement).
(ii)
Deviation from plumb, level or dimensioned angle shall not exceed 3.0
mm per 3,600 mm of length of any member, 6.0 mm in any total run in
any line.
(iii)
(iv)
(v)
Anchorage:
(i)
(ii)
(iii)
The Contractor shall remove weld slag and apply prime paint over
welds. Hot-dip galvanizing that is damaged by welding or other causes
shall be touched up.
(iv)
Where slots or oversize holes are provided for adjustment only, the
Contractor shall secure the connection after final adjustment.
Interlocking serrations in extruded aluminium brackets and washers are
acceptable. Steel weld washers with 6.0 mm minimum thickness are
acceptable with steel brackets. Special washers or nuts which rely on
friction and/or surface indentation of the fastened part shall not be
permitted.
(v)
(vi)
(d)
The Contractor shall clean surfaces to be sealed, and install backers, bond
breakers, primers and sealants in accordance with Contractors Drawings, test
results and manufacturer recommendations. The Contractor shall tool sealants
as a separate operation after application and immediately remove any
masking.
(e)
The Contractor shall install thermal insulation, vapour barrier and fire-safing
insulation with specified supports.
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January 2011
(f)
Adjustment:
(i)
The Contractor shall adjust operating windows and doors for proper fit
within fixed frame.
(ii)
(iii)
The Contractor shall adjust hardware for proper operation from closed
and locked position to fully open position.
29.7.11 Glazing
(a)
Glazing shall comply with BS 6262 and in accordance with the manufacturer's
recommendations. Glass and glazing materials shall be compatible with each
other and the glass shall be protected from damage and staining of any kind.
(b)
(c)
Glass shall be new. Glass shall be of the specified type and quality with
cleanly cut edges and sharp corners. Inspect glass before installation.
Defective glass shall not be installed.
(d)
Before setting glass, the Contractor shall inspect frame for proper dimensions
and squareness. Frame and/or glass size shall be adjusted as required to
meet specified requirements for glass bite dimensions and glass edge
clearance.
(e)
Except otherwise specified, glass bite shall comply with BS 6262. The
Contractor shall provide a minimum nominal glass bite of 13 mm. Where joint
movement will result in variable glass bite, nominal bite shall be increased to
provide 10.0 mm minimum bite and 6.0mm minimum edge clearance. In no
case shall the front and back clearances be less than 5.0 mm.
(f)
The Contractor shall thoroughly clean glazing pocket before setting glass.
Solvents shall be compatible with finished aluminium, glass and glazing
materials. Setting blocks shall be equidistant from the glass centreline.
Location of setting blocks at glass quarter points is acceptable. The distance
from the vertical glass edge to the nearest edge of the setting block shall not
be less than 150 mm, or 0.125 times glass width, whichever is greater. Side
blocks shall be located between the mid-height and top corner of the glass.
Side blocks, setting blocks and chairs shall be positively retained in position.
(g)
(h)
The Contractor shall remove and replace stops and apply sealants as required
to complete glass installation.
(i)
The Contractor shall defer glazing of openings which are obstructed during
construction. Glazing of such opening shall be carried out when obstructions
are removed.
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January 2011
(j)
The Contractor shall leave glass in crates until just prior to installation. Any
glass which breaks or sustains edge damage, surface damage or damage to
reflective coating shall be replaced.
(k)
The Contractor shall clean, prime and mask at structural silicone joints within 8
hours before applying the silicone.
(l)
The Contractor shall temporarily clamp glass during cure of structural silicone.
After sufficient cure, the Contractor shall remove clamps and fill any gaps in
silicone.
(m)
The Contractor shall mask glass and aluminium during application of structural
silicone, and remove masking immediately after tooling sealant.
(n)
(ii)
(iii)
(iv)
deviation from flat plane in 1200 mm, any direction: 2.0 mm;
(v)
(vi)
Fabrication tolerances for exposed surface of one stone system assembly with
stone anchored to a support system shall be as follows:
(i)
sealant joint width between pieces of stone +/- 25% of nominal (Joints
which absorb thermal and building movements shall require stricter
tolerance.);
(ii)
overall length and height (or width), stone edge to stone edge: 3.0 mm;
(iii)
(iv)
(v)
deviation from flat plane for overall height (or width): 3.0 mm;
(vi)
(vii) deviation from straight line along entire length of vertical edge: 2.5 mm
maximum;
General Materials & Workmanship Specification
Issue No. 5, Volume 2 Architectural Works
Section 29 Curtain Walling
36/45
January 2011
(viii) deviation from straight line along entire length of horizontal edge: 2.5
mm maximum;
(ix)
(x)
(xi)
where more than one tolerance applies, the stricter tolerance shall
govern.
(b)
(c)
Materials may be finished more than once provided that all specified
requirements are satisfied.
(b)
(c)
(d)
29.7.15 Labels
No labels shall be adhered to glass other than those of the glass manufacturer
which shall be adhered with a non-alkaline adhesive. The Contractor shall remove
all labels from glass after glazing.
29.7.16 Cleaning
(a)
The Contractor shall thoroughly wash and clean the work immediately prior to
requesting a Completion Certificate for the Works.
(b)
No alkali washes or other patent cleaning solutions shall be used which may
stain, mark or otherwise harm the installation.
(c)
The Contractor shall periodically remove from the site debris, excess materials
and unused tools and equipment resulting from the Works.
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January 2011
29.7.17 Ironmongery
All hinges, locks, opening devices etc., shall be properly adjusted and in perfect
working order. The Contractor shall hand over two sets of keys for each lock to the
Project Manager on completion.
29.8
29.8.1
29.8.2
(a)
(b)
Complete certified inspection records for quality of finish and complete finish
process records shall be maintained and made available to the Project
Manager on request.
unlock, fully open, close and lock all operating windows for a minimum of
50 cycles. If any repairs are performed after cycling, the minimum 50
cycles shall be repeated after repairs;
(ii)
(iii)
(iv)
(v)
(vi)
(x)
Building Ordinance Office, Practice Note APP 37, structural cyclic test,
and latest edition related to the subject;
(xi)
38/45
January 2011
(c)
(ii)
(iii)
(d)
Static water infiltration test shall conform to ASTM E 331. Differential test
pressure shall be 20% of the maximum inward design wind load but not less
than 0.77 kPa. There shall be no unacceptable water leakage as defined
herein. The sources of all water leakage during testing shall be identified.
The test shall be performed with water flow rate of 3.4 litres/min/ m2, for 15
minutes.
(e)
(f)
(g)
apply 3.6 KN, (2.4 KN x 1.5 SF), outward for at least 10 seconds; and
(ii)
apply 3.6 KN, (2.4 KN x 1.5 SF), side load in both directions for at least
10 seconds. There shall be no failure or gross permanent distortion of
the track or any part of the exterior wall.
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January 2011
(h)
29.8.3
Racking test:
(i)
(ii)
(iii)
(iv)
Site Tests
(a)
Method for field check for water leakage, but not interpretation of results, shall
conform to AAMA 501.2-83, except as modified herein. Operable windows
shall be tested in the same manner as fixed wall areas. There shall be no
unacceptable water leakage as defined herein. The Contractor shall provide
powered scaffold, hose, water supply and manpower to perform at least two
successful tests, plus any unsuccessful tests. Water testing shall be
conducted early in the construction schedule. Construction sequence shall
include provisions for timely completion of test areas. Remedial measures
shall maintain standards of quality and durability and are subject to review
without objection by the Project Manager.
(b)
The Contractor shall periodically test sealants in place for adhesion, using
methods recommended by sealant manufacturer. The Contractor shall
promptly replace any sealant which does not adhere or fails to cure.
(c)
For structural silicone, the Contractor shall perform a peel test, using methods
recommended by the sealant manufacturer, on at least 10 percent of the glass
openings. An acceptable alternative for shop applied structural silicone is to
perform a uniform pressure test at outward design pressure for at least 10
percent of the glass openings. The Contractor shall maintain records
describing type of test, date of test, person conducting test, results and
identification marking of unit tested. Each unit shall be marked so that
structural silicone batch numbers and date of application can be traced. The
Contractor shall submit records upon request.
(d)
The Contractor shall verify during construction that water leakage and
condensation are effectively collected and drained to the exterior; test internal
gutters by temporarily plugging weep holes and filling with water. After a
minimum of fifteen minutes, the Contractor shall inspect for water leakage,
correct deficiencies, re-test until successful tests are achieved and remove
weep hole plugs after testing.
(e)
For structural adequacy of anchorages, the Contractor shall carry out test to
twice the loading of section 29.4.3 without failure. The Contractor shall submit
proposals for the carrying out of such tests to the Project Manager for review
without objection. The number of tests shall be as specified.
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January 2011
29.8.4
29.8.5
The Contractor shall provide minimum two-week advance notice to the Project
Manager before assembly of specimens and testing of specimens.
(b)
(c)
(d)
All specimens tested shall withstand the specified loading with no failure of
any element. Failure of any element(s) on one or more specimens requires a
new set of revised specimens to be tested.
29.8.6
(a)
(b)
For substrates which shall support adhesion, submit for record only sealant
manufacturers' reports of adhesion tests. An acceptable test method is defined
by ASTM C 794. Other test methods shall be submitted for review without
objection by the Project Manager prior to the test being performed;
(c)
for substrates to which sealant adhersion is not required, but which are in
contact with sealant, submit for record only sealant manufacturers, reports of
compatibility tests. An acceptable test method is to place the substrate on
uncoated glass and apply sealant to the glass against the substrate. If the
intended sealant colour is dark, the dark colour and a light colour of the same
product shall be used for the test. Specimen shall be subjected to continuous
exposure of 2,000 microwatts per square centimetre minimum ultraviolet
radiation for a minimum of 21 days. Specimens showing discolouration of the
sealant but no adhesion loss after 21 days shall be subjected to an additional
120 days minimum of the same exposure. Discoloured specimens shall be
rated as compatible only if there is no adhesion loss after the initial and
extended exposure. Extensive discolouration of the intended sealant colour,
even without adhesion loss, shall be rated as incompatibility. Other test
methods shall be submitted to the Project Manager for review without
objection prior to the tests being performed.
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January 2011
(b)
As used in this Specification, the term "rift" means the plane of easiest
splitting. In stratified stones, rift is assumed to coincide with the bedding or
stratification. Rift shall be identified by the quarryman on all test samples, and
the identification shall be marked on all test specimens by the party preparing
the specimens. As used in this Specification, the term "specimen" means a
single piece of stone or an anchor-in-stone assembly having specific shape,
size and surface finishes.
(c)
(d)
(e)
(i)
(ii)
(iii)
(iv)
Specimens tested in accordance with ASTM C 880 shall have the following
surface finishes:
(i)
the outdoor surface shall have its production finish and shall be the
tension side;
(ii)
the indoor surface shall have its production finish and shall be the
compression side;
(iii)
(iv)
Specimens tested in accordance with ASTM C 880 shall have the following
nominal dimensions:
(i)
(ii)
(iii)
(iv)
(f)
(g)
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January 2011
(h)
Bending strength used to compute allowable stress shall be the smallest of the
average values computed for each subgroup of 5 or more specimens tested in
accordance with C 880.
(i)
For each type of proposed stone anchor, at least ten specimens shall be
tested, two from each of five different quarry blocks. The Contractor shall test
at least five specimens, each from a different block, with inward load, and at
least five specimens with outward load. Crosshead movement shall not
exceed 0.63 mm per minute. Wet or dry condition of stone shall correspond to
the weaker condition as determined by flexural strength. Orientation of rift
plane shall correspond to orientation on the building. Stone thicknesses shall
be minimum (nominal thickness minus tolerance) for anchor test specimens.
Continuous kerf type anchors which exceed 300 mm in length shall be tested
as 300 mm long specimens and the results interpreted as stress in the stone
at the bottom of the kerf cut. Results shall be reported for all specimens
tested. No result shall be disregarded. Strength of stone at an anchor used to
compute allowable values shall be the average value for each group of 5 or
more specimens.
(j)
For each proposed stone type and finish, a water porosity test shall be
performed and carried out in accordance with the following procedure:
(k)
(i)
(ii)
(iii)
(iv)
(v)
(vi)
The Contractor shall record the times at which dampness (if any) is first
visible on the indoor stone surface; water droplets (if any) are first visible
on the indoor stone surface; dripping of water (if any) from the indoor
stone surface begins. If dripping occurs, the Contractor shall during each
24-hour period collect the water for one hour and record the volume
collected. The formation of water droplets on the indoor stone surface
(with or without dripping) constitutes failure. All specimens tested shall
pass.
C 880; total of (20) specimens, (4) specimens taken from each of (5)
quarry blocks.
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January 2011
(l)
29.8.7
(ii)
Separate sets of (20) or more specimens are required for each outdoor
finish for C 880 tests.
(iii)
Each anchor type in stone; (10) specimens, (2) from each of (5) quarry
blocks.
(iv)
Water porosity test; (3) specimens for each outdoor finish; each
specimen from a different quarry block.
(v)
(ii)
If at least one of the two specimens for each sampled block has flexural
strength equal to or greater than 80 percent of the design bending
strength as specified herein, no further testing or reduction in working
stress is required.
(iii)
(iv)
(v)
Any slab which fails shall be rejected. Any block which fails shall be
rejected unless its slabs are checked individually. The reduction in
working stress option consists of reducing the allowable bending stress
in stone, and the allowable load exerted on stone by an anchor. Both of
which are derived from the results of other tests specified herein. The
reduction factor shall be the average of specimens from blocks which
failed the 80 percent rule (both specimens included in average) divided
by the original bending strength. Quality control test results shall not be
used to increase allowable bending stress or allowable load exerted on
stone by an anchor.
Test Reports
The Contractor shall:
(a)
(ii)
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January 2011
(b)
(c)
(d)
subsequently and before any installation work commences on the Site submit
to the Project Manager for reviewed without objection revised Contractors
Drawings incorporating the modifications made.
29.9
29.9.1
29.9.2
(a)
(b)
(c)
(d)
(e)
(f)
(b)
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January 2011
GENERAL
This section provides detailed technical requirements in respect of the following
internal wall cladding systems, which generally comprise:
(a)
(b)
(c)
(d)
all fixings;
(e)
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(f)
(g)
(h)
(i)
(j)
linings, sheathings, dry wall partitions and toilet cubicles refer to section 33;
(k)
(l)
30.2
NOT USED
30.3
CP 143
BS 476
BS 729
BS 849
1/24
January 2011
BS 857
BS 950
BS 952
BS 970
BS 1178
BS 1245
BS 1344
BS 1449
BS 1470
BS 1474
BS 1615
BS 2870
Specification for rolled copper and copper alloys: sheet, strip and
foil
BS 2875
BS 2901
BS 2926
BS 3111
BS 3692
BS 3900
BS 3745
BS 3830
BS 3987
BS 4255
BS 4479
2/24
January 2011
BS 4842
BS 5135
BS 5140
BS 5368
BS 5411
BS 5427
BS 5466
BS 5493
BS 5606
BS 5750
Quality systems
BS 5821
BS 5889
BS 5950
BS 6105
BS 6161
BS 6180
BS 6206
BS 6262
BS 6496
3/24
January 2011
BS 6497
BS 6561
BS 6582
BS 7346
BS 7773
BS 8200
BS EN ISO
140-5
BS EN 485
BS EN 499
BS EN 515
BS EN 10143 Specification for continuously hot dip zinc coated and iron zinc
alloy coated steel: wide strip, sheet/plate and slit wide strip
NEN 2711
PD 6484
Hong Kong
Standards
30.4
30.4.1
(b)
select suitable materials, (sizes, thicknesses, type, fixings and sealants), all in
compliance with the design and visual intent shown on the Employers
Drawings;
4/24
January 2011
30.4.2
(c)
(d)
(e)
(f)
30.4.3
(a)
provide all components and systems to withstand all static and dynamic
design loads without causing permanent deformation of components or the
failure of members or seals, and transmit such loads safely to the points of
support;
(b)
provide systems which do not deflect under loading in any way that is
detrimental to any element of the Permanent Works or adjacent structural or
building elements;
(c)
(d)
(e)
Dead Loads
The Contractor shall:
(a)
(b)
5/24
January 2011
30.4.4
Live Loads
The Contractor shall:
(a)
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
(viii)
other impact loads, or transferred loads, that occur during its service
life, without sustaining repairable damage;
design all internal cladding to accommodate the following loadings which are
different from those specified in sub-clause (a) (iv), (v) and (vi) without any
reduction in performance and without permanent deformation to any
component:
(i)
(ii)
(iii)
a point load of 1.5 kN applied to any part of the glazed infill panels;
(iv)
restrict the stresses in all parts of the internal cladding systems produced by
this combination of loads to the permissible stresses given in the British
Standards;
(d)
restrict the stresses for elements made of aluminium alloys to the permissible
stresses given in clause 4.3.1 of CP. 118;
6/24
January 2011
30.4.5
30.4.6
(e)
(f)
design and construct the internal cladding systems such that they remain rigid
and stable, and that no permanent deformation will be caused by maintenance
loads, impact loads and the normal use to which they are subjected;
(g)
(h)
Where the internal cladding totally encloses an area (with walls continuous
with ceiling and isolates the area from adjacent public area), the internal
cladding systems shall achieve a sound insulation performance of no less
than Rw 52, when measured on Site in accordance with BS EN ISO 140-5.
(b)
(c)
The Contractor shall submit sealants and gaskets for review without objection
by the Project Manager and use them in the installation of the partitions with
no noise leakage around the perimeter of the partition or at joints between
individual partitions;
(d)
The Contractor shall install cladding free from rattling and buzzing.
(b)
The Internal Cladding Systems shall also resist abrasion from cleaning
methods and maintenance systems identified in the maintenance manual
without any noticeable change in surface appearance.
30.5
MATERIALS
30.5.1
Materials Generally
(a)
(b)
(c)
(d)
7/24
January 2011
30.5.2
30.5.3
30.5.4
30.5.5
(a)
take account of the fixing zones indicated on the Employers Drawings, when
designing the system;
(b)
provide the internal cladding systems with a supporting structure that is base
fixed, with a sliding head connection to the primary structure of concrete or
steel;
(c)
concrete; and
(ii)
steelwork;
(d)
(e)
(f)
use bolts, screws, nuts and anchors of adequate strength for their designed
purpose;
(b)
supply all necessary and appropriate fasteners and fixings for the internal
cladding systems, associated flashings, and closures;
(c)
use fixings which conform with all statutory requirements in respect of strength
and type;
(d)
8/24
January 2011
30.5.6
(e)
use fixings within the aluminium framing which are not visible unless indicated
on the Employers Drawings. Restrict visible fixings to the assembly of the
aluminium elements to the support steelwork using fixing types described on
the Employers Drawings; and
(f)
use fixings which are suited to the likely stresses, movements and
vibrations in use without allowing any wobble, creaks or deflection of
any fixtures or fittings;
(ii)
(iii)
make access panels removable with screw fixings and retention clips,
independently of any other panels.
(b)
cladding panels shall be of metal pan type construction and consist of sheet
metal brake pressed folded at all four edges with a minimum return edge of 50
mm, and a radius not exceeding 3 mm. All corner folded edges shall be
welded and ground smooth, prior to finishing, to form a shallow tray;
(c)
all steel panels shall be fabricated from CR4 mild steel in compliance with BS
1449;
(d)
glue used to bond the backing material to the metal pan shall be a single
component moisture curing polyurethane adhesive;
(e)
(f)
vertical joint widths between adjacent panels shall not greater than 7 mm and
not less than 5 mm wide;
(g)
neoprene strips shall be straight and recessed a nominal 6 mm from the face
of the cladding panel;
(h)
cladding panels shall have various cut outs at interfaces with building services
installations. Size and location of cut outs shall be either shown on the
Employers Drawings or as agreed by the Project Manager;
(i)
cladding panels shall be protected against corrosion after fabrication and prior
to application of finishes;
9/24
January 2011
30.5.7
30.5.8
(j)
all cutting and drilling of cladding panels, and associated internal cladding
systems shall take place before the application of painted finishes. Site cutting
or drilling shall not be permitted except with the express permission of the
Project Manager; and
(k)
all exposed faces of metal shall be finished in such a way that no exposed cut
ends are left unfinished.
Skirtings
(a)
(b)
(c)
Skirting shall be mechanically fixed using countersunk Allen key head screws
and shall include a continuous push fit gasket to seal the junction with floor
finishes as shown on the Employers Drawings.
(d)
(e)
Skirtings shall have a polished finish to the outer face of the dentil profile, and
a black paint finish to the recessed face.
Protection Rails
Where indicated on the Employers drawings the Contractor shall provide high and
low level protection rails as follows:
30.5.9
(a)
(b)
Protection rails shall occur only at low level or in tandem at low level and high
level as indicated on the Employers Drawings.
(c)
Doors
The Contractor shall:
(a)
match the finishes to the metal doors to those of the surrounding panels of the
internal cladding system;
(b)
(c)
provide doors which do not twist nor deform with opening and do not rely on
the closed position to maintain their rigidity;
(d)
10/24
January 2011
(e)
make all access panels readily demountable, without major lifting equipment
for maintenance purposes, and without disturbing the surrounding elements of
Permanent Works;
(f)
make all hinged access panels open 180 at all locations accessing fire hose
reel equipment without disturbing the surrounding elements of Permanent
Works, and while maintaining all vertical panel to hinged access panel joints at
a nominal 6 mm; and
(g)
provide door frames where shown on the Employers Drawings which consist
of steel profiles (minimum 1.6 mm section) manufactured to comply with BS
1245 and fire check flush doors comply with BS 476 Part 31 (where shown on
the Employers Drawings); door reveals shall be continuous with surrounding
panels of same construction and finish.
(b)
The mineral fibres shall be at least 3 m in diameter and not less than 200 m
in length. The fibres shall be stabilised to ensure that there is no fibre
migration.
(c)
The material shall not shrink, slump or otherwise consolidate when installed.
(b)
design movement joints in accordance with the design intent shown on the
Employers Drawings. The internal cladding systems shall accommodate all
movement of the joint in a manner which does not compromise the panels
integrity or appearance.
30.5.12 Gaskets
The Contractor shall:
(a)
butt joint all gasket-to-gasket joints. The bonding of gaskets using other
methods shall not be acceptable. The gaskets shall perform and appear as a
single continuous material.
(b)
(c)
where the gasket system comprises both extruded and moulded elements,
make such elements perform and appear as a single element;
(d)
design and select all gaskets to comply with the stipulations of BS 4255,
appropriate to the extrusion design and ensure that they do not permanently
distort over the working life of the internal cladding systems;
11/24
January 2011
(e)
use gaskets which are free from contact with materials that have stain
characteristics, and are compatible with all substrate, sealants, and all other
materials used in the internal cladding systems;
(f)
provide written confirmation from the gasket manufacturer that the gasket
material and designs are suitable for their specific use in any part of the
internal cladding systems, and are compatible with all other materials and
sealants used within the installation;
(g)
(h)
use gaskets which do not shrink, warp or deteriorate within the replacement
period specified;
(i)
(j)
(k)
30.5.13 Sealants
The Contractor shall:
(a)
use wet applied sealants on Site only in the locations shown on the
Employers Drawings;
(b)
(c)
(d)
(e)
submit proposals to the Project Manager for review without objection of the
type and colour of silicone prior to ordering;
(f)
(g)
apply silicone evenly without bubbles and with joints not less than 6 mm x 6
mm;
(h)
use sealants which are compatible with the joint surfaces and to each other,
as stated in the manufacturers published data or as certified by the
manufacturer for each application;
12/24
January 2011
(i)
(j)
ensure that the silicone joints can accommodate and are compatible with any
movements to which they may be subjected;
(k)
use sealant that can withstand the applicable degree of exposure to wear,
abrasion and vandalism. Any sealant exposed to traffic shall have the strength
and modulus to resist damage indentation;
(l)
provide adequate protection to the silicone joints during the curing process to
avoid contamination by dust and other debris; and
(m) use closed cell type backing rods which are compatible with the silicone used.
30.5.14 Louvres / Air Grilles
The Contractor shall:
(a)
supply and install all louvres and linear air grilles associated with and located
within internal cladding walls;
(b)
install linear air grilles of extruded aluminium. They shall comprise a core
within a frame, as indicated on the Employers Drawings. The core section
shall be easily removable for access to mechanical equipment. The frame
section shall be fixed back to the cladding panel support post on planning grid;
and
(c)
use linear air grilles for supplying air as part of the mechanical services air
conditioning system. The performance of the mechanical services shall be
unaffected by the general arrangement of the proposed cladding system or by
other individual components.
design all mild steel work in compliance with BS 5950: Part 1 unless otherwise
specified;
(b)
use welding procedures that minimize distortion and eliminate local distortion
in the final fabrication, if rectification is necessary, propose and rectify with a
method reviewed without objection by the Project Manager;
(c)
make no welds other than those shown on the Contractors Drawings that
have been reviewed and received a notice of no objection from the Project
Manager, including temporary attachments or repairs. If welded temporary
connections are agreed upon, their welding and removal shall be in
accordance with clauses 19 and 29 of BS 5135;
(d)
remove all rust, scale and surface contamination and leave a surface
equivalent in cleanliness to SA 2.5 quality of Swedish standard SIS
05-59-00 (BS 7079: Table A1);
13/24
January 2011
(ii)
(iii)
(iv)
All stainless steel shall be austenitic, non-magnetic grade A151 316 S13 to BS
1449: Part 2.
(b)
Material for stainless steel bolts shall be grade A151 316 S13 stainless steel
and complies with the dimensional requirements as stated in BS 3692. Bolt
strength shall be equivalent to grade 4.6 bolts. Washers for stainless steel
bolts shall be formed from grade 316 stainless steel.
(c)
(d)
Electrodes for metal arc welding shall be classified, coded and marked in
accordance with BS EN 499. Electrodes for manual metal arc welding shall
comply with BS 2926.
(e)
All visible stainless steel shall comply with BS 1449: Part 2 Table 1, type 4
and shall be satin 240 grit finished. The finish shall be established on the
basis of reference samples submitted to the Project Manager for review
without objection.
30.5.17 Aluminium
The Contractor shall:
(a)
(b)
(c)
(d)
manufacture all aluminium fixing brackets and cleats from the appropriate
grade of alloy in compliance with BS 1474. If visible, they shall be finished to
match the metal panels and framing members; and
(e)
protect all exposed aluminium with low tack adhesive film, which shall be
removed and disposed of by the Contractor upon Practical Completion.
14/24
January 2011
(b)
(c)
(d)
All powder coated panels shall receive a clear protective top coat sealant, 70
m thick.
(e)
Any primer and surface treatment applied to panels and structure prior to
application of decorative coatings shall have a minimum dry film thickness of
25 m and shall be compatible with the decorative coatings. Workmanship for
surface preparation and paint application shall comply with BS 5493.
(f)
(g)
All finished surfaces shall be smooth, free from blemishes, pinholes, tears,
orange peel effect and other coating defects when evenly illuminated by
diffuse light and viewed using normal corrected vision from a distance of 1 m.
(h)
(b)
Where aluminium is used in the internal cladding systems and the final finish
is dependent upon the base metal, the Contractor shall provide aluminium
from a single batch to ensure identical chemical composition.
(c)
If the quantity involved for the whole internal cladding systems is in excess of
a single batch, the Contractor shall inform and agree with the Project Manager
options for the grouping of elements and components from each batch.
(d)
The Contractor shall select all aluminium alloys to provide components with a
uniform finished visual appearance. The alloys shall be 6063 for extrusions
and J57S for sheets.
(e)
15/24
January 2011
(f)
Where the finish is natural anodized, the Contractor shall submit samples to
the Project Manager for review without objection.
(g)
(b)
confirm that the minimum bond strength obtained by the ground coat system
or the ground coat and cover coat system is fair to excellent as defined by the
Appendix to the publication Atlas to Enamel Defects published by the
Institute of Vitreous Enamellers 1982. Poor or Bad shall not be acceptable;
(c)
provide the ground coat at the rear of the vitreous enamel facing sheet with a
bond strength in lap shear of 4 N/mm between the ground coat and the facing
sheet;
(d)
spray all surfaces of the metal facing sheet with one ground coat and at least
two finishing coats of vitreous enamel;
(e)
individually fire each coat of vitreous enamel and ensure uniform thickness.
The total thickness of all coats shall be between 300 and 350 m but not more
than 400 m. Units shall not be rejected if minor areas of the coat exceed 400
m, providing this does not result in the occurrence of orange peel effect, hair
lining or a proneness to spalling;
(f)
provide coatings to the front and rear of the sheet with a similar thickness and
a permitted tolerance of 20% in the coatings to the rear of the panel only;
(g)
provide the finished vitreous enamelled units with a degree of gloss 75-85% in
accordance with ASTM Test Method 34625. Gloss retention on samples taken
from the production run shall not be affected when tested in accordance with
BS 1344: Part 8 - Resistance to Boiling Citric Acid;
(h)
provide vitreous enamel with colour achieving a stability index not less than
98.2 average colour when tested in accordance with ASTM C 538 - 64 T to
colour retention with cupric sulphate;
(i)
16/24
January 2011
(j)
30.5.21 Colour
The Contractor shall finish colour, unless otherwise specified in the Employers
Drawings or Specification, to the RAL reference. Exact shade shall be determined
by colour match samples with a specular gloss factor of 30 % 3 % when measured
in accordance with BS 3900: Part D5, using the 60 geometry method.
30.6
SUBMISSIONS
30.6.1
30.6.2
(a)
(b)
elevations, floor plans, sections and full size details. Details shall be fully
drawn (not outlined). Drawings shall include the following:
(i)
including
angles,
corners,
(ii)
(iii)
(iv)
(v)
(vi)
(vii)
(viii)
Samples
The Contractor shall provide the samples, with relevant written trade literature and
specifications to the Project Manager for review without objection, which shall
include but not be limited to the following:
(a)
17/24
January 2011
30.6.3
30.6.4
(b)
all proposed gasket types in materials and colours specified. All samples shall
include at least one joint in 600 mm length - 2 no. each;
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
Prototypes
(a)
The Contractor shall provide, maintain and/or clear away prototypes, of each
internal cladding type as indicated on the Employers Drawings. Each
prototype shall include all visible components of the various constructions,
non-visible support systems and fixings.
(b)
The prototypes shall utilize the specified materials and finishes of this section
and the Specification, but not necessarily the final production techniques.
(c)
(d)
The Contractor shall have the Project Manager witness the installation and
dismantling of the prototypes and record any variations to the agreed details
on the Contractors Drawings.
Benchmarks
(a)
(b)
In the event the Project Manager does not issue a notice of no objection for a
proposed benchmark, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any internal cladding works.
18/24
January 2011
30.7
WORKMANSHIP
30.7.1
Tolerances
The Contractor shall:
30.7.2
30.7.3
(a)
(b)
(ii)
vertical and horizontal joints are of equal size and at equal centres;
(iii)
internal cladding systems have straight lines and flat planes; and
(iv)
horizontal joints are of equal size and in line between adjacent panels.
(c)
perform sufficient analysis of the intended erection sequence and the overall
method statement to meet the installation tolerances stated in the
Specification; and
(d)
(b)
The cladding panels shall appear smooth and flat in accordance with the
reviewed benchmark. The required flatness criterion shall be 1:1,000; and
(c)
All return edges of steel panels shall have a minimum external bending radius
of 1.5 mm and a maximum of 3 mm. The Contractor shall confirm the radius,
which shall be consistent throughout the internal cladding systems.
Installation Tolerances
The Contractor shall:
(a)
(b)
restrict the average width deviation of any joint from the nominal width to 1
mm. Any variation shall be equally distributed with no sudden changes or
steps;
(c)
restrict the maximum variation in plan location from the planning grid of any
part of the cladding system to 2.0 mm;
19/24
January 2011
30.7.4
30.7.5
(d)
restrict the maximum variation in height of any part of the internal cladding
system from given datum to 2.0 mm;
(e)
restrict the maximum offset in plan, level or section between any two adjacent
panels to 1.0 mm; and
(f)
make cut outs for interfacing works to the dimensions shown on the
Employers Drawings or agreed on Site to 1 mm.
Glass Tolerances
(a)
(b)
(c)
After final processing the deviation in flatness at any peak shall be restricted
to 0.13 mm and the difference between adjacent peaks to 0.08 mm. Where
bow tolerance and wave tolerance differ, the stricter requirements shall
prevail. Direction of ripples shall be consistent.
(d)
The Contractor shall submit a detailed list of tolerances to which the internal
cladding Systems are fabricated and installed for review without objection by
the Project Manager. As a minimum, this shall include the following:
(i)
position on plan;
(ii)
level;
(iii)
alignment;
(iv)
(v)
diagonal;
(vi)
eccentricity; and
(vii)
inclination.
(b)
provide suitable fasteners to align separate sections of linear air grille. When
installed, linear air grilles shall present a continuous straight appearance
without misalignment or distortion;
(c)
mitre and factory fabricate all linear air grille corners; and
(d)
fit sections of linear air grilles not connected to plenums or ductwork with a
non-visible air boot, blanking plate or similar in natural silver anodized
aluminium.
20/24
January 2011
30.8
30.8.1
Durability Tests
The Contractor shall:
30.8.2
(a)
(b)
test light resistance in accordance with BS 6161: Part 7. The rating shall be a
minimum of 9;
(c)
(d)
(e)
test abrasive resistance in accordance with BS 6161: Part 9 and 10; and
(f)
carry out each of the above tests at the rate of one test per 2,000 m of panel.
Impact Tests
The Contractor shall:
(a)
test the impact resistance of the protection rail by subjecting it to the impact
force of 250 kg at a speed of 0.9 m/s at mid-span. The buffer rail shall
withstand such impact without permanent deformation or permanent
indentation. The test shall be carried out at 200 m intervals;
(b)
test the impact resistance of the panel surfaces to verify that they can
withstand heavy impacts generated from pedestrian traffic without any
permanent scuffing, deformation or indentation in excess of 1 mm in depth.
The impact resistance test for the panel surfaces shall comply with BS 8200
Appendix G assuming performance category B as described in Table 2. The
test shall be carried out on one panel per two hundred, randomly selected
from the largest panels;
(c)
test the scratch resistance of the panel coating in accordance with BS 3900
part E2. There shall be no penetration to the substrate under a load of 0.5 kg.
The test shall be carried out on one panel per two hundred, randomly selected
from the largest panels;
(d)
test the impact resistance of the panels in accordance with BS 3500: Part E3.
The maximum permissible indentation shall be 1.0 mm. The test shall be
carried out on one panel per two hundred, randomly selected from the largest
panels;
(e)
test the resistance to separation from the substrate of the panel coating in
accordance with BS 3900 part E6 using a single blade tool. The coating shall
comply with Classification 0 of Table 1 of BS 3900 part E6. One such panel in
every two hundred shall be tested using this method; and
(f)
21/24
January 2011
30.8.3
Acoustic Tests
The Contractor shall:
30.8.4
(a)
(b)
commence the acoustic tests at times agreed with the Project Manager with
results being submitted in writing to the Project Manager within three weeks of
completion of the tests;
(c)
calculate the acoustic ratings specified from BS 5821: Part 1: 1984 from test
measurements of sound reduction index in accordance with BS 2750: Part 3:
1980. Such tests shall be obtained from an independent acoustic laboratory,
whose qualifications and abilities have been previously reviewed without
objection by the Project Manager and shall represent full height section of the
internal cladding systems including panel, junction joints and, where
appropriate, doors; and
(d)
(b)
(c)
(d)
(e)
Acid Resistance: Using the Muriatic Acid Spot Test the finish shall not show
any signs of attack after 15 minutes as AAMA 605.7.7.1;
(f)
Resistance to Acid Pollutants: The finish shall not achieve more than 5E Units
(NBS) as stipulated in AAMA 605.7.7.3;
(g)
(h)
Detergent Resistance (3%) immersion at 100F: The finish shall not show any
signs of attack after 72 hours in accordance with AAMA 605.7.7.4;
22/24
January 2011
(i)
Humidity Resistance 100% Relative Humidity at 100F: The finish shall have
fewer than eight blisters after 3000 hours of exposure in accordance with
AAMA 605.7.8.1;
(j)
Salt Spray Resistance 5% salt at 100F: The finish shall have 1.5mm
maximum undercutting after 3000 hours of exposure in accordance with
AAMA 605.7.8.2;
(k)
(l)
Chalk Resistance: The finish shall not have any more chalking than that
represented by a No.8 rating for colours and a No.6 rating for whites after 5
years of exposure in accordance with AAMA 605.7.9.1.3;
Alkali Resistance (Mortar Pat): The finish shall not show any signs of attack
after 24 hours in accordance with AAMA 605.7.7.2; and
(o)
Erosion: The finish shall not suffer a loss greater than 20% after 5 years of
exposure in accordance with AAMA 605.7.9.1.5.
30.9
30.9.1
Demountability
The Contractor shall ensure that all visible elements of the internal cladding
systems are interchangeable and removable for purposes including maintenance.
30.9.2
30.9.3
(a)
(b)
glass;
(c)
panels; and
(d)
fixings.
The following are secondary components which shall have a service life of not
less than 8 years:
(i)
(ii)
sealants.
23/24
January 2011
(b)
30.9.4
The Contractor shall state the predicted service life of all secondary
components and provide guidance on the required maintenance, replacement
periods, and methods of replacement. Secondary components shall be
capable of easy replacement without compromising the structural or visual
integrity of the internal cladding systems. Components shall be capable of
replacement without progressive dismantling of the internal cladding systems.
(b)
(c)
(d)
(e)
(f)
24/24
January 2011
31.1
GENERAL
This section provides detailed technical requirements in respect of carpentry and
joinery which generally comprise:
(a)
(b)
(c)
block board;
(d)
hardboard;
(e)
chipboard;
(f)
(g)
(h)
laminates;
(i)
fixings;
(j)
adhesives; and
(k)
preservatives
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
31.2
(l)
linings, sheathings, dry wall partitions and toilet cubicles refer to section 33;
(m)
(n)
(o)
NOT USED
1/13
January 2011
31.3
BS 438
Laminates
BS 476
BS EN 622-1:1997
BS EN 622-2:1997
BS EN 622-3:1997
BS EN 622-4:1997
BS EN 622-5:1997
BS 1088
Steel nails
BS 1203
BS 1210
Wood screws
BS 1282
BS 4079
BS 4072
BS 5669: Parts 1 and 2 Wood chipboard and of test for particle board
31.4
BS 6206
BS 6566
Plywood
BS 7331: 1990
BS EN 438
PNAP ADV-5
NOT USED
2/13
January 2011
31.5
MATERIALS
31.5.1
Timber Generally
31.5.2
31.5.3
(a)
Timber shall generally comply with BS 1186: Part 1 and shall be of mature
growth, properly seasoned and sawn square.
(b)
Timber shall be free from wood wasp holes, large loose or dead knots, splits
or other defects that will reduce its strength.
(c)
Pin holes and worm holes shall be permitted subject to the review without
objection by the Project Manager provided that there is no active infestation of
the timber, the strength of the member is not impaired and they do not appear
on the finished faces of joinery work.
(b)
Softwood shall be Radiata Pine from New Zealand, and Red or White Pine
from Canada.
(c)
(d)
(e)
(f)
Moisture content shall be in accordance with section 31.8.1 and the specified
moisture content of timber shall be maintained until preservative treatment
described below is applied.
(g)
(h)
Softwood
(a)
Softwood for carpentry shall be Pine, Cedar, Spruce or China fir or other
species reviewed without objection by the Project Manager.
(b)
(c)
All timber shall be kiln dried and vacuum impregnated to New Zealand
Standard H3, or equivalent, with copper chrome arsenate, or as directed
otherwise by the Project Manager.
3/13
January 2011
(d)
31.5.4
Hardwood
(a)
(b)
(c)
The Contractor shall submit the following information to the Project Manager
for review:
(d)
31.5.5
(i)
(ii)
(iii)
(iv)
shipping documents which confirm that the supplier in Hong Kong has
obtained the timber form the stated concessions or plantations;
(v)
Plywood
(a)
Plywood shall comply with BS 6566 and of the following grades, as specified:
(i)
(ii)
(b)
(c)
(d)
4/13
January 2011
31.5.6
Marine Plywood
Marine plywood shall comply with BS 1088 and 4079 bonded with Type
weatherproof and boil-proof (W.B.P.) adhesive between plys.
31.5.7
Blockboard
Blockboard shall be Grade 2 veneer for painting, and bonded with Type M.R.
adhesive as in section 31.5.4.
31.5.8
Hardboard
Hardboard shall comply with BS EN 622 Part 2: 1997: "Standard" (Types SHA, SHB
and SHC) or "tempered" (Type THE and THN) as specified.
31.5.9
Insulating Board
Insulating board (Soft board) shall comply with BS EN 622 Part 4: 1997.
(b)
All wood chipboards shall be low formaldehyde emission chipboard (Class El)
unless otherwise permitted by the Project Manager, or polyurethane - based
chipboard with zero formaldehyde emission. Any boarding to be used in wet
areas such as kitchens shall be high moisture resistant board in compliance
with BS EN 622: 1997.
5/13
January 2011
31.5.15 Nails
(a)
Nails shall be steel nails in compliance with BS 1202: Part 1, with "bright"
finish, unless otherwise specified.
(b)
Nail lengths shall be not more than the total thickness of sections to be joined
less 5 mm, or not less than twice the thickness of section through which nails
are driven.
(c)
Where the thickness of the outer section through which nails are being driven
is less than half of the section to which nailing is being done, the depth of
penetration of the nails into the latter shall be not less than 10 diameters of the
nails being used.
31.5.16 Screws
(a)
(b)
Screw lengths shall be not more than the total thickness of sections to be
joined, less 5 mm, or not less than one and a half times the thickness of
section through which screws are driven.
(c)
Where the thickness of the outer section being screwed is less than half that
of the section to which screwing is being done, the depth of penetration of the
screwing into the latter shall be not less than the thickness of the outer section.
(d)
The Contractor shall obtain a notice of no objection from the Project Manager
before using explosive cartridge operated fixings. All fixings shall be in
accordance with the Factories and Industrial Undertakings (CartridgeOperated fixing tools) Regulations.
(b)
The Contractor shall use tools, normally of the indirect acting type, plus pins
and cartridges in accordance with the manufacturer's recommendations.
(c)
6/13
January 2011
31.5.19 Plugs
(a)
Plugs for fixing to hard materials shall be proprietary plugs of plastic, soft
metal, fibre or similar.
(b)
Fixing to friable materials, plasterboard and the like shall be proprietary fixings
specially designed for that situation and reviewed without objection by the
Project Manager.
(c)
31.5.20 Adhesive
(a)
(ii)
for external use or internal use under very damp conditions - synthetic
resin adhesive classified as weatherproof and boil-proof (W.B.P.) in BS
1204: Part. 1.
(b)
Adhesive for fixing laminated plastic sheet shall be synthetic resin adhesive
classified as weather-proof and boil-proof (W.B.P.) in BS 1204: Parts 1 and 2.
(c)
(d)
(b)
(c)
(d)
The Contractor shall complete all cutting, planning, borings, drilling, notching
or any other machining or manual operation prior to preservative treatment.
7/13
January 2011
(e)
For certain timbers such as Douglas Fir, which are difficult to impregnate, the
Contractor shall make 20 mm deep incisions coverage of 650 per m2 in the
direction of the grain in accordance with BS 144:1997. This method shall only
be used in timber sections exceeding 80mm thickness.
(f)
For timber where impregnation is not suitable and a paint finish is not required,
the Contractor shall apply 2 coats of creosote previously reviewed without
objection by the Project Manager in accordance with the manufacturers
instructions
31.6
SUBMISSIONS
31.6.1
(b)
(c)
31.6.2
(i)
density, and
(ii)
31.6.3
(a)
samples of all types of timber for joinery where the grain is to be left exposed
or where the surfaces are to be varnished or similarly treated;
(b)
a sample taken from each batch of timber in accordance with section 31.8.2;
and
(c)
Benchmarks
(a)
(b)
In the event the Project Manager does not issue a notice of no objection for a
proposed benchmark, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any carpentry and joinery works.
8/13
January 2011
31.7
WORKMANSHIP
31.7.1
Storage
The Contractor shall store timber in a dry, well ventilated place and protect from the
weather.
31.7.2
31.7.3
Workmanship Generally
(a)
(b)
The Contractor shall plug and screw or secure timber sections to the backing
by means previously reviewed without objection by the Project Manager.
(c)
The Contractor shall check location of buried services before fixing to walls
and other surfaces.
Timber
The Contractor shall cut timber to required sizes and lengths as soon as practicable
after commencement of installation and store the timber in a dry, well-ventilated and
under cover area.
31.7.4
31.7.5
Dimensions
(a)
(b)
Planed Timber
The Contractor shall plane timber for joinery on all faces; finish exposed faces to a
fine glass papered surfaces and round arises to 1 mm radius.
31.7.6
31.7.7
Faces of framed joints shall be square and driven together to give a close,
accurate fit.
(b)
The Contractor shall prepare and frame up joinery work with dry joints and
store until required for fixing.
(c)
Before fixing joints, the Contractor shall put together with white glue and
wedge up. Replace any sections that have warped or developed shakes or
other defects.
9/13
January 2011
31.7.8
31.7.9
Nailing
The Contractor shall:
(a)
nail timber sections securely to the backing without splitting the timber;
remove and replace any split timbers;
(b)
punch nail heads below timber surfaces visible in completed work; and
(c)
nail weather boarding to wood farming with not less than two corrosion
proofed nails in the width of each board at each framing member.
31.7.10 Screwing
The Contractor shall:
(a)
when specified, screw timber sections to the backing including drilling pilot
holes and countersinking heads flush with timber surfaces;
(b)
(c)
(d)
glue in pellets cut from timber with matching colour and grain; finish off flush
with face.
Stiles and rails generally shall be 75 mm wide. For doors exceeding 900 mm
wide or 2,000 mm high, stiles shall be 100 mm wide.
10/13
January 2011
(b)
(c)
Infill for solid core doors shall be 25 mm vertical battens tightly cramped
together with the covering fully bonded on both sides.
(d)
Cover both sides of the door with one of the following as shown on the
Employers Drawing:
(i)
(ii)
(iii)
(iv)
(e)
(f)
Lipping to meeting edges of folding doors and meeting edges and heels of
swinging doors shall be 25 mm thick rebated or rounded.
(g)
When specified, the Contractor shall fit the bottom edge of doors with a 12 mm
selected hardwood removable carpet/finishes strip screwed to the lipping.
(ii)
(iii)
(b)
(c)
(d)
11/13
January 2011
Half-hour fire doors shall be 50 mm solid core flush door, and shall be certified
as having been tested in accordance with BS 476.
(b)
Vision panels shall be fire resisting safety glass complying with BS 476 part 22
and BS 6206
(c)
Hinges with nylon bearings shall not be used in fire-resisting door assemblies.
One hour fire doors shall be proprietary fire doors previously reviewed without
objection by the Project Manager and tested in accordance with BS 476: Part.
20-23.
construct door frames with properly framed joints and fix, using cramps or
bolts and secure the bottom of door frames with dowels as specified in section
36; and
(b)
(c)
for external doors, rake out external face 10 mm deep, and point with a
sealant previously reviewed without objection by the Project Manager.
31.7.23 Architraves
Architraves shall be one length between angles. The Contractor shall mitre
architraves at angle joints.
12/13
January 2011
31.8
31.8.1
31.8.2
(a)
(b)
(ii)
(iii)
timbers with one face to the exterior of the building and one face to the
interior 18%;
(iv)
Testing Timber
(a)
Each sample of timber shall be tested to determine the moisture content at the
time of fabrication.
(b)
The moisture content at the time of fabrication shall be calculated from the
above equation.
(c)
A batch of timber is any quantity of timber of the same type and grade, from
the same source, covered by the same certificates and delivered to the Site at
any one time.
(d)
(e)
13/13
January 2011
SECTION 32
32.1
GENERAL
This section provides detailed technical requirements in respect of the glazing,
glazed screens, balustrades and handrails which generally comprise:
(a)
(b)
(c)
(d)
(e)
(f)
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(g)
(h)
(i)
(j)
linings, sheathings, drywall partitions and toilet cubicles refer to section 33;
(k)
(l)
32.2
NOT USED
32.3
BS 729
BS 952
BS 1449
BS 1470
BS 1474
1/14
January 2011
BS 1615
BS 1723
Brazing
BS 2926
BS 3692
BS 3745
BS 3900
BS 4255
BS 5135
BS 5357
BS 5368
BS 5395
BS 5411
BS 5427
BS 5466
BS 5493
BS 5889
BS 5950
BS 6161
BS 6180
BS 6206
BS 6262
BS 6399
BS 6496
BS 6497
2/14
January 2011
PD 6484
BS 6262
BS 8200
BS EN 485
BS EN 499
BCR
CP 118
32.4
32.4.1
32.4.2
(a)
adopt the design and visual criteria shown on the Employer's Drawings; and
(b)
design and select suitable materials, (sizes, thicknesses, types, fixings and
sealants), in compliance with the Specification and visual intent shown on the
Employer's Drawings.
design the fixings where the fixing details are shown as indicative;
(b)
take account of the fixing zones indicated on the Employer's Drawings, when
designing the system;
(c)
(d)
(e)
(f)
3/14
January 2011
32.4.3
(b)
(c)
provide all components and systems to withstand all static and dynamic
design loads specified in the Particular Technical Specification, without
causing permanent deformation of components or the failure of members or
seals, and transmit such loads safely to the points of support;
(d)
provide systems which do not deflect under loading in any way that is
detrimental to any element of the Permanent Works or adjacent structural or
building elements;
(e)
(f)
(g)
(h)
32.5
MATERIALS
32.5.1
(b)
determine the thickness and safety design of the glass, having due regard to
the performance requirements of the Specification and the location within the
building;
4/14
January 2011
32.5.2
(c)
heat soak all toughened glass in order to minimize the occurrence of nickel
sulphide stones;
(d)
cut glass to provide clean-cut, finely arrised, undamaged edges (shark teeth,
serration hackle, sharp flare, flake chips, rough chips, feathered edges, shells,
or other imperfections shall not be acceptable). Glass delivered to Site shall
be of the required size. No cutting or nipping of glass shall be allowed on Site.
Variations in manufacture and performance of the glass shall not affect its
colour or appearance, while all glass shall be visually identical in appearance
and colour;
(e)
provide glass of the quality specified in BS 952: Part 1: and carry out the
glazing in accordance with the manufacturer's written recommendations,
taking into account the recommendations of the Glass and Glazing
Federation, and the requirements of BS 6262;
(f)
(g)
provide all glass from a single manufacturer unless agreed otherwise by the
Project Manager;
(h)
provide glass which does not contain impurities which would detract in any
way from the performance or visual intent of the glazing system;
(i)
use PVC setting and location blocks of a thickness equal to the specified
space between either the glass and rebate or bead and depth, to provide 5
mm (minimum) cover of sealant;
(j)
seal laminated glass edges with materials compatible with the interlayer.
Delamination of the laminated glass shall not occurred; and
(k)
provide glass that is free from bubbles, smoke vanes, air holes, scratches or
any other defects.
32.5.3
32.5.4
Tinted Glass
Tinted glass shall comply with BS 952 and shall be body tinted of the colour and
intensity specified.
5/14
January 2011
32.5.5
Reflective Glass
Reflective glass shall comply with BS 952 and shall be a proprietary product,
previously reviewed without objection by the Project Manager, with a reflective
coating on the designated surface to the colour and performance specified.
32.5.6
Laminated Glass
Laminated glass shall comply with BS 952 and shall be a proprietary product,
previously reviewed without objection by the Project Manager, comprising two or
more sheets bonded together and incorporating a plastic interlayer to ensure the
performance specified.
32.5.7
Coatings/Treatment to Glazing
The Contractor shall provide:
(a)
32.5.8
coatings which are either one of the following as shown on the Employers
Drawings:
(i)
fused into the inner surface of the glass thus providing a permanent
layer; or
(ii)
(b)
(c)
ceramic frit, which is fused into the surface of the glass so that it is a
permanent surface, and is on the inside face of the glass. Silk screening of
the ceramic frit onto the surface of the glass without fusing into the glass shall
not be permitted;
(d)
ceramic frit which does not crack or disintegrate in any way under the
extremes of conditions outlined in the General Specification;
(e)
ceramic frit glass surfaces which are the same colour and have surface
finishes of similar sheen, chromaticity and luminosity to give non-distributor
colour difference when viewed by eye and illuminated by a standard light
source.
Aluminium Framing
The Contractor shall:
(a)
(b)
(c)
6/14
January 2011
32.5.9
(d)
(e)
manufacture all aluminium fixing brackets and cleats from the appropriate
grade of alloy in compliance with BS 1474. If visible, they shall be finished to
match the metal panels and framing members; and
(f)
protect all exposed aluminium with low tack adhesive film, which shall be
removed and disposed of in accordance with the Programme or when
directed by the Project Manager.
Mild Steel
The Contractor shall fabricate and design all mild steel work in accordance with
sections 30 (Internal Cladding Systems) and 35 (Architectural Metalwork) and in
compliance with BS 5950: Part 1 where applicable, unless stated otherwise.
(b)
(c)
7/14
January 2011
(d)
(e)
All powder coated panels shall receive a clear protective top coat sealant, 70
m thick.
(f)
Any primer and surface treatment applied to panels and structure prior to
application of decorative coatings shall have a minimum dry film thickness of
25 m and shall be compatible with the decorative coatings. Workmanship for
surface preparation and paint application shall conform to BS 5493.
(g)
(h)
All finished surfaces shall be smooth, free from blemishes, pinholes, tears,
orange peel effect and other coating defects when evenly illuminated by
diffuse light and viewed using normal corrected vision from a distance of 1 m.
(i)
The Contractor shall ensure that aluminium anodizing complies with BS 1615
unless specified otherwise. The Contractor shall submit certification from the
anodizing contractor that anodizing has been carried out in compliance with
the Specification.
(b)
Where aluminium is used in the internal cladding systems and the final finish
is dependent upon the base metal, it shall be provided from a single batch to
ensure identical chemical composition.
(c)
If the quantity involved for the whole of the internal cladding systems is in
excess of that can be made in a single batch, the Contractor shall inform and
agree with the Project Manager options for the grouping of elements and
components from each batch.
(d)
(e)
(f)
(g)
8/14
January 2011
32.5.16 Colour
The Contractor shall, unless otherwise specified in the Employer's Drawings or
Particular Technical Specification, use colours finished to the RAL reference, exact
shade shall be determined by colour match samples with a specular gloss factor of
30% 3% when measured in accordance with BS 3900: Part D5 using the 60
geometry method.
32.5.17 Special Coatings
(a)
The Contactor shall use painting materials in accordance with section 40 and
use materials, workmanship, quality control to comply with BS 5943.
(b)
32.6
SUBMISSIONS
32.6.1
32.6.2
(a)
(b)
Samples
The following samples of proposed materials, as applicable to the Works, together
with relevant trade literature shall be submitted to the Project Manager for review
without objection:
(a)
samples 600 mm (minimum) square of all types of glass and coatings before
ordering;
(b)
(c)
all proposed gasket types in materials and colours specified. All samples shall
include at least one joint;
(d)
(e)
(f)
(g)
9/14
January 2011
32.6.3
32.6.4
Prototypes
(a)
The Contractor shall where applicable to the Works, provide, maintain and/or
clear away the following prototypes.
(b)
The Contractor shall erect at a location directed by the Project Manager, full
scale prototypes including glazed screens, balustrades and handrails, two full
height panels, corners, skirtings and fascias plus one movement joint for
inspection of each type, prior to production of materials, utilizing materials in
accordance with the Specification, but not necessarily final production
techniques.
(c)
(d)
The Contractor shall have the Project Manager witness the installation and
dismantling of the prototypes and record any variation to the agreed details on
a marked set of Contractors Drawings.
Benchmarks
(a)
(b)
32.6.5
In the event the Project Manager does not issue a notice of no objection for a
proposed benchmark, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any glazing, glazed screens,
balustrades and handrails works.
Tolerances of Designed Elements
(a)
The Contractor shall submit a detailed list of tolerances to which the glazed
screens, balustrades and handrails shall be fabricated and installed for review
without objection by the Project Manager. As a minimum this shall respect the
requirements of sections 32.7.1 and 32.7.2 below and include the following:
(i)
position on plan;
(ii)
level;
(iii)
alignment;
(iv)
(v)
diagonal;
(vi)
eccentricity; and
(vii) inclination.
10/14
January 2011
(b)
The Contractor shall carry out sufficient analysis of the overall method
statement and erection sequence performed of each element to the
satisfaction of the Project Manager that the installation tolerances stated
above are met.
32.7
WORKMANSHIP
32.7.1
Tolerances
(a)
(b)
(ii)
the vertical joints are of equal size and at equal centers and are always
vertical even where the balustrade is sloping for example at ramps and
the like;
(iii)
(iv)
(v)
the horizontal joints are of equal size and in line between adjacent
panels;
(vi)
Installation Tolerances
The average width of any joint between panels and supports shall not deviate from
the nominal width by more than 1 mm. Any variation shall be equally distributed
with no sudden changes or steps and:
(a)
the maximum variation in plan location from the planning grid of any part of
the system is 2.0 mm;
(b)
the maximum variation in height of any part of the system from given datum is
2.0 mm;
(c)
the maximum offset in plan, level or section between any two adjacent panels
is 1.0 mm; and
(d)
the base plates and floor sockets are fixed to an accuracy of 1 mm on line
and level.
11/14
January 2011
32.7.3
32.7.4
Workmanship Generally
(a)
(b)
Glass edge clearance shall be equal all round each pane, and 3 mm
(minimum).
(c)
(d)
32.7.5
Up to 0.5
0.5 to 1.5
1.5 to 4.0
12
Over 4.0
The Contractor shall use setting and location blocks for all panes exceeding
0.2m2; locate as recommended by window manufacturer, or as BS 6262
Figure 22, but not less than 30 mm from corner of surround to end of block
nearest corner.
Joints
The Contractor shall provide and design movement and expansion joints as shown
on the Employer's Drawings. The glazing, glazed screen systems, balustrades, and
handrails shall accommodate all movement of the joints in a manner which does not
compromise the panels integrity or appearance.
32.7.6
Preparation of Surrounds
The Contractor shall:
(a)
ensure that rebates are clean, dry and unobstructed at time of priming and
glazing;
(b)
(ii)
12/14
January 2011
32.7.7
Bedding
The Contractor shall:
32.7.8
(a)
ensure that no voids or spaces are left in backing or bedding compounds and
that there is no metal or wood to glass contact;
(b)
(ii)
32.7.9
use fixings that comply with the Design and Performance Criteria stated in
this section. The Project Manager may require revised positioning of the
system in the future and the selection of fixings shall ensure that this flexibility
is available;
(b)
use bolts, screws, nuts and anchors which are of adequate strength for their
designed purpose and shall be manufactured from the specified grade of
stainless steel;
(c)
provide all necessary fasteners and fixings for the systems and associated
flashings and closures; and
(d)
use fixings, within the aluminium framing components, which are not visible
unless indicated on the Employer's Drawings.
32.8
32.8.1
Cleaning
The Contractor shall:
32.8.2
(a)
(b)
remove mortar, plaster or concrete spillage and paint drips whilst wet; and
(c)
Making Good
The Contractor shall replace and redecorate glass or fixing materials broken or
damaged before completion.
13/14
January 2011
32.8.3
32.9
32.9.1
Demountability
The Contractor shall ensure that elements of the glazed screens, balustrades and
handrails are interchangeable and removable for purposes including maintenance.
32.9.2
Details of all glazed screens, glazing, balustrades and handrail systems used;
(b)
(c)
(d)
(e)
(f)
14/14
January 2011
GENERAL
This section provides detailed technical requirements in respect of the linings,
sheathings, drywall partitions, and toilet cubicles which generally comprise:
(a)
drywall partitions;
(b)
(c)
toilet cubicles
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(d)
(e)
(f)
(g)
(h)
(i)
(j)
33.2
NOT USED
33.3
BS 476: Part 7
BS 476: Part 6
BS 729
BS 952
BS 1140
BS 1203
BS 1204
BS 1230
BS 1387
BS 1449
1/12
January 2011
BS 1470
BS 2989
BS 2994
BS 3958
BS 4255
BS 1471
BS 1474
BS 2750
BS 4965
BS 5135
BS 5325
BS 5338
BS 5442: Part1
BS 5493
BS 5606
BS 5669
BS 5750
Quality systems
BS 5821
BS 5889
BS 6214
PD 6484
BS 6566
BS EN 438
BS EN 485
BS EN 515
BRE CP7/77
PD 6484
2/12
January 2011
33.4
33.4.1
Contractors Responsibilities
The Contractor shall:
(a)
(b)
design the final toilet cubicle systems adopting the design/visual criteria
shown on the Employer's Drawings and the requirements of the Specification.
All elements of the cubicle systems shall be fully interchangeable and
removable for all purposes including maintenance.
33.5
MATERIALS
33.5.1
(ii)
(b)
The Contractor shall provide all holes and penetrations for services including
all necessary ancillary supporting steelwork as required.
(c)
The Contractor shall provide all fire and acoustic sealing of penetrations to the
dry wall after installation of the services.
(d)
All systems shall be installed with fixings, seals, gaskets, cleats, brackets,
ironmongery, spacers, shims, washers, volt arrangements assessments,
bedding, hives, pivots, springs, catches, stays, locks, cylinders, control clear,
handles, screws and all other ancillary elements supplied by the same
manufacturer or in accordance with the manufacturers recommendations.
(e)
(f)
The Contractor shall provide, install and carry out final design of toilet
cubicles/partitions/doors, with associated ironmongery and fittings, to toilet
areas as indicated on the Employer's Drawings.
3/12
January 2011
33.5.2
Joints
The Contractor shall:
33.5.3
(a)
provide lining sheathings and dry wall systems that accommodate all
movement of or expansion joint in a manner that does not compromise the
elements integrity or appearance;
(b)
not provide horizontal joints in surfaces exposed to view except where the
height of wall exceeds the maximum available length of board;
(c)
propose positions of joints where they are not specified in the Particular
Technical Specification or shown on the Employer's Drawings;
(d)
(e)
(f)
install openings for doors and windows in such a way that the risk of joint
cracks at vertical joints is minimised;
(g)
(h)
(i)
(j)
provide speed tape mechanical jointing at all board joints that have internal
angles reinforced with joint tape; and
(k)
protect external angles by drywall angles beads with plasterboard edge bead
at visible unjointed abutments (25 mm leg on face of board; filled and
finished). When jointing is complete and dry, one coat drywall primer shall be
applied to the entire wallboard surface ready for finishing coats. All beads
shall be flush.
Fire Stopping
The Contractor shall:
(a)
provide all fire stopping around partitions, linings and at junctions with nonrated partitions in accordance with manufacturer's recommendations, to
maintain the fire integrity of the fire compartmentation / fire zoning as shown
on the Employers Drawings;
(b)
(c)
Refer to section 41 (Fire Protection & Fire Stopping Systems) for further
requirements of fire stopping systems.
4/12
January 2011
33.5.4
Cavity Barriers
The Contractor shall provide adequate support to edge of boards and around pipes,
ducts, etc. and shall seal any gaps with a proprietary material tightly packed to
prevent penetration of smoke and flame.
33.5.5
Sealants
The Contractor shall:
33.5.6
33.5.7
(a)
use wet applied sealant on Site only in the locations shown on the Employer's
Drawings;
(b)
(c)
obtain written confirmation from the sealant manufacturer and submit to the
Project Manager for review regarding the suitability of the sealant for the
application intended. The manufacturer shall state the period during which the
silicone shall not change in appearance or colour. Any discoloration of silicone
during this time shall not be acceptable;
(d)
submit to the Project Manager for review without objection the type and colour
of silicone prior to ordering;
(e)
demonstrate to the satisfaction of the Project Manager that the silicone joints
can accommodate and are compatible with any movements to which they
may be subjected;
(f)
use sealants which can withstand the applicable degree of exposure to wear,
abrasion and vandalism. Any sealant exposed to traffic shall have strength
and modulus to resist indentation damage;
(g)
use sealants which have the lowest modulus of elasticity consistent with the
degree of exposure to wear, abrasion and vandalism;
(h)
(i)
use closed cell type backing rods which are compatible with the silicone used.
Timber Skirtings
(a)
(b)
Timber shall comply with BS 1186: Part 3 Class 1 and section 31 (Carpentry
and Joinery).
provide fire compartment walls with the minimum fire resisting period as
specified in accordance with BS476: Part 8, and Buildings Regulations for
stability, integrity and insulation; fire and smoke sealed at all junctions;
5/12
January 2011
33.5.8
(b)
install all elements of the fire rated drywall and lining systems to comply with
BS 476: Part 6 and Part 7 Class 1 Surface Spread of Flame Rating. The
Contractor shall submit fire test certificates to verify compliance of the
materials;
(c)
where indicated on the Employer's Drawings, install dry wall and lining with a
fire resistance to match the surrounding walls for structural integrity and
insulation; and
(d)
ensure all interfaces with any building movement joint is fire rated to match
the fire resisting period of the surrounding walls. All interfaces shall be smoke
sealed with a suitable sealant to maintain the fire resisting period of the
compartment.
Toilet Cubicles
(a)
(b)
(ii)
(c)
(d)
Panels shall be fixed together by satin stainless steel angle, brackets and
screws with plastic end capping as shown on the Employers Drawings. The
panels systems shall be cantilevered from wall brackets above floor level.
With the exception of support legs, no part of the panel system shall touch the
ground.
(e)
(f)
Edges of pilaster shall be fixed to wall with stainless steel U-channel brackets
or channels recessed into the side walls.
(g)
(h)
Proprietary labelling on the toilet cubicle partition system indicating the brand
name of the system shall not be permitted.
6/12
January 2011
33.5.9
(b)
Door hinges shall be fixed by stainless steel screws with plastic end capping.
Hinges shall provide noise free operation after installation.
(c)
(d)
Accessories to the toilet cubicle system shall include but not limited to;
(i)
(ii)
(iii)
mechanism.
33.6
SUBMISSIONS
33.6.1
33.6.2
(a)
(b)
(c)
(d)
(e)
Samples
The Contractor shall submit the following samples of proposed materials to the
Project Manager for review without objection together with the particulars referred
above:
(a)
(b)
(c)
2 no. samples of all fire stopping materials and cavity sound absorption;
(d)
2 no. samples of 300 mm long piece of each type of trims and beads;
(e)
7/12
January 2011
33.6.3
(f)
(g)
(h)
2 no. accessories for toilet cubicles including combined towel and waste bin,
door stop and coat hook, toilet paper holder, and toilet seat cover dispenser
unit.
Benchmarks
(a)
(ii)
plumbness of walls;
(iii)
movement joints between steel and wall, and at wall elements on the
building expansion joint line; and
(iv)
(b)
Where applicable, the Contractor shall provide a benchmark in the form of the
first completed staff toilet cubicle and door module in a location reviewed
without objection by the Project Manager. The installation shall be fully
operational and shall include all fixings, fittings, ironmongery and seals.
(c)
(d)
After the Project Manager has reviewed these areas with no objection, the
benchmarks shall become the standard to which all subsequent toilet
cubicles, drywall and lining system shall conform.
(e)
In the event the Project Manager does not issue a notice of no objection for
the proposed benchmarks, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any toilet cubicles or drywall and
lining system works.
33.7
WORKMANSHIP
33.7.1
Tolerances
(a)
The dry wall and dry lining system shall achieve the visual requirements, such
that within any planning grid area the allowable tolerances are equally
distributed and:
(i)
(ii)
the dry wall and dry lining system shall have straight lines and flat
planes.
8/12
January 2011
(b)
(c)
(ii)
make the dry wall smooth and flat. The required flatness criterion is 1:
1,000; and
(iii)
(ii)
erect the dry wall and lining systems in alignment and in relation to
established lines and grades as shown on the Employers Drawings;
(iii)
(iv)
restrict the maximum variation in height of any part of the system from
given datum as shown on the Employers Drawings to 2.0 mm;
(v)
(vi)
make cut outs for interfacing works to the dimensions shown on the
Employer's Drawings to 1 mm; and
(vii) maintain tolerances for setting out of doors and windows from reference
points to 10 mm.
(d)
33.7.2
The Contractor shall show the dimensional and detailed provisions intended
to accommodate the construction tolerances of surrounding elements on the
Contractor's Drawings in order to ensure that all aspects of the dry wall and
lining system relate satisfactorily to the Works as a whole.
install the Works so that there is no noise leakage paths at element interfaces,
for example at the head; foot and ends of dry wall and dry lining system and
around door frames and service penetrations;
(b)
When directed by the Project Manager, perform site sound transmissions loss
tests in accordance with BS 2750, and provide a test report demonstrating
that the installed partition meets the performance required and an average
transmission loss (arithmetic mean of the (16) ISO and 1/3 octave bands from
100 Hz inclusive) of not less than Rw 45.
(c)
stagger joints in successive layers of the dry wall and dry lining system and
finally tape and seal all joints in the top layer;
9/12
January 2011
(d)
install cavity absorption within dry walls to the areas indicated on the
Employer's Drawings and the total uncompressed thickness shall equal to the
overall plan thickness of the partition;
(e)
33.7.3
Sound insulation
Laboratory (Rw) Site (Rw)
45
43
50
47
(f)
achieve site sound insulation rating for the partition including all services
penetrations and interfaces with other elements.
(g)
make all interfaces between walls and other adjacent elements in such a way
that the sound insulation performance of walls is not degraded, and that the
sound insulation requirements are met; and
(h)
Sealants
The Contractor shall:
(a)
(b)
seal all ceilings / wall joints of each plasterboard layer using a continuous
bead of sealant;
(c)
seal all perimeter channels to the structure using a continuous bead of sealant
before fixing plasterboard;
(d)
seal all top plasterboard layers to the perimeter structure using a continuous
bead of sealant.
(e)
remove excess silicone and leave all joints neat and clean;
(f)
apply silicone evenly without bubbles to joints not less than 6mm x 6mm;
(g)
use sealants which are compatible with the joint surfaces and to each other as
stated in the manufacturer's published data or as certified by the manufacturer
for each application; and
(h)
protect silicone joints during the curing process to avoid contamination by dust
and other debris.
10/12
January 2011
33.7.4
33.7.5
(a)
install the dry wall and lining systems with the proprietary support framing
system in accordance with the manufacturers written recommendations and
instruction;
(b)
(c)
verify that spacing of installed framing does not exceed the manufacturers
recommendations;
(d)
(e)
(f)
33.7.6
(a)
(b)
(c)
(ii)
(b)
11/12
January 2011
33.7.7
(c)
use fixings within the framing components which are not visible, unless
indicated on the Employer's Drawings; and
(d)
(b)
(c)
(d)
install compartments rigidly, straight, plumb and level in accordance with the
manufacturer's installation instructions;
(e)
adopt
installation
methods
in
accordance
recommendations for backing and proper support;
(f)
not allow drilling, cutting and fitting to room finish side to be visible;
(g)
(h)
install top edges of doors and panels flush; doors shall be installed with a
nominal 150 mm floor clearance;
(i)
(j)
33.8
33.8.1
Acoustic Tests
with
manufacturer's
When directed by the Project Manager, the Contractor shall perform Site sound
transmissions loss tests in accordance with BS 2750, and provide a test report
demonstrating that the installed lining, sheathing folding / sliding and drywall
partition system comply with the acoustic performance requirements specified in
section 33.7.2 of this Specification and any further requirements of the Particular
Technical Specification.
33.9
33.9.1
12/12
January 2011
GENERAL
This section provides detailed technical requirements in respect of the suspended
ceilings which generally comprise:
(a) suspended ceiling systems these include but not limited to solid metal panels
(steel or aluminum), perforated metal, mineral fibre or glass wool, metal open
grid or suspended plasterboard ;
(b) associated accessories and fittings; and
(c) smoke curtains associated with ceilings.
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(d) internal cladding systems refer to section 30;
(e) carpentry and joinery refer to section 31;
(f) glazing, glazed screens, balustrades and handrails refer to section 32;
(g) linings, sheathings, drywall partitions and toilet cubicles refer to section 33;
(h) architectural metalworks refer to section 35;
(i)
(j)
NOT USED
34.3
BS 729
BS 1449
BS 1470
BS 1474
BS 1615
1/18
January 2011
BS 2750
BS 3745
BS 3900
BS 5135
BS 5411
BS 5427
BS 5466
BS 5493
BS 5821
BS 5950
BS 6161
BS 6496
BS 6497
BS 8200
BS 8290: Part Code of practice for suspended ceilings and linings of any
1
construction using metal fixing systems
BS EN485
BS EN 20354
PD 6484
2/18
January 2011
34.4
34.4.1
Generally
The Contractor shall:
(a) handle, store and fix suspended ceiling materials in accordance with the
manufacturer's recommendations and Guide No.1 'Good Practice for the
Installation of Suspended Ceilings' published by the British Suspended Ceiling
Association, ensuring compliance with design and performance requirements of
this Specification; and
(b) design movement joints junctions and details that are shown as design intent on
the Employer's Drawings. The Suspended Ceilings shall accommodate all
movement in a manner, which does not compromise the panel integrity or
appearance.
34.4.2
34.4.3
Access Requirements
Each ceiling panel shall be readily demountable allowing access to concealed
services. When repositioned the ceiling panels shall give no sign of visible
misalignment or damage.
34.4.4
External Conditions
All exposed ceilings in external conditions shall have extra strength and corrosion
resistance finish properties.
34.4.5
3/18
January 2011
34.4.7
4/18
January 2011
34.4.9
Mineral Fibre
Internal Metal
125
0.35
0.25
4k
0.85
0.75
(c) provide suspended ceilings which do not "buzz", "ring" or make other
extraneous noise arising from fittings in the ceiling construction and caused by
internal vibration or other movements. Extraneous noise arising from local
response of the ceiling, loose fit resonant elements and scope for friction and
noise shall be avoided by means of careful quality control in assembly and
installation; and
(d) provide suspended ceilings which have completely acoustically sealed junctions
with interfacing elements where shown on the Employer's Drawings.
34.4.10 Smoke Curtains
(a) The Contractor shall supply and install Fire Services Department (FSD)
approved proprietary smoke curtains for each of the locations shown on the
Employer's Drawings, and provide test certificates and calculations as required
by the FSD.
(b) The Works shall include but not be limited to:
(i)
5/18
January 2011
(ii)
(iii)
supply and installation of all smoke curtain control panels and all
associated wiring to smoke curtains;
(iv)
interface with control signals for activation of smoke curtain upon receipt
of signal from the fire alarm and detection system;
(v)
provision of all anchors, attachments, angles, steel section and the like
required for fixing and support of the installations;
(vi)
(c) The Contractor shall be responsible for the structural stability of all smoke
curtain components.
(d) The complete installation shall comply with the requirements of BS 7346 Parts
1-5 1990. Certification for all relevant aspects of BS 7346 and FSD
requirements shall be provided.
34.5
MATERIALS
34.5.1
Mild Steel
The Contractor shall fabricate and design all mild steel work in accordance with
section 30 (Internal Cladding Systems), section 35 (Architectural Metalwork) and the
requirements of BS 5950: Part 1, unless otherwise specified.
34.5.2
Aluminium
The Contractor shall:
(a) fabricate all aluminium framing members in compliance with BS 1474;
(b) use aluminium sheeting with a minimum of 3 mm thick in compliance with BS
EN 485;
(c) use only appropriate grades, strengths, and thicknesses of aluminium to meet
all structural and finishing requirements. The wall thicknesses of aluminium
extrusions shall be sufficient for the rigidity in the lengths required in the final
installation;
(d) manufacture all aluminium fixing brackets and cleats from the appropriate grade
of alloy in compliance with BS 1474. If visible, they shall be finished to match
the metal panels and framing members;
6/18
January 2011
(e) protect all exposed aluminium with low tack adhesive film, which shall be
removed and disposed of by the Contractor prior to applying for a Completion
Certificate for the Works;
(f) where aluminium is used in the suspended ceilings and the final finish is
dependent upon the base metal, provide it from a single batch to ensure
identical chemical composition;
(g) if the quantity involved for the whole of the suspended ceilings is in excess of
that can be obtained in a single batch, inform and agree with the Project
Manager options for the grouping of elements and components from each batch
prior to delivery of aluminium; and
(h) select all aluminium alloys to ensure that the finished visual appearance of all
components is uniform. The alloys shall be 6063 for extrusions and J57S for
sheets. The Contractor shall submit a chemical specification for the alloy
proposed.
34.5.3
Support Systems
The Contractor shall:
(a) conceal the support system for the suspended ceilings with a manufacturer's
recommended system, with appropriate fixings to the substrate soffit ensuring
compliance with the requirements of the Specification;
(b) undertake the detailed design of all fixing details shown indicatively on the
Employers Drawings;
(c) take account of the fixing zones indicated on the Employer's Drawings when
designing the system;
(d) use a modular system of components for the support structure to standardize
the relationship and detail between panels, panels and panel sub-frames, panel
sub-frames and their support posts or supporting walls;
(e) prevent chemical or electrolytic action from taking place where dissimilar metals
and/or materials are used together. Refer to publication PD 6484 'Commentary
on corrosion at bi-metallic contacts and its alleviation'. This is of particular
importance where stainless steel, aluminium, and aluminium alloys are used;
provide the necessary insulation wherever dissimilar metals occur at interfaces
with the Works that precede metal, mineral fibre and glass wool ceilings;
(f) hot-dip galvanize all inaccessible steel in accordance with BS 729;
(g) finish all alloys similarly to the samples, previously reviewed without objection
by the Project Manager, which are obtained from the identified source and
comply with the requirements of the relevant British Standards;
(h) provide a chemical specification for the alloy proposed to the Project Manager
for review without objection; and
(i)
7/18
January 2011
34.5.4
carry out cutting and drilling of ceiling panels and associated members before
the application of painted finishes. Site cutting or drilling shall not be permitted
except where specified on the Employer's Drawings or expressly permitted by
the Project Manager;
(j)
finish exposed faces of metal in such a way that no exposed cut ends are left
unfinished; and
(k) polyester powder coat all metal panels, brackets, channels and other elements
used in the construction of the internal ceiling system that are visible either
wholly or in part in accordance with BS 6497.
34.5.5
8/18
January 2011
(d) powder coat all brackets, channels and other elements used in the construction
of the internal ceiling system that are visible either wholly or in part in
accordance with BS 6497.
34.5.6
34.5.7
(i)
(ii)
(iii)
(iv)
access provision for balancing facilities and fire dampers associated with
mechanical services; and
(v)
general installation
performance.
arrangement
to
suit
mechanical
services
Smoke Curtains
(a) The control system of smoke curtains shall be 'fail-to-safety' such that in the
event of power failure, cabling, wiring or electrical system failure, the smoke
curtains shall fall by gravity to their operational position, in a controlled fashion.
(b) The system shall be capable of operating in the following modes:
(i)
powered descent;
(ii)
(iii)
(c) Operating speeds shall be Site adjustable between 70 mm per second and 100
mm per second, to synchronize curtain descent.
(d) Powered ascent mode shall be activated manually at the smoke curtains control
panel, by means of hold-on and timer switches, in addition to an automatic reset
facility linked to the fire alarm system.
(e) Smoke curtain assemblies shall include but not be limited to the following major
components;
(i)
(ii)
9/18
January 2011
(iii)
(iv)
(f) Controls and all matters relating to the installation shall follow the smoke
extraction principles and FSD requirements.
(g) The manufacturer of the proprietary smoke curtains shall be a firm of assessed
capability according to BS 5750 Part 1 for the design, manufacture, installation
and commission of automatic smoke blinds / curtains as per BS 7346 Part 3
1990.
(h) The manufacturer shall provide evidence of compliance with BS 7346 Part 3
1990 with certification from a recognized test laboratory.
(i)
34.5.8
Curtain fabrics shall comply with BS 7346 Parts 6 and 7, and have class 1
surface spread of flame. Fabric shall have a 1 hour fire resistance period in
compliance with BS 476 Part 20 1987, and 30 minutes minimum integrity at
1,000C and over.
34.5.9
Aluminium Anodizing
The Contractor shall:
(a) carry out aluminium anodising in accordance with sections 30 (Internal Cladding
Systems) and 35 (Architectural Metalwork); .
(b) ensure that aluminium anodising complies with BS 1615 unless specified
otherwise; and
(c) provide a written certificate to confirm that anodising has been carried out as
specified.
10/18
January 2011
(c) Film adhesion: The finish shall achieve excellent 'Knife' adhesion;
(d) Impact resistance: No removal using a Gardener Variable Impact Tester in
accordance with AAMA 605.7.7.5;
(e) Abrasion resistance: Falling sand test method, ASTM D 968-51 (1972);
(f) Muriatic acid resistance: Using the Muriatic Acid spot test, the finish shall show
no signs of attack after 15 minutes in accordance with AAMA 605.7.7.7;
(g) Resistance to acid: Not more than 5E Units (NBS);
(h) Pollutants: Colour change calculated in accordance with ASTM D 2244-68;
(i)
(j)
Humidity resistance: Less than 8 blisters after 3,000 hours at 100F and 100%
RH with cabinet operated in accordance with ASTM D 2247-68;
(k) Salt spray resistance: 3,000 hours according to ASTM B 117-73 using a 5% salt
solution;
(l)
34.6
SUBMISSIONS
34.6.1
11/18
January 2011
34.6.2
Samples
The Contractor shall submit samples with relevant trade literature and specifications
to the Project Manager for review without objection in accordance with the
Specification, including but not limited to the following:
(a) 300 mm x 300 mm Polyester powder coatings as specified to ceiling panels;
(b) minimum 600 mm length of ceiling system aluminium extrusions and support
system framework;
(c) samples of each type of ceiling panel, louvres and grilles;
(d) all fixings; and
(e) all insulation materials in final sizes.
34.6.3
Prototypes
(a) The Contractor shall provide, maintain and/or clear away full size prototypes of
each ceiling panel system.
(b) The arrangement for prototypes shall be as shown on the Employers Drawings
including all visible components of the various constructions, the non-visible
support systems and fixings.
(c) The prototypes shall utilize the specified materials and finishes but not
necessarily the final production techniques.
(d) The prototypes shall be tested and examined by the Project Manager in terms
of quality, materials, interfacing details for accessibility by other trades and
workmanship.
(e) All ceiling prototypes shall be mounted in such a manner to facilitate viewing
from the same height and angle when standing on the appropriate floor level.
34.6.4
(f) The Contractor shall ensure that the Project Manager witnesses the installation
and dismantling of the prototypes and records any variations to the agreed
details on a set of Contractor Drawings.
Benchmarks
(a) The Contractor shall, following receipt of no objection from the Project Manager
of relevant samples and prior to commencement of suspended ceiling system,
construct and establish one complete section of each type of suspended ceiling
system in a location previously agreed with the Project Manager as
benchmarks. Upon a notice of no objection the benchmarks shall become the
agreed standard to which all subsequent suspended ceiling system shall
conform.
(b) In the event the Project Manager does not issue a notice of no objection for a
proposed benchmark, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any suspended ceiling system
works.
12/18
January 2011
34.7
WORKMANSHIP
34.7.1
Tolerances Generally
The Contractor shall ensure that at the time of handover the visual requirements of
the suspended ceilings are such that within any planning grid section the allowable
tolerances are equally distributed:
(a) the joints are of equal size and at equal centers;
(b) the suspended ceilings have straight lines and flat planes; and
(c) the joints are of equal size and in line between adjacent panels.
34.7.2
34.7.3
Installation Tolerances
(a) The Contractor shall erect the suspended ceilings in proper alignment in relation
to established lines and grades as shown on the Employers Drawings; submit
sufficient analysis of the erection sequence and the overall method statement to
the Project Manager to demonstrate that the installation tolerances stated below
are met.
(b) Joints between panels: The actual width of any joint shall not deviate from the
nominal width by more than 1 mm or 10% of normal width whichever is the
lesser. Any variation shall be equally distributed with no sudden changes or
steps. The misalignment between joints shall not exceed 2 mm.
(c) The maximum variation in plan location from given datum, of any part of the
ceiling, shall be less than 1:1,000 over any length subject to a maximum of 1.5
mm.
(d) The maximum variation on level shall be 1:400 over any length for any
component subject to a maximum of 4 mm.
(e) The maximum offset in plan level or section between any two adjacent panels
shall be 0.5 mm.
(f) Cut outs for interfacing works shall be the dimensions shown on the Employers
Drawings 1 mm.
(g) The grid creep across the system shall not exceed 1.5 mm in any total length.
13/18
January 2011
34.7.4
Workmanship Generally
The Contractor shall:
(a) adequately protect suspended ceilings from damage and dirt; handle membrane
materials carefully and kept clean if subsequently removed for access to
services for inspection or for remedial work;
(b) fix securely with additional bracing and stiffening as necessary to give a rigid
system resistant to the specified wind uplift; and
(c) ensure that light fittings, grilles, fire barriers, etc. are in the correct positions
relative to ceiling grid with common setting out points before starting the ceiling
works.
34.7.5
34.7.6
Service Requirements
The Contractor shall:
(a) co-ordinate the spacing of the elements comprising the support framework to
the ceilings;
(b) accommodate all service requirements, i.e.: lights, detectors, sprinklers, PA
speakers, ventilation grilles and diffusers, etc.; and
(c) bond all extraneous conductive parts of the suspended ceilings to earth in
accordance with the electrical section 57.3.4 Equipotential Bonding Conductor.
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January 2011
34.7.7
34.7.8
Colour
(a) The Contractor shall finish to the colour as specified. Exact shade shall be
determined by colour match samples.
(b) The paint finish on the panels shall have a minimum light reflectance of 80%
when measured in the visible light spectrum 440-700 nm in accordance with BS
3900:D5. Assuming, for example, a perforated area of 22% of the total area, the
completed panel shall have a minimum light reflectance of 64%.
34.7.9
34.8
34.8.1
Testing Generally
The Contactor shall carry out the following test for all ceiling panels:
(a) Durability Tests:
(i)
(ii)
(iii)
15/18
January 2011
(iv)
(v)
34.8.2
(i)
The panel surfaces shall be tested to verify that they can resist impacts
generated from maintenance access without any noticeable change to
the surface appearance as defined in BS 8200 Category B and BS 3900
Parts E1-12: 1970 and BS 8200 Section 2 Part 7 and Appendix G for
testing methods.
(ii)
The panels, subject to the above impact tests, shall have no visible
indentation marks, damage, and deterioration to the performance or risk
of hazard to occupants.
34.8.3
(i)
(ii)
(iii)
(iv)
(v)
(vi)
name and address of laboratory that conducted tests and issued reports.
Acoustic Tests
(a) Samples of each suspended ceiling system shall be tested to verify fulfillment of
the acoustic performance requirements specified in section 34.4.9. The samples
shall represent the materials used in the system and include at least one
horizontal joint.
(b) The acoustic tests shall commence at times agreed with the Project Manager
with results being submitted in writing to the Project Manager within three
weeks of completion of the tests.
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January 2011
(c) The specified acoustic ratings shall be calculated in accordance with BS 5821:
Part 1:1984 and test measurements of sound reduction index in accordance
with BS 2750: Part 3: 1980.
(d) Tests shall be obtained at an independent acoustic laboratory, whose
qualifications and abilities have been previously reviewed without objection by
the Project Manager and shall represent section of the ceiling system.
(e) acoustic ratings and measurements shall be obtained in accordance with ISO or
DIN or other recognized standards equivalent to British Standards and submit
for reviewed without objection by the Project Manager.
34.8.4
34.9
34.9.1
Durability
All components shall have a predicted service life of not less than 12 years.
34.9.2
Demountability
(a) The Contractor shall ensure that elements of the suspended ceilings are
interchangeable and removable for purposes including maintenance.
(b) All ceiling panels and support systems shall be demountable within the
supporting framework with hinges for access to the services void above.
(c) Secondary components shall be capable of easy replacement without
compromising the structural or visual integrity of the suspended ceilings.
Components shall be capable of replacement without progressive dismantling of
the suspended ceilings.
34.9.3
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January 2011
(e) Procedures for changing panels and other typical components; and
(f) Recommendations for cleaning and maintenance.
34.10
18/18
January 2011
GENERAL
This section provides detailed technical requirements in respect of architectural
metalwork which generally comprises :
(a)
project specific metalwork including but not limited to column guards grilles
and trench covers and support brackets for signage and monitors;
(b)
(c)
hand railing including fire escape stair balustrades, demountable safety rails,
fixed wall mounted handrails, and open safety rails;
(d)
ladders;
(e)
stairs; and
(f)
raised flooring
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(g)
(h)
(i)
(j)
(k)
(l)
(m)
(n)
(o)
linings, sheathings, drywall partitions and toilet cubicles refer to section 33;
(p)
(q)
(r)
1/25
January 2011
35.2
NOT USED
35.3
BS 639
BS 729
BS 1224
BS 1245
BS 1449
BS 1470
BS 1474
BS 1615
BS1706
BS 1723
Brazing
BS 2750
BS 2870/4/5
BS 2926
BS 3500
BS 3692
BS 3745
BS 3900
BS 3987
Anodic coatings
BS 4255
BS 4479
BS 5000
BS 5135
2/25
January 2011
BS 5277
BS 5278
BS 5427
BS 5466
BS 5493
BS 5821
BS 5839
BS 5950
BS 6100
BS 6105
BS 6161
BS 6206
BS 6459: Part 1
BS 6497
BS 6510
BS 7079
BS 7671
BS 8200
BS 8214
BS 8220:Part 1, 2 & 3
BS EN 485
BS EN 499
Welding consumables
3/25
January 2011
BS EN 515
BS EN 10143
PD 6484
35.4
design the roller shutters, including boxes, hoods, guides, and all other parts;
(b)
obtain total quantity of each material or component from the same supplier or
manufacturer unless otherwise agreed with the Project Manager;
(c)
protect all inaccessible metalwork against corrosion for the design life of the
Works;
(d)
install all support systems with adequate thickness and strength to eliminate
any risk of distortion in the finished surfaces;
(e)
(f)
(ii)
(iii)
35.5
MATERIALS
35.5.1
Mild Steel
(a)
All mild steel shall be designed in compliance with BS 5950: Part 1 where
applicable, unless otherwise specified.
(b)
(c)
Before and after making permanent connections in frames and other structural
elements which are assembled before delivery to the Site, the Contractor shall
check the fitness and accuracy.
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January 2011
(d)
(e)
(f)
(g)
Surface Preparation:
(h)
(i)
The Contractor shall remove all rust, scale and surface contamination to
leave a surface in compliance with SA 2.5 quality of Swedish standard
SIS 05-59-00(BS 7079).
(ii)
The above shall be achieved by using acid pickling except where the
presence of paint, oil, grease, welding slag etc. render this ineffective.
(iii)
(iv)
Steel for handrailing, ladders, stairs and flooring shall comply with the
following:
Steel tubes and tubulars suitable for screwing to
BS 21 pipe threads:
BS 1387
BS 4:Part 1
35.5.2
BS 4848:Part 4
- hollow sections:
BS 4848:Part 2
BS 4360
Stainless Steel
(a)
All stainless steel shall be austenitic, non-magnetic grade AISI 316 S13 to BS
1449:Part 2:1975.
(b)
Stainless steel bolts shall be grade AISI 316 S13 and comply with the
dimensional requirements of BS 3692. Bolt strength shall be equivalent to
grade 4.6 bolts. Washers for stainless steel bolts shall be grade 316.
5/25
January 2011
35.5.3
(c)
(d)
Electrodes for metal arc welding shall be classified, coded and marked in
accordance with BS 639. Electrodes for manual metal arc welding shall
comply with BS 2926.
(e)
All visible stainless steel shall be satin 240 grit finished. The finish shall be
established on the basis of reference samples previously submitted to the
Project Manager for review without objection.
(f)
Aluminium
The Contractor shall:
(a)
(b)
(c)
(d)
manufacture all aluminium fixing brackets and cleats from the appropriate
grade of alloy in compliance with BS 1474. If visible, they shall be finished to
match the metal panels and framing members;
(e)
protect all exposed aluminium with low tack adhesive film which shall be
removed prior to applying for a Completion Certificate;
(f)
(ii)
: BS 1470
- drawn tube
: BS 1471
: BS 1474
6/25
January 2011
35.5.4
Fixings
(a)
The Contractor shall provide fixings in compliance with the Specification. The
fixings shall have the flexibility to be repositioned in the future.
(b)
Bolts, screws, nuts and anchors shall be of adequate strength for their
designed purpose.
(c)
The Contractor shall supply all necessary and appropriate fasteners and
fixings for the support framework.
(d)
Fixings shall comply with all statutory requirements in respect of strength and
type.
(e)
(f)
Fixings within the aluminium framing components shall not be visible unless
indicated on the Employer's Drawings.
(g)
(h)
Bolts, nuts, screws, washers and rivets shall comply with the following:
(i)
: BS 4190
(ii)
: BS 4933
(iii)
: BS 4320
(iv)
: BS 4620
(v)
: BS 1473
: BS 6105
(vi)
(i)
The length of bolts shall be such that the threaded portion of each bolt projects
through the nut by at least one thread but not more than four threads.
(j)
Rag, indented bolts, expansion bolts and resin bonded bolts shall be a
proprietary type reviewed without objection by the Project Manager and shall
be capable of withstanding the design working load.
(k)
Galvanized bolts, nuts, screws, washers and rivets shall be used with
galvanized handrailing, ladders, stairs and flooring.
(l)
Aluminium bolts, nuts, screws, washers and rivets shall be used with
aluminium handrailing, ladders, stairs and flooring.
7/25
January 2011
35.5.5
35.5.6
(m)
Stainless steel bolts, nuts, screws, washers and rivets shall be used with other
types of handrailing, ladders, stairs and flooring.
(n)
Bolts, nuts, screws and washers of ferrous materials including coated ferrous
materials shall be insulated from aluminium by non-metallic washers and
sleeves.
Cement Mortar
(a)
Mortar for grouting fixing bolts shall consist of 1 part of cement to 3 parts of
sand together with the minimum amount of water necessary to achieve a
consistency suitable for completely filling the bolt holes. The mix shall contain
a non-shrink admixture.
(b)
(c)
Mortar for building in curbs for metal flooring shall consist of 1 part of cement
to 3 parts of sand together with the minimum amount of water necessary to
achieve a consistency suitable for the work. The mix shall contain a non-shrink
admixture.
Welding
The Contractor shall:
(a)
thoroughly clean surfaces to be joined and fit accurately using clamps and jigs
where practicable; tack welds shall only be used for temporary attachment;
(b)
make joints with parent and filler metal fully bonded throughout with no
inclusions, holes, porosity or cracks: prevent weld spatter falling on surfaces of
materials which are self-finished and visible in the completed work; remove all
traces of flux residue, slag and weld spatter;
(c)
carry out metal arc welding in accordance with BS 5135. Other methods shall
be previously reviewed without objection by the Project Manager;
(d)
(e)
make butt joints that are visible in the completed Permanent Work appear
smooth and flush with adjacent surfaces; executed neatly and ground smooth
all visible fillet joints in completed work where specified;
(f)
apply coatings only after fabrication is complete and all fixing holes have been
drilled, unless otherwise specified; remove all paint, grease, flux, rust, burrs
and sharp arises Before applying coating; and
(g)
make good all defects which would be visible after application of coating and
the surface shall be finished smooth.
8/25
January 2011
35.5.7
35.5.8
35.5.9
(a)
design and construct the final thickness and construction of the metal doors
/louvres and associated frames to comply with the requirements of the
Specification;
(b)
(c)
use steel in compliance with BS 729 and BS EN 10143 for galvanized doors
and BS 1449: Part 2 for stainless steel doors, windows and louvres;
(d)
(e)
(f)
Door sets
(a)
The single or double metal doors includes doors, frames, ironmongery and
any other fixing accessories shall be in accordance with the manufacturers
fixing recommendations; and
(b)
Doors shall be fitted with ironmongery which has been reviewed without
objection by the Project Manager as shown on the Employer's Door Schedule.
use steel profile door frames complying with BS 1245: 1975 and the conditions
for fire check flush metal doors specified in BS 459 Part 3: 1971;
(b)
(c)
securely hold and seal door frames, and make the top of door align with the
panel sub-frame;
(d)
provide frames to the profiles shown, fabricated from 1.6 mm zinc annealed
steel;
(e)
reinforce the door frames at hinges, fixings, strikes, and door closer locations;
(f)
provide all cut-outs required for the installation of the security items;
(g)
provide suitable cut-outs in the frames for all mortise ironmongery; and insert
metal reinforcements for attaching all ironmongery hardware.
9/25
January 2011
provide sound-rated metal doors /louvres with sound rated frames; seal the
frames into the partition opening without noise leakage around the frame;
(b)
(c)
(b)
(c)
(b)
The Contractor shall propose the type of silicone used, which shall be clear
unless otherwise specified.
(c)
(d)
Sealants and joint fillers shall be compatible with the joint surfaces and to
each other, as stated in the manufacturer's published data or as certified by
the manufacturer for each application.
(e)
(f)
Sealants shall have the lowest modulus of elasticity that is consistent with the
degree of exposure to wear, abrasion and vandalism. Any sealant exposed to
traffic shall have strength and modulus sufficient to resist damage by traffic,
including indentation.
(g)
Joint sealers shall be non-sag joint sealers and shall be resilient to mildew and
fungi attack.
10/25
January 2011
provide smoke seals and test in accordance with BS 476 Part 31.1 to suit the
final door and frame design;
(b)
use compression type seals which do not distort after use; and
(c)
permanently fix the seals to the frames at jambs, threshold and head of each
door strictly in accordance with the manufacturer's written recommendations.
Roller shutter shall be stainless or galvanised steel with slats that interlock
through their entire length to form a continuous hinge.
(b)
(c)
Electrically operated shutters shall comply with the Code of Practice for
Installation of Electrically Operated Sliding Gates, Sliding Glass Doors and
Rolling Shutters published by the HK Electrical and Mechanical Services
Department. The shutters shall be installed with electrical motors, associated
overload protection, drive mechanism, limit switches, emergency stop, control
buttons and other control devices as required by the shutter manufacturer.
The electrical installation of the shutter shall comply with BS 7671:
Regulations for Electrical Installations and the General Specification for
Electrical Installations in Government Buildings of the Hong Kong Special
Administrative Region Architectural Services Department and Cod of Practice
for the Electricity (wiring) Regulations, Electrical and Mechanical Services
Department.
(d)
Shutters shall have a locking device. Malleable iron shoot bolts, previously
reviewed without objection by the Project Manager, shall be provided and
fitted to the bottom bar at each end of all shutters to assist holding the shutter
under high wind conditions.
(e)
The horizontal steel barrel carrying the shutter curtain shall be of suitable
diameter and strength to resist deflection, rust proofed and have adequate
counter balance springs to achieve the correct balance of the shutter in all
positions.
(f)
The shutter and its barrel shall be supported on brackets with adequate
bearings. The brackets shall be provided with suitable fixings for attaching to
the soffit, face or side of opening.
(g)
The vertical channel guides shall be stainless steel with adequate size and
depth to hold the shutter curtain under high wind conditions. They shall be
provided with adequate fixings for attaching to the soffit, face, jamb or side of
openings or at base and apex in the case of movable mullions.
11/25
January 2011
(h)
Hoods and casings shall be stainless steel with adequate gauge fully
supported and braced to prevent any sagging or distortion. Access doors or
plates shall be provided at the appropriate places to enable routine inspection
and servicing to be carried out.
(i)
Screws, bolts and fixing lugs shall be supplied as necessary for the
assembling and fixing of the steel roller shutters.
Fire resisting roller shutters shall comply with the requirements of the Code of
Practice for Fire Resisting Construction, Buildings Department.
(b)
The operation of the fire shutter shall be tested according to the requirements
of the Code of Practice for Minimium Fire Services Installations and
Equipment and Inspection, Testing and Maintenance of Installations and
Equipment, Fire Services Department and the Building Services Branch
Testing and Commissioning Procedure No.3 for Fire Service Installation in
Government Buildings, Architectural Services Department.
(c)
The fire rated period resisting shutters shall comply with the criterion of
integrity relating to the method of exposure on each side separately when
tested in accordance with BS 476: Part 20-24.
(d)
(e)
(f)
The Contractor shall construct the fire rated roller shutter curtains, connecting
components and fixings from hot dipped galvanized mild steel in compliance
with BS 729 and 4479;
(g)
The Contractor shall provide all control panels including interface with fire
alarm activating devices;
(h)
The Contractor shall design the system to provide the following upon
activation of any smoke detection system:
(i)
(ii)
(b)
Self-closing shutters shall be operated manually through an internal selfcoiling mechanism by lifting handles or a pole and hook. The mechanism shall
be adjustable to control the effort required to raise or lower the door.
12/25
January 2011
(c)
(d)
(e)
An interlock switch shall be provided to prevent the locked roller shutters from
operating electrically and shall be fitted on a stationary part (such as the guide
rails) but not on the moving part of the roller shatters.
(f)
The Contractor shall provide manual control push button switches on both
sides of each fire roller shutter with the following controls which are clearly
labelled;
(i)
Open;
(ii)
Close; and
(iii)
Emergency Stop.
(g)
The Contractor shall install manual control push button switches in lockable
recessed stainless steel boxes approximately 150 mm above floor level, or as
shown on the Employer's Drawings.
(h)
(ii)
Motor operation:
The visual and audible alarm installed adjacent to the shutter shall
be raised simultaneously.
13/25
January 2011
(b)
provide an isolating switch with adequate electrical power supply to isolate the
electricity supply during inspection and servicing.
(c)
supply and install flame proof motors for driving all electrically operated
shutters; use flameproof totally enclosed fan cooled button motors that are
certified for the appropriate group 2 casing in accordance with British
Standards or equivalent;
(d)
use motors suitable for the required duty; provide a margin of not less than
10% between the continuous rating of the motor (without overloading) and the
maximum power arduous operating condition, taking account of the
characteristics of the driven machine;
(e)
use motors that are suitable for use in the temperature and air conditions in
which they are to be installed; continuously rate all motors in accordance with
BS 5000 Part 99; insulate all windings of motors with Class B materials as a
minimium;
(f)
for motors up to 5.5kW, use the squirrel cage type suitable for direct-on-line
starting. Starting current shall not exceed 6 times full load current;
(g)
use commercially silent type motors having sleeve or roller bearings. The
enclosures shall be splash/drip proof, totally enclosed pattern. If from practical
considerations, a motor is required to have thrust bearing, the effect of shaft
expansion shall be reduced to a minimum. Motors shall be suitable for
operation in the vertical or horizontal position;
(h)
incorporate a governor unit in all roller shutters for safe closing speed of the
shutters; and
(i)
use electric-thermal actuating device for the fire shutter of thermal link design
capable of withstanding the pulling force imposed upon the shutter assembly
as confirmed by the shutter manufacturer.
(b)
(c)
14/25
January 2011
(d)
All polyester powder coated surface shall receive a clear protective top coat
sealant 70 m thick.
(e)
(f)
(g)
The Contractor shall finish surfaces smooth, free from blemishes, pinholes,
tears, orange peel effect and other coating defects when evenly illuminated by
diffuse light and viewed using normal corrected vision from a distance of 1 m.
(h)
(b)
(c)
(d)
paint steel with a zinc phosphate metal primer not more than 2 hours after
blasting; apply the primer to ensure a dry film thickness of 50 m upon
completion and after 24 hours the steelwork shall be painted with two-pack
epoxy micaceous iron oxide applied to ensure a dry film thickness of 100 m
upon completion.
SUBMISSIONS
35.6.1
15/25
January 2011
(ii)
(iii)
(iv)
drawings showing details of ladders, stairs, toe plates and safety chains;
(v)
(vi)
35.6.2
For all elements of architectural metalwork, the Contractor shall provide detail
drawings and obtain review without objection from the Project Manager prior
to commencement of manufacture.
Samples
The Contractor shall submit samples to the Project Manager with relevant trade
literature in accordance with the Specification. Samples shall include but not limited
to the following:
35.6.3
(a)
(b)
fixings and accessories for the above items including rag, indented,
expansion, resin bonded bolts; and
(c)
quarter section of each type of metal door set with ironmongery, fully finished.
Prototypes
(a)
The Contractor shall provide, maintain and/or clear away full size prototypes of
each element of architectural metalwork.
(b)
(c)
The prototypes shall utilize the specified materials and finishes but not
necessarily the final production techniques.
(d)
The prototypes shall be tested and examined by the Project Manager in terms
of quality, materials, interfacing details for accessibility by other trades and
workmanship.
16/25
January 2011
(e)
35.6.4
The Contractor shall have the Project Manager witness the installation and
dismantling of the prototypes and record any variations to the agreed details
on a set of the prototype assembly drawings prepared by the Contractor.
Benchmarks
(a)
(b)
(ii)
In the event the Project Manager does not issue a notice of no objection for a
proposed benchmark, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any architectural metalwork.
35.7
WORKMANSHIP
35.7.1
Tolerances
(a)
(b)
(c)
The Contractor shall confirm that the visual requirements of all architectural
metalwork have been achieved and allowable tolerances within individual grid
lines are equally distributed:
(i)
(ii)
(iii)
horizontal joints are of equal size and in line between adjacent elements;
and
(iv)
(ii)
(iii)
Installation tolerances:
(i)
restrict the maximum variation in plan location from the planning grid of
any part of the architectural metalwork to 2.0 mm;
(ii)
restrict the maximum variation in height from given datum to 2.0 mm;
17/25
January 2011
(iii)
(iv)
(v)
(vi)
(vii) the level of the top rung of ladders and the top tread of stairs shall be
within 75 mm of the specified level; and
(viii) the level of flooring and curbs shall be within 3 mm of the specified level.
35.7.2
Thermal Movement
The Contractor shall construct all architectural metalwork to accommodate changes
in dimension and shape of its components resulting from differential service
temperatures without any reduction in the specified performance.
35.7.3
Moisture Movement
The Contractor shall construct all architectural metalwork without permanent
deformation or reduction in the specified performance, or components resulting from
variations in the moisture content.
35.7.4
NR
Offices
35
obtain information on the predicted plant area noise levels and partition
construction to meet the requirements above. The Contractor shall provide
calculations, supported by sound insulation testing in accordance with BS
2750, to show that the required performance is met; and
(c)
18/25
January 2011
35.7.5
35.7.6
(a)
provide metal doors/louvres to stair shafts that do not allow smoke to enter the
escape route; provide sealing strips to limit the transfer of air across the
complete door set. The combined sealing details shall not permit a leakage
rate in excess of 13 litre per second per meter length of gap with a differential
pressure of 15 N/m; and
(b)
provide access metal doors/louvres into risers and service enclosures with
sealing strips to limit the transfer of conditioned air from the office space into
the unconditioned risers and service enclosures. The combined sealing details
shall not permit a leakage rate in excess of 75 litre per second for complete
door system and frame with a differential pressure of 25 N/m.
(b)
(c)
provide fixings which are suited to the likely stresses, movements and
vibrations in use, without allowing any wobble, creaks or deflection of any
fixtures or fittings;
(d)
fix items which require accessibility or removal with screws, bolts and hinges;
(e)
construct access panels which are removable with screw fixings and retention
clips, independently of any other panels;
(f)
pay particular attention to the interface between the door frames and
reinforced concrete and concrete blockwork walls when preparing detailed
Contractors Drawings and during installation;
(g)
maintain the shadow gap shown on the Employer's Drawings at the head and
jamb conditions.
(h)
flush the outside edge/surface of the door frame with the face of the reinforced
concrete and concrete blockwork walls;
(i)
seal the interstices between door frames and the reinforced concrete and
concrete blockwork walls with materials or firestops having the same fireresisting period as the walls.
(j)
19/25
January 2011
35.7.7
35.7.8
(a)
(b)
(c)
ensure that the metal doors/louvres and associated ironmongery comply with
the fire rating stated in the Employer's Drawings from both sides and provide
test certificates from an HOKLAS laboratory.
check the actual sizes of all openings before fabrication and installation. The
sizes of all openings specified are the net openings and are given for guidance
only;
(b)
factory prepare all framing for Site assembly; design the assembly and
anchorage to suit each location and specified conditions;
(c)
thoroughly and evenly coat galvanized articles with zinc and ensure surfaces
are free from stains, bare spots and other defects. Any cutting, drilling or
welding after galvanizing shall be treated with a suitable anti-rust base paint;
(d)
(e)
make a shutter curtain of sufficient length to extend from the floor of the
opening to the top of the barrel and then round at least a quarter of the
circumference before fixing to the barrel; furnish both jambs with channel
guides;
(f)
provide stainless steel bottom rails of suitable dimensions extending the full
width of the opening. The horizontal steel barrel carrying the shutter curtain
shall be of suitable diameter and strength to reduce deflections to a minimum.
The steel barrel shall be rust proofed;
(g)
support the shutter and its barrel on brackets with adequate bearings; provide
brackets with suitable fixings for attaching to the soffit, face or side of opening;
allow provision for adjustment after the curtain is in position;
(h)
construct the vertical channel guides of stainless steel fixed and built into
recesses in both sides of the wall opening;
(i)
build the channel guides at each jamb into the wall and extend continuously to
the full height of the opening from the floor to within the false ceiling; secure
the channel guides by rag or expanding bolts grouted in position;
(j)
supply and install all wiring, controls etc., for operation of motorized shutters;
wire the fire roller shutter to the isolator adjacent to each shutter control
system; and
20/25
January 2011
(k)
35.7.9
apply silicone evenly without bubbles, and in joints not less than 6 mm x 6
mm; remove excess silicone and all joints shall be neat and clean.
(b)
apply silicone joints as small as possible to satisfy all the relevant criterion but
no more than 12 mm in width;
(c)
(d)
Ensure that surfaces are smooth, undamaged and joint dimensions are within
limits specified for the sealant; carry out preparatory work before assembly of
the joint;
(e)
clean surfaces to which sealant are adhere using methods and materials
recommended by sealant manufacturer; remove all temporary coatings, tapes,
loosely adhering material, dust, oil, grease and other contaminants that may
affect bond; keep joints clean and protected from damage until sealant is
applied;
(f)
ensure that backing strip, bond breaker and primer are of types recommended
for the purpose by sealant manufacturer; insert backing strips and/or bond
breaker tape into joint leaving no gaps;
(g)
cover adjacent surfaces with masking tape to prevent staining and protect
surfaces that would be difficult to clean if smeared with primer or sealant;
(h)
(i)
(j)
(k)
fill joints completely, leaving no gaps, excluding all air and ensuring firm
adhesion of sealant to the joint surfaces; tool the sealant to a neat; slightly
concave profile unless specified otherwise.
(l)
21/25
January 2011
(b)
Galvanizing to steel shall be applied after welding, drilling and cutting are
completed.
Welds to steel for handrailing, ladders, stairs and flooring shall be full depth
fillet welds. The welded surface shall be clean and flush before application of
the protective coating.
(b)
Steel shall not be welded after galvanizing unless permitted by the Project
Manager. If permitted, the welded areas shall be free from scale and slag and
shall be treated with an appropriate coating system, reviewed without
objection by the Project Manager, and compatible with the protective system
of the parent metal.
(b)
(c)
(d)
Rungs, extended stringers, safety cages and brackets shall be welded to the
stringers of ladders.
(e)
The shape of each panel of flooring shall be such that the panel can be easily
removed. The mass of each panel shall not exceed 40 kg. Where intermediate
supports are provided to support flooring they shall be capable of being
removed to provide the specified clear opening.
(b)
(c)
Cut-outs in flooring shall be neatly shaped and shall be provided with toe
plates. Cut-outs in open mesh flooring shall be trimmed with edge bars welded
to the bearing bars. The clearance between the edge of cut-outs and the
component passing through the cut-out shall not exceed 30 mm.
22/25
January 2011
(d)
The bearing bars in open mesh flooring shall be welded to the nosing bars.
The transverse bars shall be riveted or welded to the bearing bars. Panels of
open mesh flooring shall be secured with adjustable fixing clips.
(e)
Chequer plate flooring shall have a non-slip pattern of a type reviewed without
objection by the Project Manager and shall be provided with lifting holes. The
flooring shall be secured to curbs by countersunk screws.
Safety chains shall comply with BS 4942 and shall be capable of withstanding
a breaking force of 30 kN and a proof force of 15 kN.
(b)
(c)
The links of stainless steel safety chains shall be welded and shall have an
internal length exceeding 45 mm and an internal width of between 12 mm and
18 mm. Fins caused by welding shall be removed.
(d)
(b)
(b)
Curbs shall be fitted into rebates left in the concrete and the rebates shall be
filled with cement mortar.
(c)
Flooring shall be closely butted and the gap between panels and curbs,
adjacent panels and other surfaces shall not exceed 10 mm.
35.8
35.8.1
Durability Tests:
(i)
23/25
January 2011
(b)
35.8.2
(ii)
Test light resistance in accordance with BS 6161: Part 7. The rating shall
be a minimum of 9;
(iii)
(iv)
(v)
Impact Tests:
(i)
Subject rails to the impact resistance test with a force of 250 kg at 0.9
m/s mid span.
(ii)
Test exposed metalwork panel surfaces to verify that they resist heavy
impacts generated from pedestrian traffic (e.g.: baggage trolleys) without
any noticeable change to the surface appearance as defined in BS 8200
Category B, BS 3900 Parts E1-12: 1970, BS 8200 Section 2 Part 7 and
Appendix G for testing methods.
(iii)
The panels, subject to the above impact tests, shall have no visible
indentation marks, damage, deterioration to performance or risk of
hazard to occupants.
(iv)
35.8.3
(a)
(b)
BS 476 Part 5:1979 together with AMD 3478 published 28.11.80 (Methods of
test for ignitability) designation 'P';
(c)
BS 476 Part 6: Index of performance 910 not exceeding 12 and sub-index (ii)
not exceeding 6;
(d)
BS 476 Part 7: (Surface Spread of Flame Tests for Materials) Class 1; and
(e)
BS 476 Parts 20, 21 22 to 24 (Test Methods and criteria for the fire resistance
of elements of building construction).
the Contractor shall carry out Site sound transmission loss tests in accordance
with BS 2750, and provide a test report demonstrating that the installed
partition and door meets the performance required. To satisfy the above this
requires an average transmission loss (arithmetic mean of the (16) ISO 1/3
octave bands from 100 Hz to 3150 Hz inclusive) of not less than Rw40; and
(b)
24/25
January 2011
35.9
35.9.1
Durability
The Contractor shall state the predicted service life of all architectural metalwork
components and provide guidance on the required maintenance, replacement
periods, and methods of replacement. Components shall be capable of easy
replacement without compromising the structural or weatherproof integrity of each
item of architectural metalwork.
35.9.2
Primary Components
The Contractor shall ensure that the primary components are all components with a
predicted service life of not less than 12 years without the need for maintenance
other than regular cleaning. The following items shall be primary components but
not limited to:
35.9.3
(a)
column guards, grilles and trench covers and support brackets for signage and
monitors;
(b)
(c)
(d)
Operation Manual
The Contractor shall provide Operation and Maintenance Manuals for:
(a)
roller fire shutters and security shutters, including mechanical and electrical
details; and
(b)
raised flooring.
25/25
January 2011
SECTION 36 IRONMONGERY
36.1
GENERAL
This section provides detailed technical requirements for ironmongery. The
materials specified below shall comply with the sections stated, unless otherwise
stated in this section:
(a)
(b)
(c)
linings, sheathings, drywall partitions and toilet cubicles refer to section 33;
(d)
(e)
36.2
NOT USED
36.3
BS 1210
Wood screws
BS 1224
BS 1449 Part 2
Stainless and heat resisting steel plate and sheet and strip
BS1470-7
BS 1615
BS 3621
BS 4951
BS 5499 Part 1
BS 5725: Part 1
BS 5872
BS 6459
Door closures
BS 7352: 1990
BS 8214
BSEN 58J
Stainless steel
BSEN 1125
1/14
hardware
Specification
for
January 2011
BSEN 1154
Door closers
BSEN 1670
Corrosion resistance
PD 6484
36.4
36.4.1
General Criteria
The Contractor shall:
(a)
provide and fix all items of ironmongery complete with screws to the type and
length recommended by the manufacturer;
(b)
(c)
36.5
MATERIALS
36.5.1
Ironmongery Generally
Ironmongery shall be properly matched and obtained from one source.
36.5.2
Materials Generally
Materials and finishes shall comply with section 35 (Architectural Metalwork) and the
following standards:
(a)
(b)
(c)
(d)
Electroplated coatings of cadmium and zinc on iron or steel shall comply with
BS 1706.
(e)
(f)
2/14
January 2011
(g)
36.5.3
(ii)
Types of Hinges
The Contractor shall install hinges and pivot sets appropriate for the door
construction, location and function and of appropriate classes in compliance with
BS7352 for the door size, weight and duty, allowing for the additional factors
specified in Table 11 and Clause C.2 of BS7352. They shall be supplied with
suitable screws of identical material, finish and of sizes not less than those required
by relevant performance tests.
Generally hinges shall be one of the following:
(a)
Class A1 - Extra heavy duty hinges shall be 3.30 mm satin stainless steel,
18/9 qualities, with four sets of anti-friction bearings and non-removable
stainless steel pin.
(b)
Class A - Heavy duty hinges shall be 2.50 mm satin stainless steel, 18/9
quality, with a minimium two sets of anti-friction bearings and non-removable
stainless steel pin.
(c)
(d)
(e)
36.5.4
(i)
2.0 mm satin finish stainless steel, 18/9 qualities with four nylon-bushed
bearings; or
(ii)
special hinges i.e. falling or rising butts, parliament or other hinges shall
be from the supplier's range manufactured in stainless steel or anodised
aluminium with hardened bearing surfaces finished as specified.
(ii)
special hinges i.e. back flap hinges, continuous or other hinges shall be
from the supplier's product range manufactured in stainless steel
finished as specified.
Floor Springs
(a)
Single and double action floor springs shall be hydraulic check spring
mechanism sealed into an oil or hydraulic fluid box complete with a loose
protected steel box for fixing within a concrete floor and a detachable cover
plate with waterproof seal.
(b)
Adjustment within the box shall provide full horizontal movement for door
alignment, final positioning and height adjustment. The position of the floor
spring within the loose box shall be adjustable after installation.
3/14
January 2011
(c)
The non-adjustable bottom strap shall be designed to suit the type, size and
weight of the door but shall not be less than 160 mm long with holes for four
screws. The top centre for double action floor springs shall be adjustable. If
specified, a hydraulic back check shall be incorporated effective for the
opening angle of the floor spring.
(d)
On single action floor springs the bottom strap and top centre shall be offset.
(e)
Where floor springs are to be fitted to a fire door, the floor spring shall have
been tested in conjunction with an appropriate fire door and past the integral
fire door test in accordance with BS 476: Part 22.
(f)
If the spring is to be fitted to metal doors, the specification shall be the same
except that a non-ferrous strap shall be provided to suit the profile of the
bottom rail of the door and the top centre shall suit the top rail of the door.
(g)
(h)
(i)
Sizes of floor springs shall relate to the minimum closing moment expressed in
the following table:
Table 36.1: Min. Closing Moments for Floor Springs & Door Closers
90 degree
10
2.5
17
27
37
13
48
17
Exposed parts shall be finished to the same standard as the rest of the
ironmongery of the set unless specified otherwise. The top plate shall be satin
finish stainless steel, 18/10/3 quality unless specified otherwise.
36.5.5
The Contractor shall provide closers for fire rated doors in compliance with
BSEN1154 Category of Use 4, opening up to 180 degrees; ABHM Code of
Practice Hardware for Timber Fire and Escape Doors. Closer used on a fire
rated door shall be more than Size 3.
(b)
The Contractor shall provide and fix closers for fire rated, un-insulated, hollow
metal doors that incorporate non-flammable hydraulic fluid.
4/14
January 2011
36.5.6
(c)
(d)
Overhead door closers shall, in compliance with BSEN1154 Class 4-8-5/2-1-13, power adjustable for doors from 300 mm to 1,250 mm wide and 20 kg to
100 kg mass, or equivalent grade to Table 2 for doors of greater width/mass.
(e)
Pull-to fittings shall be installed where space limitations could hinder standard
operation.
(f)
Where the door closer is to be fitted to a fire door, the closer shall be tested
together with door, door frame and ironmongery in accordance with BS 476:
Part 22.
(g)
All closers shall be of the horizontal pattern from the manufacturers' standard
range and shall be fitted with a regular arm for face fixing with all parts and
fixings of closer arms in stainless steel, unless specified otherwise.
(h)
The Contractor shall submit Testing Certification for door closers undertaken
in accordance with BS 6459 to Project Manager for review without objection.
If testing has been undertaken in accordance with different standards, then it
shall be submitted in English with material samples for review without
objection by the Project Manager.
The body and arm of door closer shall be finished to the same standard as the
rest of the door ironmongery. Where closers are supplied with a separate
cover, the cover shall be protected with steel against rust, plated and finished
to the same standard as the rest of the door ironmongery. Where closer are
supplied with cover, the body shall be manufacturer's standard finish.
(b)
36.5.7
Closer arm using manufacturer's standard finish shall be submitted for review
without objection by the Project Manager.
Keys and Cylinders
(a)
The Contractor shall provide a minimum of six keys for each lock, each fitted
with a stainless steel split ring and a 25 mm diameter x 1.5 mm thick plastic
disc engraved with the number of the lock or room in figures 5 mm minimum
high.
(b)
(c)
5/14
January 2011
36.5.8
The Contractor shall provide master key system and submit for review without
objection by the Project Manager before ordering of cylinders. The master key
system shall be compatible with the existing system.
(b)
Unless otherwise stated, keyed locks shall be construction keyed and master
keyed to match the current systems or a modified version in compliance with
the Specification. The insertion of the reset key in any cylinder lock shall
prevent subsequent access by the construction keys.
Except for construction masters, master keys, changes keys and reset keys
shall be shipped with the shipment(s) of ironmongery and shall be delivered by
the manufacturer directly to the Project Manager in proper sealed envelopes.
Under no circumstances shall the keys be delivered to the Contractor. Locking
of doors on Site by the Contractors shall be via the use of construction keys.
(c)
36.5.9
Security Locks
(a)
Security locks shall have a minimum of five levers. Pin or disc mechanisms
shall have a minimum of six pin or disc tumblers or more than one row of pins
and rollers. Rows shall not be in the same plane.
(b)
Forends shall have double thickness and each lock shall be capable of being
fitted to fully rebated doors with 12.5 mm or 25 mm deep rebate by the
addition of a rebating set.
(c)
Keys shall be registered in the name of the Airport Authority Hong Kong and
duplicates shall only be obtainable through the manufacturer. Prior to ordering,
the Contractor shall agree with the Project Manager the method of ordering,
supplying and fixing to ensure the maintenance of security. Master keying
shall not be permitted for security locks.
(d)
(e)
(f)
Exposed pads shall be satin finish stainless steel 18/10/3 quality. Rebating set
shall be nickel-plated brass to match.
(b)
The Contractor shall provide replaceable forends, strike plates and rebate
components for rebated meeting edges. Materials shall match door furniture
with no exposed sharp edges or corners. The Contractor shall provide facility
for full reversal of handing, without opening the case.
(c)
Lever locks shall have a minimum of 3 levers and 2,000 differ. Cylinder locks
shall have at least standard section 5 pin cylinders.
6/14
January 2011
(d)
Locks shall be capable of being fitted to fully rebated doors with 12.5 or 25
mm deep rebates by the addition of a rebating set.
(e)
Locks shall be stamped with the lock number as agreed with the Project
Manager.
(f)
Locks and latches requiring lever or knob furniture shall be comply with BS
4951, category 1, (See lock & latch fittings).
(g)
(h)
(i)
Class A - Locks and latches shall comply with BS 5872, Category B, meeting
the performance specifications up to 500,000 operations for locks and
1,000,000 operations in conjunction with lever handles.
(j)
Class B - Locks and latches shall comply with BS 5872 Category A, and shall
meet the performance specification of 300,000 operations for locks, latches,
bored locks or latch sets and 150,000 operations for cylinder rim night latches.
They shall comply the dimensional standards set out in BS 5872.
(k)
Forend and strike plate shall be satin stainless steel 18/10/3 quality. Rebating
set shall be satin stainless steel and finished to the same standard as the rest
of the ironmongery.
Lock and Latch fittings shall be lever handles with rose or back plate in
compliance with BS 4951.
(b)
(c)
(d)
(e)
The Contractor shall provide all roses and back plates with a minimum 3 mm
thickness, bored and countersunk with star drilling to accept countersunk back
to back fittings. The roses shall have captive thread screw onto the
appropriate lever handle. Nylon washers, circlips or star washer fixings, etc.
shall not be used.
7/14
January 2011
Centers for keyholes and spindle shall be 57 mm. The spindle shall be 7.6 mm
or 8 mm square and shall project a minimum of 12 mm into each lever or
knob.
(b)
(c)
Lever handles fixed to fire rated doors, minimum half hour fire rating, shall be
fitted with aluminium or similar low-melting alloy inserts for fixing or spindle
housings to prevent the spread of fire by melting of the insert, preventing the
door being opened accidentally.
(d)
(e)
(ii)
(iii)
(b)
All panic fittings shall be low projection, to BSEN 1125 Grade 3-7-6-0-1-3-2-2B, and comply with BS 5725: Part 1. Activating bar shall be fitted horizontally
across the inside face of the door which shall be operated when pushed
anywhere along its effective length in the direction of the exit and/or moved in
downwards arc.
(c)
Panic fittings with vertical shoots shall have an automatic catch, holding the
bolts in a withdrawn position when the doors are opened and automatically
releasing the bolts on closing of the door.
(d)
Panic fittings shall be capable of being opened from the other side of the door
when locked. The locking operation shall not interfere with exit from the inside.
(e)
(f)
(g)
Class A - For use on fire rated doors certified by the manufacturer as suitable
for use on fire doors.
8/14
January 2011
(h)
(i)
Panic Fittings shall be satin stainless steel finished, 18/10/3 quality or satin
anodised or stoved silver finish.
Ancillary fittings and trim hardware shall match the door hardware.
(b)
(c)
(i)
(ii)
(iii)
(ii)
(iii)
(iv)
(v)
(d)
Push plates, kick plates shall be manufactured to allow not more than 4 mm
gaps to the edge of the door or doorframe. Satin stainless steel plates shall
not be less than 1.6 mm thick. Satin anodised aluminium plates shall not be
less than 3 mm thick. Plates shall be drilled and countersunk at not less than
225 mm centres for 8 gauge screws for kick plates and 6 gauge screws for
push plates. Plates shall have round corners and all sharp arises removed.
(e)
Door stops shall be floor mounted and shall have more than one fixing or plug
within the floor to prevent rotation or bending. Wall mounted door stops shall
be concealed fixing and project sufficiently to prevent damage to doors and
ironmongery. Door stops shall not be provided for doors with back check
closers which can be opened through greater than 100 degrees, before
encountering a wall or item of furniture or other obstruction, or for small riser
doors.
(f)
Door holders shall be floor mounted. The design and installation shall allow
access for cleaning and replacement of spring mechanism as required.
(g)
Cabin hooks shall have the staples properly welded or brazed to backplates.
(h)
Limit stays and friction stays shall be capable of limiting the opening of the
door and retaining it in the open position.
9/14
January 2011
(i)
The size of door selector shall suit the depth of rebate and width of door
leaves. On external doors opened outward, the door selector shall be screwed
under the frame pattern.
(j)
Indicating sign plates shall have the same finish as push plates. Satin
anodised aluminium plates shall not be less than 1.6 mm thick. Self-luminous
exit signs shall comply with BS 5499: Part 2.
(k)
Fire safety signs, notices and graphic symbols shall have the same finish as
push plates manufactured in compliance with BS 5499: Part 1.
Fittings to drawers, cupboards and other joinery fittings shall have quality
matching the door hardware.
(b)
Hinges shall be stainless steel or chromium plated brass as stated in subsection 36.5.3 d) Class C.
(c)
Standard drawer locks shall be cast zinc with a brass, or chromium plated
brass cap approximately 22 mm diameter with a four-tumbler cylinder and a 4
mm thick brass bolt.
(d)
(e)
(f)
Magnetic door catches shall have a plastic casing with overall length not less
than 45 mm.
(g)
(h)
Drawer pulls shall be 7.5 mm diameter rod bent twice to form handle 100 x 25
mm overall, Each leg shall be fitted with 3 mm threaded rod with one end
drilled and tapped at least 15 mm into the leg and the other end fitted with two
flat washers and a nut.
(i)
stainless steel; or
(ii)
(iii)
10/14
January 2011
36.6
SUBMISSIONS
36.6.1
Particulars of Ironmongery
The Contractor shall submit the following particulars of the proposed ironmongery to
the Project Manager for review without objection:
36.6.2
(a)
(b)
(c)
(d)
Samples
In addition to the requirement stated in section 35 (architectural metalwork), the
Contractor shall provide one sample for each type of ironmongery for review without
objection by the Project Manager prior to placing order. The sample shall become a
standard to which all specified ironmongery shall conform.
36.6.3
Benchmark
Refer to section 35 (architectural metalwork).
36.7
WORKMANSHIP
36.7.1
Workmanship Generally
36.7.2
(a)
The Contractor shall provide and fix all items of ironmongery with screws to
the type and length recommended by the manufacturer, suitable for fixing to
wood or metal as appropriate and to suit the door leaf and frame.
(b)
All items of door ironmongery shall be provided with clear fixing instructions
and all mortised items and door closing devices shall be supplied with fixing
templates.
check that doors, frames and the like are true and plumb before commencing
installation;
11/14
January 2011
36.7.3
(b)
not fix any item until heavy work, background finishes and decorations in the
area are completed, to a suitable condition to receive the installation and the
environmental conditions are suitable for installation of the Works. If a lock
must be fitted before completion of such work, install temporary construction
levers;
(c)
(d)
check mechanical items for correct operation, both before and after
installation;
(e)
set out and install all items in the location according to the Employers
Drawings, schedules provided and product markings, to the correct hand and
with the correct face showing on each side;
(f)
(g)
provide suitable fixings, protect and make good finishes, and handle carefully
to avoid damage;
(h)
ensure that each unit is installed to the door for which it is provided; and
(i)
mount each universal arm type, surface mounted overhead closer body on the
door face where it is least visible.
Fixing Ironmongery
(a)
The Contractor shall form mortise and holes for lock cases, furniture and the
like using proper routers, jigs and templates, removing a minimum of material
but in no case shall the fire, acoustic, security and other performance
requirements be comprised.
(b)
All mortising of doors and frames shall be carefully carried out especially items
mortised into half-hour fire rated doors and frames such that their fire-rated
performance shall not be invalidated. Items mortised into one-hour fire rated
doors and frames shall be protected by intumescent materials. For locks and
latches this protection shall comprise a layer of intumescent sheet on each
side of the lock or latch case. Any other mortised items shall be painted with
intumescent paint before installation.
(c)
(d)
(e)
12/14
January 2011
(f)
36.7.4
The Contractor shall adjust, clean and lubricate all items after installation to
supplier recommendations and the requirements of the Specification; replace
items or fixings damaged during installation; protect surfaces after installation
from dirt and damage.
36.7.5
36.7.6
(a)
(b)
(c)
apply masking tape, or the like to finished surfaces but remove ironmongery
and accessories before executing any subsequent background finishing or
repair process; and
(d)
timber finishes: wipe with mild detergent and dry, using soft cloths.
(ii)
(iii)
Where specified, the Contractor shall fit all security doors with magnetic door
locks and wiring to the access control system.
(b)
(c)
The Contractor shall check that door setting out tolerances does not affect
efficiency of the magnetic lock system. Magnetic locks shall also comply with
the provisions of GMWS Section 104 Access Control System.
Packing
(a)
The Contractor shall supply ironmongery suitably boxed and delivered in sets
where appropriate and marked in a manner to suit site installation
requirements.
(b)
When ironmongery is delivered in sets, each set shall be bagged and labelled
with the door number to which it is to be fixed.
(c)
The Contractor shall supply all items with appropriate fixing screws of a length
and pattern to suit the construction. Screws shall be cross-headed and
packaged with their components.
13/14
January 2011
36.8
36.9
36.9.1
14/14
January 2011
37.1
GENERAL
This section provides detailed technical requirements in respect of hard floor
finishes which generally comprise:
(a)
granite paving:
(b)
(c)
screeds;
(d)
(e)
(f)
(g)
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(h)
(i)
(j)
linings, sheathings, drywall partitions and toilet cubicles refer to section 33;
(k)
(l)
(m)
(n)
37.2
NOT USED
37.3
Buildings Department
BS 12
1/29
January 2011
BS 146
BS 410
BS 476
BS 882
BS 890
BS 1197 Part 2
BS 3148
BS 4027
BS 4131
Terrazzo tiles
BS 4483
BS 4721
BS 4887
Mortar admixtures
BS 5224
BS 5262
BS 5385
BS 5492
BS 6319
BS 6431
BS 8000
BS 8203
BS8204
BS EN 176
CP 118
37.4
37.4.1
install the hard floor finishes as specified on the Employers Drawings and
shall provide a written method statement showing his intended use of
materials and workmanship to satisfy the performance criteria of the
Specification;
(b)
2/29
January 2011
37.4.2
(c)
design all beds and determine all movements and tolerances of the granite
paving relating to the primary structure, accommodating all performance
requirements as specified;
(d)
(e)
provide well finished junctions between the new paving and existing floor
finishes as shown on the Employers Drawings;
(f)
ensure that the hard floor finishes achieve the slip resistance specified in the
Particular Technical Specification and the relevant codes and standards for
the particular hard floor finish; and
(g)
The Contractor shall ensure that the finished floor is within 5 mm of the
finished floor level datum.
(b)
(c)
37.4.3
(i)
(ii)
The granite paving finish shall accommodate the following in floor services:
(i)
(ii)
pipework;
(iii)
(iv)
waterproofing membrane;
(b)
nominal 88 mm screed;
(c)
adhesive; and
(d)
3/29
January 2011
37.4.4
37.4.5
(a)
waterproof membrane;
(b)
(c)
25 mm quarry tile.
37.4.6
(a)
(b)
(c)
(d)
(e)
(f)
(g)
method of laying;
(h)
skid resistance of surface for the location's end uses indicated herein;
(i)
(j)
all interfaces.
Structural Movement
The Contractor shall:
(a)
(b)
(ii)
floor services;
(iii)
(iv)
(v)
be responsible for the installation and performance of all floor interfaces and is
required to seek confirmation of movement and loading requirements;
4/29
January 2011
(c)
37.4.7
Design Loadings
The Contractor shall ensure that the paving accommodates the following structural
slab design loads:
(a)
(b)
dead loads: 3 kN/m (2.4kN/m floor finishes including screed, 0.6kN/m ceiling
finish); and
(c)
37.5
MATERIALS
37.5.1
Granite Paving
The granite paving works shall include the following:
37.5.2
(a)
the provision of natural granite floor tiles to floor slabs, ramps, stair treads
nosings and risers;
(b)
(c)
(d)
all movement joints, stress relief joints and demarcation floor joints;
(e)
(f)
special applications to highlight guide paths for the blind and disabled;
(g)
metal cover plates and housing to electrical access and outlet boxes;
(ii)
(iii)
(iv)
isolation membranes.
Types of Granite
(a)
Type 1:Grey granite, honed or flamed finish shall match Employers sample
provided.
(b)
Type 2:Black granite, polished finish shall match the Employers sample
provided.
(c)
Type 3:Homogeneous dark grey granite, honed finish shall match the
Employers sample provided.
5/29
January 2011
37.5.3
(d)
Type 4:Grey granite, flame textured finish shall match the Employers sample
provided.
(e)
Type 5:Black granite, flamed finish shall match the Employers sample
provided.
(f)
The control samples shall visually match or be similar to the types described
above and comply with all performance criteria as specified in the
Specification. Areas of application shall be as shown on the Employer's
Drawings.
Granite Slabs
The Contractor shall:
37.5.4
(a)
supply and lay granite slabs to areas indicated on the Employers Drawings in
500 mm x 500 mm x 30 mm granite slabs. Other size tiles at interfaces (for
example with external cladding, escalators, moving walkways, lifts, etc.) shall
be as shown on the Employers Drawings;
(b)
construct the granite stair treads and risers to the profiles shown on the
Employer's Drawings;
(c)
obtain a notice of no objection from the Project Manager for the Contractor's
proposed granite slab manufacturer;
(d)
use the same type of stone in one enclosed area supplied by the same quarry
in quality assured batches; and
(e)
cut and pre-finish the upper surface of the slabs prior to delivery.
Movement Joints
(a)
All movement joint covers shall have a total horizontal movement capability of
at least 95 mm (+ 60 mm, - 35 mm) unless otherwise specified.
(b)
All movement joint covers shall have a total lateral movement capability of 20
mm in each direction unless otherwise specified.
(c)
The loading capacity of the joint shall be sufficient to support repeated load
from vehicles exerting a total force of 35 kN - this force being applied across
four hard rimmed tyres having a contact area of 20 cm x 20 cm. The loading
capacity of the joint shall comply with the loading criteria specified.
(d)
(e)
All joints shall be supplied mitred cut and welded with welds ground flush and
polished to match surrounding metal on exposed faces.
6/29
January 2011
37.5.5
(f)
All movement joint covers shall be proprietary types from one manufacturer,
unless otherwise specified on the Employer's Drawings. The Contractor shall
obtain a notice of no objection from the Project Manager before materials are
ordered.
(g)
All movement joints shall have a waterproof membrane bridging the joint
bonded to the waterproofing either side of the movement joint or, where there
is no waterproofing, bonded to the structural slab either side. The bridging
waterproof membrane shall be provided with proprietary drain outlets,
minimum one per movement joint or one per 20 m length of movement joint,
whichever is greater. The drain outlets shall be connected to the drainage
system as shown on the Employers Drawings.
The Contractor shall lay the stone tiles onto a semi-dry bedding screed in such
a manner that future access to electrical conduits or other structural fixings to
the reinforced concrete slab is achieved without breakage. Typical tiles shall
be lifted without breakage, except for the first tile:
(b)
Granite paving slabs shall be bedded by the semi-dry mix method. The
bedding mix consists of 1 part of cement to 3.5 to 4 parts of concreting sand
by volume. The sand shall comply with BS 882 1983, Table 5, Grade M, and
shall have less than 10% of fine material passing a 150 m BS 410 test sieve.
The water/cement ratio shall not exceed 0.55, and the water addition shall be
gauged to produce a mix satisfying the following tests:
(c)
37.5.6
(i)
when a sample of mortar is squeezed in the hand, the sample retains its
shape and does not crumble, the hand being left slightly moist; and
(ii)
Bedding material shall be ready mixed and 3 no. cubes per week shall be
taken for testing purposes.
The Contractor shall utilise the proprietary materials specified, ensuring that
the resin bonded floor tiles of comply with the specified standards stated in the
Particular Technical Specification. The floor tiles supplied and installed shall
be visually similar to the control sample. Areas of installation shall be as
shown on the Employers Drawings.
(b)
(c)
(i)
nominal 600 x 600 floor tile grid where full tiles are used.
(ii)
nominal 600 x 300 and 300 x 300 tile grids where half tile and quarter tile
are used.
use epoxy resin based adhesive and grout. The grout shall be pigmented to
match the colour of the resin bonded floor tiles as per sample reviewed
without objection by the Project Manager.
7/29
January 2011
37.5.7
Types of screeds
(a)
The Contractor shall supply and lay screeds as indicated on the Employers
Drawings which include:
(i)
(ii)
granolithic screed;
(iii)
waterproofing additives;
(iv)
(v)
(vi)
37.5.8
(ii)
(iii)
Screeds Generally
The Contractor shall:
(a)
(b)
take account of high relative humidity levels that may be encountered on Site
and adjust the curing procedures in accordance with the manufacturers
recommendations;
(c)
(d)
8/29
January 2011
37.5.9
Granolithic Screeds
(a)
The Contractor shall lay high strength granolithic screed as indicated on the
Employer's Drawings. The floor screed shall be in accordance with BS 8204
Part 2 Table 2 and be capable of high wear and abrasion.
(b)
The Contractor shall confirm the mix and materials to be used which shall be
as follows:
(i)
(ii)
(iii)
(iv)
The mix proportions of the above shall be 1:1:2. The finish surface shall
be as specified in section 37.5.10 (d) or (e).
Wood Floated Finish (as substrate to mortar bed etc.)- The Contractor shall
use a wood float to give an even, but slightly coarse, texture with no ridges or
steps.
(b)
Smooth Floated Finish (self finished screed)- The Contractor shall use hand
float, skip float or power float to give an even surface with no ridges or steps.
(c)
Trowelled Finish to Receive Applied Floor Finishes (i.e. carpet, vinyl etc.)
The Contractor shall:
(d)
(i)
(ii)
(iii)
(ii)
(iii)
leave the finished surfaces uniform, smooth and free from trowel marks
and other blemishes.
9/29
January 2011
(e)
(ii)
(iii)
leave the finished surfaces uniform, smooth and free from trowel marks
and other blemishes; and
(iv)
The Contractor shall install the quarry tile flooring based upon the Employer's
Drawings. The Contractor shall select materials within the range of the
prescribed texture pattern and colour, sizes, thickness, types and locations of
fixings, joints and sealants. Quarry floor tiling works shall include the following
elements:
(i)
(ii)
(iii)
waterproofing to floor;
(iv)
(v)
(vi)
Quarry tiles shall conform to BS 6431: Parts 1 and 3, with coving to match with
joint locations as per Employer's Drawings.
(c)
The Contractor shall base the floor tile setting out on the planning grid, align
with wall tiles and not vary more than 1.0 mm in all dimensions.
(d)
The Contractor shall use tiles that are flat across the surface and straight
along the edges.
(e)
The Contractor shall use tiles from a standard range with plain non-slip finish.
(f)
All quarry tiles shall be supplied from one manufacturer and applied according
to manufacturers written recommendations.
10/29
January 2011
the provision of ceramic floor tiling, skirtings and anti-slip stair nosing
tiles;
(ii)
(iii)
(iv)
metal accessories;
(v)
(vi)
provide ceramic floor tiles with matching calibre with the wall tiles (i.e.: work
size) and shall not vary more than 0.75 mm in all dimensions;
(b)
use tiles that are flat across the surface and straight along the edges;
(b)
select tiles from a proprietary range for review without objection by the Project
Manager; and
(c)
use ceramic tiles supplied from one manufacturer, combine and use the
materials according to manufacturers written recommendations.
construct the epoxy wearing surface works based upon the Employer's
Drawings; lay two-part epoxy resin bonded wearing course onto the screeding;
and
(b)
provide uniformity of texture and colour throughout the epoxy wearing surface.
The colour shall be reviewed without objection by the Project Manager.
11/29
January 2011
The Contractor shall retain the floor finish at all edge conditions by means of 5
mm thick aluminium angle in compliance with CP 118 as indicated on the
Employer's Drawings. The angles shall be fixed to the structural slab by
means of M8 zinc plated bolts fixed to socket anchors in accordance with the
manufacturer's recommendations.
(b)
(c)
The Contractor shall effectively isolate the aluminium angle and any other
associated aluminium components from the cementitious screed.
at the locations shown on the Employer's Drawings, supply and fix recessed
aluminium or stainless steel access or outlet covers. These shall consist of
outer frames and cover frames of extruded aluminium alloy or stainless steel
sections as specified in the Employers Drawings;
(b)
(c)
fill the access cover with slabs and finishes to match the surrounding floor
areas as shown on the Employer's Drawings; and
(d)
match the pattern and the colour of the finish to the surrounding floor area.
The tactile floor tiles shall be purpose made in accordance with the Australian
Standard, AS 1428.4, with minimal adaptation and shall match the paving
modules.
(b)
The tactile tiles shall be bedded in accordance with the Specification and the
setting bed shall be adequately compacted to avoid "Lipping" of adjacent tiles.
(c)
The Contractor shall install tactile tiles with high level of slip resistance.
(d)
The Contractor shall install the tactile tiles with the performance criteria for
compressive strength, modulus of rupture, density, absorption, abrasion
resistance and flexural strength in accordance with the Specification.
(e)
The Contract shall install tactile tiles as shown on the Employers Drawings
and in compliance with the Design Manual - Barrier Free Access 2008.
12/29
January 2011
37.6
SUBMISSIONS
37.6.1
37.6.2
(a)
Contractors Drawings showing the layout, fabrication and details of each floor
finish;
(b)
(c)
(d)
details indicating the movement capability and load capacity of all movement
joint cover assemblies; and
(e)
Stone Samples
The Contractor shall provide samples of each stone type defining the limits of
natural variation in colour, tone, markings, and impurities within the Works as
follows:
(a)
(b)
3 no. slabs 500 mm x 500 mm of the average colour of each prescribed type;
(c)
(d)
3 no. samples of each stone type containing the longest acceptable impurity,
not being bigger than a Hong Kong 50 cent coin or as acceptable to the
Project Manager;
(e)
3 no. samples of the proposed tactile tiles to enable selection of colour and to
verify reflectance values and calculate luminance contrast;
(f)
one sample 500 mm long of a stair tread to the profile as shown on the
Employer's Drawings;
(g)
(h)
(i)
(j)
13/29
January 2011
37.6.3
(k)
(l)
(m)
Screed Samples
The following samples of proposed materials with relevant written trade literature
which shall include but not limited to the following shall be submitted to the Project
Manager for review without objection:
37.6.4
(a)
500 mm x 500 mm sample of non-slip granolithic floor finish, and each type of
screed specified;
(b)
(c)
Ceramic Floor Tile, Resin Bonded Tiles and Quarry Tile Samples
The following samples of proposed materials with relevant written trade literature
shall be submitted to the Project Manager for review without objection. Sample shall
include but not limited to the following:
37.6.5
(a)
(b)
37.6.6
(a)
(b)
Prototypes
The Contractor shall provide 3 no. on-Site areas of each type of finished hard floor,
starting with the bedding screed, each 5,625 mm x 6,000 mm in extent incorporating
bay joints. The prototypes shall be reviewed without objection by the Project
Manage to assess the colour, visual quality and consistency of the floor finish.
37.6.7
14/29
January 2011
(b)
37.6.8
37.6.9
(b)
(b)
37.7
WORKMANSHIP
37.7.1
37.7.2
37.7.3
37.7.4
The Contractor shall fix structural movement joint covers in accordance with
the detailed Employer's Drawings and floor plans, following the manufacturer's
recommendations and installation guidelines.
(b)
All visible joints shall be accurately aligned relative to grid lines and coordinated with the grid of the floor tiles.
(c)
Joint covers shall be either invisibly spliced or joint sections staggered such
that the joint is continuously linked.
15/29
January 2011
37.7.5
(d)
The Contractor shall set the horizontal width of the movement joint at the time
of installation taking account of thermal expansion at time of installation.
(e)
Movement joint covers shall be affixed to the base (and upstands) by means
of expanding bolt anchors at centres recommended by the movement joint
manufacturer. All anchor bolts shall be zinc plated.
(f)
Movement joint covers shall be fixed such that the upper surface of the joint
shall finish flush with the top of adjacent floor finishes.
lay the granite tiles in bays; check control dimensions are aligned with the
planning grid as shown on the Employers drawings;
(b)
(c)
thoroughly brush clean and soak with clean water the base concrete surfaces
twenty-four hours prior to laying slabs. Pools of surplus water shall be
removed prior to applying slurry:
(i)
(ii)
The finished floor level shall be established with dots and rules. The first
layer of bedding shall be laid within twenty minutes of slurrying and
compacted with a wooden screeders float to provide an acceptable base
for the second bed. The first bed shall be a nominal 40 mm thickness.
(iii)
(d)
immediately after laying the second bed, coat the back face of the granite
paving slabs with a brush; applied neat latex modified cement/water slurry of a
thick creamy consistency; place slab onto the bedding, care being taken to
avoid depression of bedding at the corners, and are driven to level with a
rubber mallet;
(e)
(f)
not carry out Site cutting without the express permission of the Project
Manager. Site cutting shall be by means of electric diamond saws; allow for
flat edge grinding for small dimensional fit. All Site cut edges of the granite
tiles shall be straight and devoid of chips and spallings on the finished side.
16/29
January 2011
37.7.6
37.7.7
(a)
use latex modified grout. The grout shall be pigmented to match the colour of
the granite slabs as per sample reviewed without objection by the Project
Manager;
(b)
firmly set the paving slabs level and bed onto the bedding screed forming 2
mm (0.5 mm) joints to adjoining slabs;
(c)
extrude excess bedding material at the edge not abutting adjacent slabs when
the granite slabs are driven to their final elevation;
(d)
rake and fill the joints solid with grout after bedding the slabs;
(e)
(f)
ensure that the vertical displacement ("lipping") of adjacent paving slab edges
is not greater than 1 mm;
(g)
ensure that void within the bedding does not exceed 5% of the area of the
slab, does not lie within 20 mm of the edge of the slab, nor within 20 mm of
other voids and that the sum of the longest and shortest dimension of any void
shall not exceed 60 mm;
(h)
cover the floor surface with polythene batten protected at edges, remaining
completely untrafficked for 48 hours save for passage of floor layers on foot
and finishing operations and shall not expose the floor surface to the
maximum loadings for 28 days;
(i)
ensure that the floor is protected prior to issue of the associated Completion
Certificate;
(j)
on application for the Completion Certificate, ensure that the finished level of
the floor is to a datum 2 mm at all interfaces and to datum 3 mm between
interfaces; and
(k)
construct the finishes of tiles to the grades shown on sample tiles which have
received a notice of no objection from the Project Manager;
(b)
(c)
provide black tiles with a polished finish to all accent paving to the general
circulation areas;
17/29
January 2011
37.7.8
(d)
where non-slip functions are required, provide flamed finish tiles to the design
pattern as shown on the Employer's Drawings; and
(e)
grout stair nosings with carborundum inserts. The colour of the carborundum
strips shall be matt black.
37.7.9
(a)
(b)
incorporate the stair non-slip tread inserts, bonded into pre-cut grooves to
manufacturer's recommendations, located in tread profile as shown on the
Employers Drawings.
lay the resin bonded floor tiles onto a solid, level and at acceptable level of
moisture content bedding screed. From the laying of the screed a period of
time (approx. 1 week per cm of thickness) must elapse before proceeding to
installation of tiles;
(b)
install the tile by adhesive strictly in accordance with the tile manufacturers
recommended methods, which has been submitted for review without
objection by the Project Manager;
(c)
(d)
form flexible bay joints base on the tiling grid as shown on the Employer's
Drawings;
(e)
make the bay joint nominally 5 mm wide 1 mm and fill with a nominal 4 mm
thick sheet of separating material reviewed without objection by the Project
Manager;
(f)
ensure that the depth of the separating sheet material (compressible spacer)
is as shown on the Employer's Drawings and shall reach at least to the top of
the structural slab to avoid bridging of the bedding screed to the adjacent bay;
(g)
(h)
ensure that a full depth open joint of 3 mm is left at the floor perimeter and
interfaces with the skirting tile or the concrete columns. The joint shall be
finished similar to a bay joints;
in
18/29
accordance
with
the
manufacturers
January 2011
(i)
point the joints with an epoxy resin based sealant which is compatible with the
resin bonded floor tiles. The colour of the bay joints shall be grey to match the
tile as per samples previously reviewed without objection by the Project
Manager;
(j)
(k)
(l)
prior to the application of the mastic, prime the faces of the tiles to the
manufacturer's recommendations;
(m)
tape edges of the tiles on either side of joints before application of joint
sealant;
(n)
recess the top surface of the flexible bay joint filler by 1 mm;
(o)
(p)
install the through coloured mastic to match the colour of the resin bonded
floor tiles and avoid colour variation, mottling or unevenness of finish;
(q)
ensure that the same type of tile in one enclosed area is supplied by the same
manufacturer in quality assured batches; ascertain and satisfy the Project
Manager that the resin bonded floor tiles supply source achieves the quantity
of paving in the above areas; and
(r)
if the tiles have an inherent manufactured pattern lay all tiles with the pattern
orientating in the same direction consistently throughout the works.
(b)
not alter the screed to accommodate other trades unless such work is clearly
specified on the Employer's Drawings or subsequently receives a notice of no
objection from the Project Manager; and
(c)
carry out all finishing operations at optimum times in relation to the setting and
hardening of the material and shall not wet surfaces to assist surface working
or sprinkle cement onto the surface.
(b)
When measured with a slip gauge in accordance with BS 8204: Part 1, Figure
3 or equivalent, the variation in gap under a straightedge (with feet) placed
anywhere on the surface shall be not more than the following:
19/29
January 2011
(i)
(ii)
(iii)
enclosed staircases:
2 mm under a 1 m straightedge.
(iv)
(b)
use only the minimum necessary water content of mixes to achieve full
compaction, low enough to prevent excessive water being brought to the
surface during compaction;
(c)
(d)
(b)
(c)
ensure that all additives are suitable for their intended purpose and are at all
times compatible with all constituent, adjacent materials and finishes.
20/29
January 2011
before commencement of work, verify that bases are flat enough to permit
specified levels and flatness of finished surfaces, considering the permissible
minimum and maximum thickness of the screed/topping.
(b)
(c)
verify that bases are dry enough for applying the screed to achieve the
specified requirements.
shortly before laying the screed, completely remove mortar matrix from the
surface of the concrete to expose the coarse aggregate over the entire area of
the hardened base slab using abrasive blasting or, pneumatic scabbling(for insitu slabs only). All dust and debris shall be removed;
(b)
keep the base slab well wetted for several hours before laying the screed;
remove free water and then brush in the recommended bonding agent cement
slurry;
(c)
lay the screed while the slurry is still wet to ensure a good bond; and
(d)
(b)
where the location of bay joints is not shown on the Employers Drawings,
confirm bay joint locations with the Project Manager before commencing work;
(c)
where applicable, form square edged with surfaces securely fixed; compact
thoroughly at edges to give level, closely abutted joints with no lipping.
(b)
overlay conduits which are cast into screeds with a 500 mm wide strip of steel
fabric in compliance BS 4483, reference D49. The reinforcement shall be
placed at mid depth between the top of the conduit and the screed surface.
21/29
January 2011
37.7.19 Level, Flatness and Tolerance for Ceramic Tiles and Quarry Tiles
(a)
permissible deviation in level from datum for all floors shall be a maximum of
10 mm over 3 m. The Contractor shall provide adequate falls to drainage
outlets in wet areas as shown on Employers drawing.
(b)
The Contractor shall ensure that sudden irregularities do not occur. The
variation in gap under a 2 m straight edge (with feet) placed anywhere on the
surface shall not be more than 3 mm when measured with a slip gauge in
accordance with BS 8204: Part 1, Figure 3 or equivalent.
wash and brush the concrete floor slab and leave it free from pools of water,
oil, curing agents, loose particles, laitance, dust etc.;
(b)
apply a slurry bond coat of neat cement/water to the prepared slab with a
depth of no less than 1.5 mm;
(c)
not allow the slurry bond coat to skin over before a semi-dry, well compacted,
3:1 sand/cement screed is applied. The screed shall be cured for 28 days
minimum; and
(d)
fix the tiles using a proprietary adhesive mortar incorporating epoxy resin and
hardener previously reviewed without objection by the Project Manager.
survey the areas for tile flooring to establish the setting out point for the floor
and wall tiles. All floor and wall tiles shall be set out on a modular grid
reflecting the tile module and both surfaces shall be co-ordinated onto this grid
as indicated on the Employer's Drawings;
(b)
(c)
make joints in floors parallel to the main axis of the space or specified
features;
(d)
(e)
22/29
January 2011
(f)
(g)
provide relief joints every 4 m. Such joints shall be neoprene extrusions with
extruded aluminium edges; and
(h)
avoid unintended colour/shade variations within the tiles for use in each
area/room by thoroughly mixing variegated tiles;
(b)
(c)
fix tiles so that there is adhesion over the whole of the background/base and
tile backs;
(d)
(e)
(f)
ensure that, where floor finishes abut other floor finishes, the junction is level
with all joints aligned, as detailed and specified on the Employer's Drawings;
(g)
cut the perimeter of the floor or around openings, obstacles, etc. and trim in
accordance with details shown on the Employer's Drawings. The tiles shall be
set out from the centre of the room. All cuts shall be made with a diamond
tipped wet saw, and all exposed cut edges shall match uncut tiles;
(h)
set out the gullies at the joint of four tiles as shown on the Employer's
Drawings;
(i)
(j)
clean surplus bedding material from the joints and face of tiles without
disturbing the tiles;
(k)
Within the maintenance duct zones, treat the floor slabs using water resistant
coating, laid in accordance with the manufacturers instructions;
(l)
(m)
when joints are hard, clean and protect the whole tile flooring.
23/29
January 2011
use acid resistant epoxy grout, waterproof, sanitized and matching the tiles.
The grout shall not be applied until the bedding material has hardened. The
joints shall be a minimum of 5 mm deep and free from dust and debris. All
joints shall be completely filled, tooled to a profile reviewed by the Project
Manager without objection and wiped down to leave a surface free from
blemishes;
(b)
grout the tiles as soon as set firm using a grout previously reviewed without
objection by the Project Manager, colour shall be as reviewed samples;
(c)
grout all joints to the full depth of the tile; remove all debris from the tile joints
prior to grouting. The width of the grouting joint shall vary from the specified
joint width by more that +/-1 mm and any deviations shall be nonaccumulative;
(d)
ensure that the grout joint is a 'washed' joint. The grouting shall be washed out
to the bottom line of the arrise; and
(e)
37.7.26 Level, Flatness and Tolerance for the Epoxy Wearing Surface
The Contractor shall:
(a)
restrict the permissible deviation from datum for all floors to a maximum of 5
mm over 3 m;
(b)
5 mm under a 3 m straightedge
2 mm under a 1 m straightedge
before the application of the epoxy wearing surface, confirm to the Project
Manager that the existing surfaces are suitable for the application of the epoxy
wearing surfaces;
(b)
prepare the bases by dust free grit blasting (vacuum blasting) to remove all
traces of surface laitance, dirt, dust and oil. Allow surface to dry; and
(c)
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January 2011
(b)
(c)
(ii)
(iii)
(iv)
(v)
(d)
restrict the use of day joints to a minimum, but where required, form them at
changes of direction, abutments or movement joints;
(e)
not apply coatings in wet weather or when the temperature is below 5C; avoid
the application of coatings in direct sunlight and protect coatings from rain for
at least 24 hours after application;
(f)
(g)
unless otherwise specified by the manufacturer, protect the surface from wind,
draughts and strong sunlight immediately after laying; and avoid trafficking of
the area until the material is fully cured.
37.8
37.8.1
confirm that the source of each material chosen can provide the quantity and
consistent quality of material required at the required rates of production;
(b)
confirm that the source of each material chosen complies with the following
technical criteria of the American Society for Testing and Materials (ASTM):
(i)
C97
(ii)
C97
(iii)
C99
25/29
January 2011
(c)
(iv)
C170
(v)
C880
(ii)
availability of stone;
(iii)
output of quarry;
(iv)
(v)
(vi)
Testing Screeds
The Contractor shall:
37.8.3
(a)
test the level and surface irregularity of the screeds to verify that they are
within the tolerances stated in the Specification using the method described in
Appendix A of BS 8204 Part 2. The Contractor shall conduct this test at the
frequency of one test per 100 m of screed;
(b)
test the adhesion between the screed and the substrate by tapping the surface
with a hammer. A hollow sound indicates poor adhesion and the Contractor
shall carefully cut out the defective area paying particular attention to services
within the screed and relay the screed. The re-laid area will be tested again for
adhesion;
(c)
conduct
(d)
(e)
provide documentary evidence to the Project Manager that the quarry tiles
recommended for use by the Contractor have been subjected to the following
tests and have achieved satisfactory results:
(i)
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January 2011
(ii)
(iii)
(iv)
(v)
(vi)
(vii) determine the co-efficient of linear thermal expansion of the quarry tiles
in accordance with BS 6431 Part 15;
(viii) determine the resistance to thermal shock of the quarry tiles in
accordance with BS 6431 Part 16;
37.8.4
(ix)
(x)
(b)
check the flatness of the finished floor in accordance with BS 5385 Part 3
clause 23.4; and
(c)
check the deviation in tile surfaces at either side of tile joints to verify that it is
within the limits set down in BS 5385: Part 3 clause 23.4.
provide documentary evidence to the Project Manager that the ceramic floor
tiles recommended for use by the Contractor have been subjected to the
following tests and have achieved satisfactory results;
(i)
(ii)
(iii)
(iv)
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January 2011
(v)
(vi)
(vii) determine the resistance to thermal shock of the ceramic floor tiles in
accordance with BS 6431 part 16;
(viii) determine the chemical resistance of the ceramic floor tiles in
accordance with BS 6431 part 19;
37.8.5
(ix)
(x)
(b)
check the flatness of the finished floor in accordance with BS 5385 to verify
that it is within the limits defined in clause 2.8.6.232; and
(c)
check the deviation in the surfaces at either side of the joints to verify that it is
within the limits set down in BS 5385 part 3 clause 23.4.
conduct one pull-off test per 100m to verify that adhesion to the substrate is a
minimum of 1.5 N/mm and log according to ISO9000;
(b)
test the compressive strength of the coating in accordance with BS 6319 Part
2 to verify that it exceeds 50N/mm. The Contractor shall conduct three of
these tests for each batch of material;
test the flexural strength of the coating in accordance with BS 6319 Part 3 to
verify that it exceeds 25 N/mm. The Contractor shall conduct three of these
tests for each batch of material; and
(c)
(d)
37.8.6
test the modulus of elasticity of the coating in accordance with BS 6319 Part 3
to verify that it is less than 10,000 N/mm.
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January 2011
37.9
37.9.1
Protection
The Contractor shall provide protection to the entire installed hard floor tile area (i.e.
100% coverage of the installed area) which shall be maintained until Substantial
Completion of the Project. The protection system shall include without limitation the
following:
37.9.2
(a)
(b)
(c)
37.10
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January 2011
GENERAL
This section provides detailed technical requirements in respect of flexible floor
finishes which generally comprise:
(a)
vinyl tiles;
(b)
(c)
carpeting;
(d)
carpet tiles;
(e)
(f)
accessories
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(g)
(h)
(i)
linings, sheathings, drywall partitions and toilet cubicles refer to section 33;
(j)
(k)
(l)
(m)
38.2
NOT USED
38.3
BS 1006
BS 1711
BS 1982
BS 2677
BS 3260
BS 3261
BS 3661/20
BS 4052
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January 2011
BS 4098
BS 4223
Carpet tufts
BS 4682
BS 4790
Flammability
BS 4797
BS 5325
BS 5588
BS 5808
BS 6266
38.4
38.4.1
38.4.2
(b)
(c)
Deflection shall not be more than 1/250 of the shortest span or 225 mm
whichever is less, up or down from the unloaded plane when subjected to the
loadings mentioned above, for a period of 24 hours.
(d)
The system shall sustain for 5 minutes, 3 times the specified static loadings
without collapse, at any position in the panel.
(e)
Base area of the pedestal shall not be less than 10,000 mm2 and shall be fixed
to the floors by mechanical means in addition to adhesives.
(f)
Pedestals shall not be permanently deformed by more than 1.00 mm per 100
mm in height when subjected to a steady horizontal moment of 90 mm up to a
maximum applied load of 50 Kg, applied to the uppermost part for 5 minutes.
(g)
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January 2011
38.4.3
(h)
(i)
The adjustable device on the pedestal shall be locked and not become loose
due to vibration during the life of the system. It shall be possible to release the
locking by means of a tool if re-adjustment is necessary.
(j)
The length of threading for the upper part of the pedestal shall not be less than
60 mm.
(k)
note that the details shown on the Employer's Drawings are indicative and the
Contractor shall be responsibility for the final design;
(b)
note the fixing zones indicated on the Employer's Drawings when designing
the system;
(c)
incorporate into the raised floors a supporting structure that is base fixed to
the concrete slab;
(d)
38.5
MATERIALS
38.5.1
Sizes and thicknesses of the flexible tile and sheet finishes shall be as
specified hereafter unless instructed otherwise by the Project Manager. The
Works shall be executed by a specialist contractor previously reviewed by the
Project Manager.
(b)
Semi-flexible PVC tiles shall comply with BS 3260, size 225 x 225 or 300 x
300 and 2.5 mm thick.
(c)
Un-backed flexible PVC (vinyl) tiles shall comply with BS 3261: Type B, size
225 x 225 or 300 x 300 and 2 mm thick.
(d)
Foam backed PVC (vinyl) sheet shall comply with BS 5085: Part 2 and 3 mm
thick overall. The wearing layer of the PVC (vinyl) sheet shall comply with BS
3261: Type A 1.5 mm thick.
(e)
(f)
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January 2011
38.5.2
Carpet
(a)
Carpet shall be of a type and colour and in accordance with the Specification,
and of a brand reviewed without objection by the Project Manager.
(b)
(c)
(d)
(e)
(i)
(ii)
"Heavy contract quality carpet" for use in public rooms, general offices,
reception areas, busy corridors and other areas as specified.
(ii)
(iii)
(iv)
The composition of the pile yam shall be fibres of one of the following:
(i)
(ii)
(iii)
polypropylene;
(iv)
(v)
(f)
The warp and weft, where applicable, shall be cotton, jute or polypropylene.
(g)
The back coating shall be evenly spread with no build-up at the selvedge of
the carpet and which gives fray-resistant finish to cut edges.
(h)
The quality and application of the back coating shall be such that:
(i)
its penetration shall assist tuft anchorage without wicking into the
surface pile;
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January 2011
(i)
38.5.3
(ii)
the finish carpet shall be seamed without gumming the needle and
sewing thread, due to softening of the compound; and
(iii)
(ii)
(iii)
(j)
(k)
Minimum Acceptable
Related to
Grade
Light
BS 1006
Shampooing
Organic Solvents
BS 3661/20
5/21
Method of Test
January 2011
38.5.4
38.5.5
Properties
Requirements
Methods of Test
Total mass
BS 4223
(method 12)
Minimum 1000
BS 4223
Thickness loss
BS 4052
Thickness; compression
and recovery
Percentage compression
recovery not less than 60%
BS 4098
Dimensional stability;
extension due to
mechanical action
BS 4682: Part 1
BS 4682: Part 3
Flammability
BS 4790
Moth proofing
BS4797
(method 8)
BS 4052
Using dynamic
loading machine on
original pile
thickness
On original pile
thickness
The Contractor shall satisfy the Project Manager that the proposed products
can sustain the wear anticipated.
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January 2011
(b)
38.5.6
38.5.7
38.5.8
The Contractor shall submit tests or reports illustrating the suitability of the
proposed products, or list locations, preferably in Hong Kong, where the
proposed products have been laid for a period of at least 2 years, or produce
satisfactory evidence from overseas to endorse the suitability of the proposed
products.
Carpet Tiles
(a)
Carpet tiles shall be of the same size so that they could be easily
interchanged, relocated or replaced.
(b)
The Contractor shall cut out special tiles, with proper edging around, to
receive floor socket or outlet.
(c)
(d)
Environmental Requirements
(a)
The Carpet manufacturing company shall have acquired either the ISO
14001:1996 Environmental Management Systems or the Eco-Management
and Audit Scheme (EMAS) of Denmark or a similar standard reviewed
without objection by the Project Manager.
(b)
(c)
(d)
(e)
Metal complex dyes and acid dyes shall not be used for dyeing.
(f)
Carpets shall be long lasting, having a service life of not less than 10 years.
(g)
Carpets shall not contain harmful substances or have any odour. They shall
pass the testing and labelling program run by the Carpet and Rug Institutes
Indoor Air Quality Carpet Testing Programme (USA) or the Danish Indoor
Climate Labelling (Demark) or GUT (European association for
environmentally friendly carpets) or similar standard reviewed without
objection by the Project Manager.
(h)
Carpets shall not contain any harmful substances that prevent them from
being reused, recycled or accepted by a landfill for final disposal.
Carpet Underlays
The Contractor shall provide underlay, which shall be one of the following types in
compliance with BS 5808:
(a)
felt;
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January 2011
38.5.9
(b)
cellular;
(c)
rubber crumb; or
(d)
composite underlay.
Carpet Grippers
(a)
Carpet grippers shall have two rows of small angled pins at not less than 50
mm centres projecting 4 mm from a preformed strip.
(b)
The Contractor shall submit samples of carpet grippers for review without
objection by the Project Manager.
(b)
The static control level shall be a maximum of 3.0 kV, measured under the
standard conditions of 23 C 1 C and 25 % 2 % relative humidity.
(c)
The Contractor shall submit proposals for complying with the Specification to
the Project Manager for review without objection.
The raised floor deck shall be installed with fully removable load bearing
panels, interchangeable, and supported on adjustable pedestals.
(b)
The floor system shall be sturdy, rigid, and firm, constructed from moisture
resistant and rot proof material. The design of the system shall prevent
vibration, rattles, rocking squeaks and other noises. Floor panels that are cut
shall be supported by additional pedestals and shall have framing modified
accordingly.
(c)
The Contractor shall provide panel location system to securely locate each
panel and prevent rocking. The system shall not rely on the perimeter wall for
lateral stability and shall provide resistance to rolling loads (as AFA Rolling
Load Guide Notes Series 1 No.2 1988). The floor system shall remain stable
when groups of panels are removed for access or maintenance or any other
reason; and
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January 2011
(d)
(b)
obtain the total quantity of each material or component from the same supplier
or manufacturer unless otherwise agreed with the Project Manager;
(c)
(d)
(e)
(f)
provide all aluminium fixing brackets and cleats manufactured from the most
appropriate grade of alloy in accordance with BS 1474. They shall be finished
to match the metal panels and framing members if visible.
(b)
(c)
(d)
obtain all alloys of similar finish from an identified source reviewed without
objection by the Project Manager and in compliance with the requirements of
the relevant British Standard; provide a chemical or other manufacturers
written specification for the alloy proposed.
9/21
January 2011
provide and install perforated panels (full panel size) for air supply. Location of
the service panels and details of perforation size and pattern are shown on the
Employer's Drawings;
(b)
provide cut outs for services in the raised floor panels for electrical and other
outlets as located on the Employer's Drawings;
(c)
(d)
ensure that any cutting of panels does not affect the water or moisture
resistance of the panels.
The Contractor shall supply and install perforated raised floor tiles in computer
room style raised floors including associated air balancing dampers.
(b)
The perforated panels shall be used for supplying air as part of the mechanical
services air conditioning. The performance requirements of the mechanical
services shall not be affected by the Contractor's selection of perforated panel.
(c)
(d)
(e)
The maximum pressure drop across a perforated panel at a 2.5 m/s face
velocity shall be 20 Pa.
(b)
closely fit to all perimeters with gap no greater than 15 mm and the edge
panels shall be located to prevent movement;
(c)
before application of load, the platform floor surface shall be levelled to +/- 1.5
mm over any 5 m2 or +/- 6 mm over the entire floor;
(d)
under no load condition, the concavity or convexity of the panel shall not
exceed 0.75 mm when measured horizontally parallel to any edge or along the
diagonal, and the deviation due to twist shall not exceed 1 mm;
(e)
panel deviation from square or work size shall not exceed +/- 0.5 mm;
(f)
edge strips if utilised, shall be firmly fixed and shall not peel or become
detached or break. The edging shall resist a pull off strength of 5 N for 5
minutes;
10/21
January 2011
(g)
(h)
site-cut edges of panels shall be treated to resist fire, moisture, and attack by
vermin etc.;
(i)
the dead load of the raised access floor system shall not exceed 1 KN/ m2.
(b)
The platform floor system, including the pedestals, panels, floor covering and
fixings shall withstand the following conditions, without any delamination or
other forms of deterioration:
(i)
(ii)
temperature 5 deg. C and 95% RH in the floor void side of the panels,
temperature 25 deg. C and 25% RH on the room side of the panels;
(iii)
temperature 8 deg. C and 99% RH in the floor void side of the panels,
temperature 23 deg. C and 55% RH on the room side of the panels;
(iv)
temperature 30 deg. C and 30% RH in the floor void side of the panels,
temperature 19 deg. C and 60% RH on the room side of the panels; and
(v)
The material shall, under the conditions stated in a), comply with the structural
and loading requirements stated in sub-sections 38.4.2 and 38.5.19. The
material content of the floor panels shall not be capable of absorbing moisture.
(b)
The raised floor system shall comply with BS 6266 clause 4.4 and BS 5588:
Part 3 clauses 11.3.1 and 11.3.2.
(c)
The raised floor system shall achieve, within the cavity, Class 1 classifications
when tested in accordance with BS 476: Part 7; an index of Performance (1)
not exceeding 12 and a sub index (i) not exceeding 6 when tested in
accordance with BS 476: Part 6.
(d)
All supporting structure shall be incombustible and shall have a melting point
of not less than 600 oC.
(e)
All supporting structure shall have a thermal property such that mean
temperature of the upper panel surface shall not increase by more than 140
o
C, when subject to the 1 Kg crib fire test.
(f)
(g)
The conductivity for insulation shall not be more than 0.036 w/m deg. C at 24
o
C.
11/21
January 2011
The system shall have the electrostatic properties such that the resistance
between the surface of the floor covering and the main building earth
continuity conductor shall be between 5x105 and 2x10 10 ohms at RH 50%.
(b)
38.5.23 Durability and Other Properties Required of the Raised Floor System
(a)
All materials shall be resistant to the growth of fungi, micro-organisms and the
attack by insects.
(b)
The materials shall be in compliance with BS 1982 method of test for fungal
resistance and manufactured building materials made of or containing
materials of organic origin.
(c)
The materials used in the system shall not give off any unpleasant odours to
the occupants of the building.
(d)
The system supporting components and the floor panels shall have a
minimum life of 25 years.
38.6
SUBMISSIONS
38.6.1
38.6.2
(a)
Contractors Drawings showing the fabrication, setting out, joints and details of
all flexible flooring systems;
(b)
(c)
(d)
Samples
The following samples of proposed materials shall be submitted to the Project
Manager together with the particulars referred above:
(a)
(b)
(c)
3 vinyl tiles;
(d)
3 carpet tiles;
(e)
12/21
January 2011
38.6.3
(f)
trims;
(g)
thresholds;
(h)
nosings; and
(i)
5 no. pedestals
Prototypes
The Contractor shall provide one complete raised access floor assembly comprising
4 panels mounted on the pedestal system (on a substrate the same as the building),
and including power points, access systems, etc.
38.6.4
Benchmarks
(a)
(b)
(ii)
(iii)
In the event the Project Manager does not issue a notice of no objection for
the proposed benchmarks, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any flexible floor works.
38.7
WORKMANSHIP
38.7.1
(b)
(c)
Panel flatness:
(i)
13/21
January 2011
(ii)
(d)
Panel Squareness:
The panel deviation from square shall not exceed 0.5 mm on the diagonal
length;
(e)
Panel Dimensions:
The deviation from the specified size of the panel shall not exceed 0.5 mm;
38.7.2
store rolls after delivery, but before laying, in accordance with the
manufacturers recommendations. Deformed rolls shall not be used;
(b)
not use tiles or sheet which have deteriorated in stock or which have a
tendency to curl at the edges and corners;
(c)
thoroughly clean the screed or backing from grease, oil, wax, paint, dirt or dust
and fill all cracks, minor holes and services penetration with a filler
recommended by the tile or sheeting manufacturer and reviewed without
objection by the Project Manager;
(d)
lay all tiles, floor and wall sheeting strictly in accordance with the
manufacturer's recommendations. Preheating single tiles shall not be
permitted;
(e)
apply adhesive in a thin film and spread evenly with a notched or plain trowel
as recommended by the manufacturer. If a notched trowel is used the notches
shall be of the size recommended and shall be renewed periodically to ensure
the correct spread of adhesive;
(f)
closely butt joints and cut accurately at right angles to the tiles or sheet
surface to an agreed design and with only the minimum necessary jointing;
(g)
weld joints of PVC sheet to form a continuous surface with PVC welding rods
coloured to match the sheeting;
(h)
relay any areas insufficiently bonded or showing an uneven surface. The full
width of vinyl sheet, and a minimum length at least equal to twice the width,
shall be re-laid. There shall be no patch repairs within the width of a sheet;
(i)
after laying thoroughly clean, the tiling or sheeting with water and a detergent
recommended by the manufacturer; apply two coats of non-slip, matt emulsion
polish;
(j)
protect the floors with covering reviewed without objection by the Project
Manager.
14/21
January 2011
38.7.3
38.7.4
The Contractor shall install carpet and underlays in compliance with BS 5325.
(b)
The Contractor shall install carpets so that they are flat and of even tension.
Carpet shall not be displaced by movement of people or objects on the
surface to the point where permanent slackness, rocking or rippling is caused.
(c)
The Contractor shall closely fit edges to skirting cover fillets or other
perimeters; joint carpet at doorway within the thickness of the closed door;
secure doorway terminations of carpet by sealing, whipping or binding before
seaming or covering with cover strips where they abut dissimilar materials.
(d)
(e)
(f)
Carpet tiles on raised floor panels shall either be stuck down with double-sided
tape or alternatively with a bonding agent, which shall be integral with the
backing of the tile previously reviewed without objection by the Project
Manager.
38.7.5
(ii)
(iii)
(b)
ensure the base is smooth, clean, and dry and compatible with the underlay
and carpeting. Adhesive shall be compatible with the base, underlay and
carpet;
(c)
lightly smooth the underlay by hand to ensure that it lies flat with no bubbles or
wrinkles visible on the surface; secure the underlay sufficiently to preclude
movement when the carpet is laid over it.
plan the layout of the carpet to keep seams to the minimum practicable.
Seams should be unobstructive and positioned such that:
(i)
(ii)
traffic runs along the length rather than across the seams; and
(iii)
15/21
January 2011
(b)
38.7.6
machine or hand sewing: sew seams to the full length and properly lock
off; stitch to an even tension and ensure the seam lies flat after laying;
protect the raw edge of the pile where necessary, to prevent loss of pile
along the seam;
(ii)
reinforced tape and adhesive (cold applied): ensure that the adhesive is
dry before stretching;
(iii)
(iv)
Installation of Carpets
The Contractor shall secure carpets by using one of the following methods:
(a)
(b)
Carpet gripper method (suitable for woven, tufted, and secondary backed
bonded carpet):
(i)
plug and screw or nail carpet gripper strip around the perimeter 6-8mm
from the skirting;
(ii)
(iii)
(iv)
(v)
ensure that it is securely trapped in the gap between the gripper and the
skirting; and
(vi)
use power stretchers for installations over 7 m long or wide and use a
double row of carpet grippers.
ensure that the floor is properly dry, free from dust, and contaminants,
which may affect the adhesion;
(ii)
spread adhesive evenly and only applied to an area that can be properly
bonded and laid at one time;
(iii)
(iv)
cut edges straight and square before adhesion in accordance with the
manufacturer's recommendations;
(v)
(vi)
16/21
January 2011
(c)
38.7.7
38.7.8
(a)
(b)
remove all pieces of partly loose warp or face yam with napping scissors;
(c)
(d)
38.7.9
(a)
(b)
seal and clean the sub-floor before the raised floors installation is
commenced; continue cleaning during installation to prevent entrapment of dirt
or rubbish in the floor cavity;
(c)
(d)
set out accurately the raised floors to give level floor free from undulations,
steps, ridges, bumps, ripples, and lipping. Rocking panels shall not be
accepted. The floor shall not exhibit noise in use, and shall be able to resist all
rolling loads without creep and shall feel solid and substantial underfoot;
(e)
design and fit bay divisions and movement joints in the raised floors where
necessary fitted to co-ordinate with wall joints and other elements as shown
on the drawings;
(f)
whenever such alteration is required, agreed the visual criteria with the Project
Manager prior to such alterations being carried out.
17/21
January 2011
38.8
38.8.1
38.8.2
(a)
Fibre content and carpet tiles dimensions shall be tested in accordance with
BS 3655.
(b)
Total carpet tiles weight, total pile weight, pile weight above backing, pile
height and weft density shall be ascertained in accordance with BS 4233.
(c)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(k)
(l)
(m)
(n)
18/21
January 2011
38.8.3
(o)
NBS flooring radiant panel test shall be carried out in accordance with DIS
9239 and ASTM E 648.
(p)
Toxic gas emission shall be tested in accordance with ASTM E 662, F814-83
and F814-84.
(q)
(r)
The effect of chair castors shall be tested in accordance with ISO DTR 4918;
and
(s)
The dimensional stability of the carpet tiles shall be tested using the
"Aachener Test" as developed by The Deutsches Teppich - Forschunginstitut
of Aachen, Germany. The permissible maximum change shall be 0.1% from
the initial to the final measurement.
Load Tests:
The Contractor shall:
(i)
carry out area and point load tests to a minimum of two times the
specified load;
(ii)
(iii)
carry out load tests utilising a single system panel supported on 750 mm
x 750 mm floor on its support system; place panels on these supports to
provide bearing areas equal to an actual installation;
(iv)
(v)
apply loads to the panel in increments and deflections of the panel shall
be measured at each load increment;
(vi)
(vii) where a loading type (i.e. a point load through a 200 mm diameter pad)
can be located anywhere on a panel, load test the panel by locating the
loading at the most critical location on the panel;
(viii) carry out load testing of single panels, with and without the service
holes, as described above. If the physical make-up of a panel with or
without service holes is essentially the same, load tests of panels with
the holes present may be used to demonstrate adequacy of the panels
without holes;
19/21
January 2011
(ix)
(x)
38.9
38.9.1
38.9.2
(a)
(b)
details relating to the necessary intervals between cleaning cycles and provide
guidance to the Project Manager on vacuuming of primary and secondary
trafficked areas. Particular reference should be made to the use of twin motor
upright cleaners and their frequency of use;
(c)
(d)
wet cleaning and powder cleaning methods and guidance on procedures and
the relative advantages and disadvantages of each method considering areas,
special machines, cost, time and convenience;
(e)
(f)
protection methods for flexible floor finishes during cleaning of adjacent hard
floor finishes; and
(g)
(b)
(ii)
panels; and
(iii)
fixings.
All other components shall have a predicted service life of not less than 8
years.
20/21
January 2011
38.10
(c)
The Contractor shall state the predicted service life of all components and
provide guidance on the required maintenance, replacement periods and
methods of replacement.
(d)
(b)
submit full details and instructions for storage to the Project Manager (Tiles
shall not be off-cuts).
21/21
January 2011
GENERAL
This section provides detailed technical requirements in respect of wall finishes that
generally comprise:
(a)
render;
(b)
plaster;
(c)
(d)
(e)
(f)
accessories.
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(g)
(h)
(i)
linings, sheathings, drywall partitions and toilet cubicles refer to section 33;
(j)
(k)
(l)
(m)
39.2
NOT USED
39.3
BS 146
BS 476
BS 882
BS 890
BS 1191
BS 1449
BS 3148
1/18
January 2011
BS 4027
BS 4254
BS 4551
BS 4721
BS 4887
Mortar admixtures
Part 1
BS 5224
BS 5262
BS 5270
BS 5492
BS 5385
BS 6431
BS 6452
Part 1
BS 8000
Part 10
BS 8204
39.4
39.4.1
Contractors Responsibilities
The Contractor shall:
(a)
Install the wall finishes based upon the Employer's Drawings and the
requirements of the Specification.
(b)
design the fixing method for wall tiles including any bedding, render,
adhesive or mechanical fixings;
(ii)
(iii)
provide and install tiles using the method as recommended by the tile
manufacturer, including the preparation of the wall substrate, laying, joint
grouting, protection and cleaning before applying for a Completion
Certificate;
(iv)
(v)
unless shown otherwise, align wall tile joints with floor tile joints and
prevent dimensional creep; and
(vi)
set out floor and wall tiles from the setting out points where shown on
the Employers Drawings.
2/18
January 2011
39.5
MATERIALS
39.5.1
Rendering
(a)
(b)
Water shall comply with section 20 (Concrete) and tested in accordance with
BS 3148.
(c)
Sand for mixes not incorporating lime shall be from either clean hard durable
crushed rock or clean sand free from salt and shall conform to the grading
limits set out below;
Table 39.1: Grading of Sand for Renders
(d)
B.S. Sieve
5.00 mm
100
2.36 m
90 100
1.18 mm
70 100
0.60 mm
40 80
0.30 mm
5 40
0.15 mm
0 10
Sand for mixes incorporating lime shall be clean natural sand free from salt to
conform to the grading limits set out below;
Table 39.2: Grading of Sand for Render Mixes with Lime
B.S. Sieve
2.36 mm
100
1.18 mm
90 100
0.60 mm
55 100
0.30 mm
5 50
0.15 mm
0 10
(e)
Lime shall comply with BS 890 and section 26 (Masonry and Blockwork).
(f)
Admixtures and additives shall comply with BS 4887 and section 26 (Masonry
and Blockwork).
(g)
Bonding agents shall be compatible with the substrate and finish and shall be
proprietary products previously reviewed without objection by the Project
Manager. They shall be used strictly in accordance with the manufacturers
recommendations and shall be supplied in containers clearly marked in the
factory with the expiry date. Expired material shall not be used.
3/18
January 2011
39.5.2
Plastering
(a)
plain expanded type of 6mm short way mesh coated with tight coat
galvanizing and weighing not less than 1.6 kg/m2; or
(ii)
ribbed expanded type similarly coated and weighing not less than 2.25
kg/m2.
(b)
Galvanized steel corner beads, plaster stops and movement joint beads shall
have expanded metal wings and the details reviewed without objection by the
Project Manager.
(c)
Wire netting shall comply with BS 1485, of 0.9 mm galvanized wire and 50 mm
mesh.
(d)
(e)
(f)
Undercoat Plaster
Type a 1 Browning plaster
2 Metal lathing plaster
(ii)
(g)
(h)
(i)
(j)
(i)
(ii)
Reinforcement for joints in plasterboard shall be jute scrim cloth not less than
90 mm wide.
4/18
January 2011
39.5.3
39.5.4
39.5.5
Premixed plaster
(a)
(b)
(c)
Cement based plaster shall contain mineral filler material as aggregate and
Portland cement as main binder, with additives for improved compressive
strength and reduced shrinkage.
(d)
Gypsum based plaster shall be used in internal weather protected areas only,
and shall contain pre-mixed minerals, gypsum based rendering materials and
additives which could be applied in one single thick application without
cracking and separation from the substrate.
(e)
The premixed plaster shall comply with BS 5262, BS 5492 and BS 1191. The
premixed plaster manufacturing company shall have acquired ISO certification
in their manufacturing process of the premixed plaster product.
(b)
(c)
39.5.6
39.5.7
(b)
The surface of the tiles shall be cut and pre-finished at the point of
manufacture prior to delivery.
5/18
January 2011
39.5.8
(c)
The Contractor shall ensure that the wall tiles conform or are similar in size,
thickness, texture and colour to the tiles in adjacent areas and that the same
type of stone is supplied by the same quarry in quality assured batches. The
Contractor shall ascertain and satisfy the Project Manager that the elected
supply source shall achieve the quality and quantity of tiling in areas to match
with existing.
(d)
Following the cutting of the tiles along a certain grain, this grain direction shall
be maintained when the stone is laid.
Mosaic Tiles
Unless otherwise specified, mosaic tiles shall be from a manufacturer previously
reviewed without objection by the Project Manager and as follows:
39.5.9
(a)
glass mosaic tiles shall be fully vitrified glass tile size 20x20 mm and 4 mm
thick, regular in shape, free from cracks or sharp edges and uniform in colour
and texture;
(b)
glazed ceramic mosaic tiles shall be similar to glazed wall tiles but size 18x18
mm or 25x25 mm and 5 mm thick and with square edges; and
(c)
Adhesives
Adhesive for tiles or mosaics shall be a proprietary brand that has been reviewed
without objection by the Project Manager.
39.6
SUBMISSIONS
39.6.1
39.6.2
(a)
Contractors Drawings which shall illustrate setting out, interfaces, internal and
external corners and skirting details;
(b)
(c)
Samples
(a)
The Contractor shall submit the following samples of proposed materials to the
Project Manager, together with the particulars referred above, for review
without objection:
(i)
(ii)
6/18
January 2011
(b)
39.6.3
(iii)
(iv)
(v)
(vi)
The Contractor shall submit sample panels of 3 m x 3 m for all wall, tile or slab
finishes including joints, edge details, pointing etc. and obtain a notice of no
objection from the Project Manager.
Benchmarks
(a)
(b)
The benchmark area shall include each wall finish material, incorporating at
least one external corner and one internal corner. The extent of the each area
shall be minimum 3 m wide and 3 m high from floor, skirting to ceiling.
(c)
After the Project Manager has reviewed these areas with no objection, the
benchmark shall become the standard to which all subsequent wall finish
works shall conform.
(d)
In the event the Project Manager does not issue a notice of no objection for a
proposed benchmark, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any wall finish works.
39.7
WORKMANSHIP
39.7.1
Tolerances
Finished surfaces shall have no sudden irregularities. The tolerances for ceramic
wall tiles shall be in accordance with BS 6431.
39.7.2
Rendering Workmanship
The Contractor shall:
(a)
(b)
protect existing work with boards, dust sheets, and the like. Droppings on
finished work shall be cleaned off immediately;
(c)
keep plant and tools clear and free of traces from previous mixes;
(d)
(e)
7/18
January 2011
39.7.3
(f)
remove efflorescence, laitance, oil, grease, all traces of release agents, dirt,
and loose material by dry brushing or scraping;
(g)
protect surfaces from weather and ensure that they are completely compatible
with the finish to be applied before commencement of work;
(h)
at junctions between dissimilar solid backgrounds in the same plane which are
to receive the same applied finish, fix a strip of steel galvanized lathing
extending 150 mm (minimum) in width each side of the junction, nailed with
40mm nails or stapled to plugs at 100 mm centres on both edges;
(i)
clean all laitance, dust, oil or any other such substances from the concrete
surface;
(j)
mix splatterdash to consist of (1:2) cement : coarse sand or granite fines with
a bonding agent such as a styrene-butadiene rubber (SBR) latex, an ethyl
vinyl acetate (EVA) emulsion or an acrylic emulsion previously reviewed
without objection by the Project Manager;
(k)
(l)
allow splatterdash to cure and harden for at least two days before applying
rendering/bedding screed;
(m)
(ii)
(iii)
brush neat cement slurry into damp surface immediately before applying
finish or screed, or
(n)
(o)
Rendering Finishing
(a)
(ii)
wood float finish: - finish with a dry wood float to give an even overall
surface;
8/18
January 2011
39.7.4
(iii)
(iv)
rough cast finish: - throw onto the undercoat a wet mix of aggregate and
cementitious material; or
(v)
(b)
Wall and ceiling finishes shall be smooth, flat and to correct line and level.
Maximum deviation permitted in surfaces shall be 3 mm from a 1,800 mm
straight edge. Angles and corners shall be right angles, unless otherwise
required, with walls and reveals plumb and square.
(c)
The Contractor shall prevent excessively rapid or localized drying out of wall
and ceiling finishes by a means previously reviewed without objection by the
Project Manager.
(d)
Immediately after laying, the Contractor shall protect surface of renders or insitu finishes from wind, sunlight, wear, discolouration or other damages until
completion.
Plasterboard workmanship
The Contractor shall:
(a)
(b)
(c)
(d)
(e)
(i)
nail boards at each support at 150 mm centres, setting out from the
centres of the board and 15 mm (minimum) from edges; and
(ii)
39.7.5
fill all joints, nail holes and other imperfections with board finish plaster;
and
press strips of joint reinforcement into the plaster, trowel flat and allow
the plaster to set, but not dry out before commencement of general
plastering.
Plastering Workmanship
The Contractor shall:
(a)
9/18
January 2011
(b)
(c)
allow drying out before the next coat is applied. Total thickness of dubbing out
shall not exceed 25 mm;
(d)
(e)
(ii)
(iii)
(iv)
(f)
allow 3 days for undercoats to dry out thoroughly before applying next coat,
and cross scratch undercoats to provide key for next coat;
(g)
apply cement rendering consisting of cement and sand or granite fines 1:3
with surface finish required as follows:
(h)
(i)
(i)
(ii)
(ii)
(iii)
(iv)
(v)
Pulverized Fly Ash (PFA) shall not be used for the external rendering
/plastering;
apply internal lime plaster consisting of cement, lime and sand in two coats on
solid backgrounds as follows:
(i)
(ii)
finish coat shall be lime plaster gauged (cement : lime : sand 1:2:6) with
not more than 25 % by volume of lime putty. Addition of paper-pulp is
not allowed;
10/18
January 2011
(iii)
(iv)
(v)
the drying out time for undercoats before the application of finishing
coats shall comply with sub-section 39.7.5. (f);
(vi)
metal plaster corner beads and stops shall be provided where specified
and in accordance with n) below;
(k)
first coat consisting of Browning plaster and sand 1:2 or cement and
sand 1:3;
(ii)
(iii)
(iv)
(v)
where specified, bonding agents for use with gypsum plaster shall
comply with BS 5270: Part 1;
(ii)
(iii)
(l)
(m)
(n)
use metal beads for internal plastering and dry lining in compliance with BS
6452: Part 1;
(o)
provide and fix metal corner beads, plaster stops and movement joints when
specified, including nailing, stapling or fixing with plaster dabs and trowel the
finishing coat flush with the bead;
11/18
January 2011
39.7.6
(p)
(q)
mix and apply acoustic plaster by special spray equipment in accordance with
the manufacturer's recommendations to the thickness and number of coats
specified.
Shanghai Plaster
The Contractor shall apply exposed aggregate rendering or "Shanghai" plaster in
two coats as follows:
(a)
(b)
finishing coat 10 mm thick, consisting of cement and stone chippings 1:1, with
the chippings mixed in one of the proportions shown in the table 39.3 below.
Before the finishing coat has set, scrub off the surface to expose the
aggregate.
Table 39.3: Shanghai Plaster Chipping Mixes
Stone Chippings
Colour
Cement
39.7.7
Marble Chippings
Black/White
70%
20%
10%
60%
20%
20%
20%
100%
Premixed plaster
The Contractor shall:
(a)
mix premixed plaster and clean water on Site with portable electrical mixer or
other equipment according to manufacturers recommendations; use accurate
amount of water to ensure effective mixing and consistent quality;
(b)
store bagged premix mortar separately by types, off the ground in dry, wellventilated and covered space; use material within manufacturer recommended
time limit;
(c)
(d)
prepare substrate to be clean, free from dust, contamination, paint, oil and
loose scale; dampen dry substrate before plastering;
(e)
(f)
not use mixes after initial set has taken place and not re-temper or reconstitute
mixes unless permitted by the manufacturers instructions;
12/18
January 2011
39.7.8
(g)
use experienced applicator to carry out the premixed plaster work. Employ
workers and supervisory staff fully instructed and trained on the method of
preparation and application in accordance with the manufacturers
recommendations;
(h)
(i)
(j)
level half-set plaster with featheredge; scrape off surplus material and work
from bottom to top of wall;
(k)
scrub the rendered masonry wall with water containing detergent to remove
completely all mould, oil, surface retarder and other materials incompatible
with the bedding; rinse with clean water and allow to dry unless specified
otherwise;
(b)
survey the specified area for tiling when necessary to obtain a setting out point
for the tiles;
(c)
set out all ceramic tiled wall and floor tiles on a grid reflecting the tile module
and both surfaces shall be co-ordinated onto this grid, except where indicated
on the Employer's Drawings;
(d)
(e)
make joints in walls that are parallel to the main axes of the space or specified
features;
(f)
keep cut tiles to a minimum; cut tiles shall be as large as possible and placed
in unobtrusive locations;
(g)
where positions of movement joints are not specified, agree their position with
the Project Manager;
(h)
take particular care in setting out the finished tiled wall surface alignment to
achieve the dimensional requirements in accordance with the Employers
Drawings prior to the construction of the background; and
(i)
set out all critical tiling lines in situ before commencement of tiling works. The
setting out lines shall demonstrate the Contractors understanding of the
design intent for achieving tiling accuracy throughout the floor and walls. The
setting out line shall be reviewed without objection by the Project Manager.
13/18
January 2011
39.7.9
soak tiles, mixed from six boxes, in clean water for 30 minutes
(minimum); stack to drain and fix as soon as the surface water has
drained off;
(ii)
damp the wall screed with clean water sufficiently to prevent it absorbing
water from the bedding mortar;
(iii)
butter the back of each tile with cement and sand (1:3) or granite fines
(1:3) and tap firmly into position so that the bed is solid throughout.
Thickness of finished bed shall be 5 to 15 mm;
(iv)
(v)
(vi)
(vii) grout up joints 24 hours (minimum) after fixing tiles; clean off surplus
grout as work proceeds; and
(viii) clean tiles prior to applying for a Completion Certificate.
(b)
fix wall tiles, mixed from six boxes, using a bed of adhesive in
accordance with the manufacturer's recommendations; and
(ii)
(ii)
soak tiles in clean water for 30 minutes, stack to drain and fix as soon as
the surface water has drained off;
(iii)
apply mortar slurry of (1:3) cement and sand with water/cement ratio of
0.5 by weight to thickness of 10mm on the wall screed;
14/18
January 2011
(iv)
pre-fill the bedding surface of the tiles with mortar slurry before fixing to
the wall screed;
(v)
affix the tile by trowel knock procedures; knock the centre of tile using
the handle of a trowel first and knock all the edges of a tile till the mortar
slurry flows out from the tile edges;
(vi)
(b)
(ix)
grout tiles minimum 24 hours after fixing tiles; clean off surplus grout as
work proceeds; and
(x)
(ii)
fix wall tiles to the wall screed using an adhesive reviewed without
objection by the Project Manager in accordance with the manufacturers
recommendations; and
(iii)
lay semi-dry mix cement and sand 1:4 bed thoroughly compacted to the
required thickness (20 mm minimum) finished to the required levels and
falls;
(ii)
pour cement and sand slurry over the bedding and spread and trowel 3
mm thick;
(iii)
(iv)
fix sheets of mosaic tiles and tamp firmly into bed, maintaining straight
and regular joints; make joints between sheets equal to tile joints; and
(v)
15/18
January 2011
(b)
(c)
(i)
damp the wall screed with clean water sufficiently to prevent it absorbing
water from the bedding mortar;
(ii)
(iii)
coat surface of wall screed and back of sheets of mosaic tiles with slurry
immediately before fixing. Slurry shall be of same colour as the final
grout;
(iv)
fix sheets of mosaic tiles and tamp firmly into position maintaining
straight and regular joint, make joints between sheets equal to joints
between tiles; and
(v)
remove backing paper, complete final straightening and rub surface with
grout from face of tiles as work proceeds.
(ii)
fix stone wall tiles in accordance with section 29 (Curtain Walling) for heights
greater than 1.2 metre above any structural floor level;
(b)
fix stone using grade 316 stainless steel for all brackets and shims;
(c)
use proprietary anchor bolts and studs, reviewed without objection by the
Project Manager, for all connections to the substrate;
(d)
select bolts and all other materials to avoid bi-metallic corrosion, providing
insulating washers and bushes where necessary; and
(e)
install fixings into granite with an epoxy adhesive, reviewed without objection
by the Project Manager.
16/18
January 2011
39.8
39.8.1
Hammer Test
The Contractor shall:
39.8.2
(a)
test the adhesion between the wall finish and the substrate by tapping the
surface with a hammer for all rendered and tiled areas, including edges and
corners of bays; and
(b)
where a hollow sound indicates poor adhesion, carefully cut out the defective
area, taking care to avoid damage to the substrate, and relay the area. Test
the re-laid area again for adhesion.
Infrared Test
The Contractor shall:
39.8.3
(a)
(b)
confirm that the source of each stone and resin bond wall tile selected can
provide the quantity and consistent quality of material at the required rates of
production.
(b)
confirm that source of each stone and resin bond tile complies with the
following technical criteria of the American Society for Testing and Materials
(ASTM):
C97
C97
C99
C170
C880
(c)
(ii)
availability of stone;
(iii)
output of quarry;
(iv)
(v)
17/18
January 2011
(vi)
methods of storage;
Fire Rating
The Contractor shall use wall tiles with the surface spread of flame Class 1 in
accordance with BS 476: Parts 6 and 7.
39.9
39.9.1
18/18
January 2011
GENERAL
This section provides detailed technical requirements in respect of painting and
decoration which generally comprise:
(a)
(b)
(c)
masonry paint;
(d)
(e)
(f)
(g)
(h)
(i)
aluminium primer;
(j)
(k)
bituminous paint;
(l)
knotting;
(m)
stopping;
(n)
rust inhibitor;
(o)
sealers;
(p)
wood preservative;
(q)
polyurethane paint;
(r)
(s)
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(t)
(u)
(v)
(w)
linings, sheathings, drywall partitions and toilet cubicles refer to section 33;
1/16
January 2011
(x)
(y)
(z)
NOT USED
40.3
40.4
BS 245
White spirit
BS 476
BS 652
BS 1070
BS 1336
Knotting
BS 3262
BS 3416
BS 3900
BS 4756
BS 4800
BS 6088
BS 6150
BS 6900
Linseed oil
BS 7079
BS8000; Part 12
carry out the painting and decoration based upon the Employer's Drawings
and the requirements of the Specification. The Contractor is responsible for
final selection of materials within the range of the prescribed types, colours
and appropriate numbers of coatings;
2/16
January 2011
(b)
obtain painting and decoration materials from sources which have received
notice of no objection from the Project Manager. All materials used shall be
recommended by their manufacturers for the particular surface, conditions of
exposure, and are compatible with each other.
40.5
MATERIALS
40.5.1
40.5.2
(a)
supply all proprietary brand materials in sealed containers each containing the
manufacturer's brand label and printed instructions; destroy the tins
immediately after use of the contents;
(b)
where possible, obtain all the materials in any coating system from the same
manufacturer;
(c)
(d)
label tins of paints for "External use" and for "Internal Use", "Undercoating"
and "Finishing" respectively; and
(e)
Priming Paints
Priming paints shall be as follows:
(a)
(b)
For synthetic finishing paints on internal and external metalwork, use zinc
phosphate primer, metallic zinc-rich primer in compliance with BS 4652 Type 2
as specified.
(c)
(d)
(e)
(f)
Sealers for concrete, plaster, masonry and the like shall be in accordance with
the manufacturer's recommendations, non-toxic, non-combustible, nonflammable and not harmful to lungs or skin. Clear dust sealer shall be used.
(g)
(h)
3/16
January 2011
40.5.3
Types of paints
(a)
(b)
Alkyd resin based emulsion paints shall not be used without permission of the
Project Manager.
(c)
Textured emulsion paint shall be acrylic based emulsion paint textured with a
finely dispersed aggregate.
(d)
(e)
(f)
(g)
(h)
Fire retardant paints shall, when used alone or in conjunction with other paints
applied to combustible substrates in accordance with the manufacturer's
tested system, achieve Class 1 spread of flame rating in compliance with BS
476: Part 7.
(i)
Unless expressly specified otherwise, all paint for internal and external use
shall be synthetic paint of alkyd resin base combined with drying oils and
pigments. Undercoats and finishing coat shall be of properly matching type
and the finishing coat shall give a hard gloss finish or as otherwise specified.
(j)
Cold cure epoxy paint shall be Two Pack Type previously reviewed without
objection by the Project Manager.
(k)
Polyurethane paint shall be of the Two Pack Type and part of a system
previously reviewed without objection by the Project Manager.
(l)
Black bitumastic paint shall be tar base paint complying with BS 1070, Type B
(quick drying). Black bitumastic coating solution shall comply with BS 3416,
Type 1 for general purposes.
(m)
Reflecting paint shall consist of white synthetic paint with a high gloss finish
and a surface coating of fine grain reflective aggregate, applied at the rate of
not less than 0.6 kg/m2 while finishing coat is still wet.
(n)
Heat resisting paint shall be a heat resisting enamel paint previously reviewed
without objection by the Project Manager. Priming coat and undercoats used
in conjunction with the enamel finishing coat shall be similarly heat resisting.
4/16
January 2011
40.5.4
(o)
(p)
(q)
Knotting for metal pipes coated with bitumen shall be a proprietary brand of
patent knotting intended for this purpose and previously reviewed without
objection by the Project Manager. Knotting for woodwork shall comply with BS
1336.
(r)
(s)
(t)
(u)
Stain for woodwork shall be water or spirit stain previously reviewed without
objection by the Project Manager and suitable for use under varnish or wax
polish.
(v)
(w)
Copal Varnish of No. 1 Extra Pale quality for internal use only;
(ii)
Synthetic Varnish of the Long Linseed Oil Alkyd type for internal or
external use; and/or
(iii)
5/16
January 2011
40.5.5
(ii)
(b)
40.5.6
The material shall comply with BS 3262: 1989 except for the following
modifications to the material properties:
The material shall comply with BS 3262: 1989 except for the following
modifications to the material properties:
(ii)
The binder for alkyd resin thermoplastic road marking materials shall
consist of maleic-modified glycerol ester of wood resin. The binder shall
not contain petroleum based hydrocarbon resins, tall oil resins, blends of
tall oil and wood resin or similar derivatives.
(iii)
(iv)
The skid resistance of the road marking materials shall be not less than
45 measured in accordance with the method prescribed in Appendix J of
BS 3262: Part 1 1989.
Finish colour
The Contractors shall provide colours finished in accordance with BS 4800 or
equivalent RAL reference. The exact shade shall be determined by colour match
samples with a specular gloss factor of 30 % 3 % when measured in accordance
with BS 3900: Part D5 using the 60 geometry method.
6/16
January 2011
40.6
SUBMISSIONS
40.6.1
(b)
40.6.2
colour swatches;
(ii)
(iii)
The Contractor shall obtain a notice of no objection from the Project Manager
prior to commencement of the applications for all painting and decorating
materials.
Benchmarks
(a)
(b)
In the event the Project Manager does not issue a notice of no objection for a
proposed benchmark, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any painting and decoration
works.
40.7
WORKMANSHIP
40.7.1
Painting in General
The Contractor shall:
(a)
carry out painting in compliance with BS 6150 and BS 8000: Part 12;
(b)
not carry out work in wet humid or foggy weather, direct sunlight, or on
surfaces which are not thoroughly dry, or if there is excess dust in the air;
(c)
make good all holes, cracks and other defects in surfaces prior to painting;
(d)
well brush each coat into the surface so that every part, including joints,
junctions, angles, etc., is adequately covered but avoid excessive or uneven
thickness of paint film, particularly at edges, angles and junction;
(e)
before applying coatings, check that the moisture content of the substrate
which shall not adversely affect the completed work;
7/16
January 2011
40.7.2
(f)
apply coatings only to clean, dry surfaces after any previous coatings have
hardened, rub down smooth with fine glass paper before the subsequent coat
is applied;
(g)
apply successive coats of paint in slightly differing tints, and the intercoating
time shall not exceed the limits recommended by the paint manufacturers;
(h)
apply coatings with bristle brushes of suitable size previously reviewed without
objection by the Project Manager. Flat wall brushes shall be not less than 150
mm wide;
(i)
(j)
(k)
where required, prime and paint prior to fixing surfaces which would become
inaccessible;
(l)
remove all ironmongery, hardware, etc. before painting and replace with
matching screws (and plugs, if required,) of suitable size after completion.
40.7.3
(a)
protect surfaces, fittings, furniture, and the like by suitable means reviewed
without objection by the Project Manager;
(b)
(c)
exhibit "Wet Paint", in English and Chinese signs and provide protective
barriers where necessary;
(d)
(e)
keep surfaces clean and free from dust during coating and drying;
(f)
remove and clean off all splashes whilst work is in progress, make good any
damage, leave work clean and perfect on completion.
8/16
January 2011
40.7.4
remove all dust, dirt, stains, efflorescence, grease and loose material and,
unless otherwise specified, prepare new surfaces for decoration as follows.
(i)
plaster, cement render, and similar surfaces- Wash down, stop and rub
down.
(ii)
concrete, brick, block, stone roof tiling and similar surfaces - Broom
down.
(iii)
(iv)
Metalwork:
(v)
(vi)
chip off and remove all scale and rust, wire brush to leave nongalvanised ion or steel bare;
clean and apply rust inhibitor at least twelve hours prior to painting
with zinc chromate or other specified primer;
Woodwork:
rub smooth and brush clean surfaces to be treated with linseed oil;
(vii) keep dust down by spraying with water and encourage workers to wear
half mask (orinasal) dust respirators;
9/16
January 2011
(viii) fill surfaces to be painted with polyurethane paint or cold cure epoxy
paint with epoxy filler reviewed without objection by the Project Manager.
40.7.5
40.7.6
(a)
(b)
after stripping the decoration, prepare surfaces as required for the type of
decoration to be applied; and
(c)
if during the course of the preparatory work, any surfaces or substrates are
found to be unsound, report and obtain instructions from the Project Manager.
(b)
(c)
apply the coating carefully so that the finished surface is free from
imperfection or brush marks;
(d)
(e)
ensure that the thickness of individual coats of paint and total thickness of
paint systems are within the standard thickness recommended by the
manufacturers unless otherwise specified;
(f)
(g)
(h)
ensure that priming coats are of adequate thickness and suit the surface
porosity;
(i)
apply priming coats on new work before the articles are fixed in position;
(j)
apply primer to metal surfaces on the same day after they have been cleared;
(k)
(l)
apply undercoats in an even film over all surfaces; avoid uneven thickness at
edges and angles;
(m)
apply finishing coats in an even film over all surfaces; avoid brush marks,
sags, runs and other defects;
(n)
apply second coat within 48 hours of first coat where two hard gloss-finishing
coats are specified,;
10/16
January 2011
40.7.7
(o)
rub down with medium/ fine glass paper between coats to provide key;
(p)
on surfaces subject to mould or similar growth, wash down with one coat of
anti-mould liquid before preparation of surface for decoration; ensure that
surfaces are entirely clean of old mould growth and spores;
(q)
(r)
40.7.8
(a)
wear respirators which supply clean air during paint spraying; and
(b)
take precautions to avoid skin and eye contact with paints and their solvents;
follow all precautionary measures as recommended by the paint
manufacturers.
Number of coats
On new surfaces
Redecoration of existing
surfaces
Emulsion paint
Emulsion paint to
plasterboard
ceilings
Anti-mould acrylic
emulsion paint
11/16
January 2011
Type of treatment
Number of coats
On new surfaces
Redecoration of existing
surfaces
Masonry paint to
Concrete
Waterproof Finish
to Concrete
Multi-colour paint
Synthetic paint
External textured
paint
Two coats.
Pesticidal coating
One coat.
One coat.
Marking paint
Reflecting paint
12/16
January 2011
On new surfaces
Redecoration of existing
surfaces
Finishes to exposed
structural steelwork
including trusses,
columns purlins etc.
Synthetic paint
Micaceous Iron
Oxide paint (MIO)
Chemical resisting
paint
Polyurethane paint
13/16
Type of treatment
On new surfaces
Redecoration of existing
surfaces
Black bitumastic
Notes:
For coatings to structural steelwork also refer to section 22 (Steelwork);
For coatings to service pipes refer to section 44.10 (Painting and Finishing)
On new surfaces
Redecoration of existing
surfaces
Synthetic paint
Internally or externally:
One finishing coat, or one
undercoat and one finishing
coat, as specified.
40.8
Pesticidal coating
One coat.
One coat.
Wood preservative
Stain
Varnish
(b)
compose the paint colour with the project samples in accordance with BS
3900 Part D1;
(c)
verify the specular gloss of the finish using the method described in BS 3900
Part D5;
14/16
January 2011
(d)
verify that the contrast ratio of the finish matches that of the project samples
using the method described in BS 3900 Part D6;
(e)
verify that there is no colour difference between the test sample and the
project sample using the method described in BS 3700 Part 8, 9 and 10;
(f)
conduct the scratch test described in BS 3900 Part E2 to verify that the paint
systems perform as the samples previously reviewed without objection by the
Project Manager;
(g)
conduct the falling weight test described in BS 3900 Part E3 to verify that the
paint systems perform as the samples previously reviewed without objection
by the Project Manager;
(h)
conduct the cross-cut test in accordance with BS 3900 Part E6 to verify that
the paint system complies with the requirements of classification O of the test;
(i)
conduct the falling ball test in accordance with BS 3900 Part E7 to verify that
the paint system performs as samples previously reviewed without objection
by the Project Manager;
(j)
(k)
(l)
determine the light fastness of the paint system in accordance with BS 3900
Part F5 and verify that it is equal to the samples previously reviewed without
objection by the Project Manager;
(m)
assess the resistance to fungal growth of the paint systems using the method
described in BS 3900 Part 6. There shall be no fungal growth;
(n)
verify that the resistance to heat when tested in accordance with BS 3900 Part
6 is equal to that of the samples previously reviewed without objection by the
Project Manager;
(o)
(p)
(q)
(r)
evaluate the degree of flaking of the paint finishes in accordance with BS 3900
Part H5. The quantity of flaking shall be in accordance with classification O of
Table 1; and
(s)
15/16
January 2011
40.9
40.9.1
(b)
(c)
Methods for carrying out repairs to typical minor damage that may occur; and
(d)
16/16
January 2011
41.1
GENERAL
This section provides detailed technical requirements in respect of fire protection
and fire stopping systems which generally comprise:
(a)
(b)
(c)
fire stopping systems for all junctions and services penetrations in fire rated
walls and floors; and
(d)
cavity barriers.
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
(e)
(f)
(g)
(h)
linings, sheathings, drywall partitions and toilet cubicles refer to section 33;
(i)
(j)
41.2
NOT USED
41.3
PNAP
1/6
January 2011
41.4
41.4.1
be responsible for the provision and installation of the fire protection and fire
stopping systems based upon the requirements of the Specification:
(b)
(c)
submit all materials, proprietary fire protection and fire stopping methods to
the Project Manager for review without objection; and
(d)
provide documentary evidence to confirm that the proposals for fire rating
comply with the requirements of the relevant authorities.
41.5
MATERIALS
41.5.1
Materials Generally
(b)
(c)
(d)
provide a fire stopping system where pipes, cables, cable trunking or trays,
ducts, fire dampers or other electrical and mechanical works pass through fire
rated elements, including fire rated walls and floors, masonry walls and dry
wall/lining walls, as well as at interfaces with existing buildings as a result of
the Works;
(e)
(f)
provide fire stopping system that include a proprietary fire resisting mastic
sealant, flexible fire resistant intumescent foam or a system reviewed without
objection by the Project Manager;
(g)
cut fit and provide adequate support to boards at perimeter and around pipes,
ducts, etc. and seal any gaps with a proprietary fire stopping material tightly
packed to prevent penetration of smoke and flame;
(h)
install fire stopping material free from fibres, and chlorofluoro carbons or other
materials known to be injurious to health.
2/6
January 2011
41.5.2
41.5.3
Standards
(a)
The fire protection and fire stopping systems shall satisfy the Hong Kong Code
of Practice for Fire Resisting Construction 1996, the Hong Kong Fire Services
Department requirements and PNAP currently in force, and be tested by an
testing body previously reviewed without objection by the Project Manager.
(b)
The fire stopping system shall provide fire resisting period (1 hour or 2 hour
integrity and 1/2 hour insulation) as required by the location, floor or wall type
and compartmentalisation of the Works in accordance with the Employers
Drawings and BS 476 Parts 20 & 22: 1987.
(c)
The fire stopping system shall have a low smoke and toxic gas emission when
intumescing as stated in Naval Engineering Standard 713.
(b)
41.5.4
41.5.5
(ii)
The fire stopping system shall give an acoustic separation across the total
assembly. The average sound reduction shall be 48dB.
Structural Requirements
(a)
The fire stopping system shall be able to accommodate all building structural
movements as stated in the Specification.
(b)
Fire Rating
(a)
The fire rating of the material shall achieve that stated on the Employers
Drawings.
(b)
41.6
SUBMISSIONS
41.6.1
Contractors Drawings illustrating the proposed fire protection and fire stopping
systems and installation method;
3/6
January 2011
41.6.2
(b)
(c)
current manufacturers literature and relevant test certificates for all the
specified materials.
Samples
The following samples, as applicable of proposed materials shall be submitted to the
Project Manager for review without objection together with the particulars referred
above before proceeding of the Works:
41.6.3
(a)
2 no. 300 mm long structural steel section coated with the coating system in
the required thickness. The coating system shall have been applied by the
applicator proposed for the Works to the background specified;
(b)
(c)
typical detail for each type of fire stopping as required by the Works.
Benchmarks
(a)
(ii)
typical detail for each type of fire stopping as required by the Works; and
(iii)
(b)
After the Project Manager has reviewed the benchmarks with no objection, the
benchmarks shall become the standard to which all subsequent fire protection
and fire stopping systems shall conform.
(c)
In the event the Project Manager does not issue a notice of no objection for a
proposed benchmark, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any fire protection and fire
stopping systems.
41.7
WORKMANSHIP
41.7.1
Tolerances
The Contractor shall install the material to the position shown on the Employers
Drawings within 5 mm plan dimension from true position along its full length.
41.7.2
Workmanship Generally
(a)
The Contractor shall fix the material to the substrate so that it does not move
from its position when the adjoining structure moves.
(b)
4/6
January 2011
41.7.3
41.7.4
(a)
prepare all steel surfaces which are to receive intumescent or other coatings
in accordance with the manufacturers recommendations;
(b)
(c)
(d)
apply the coating system in a composition and thickness appropriate for the
required fire rating;
(e)
(f)
apply the coating system under environmental conditions suitable for the
application with particular reference to manufacturers recommendations on
relative humidity and steel surface temperature;
(g)
41.7.5
(a)
(b)
seal joints between block walls and concrete soffit, beams and other walls with
the proprietary filler and fire resistant mastic to prevent fire and smoke
penetration;
(c)
return fire stopping material along the length of the pipe, duct, cable tray, etc
passing through fire rated walls in accordance with the fire stopping
manufacturers installation recommendations to the required fire performance.
System Co-ordination
The Contractor shall take into account the fire protection and fire stopping system as
a whole, with all interface conditions and on-site dimensions, to ensure that the fire
stopping system is installed without alteration, unless otherwise stated in the
Specification or reviewed without objection by the Project Manager.
41.7.6
Finishing
(a)
(b)
The material for fire stopping shall form a square, flush, solid and neat face to
the concrete or rendered blockwork profile. The face of the material shall not
deviate in form along its visible face during or after its installation.
5/6
January 2011
(c)
41.8
41.8.1
Testing
The Contractor shall certify that the application of the fire protection and fire
stopping systems complies with the statutory requirements.
6/6
January 2011
SECTION 42 SIGNAGE
42.1
GENERAL
This section provides detailed technical requirements in respect of new and
amendments to existing signage both illuminated and non-illuminated signs that
generally comprise:
(a)
directional signs;
(b)
emergency signs;
(c)
lift signs
(d)
name signs;
(e)
directory signs.
(f)
statutory signs;
(g)
(h)
(i)
other signs.
The materials specified below shall comply with the sections stated, unless
otherwise stated in this section:
42.2
(j)
(k)
(l)
(m)
linings, sheathings, drywall partitions and toilet cubicles refer to section 33;
(n)
(o)
(p)
(q)
(r)
(s)
electrical and lighting installations refer to sections 47, 48, 50, 51, 57, 59 and
60.
NOT USED
1/14
January 2011
42.3
BS 476
BS 729
BS 1470
BS 1474
BS 2989
BS 3111
BS 3692
BS 4533
Luminaires
BS 4842
BS 5135
BS 5266
Emergency lighting
BS 5427
BS 6496
BS 6497
BS 6561
BS 6582
BS 7671
PD 6484
2/14
January 2011
ISO 8501
BS EN 499
42.4
42.4.1
Contractors Responsibilities
The Contractor shall:
(a)
carry out the design of the signage based upon the Employer's Drawings and
submit to the Project Manager for review without objection, including, without
limitation, the design of lighting, casings, cladding, moving parts, media
restraints, structural support, electrical works and any adjustments required for
brightness, contrasts, illumination evenness, message clarity and prevention
of light leaks;
(b)
(c)
submit the sign location and setting-out drawings to the Project Manager for
review.
42.5
MATERIALS
42.5.1
Signage Generally
42.5.2
(a)
(b)
All emergency lighting fittings shall also comply with Industry Standard, ICEL:
1001 and shall be marked with the ICEL certificate label.
Types of Signs
(a)
directional signs;
(ii)
emergency signs;
(iii)
(iv)
name signs;
3/14
January 2011
(b)
(v)
(vi)
advertising signs.
42.5.3
(i)
directional signs;
(ii)
name signs;
(iii)
statutory signs;
(iv)
(v)
(vi)
Other signs.
(c)
Where proprietary systems are specified in the Employers Drawings, their use
and fixing shall be in accordance to the manufacturers recommendations.
(d)
Dead Loads
Signs shall be capable of accommodating the following dead loads without any
reduction in performance as stated in the Specification:
42.5.4
(a)
the signs' fixings and supports shall be accommodated locally without causing
deflection or movement; and
(b)
vertical deflection of any member supporting a sign panel shall not exceed the
span divided by 500 under full loading.
Live Loads
(a)
Signs shall be capable of accommodating the following live loads without any
reduction in performance. No fracture, dislodgement, permanent deformation,
or deterioration of the subsequent performance of any part of the signs shall
result from them being subjected to sporadic loads based on the following
general loads specified in BS 6180: table 2 part E:
(i)
(ii)
(iii)
(iv)
4/14
January 2011
(v)
(vi)
a point load of 0.5 kN applied to any part of the signs, except the acrylic
panel;
additional live loads that may occur during the service life of the signs,
including, accidental loads such as a person hanging from a sign; and
loads (i), (ii) and (iii) stated above may be separately applied.
(b)
42.5.5
The Contractor shall limit the deflection of structure to the span divided by 250
or 15 mm (whichever is the lesser) under loadings.
Framework
The Contractor shall provide framework, which shall be common to all signs, of
extruded aluminium and polyester powder coated, or extruded aluminium with
anodised finishes, as shown on the Employer's Drawings.
42.5.6
Support System
The Contractors shall fabricate signs as a modular kit of parts in order to
standardise the relationship and detail. Signs shall be removable.
42.5.7
Fixings
The Contractors shall:
42.5.8
(a)
use metric stainless steel bolts, screws, nuts and anchors unless specified
otherwise;
(b)
provide fixings within the aluminium framing components that are not visible.
(b)
(c)
protect the sign panels against corrosion after fabrication and prior to
application of finishes;
5/14
January 2011
42.5.9
(d)
carry out all cutting and drilling of cladding panels and associated works
before the application of factory applied coatings. Site cutting or drilling shall
not be permitted;
(e)
design the cladding panels so that they do not transmit any drumming noise
as a result of vibration, shocks stresses etc., by the use of sound deadening
material or backing material in all areas; and
(f)
finish all exposed faces of metal in such a way that no exposed cut ends are
left unfinished.
(b)
(c)
The uniformity of the backlit, illuminated sign shall not exceed a ratio of 1:3
minimum to maximum. The white foreground shall have an average luminance
of 200 cd/m2. The blue background shall have an average luminance of 5
cd/m2.
(d)
(e)
Signage with down light component shall provide an average of 200 lux at
floor level under the area covered by the beam angle of the down light.
(f)
(g)
All lamp sockets shall be set so that lamps are positioned in optically correct
relation to all other components to avoid shadows. Lamps shall be mounted
on rapid-start circuits with 12 mm of grounded metal, minimum 25 mm wide
with length matching the lamp.
(h)
All luminaires and ballasts shall operate within the temperature limit of their
design in compliance with BSI in the applications and mounting conditions
stated in the Specification.
6/14
January 2011
(i)
The Contractor shall provide electrical equipment within the illuminated signs
unit which conforms with the following requirements:
(i)
(ii)
(iii)
terminal blocks for connection of the supply cables shall be adequate for
the size of conductor forming the loop-in wiring and shall incorporate a
fuse of suitable type and rating;
(iv)
(v)
(vi)
ballast shall be high power factor, high efficiency, low loss type;
(vii) ballast shall be designed for single phase operation, 50 Hz nominal and
operate at the nominal voltages indicated on label, 220 volt or as
required; and
(viii) signage with down light component shall provide an average of 200 lux
at floor level under the area covered by the beam angle of the down
light.
(j)
The Contractor shall install power supplies, battery packs and fire mode
flashing modules for emergency signs.
(ii)
(iii)
7/14
January 2011
(b)
Reflectors, reflector cones and visible trim of all lighting fittings shall be clean
and free from scratches and fingerprints.
(c)
(d)
(ii)
(iii)
Lamps shall be generally fluorescent type with +80 rendering index, 5,000 K,
and the maximum surface temperature of the tubes shall not exceed 40 C.
(b)
(c)
All lamps of a given type shall have identical characteristics, i.e. colour temp.
etc., and shall be supplied by the same manufacturer.
(b)
Luminaires fitted with tungsten filament lamps and having metal backplates
shall not be fixed directly to a conduit box in which a thermoplastic material is
the principal load bearing member.
(c)
(d)
Where luminaires are supported from the structure other than by the conduit
system, the support shall comply with section 42.5.6. Where luminaires are
fixed directly to the structure, the fixings shall be as specified in section 42.5.7.
42.5.15 Gaskets
The Contractor shall glue and mechanically fix all gaskets to their appropriate
backgrounds. All gaskets shall be manufactured from neoprene profiles in
accordance with the Employer's Drawings.
42.5.16 Acrylic
The Contractor shall use 5 mm thick opal acrylic for all illuminated signs and 5 mm
thick translucent panel for other signs as shown on the Employer's Drawings.
General Materials & Workmanship Specification
Issue No. 5, Volume 2 Architectural Works
Section 42 - Signage
8/14
January 2011
The Contractor shall provide cast vinyl films with a permanent acrylic adhesive
backing applied on various background surfaces. All texts or images shall be
computer cut as per typographies or graphics specified on the Employers
Drawings.
(b)
The Contractor shall properly clean background surfaces; apply all films to the
background surfaces evenly, without bubbles, creases, distortion or any other
irregularities in accordance with the manufacturer's recommendation.
(c)
For illuminated signs, the film shall be a translucent type and thickness
approximately 90 m.
Where screen printed signs are required, the Contractor shall use non-toxic
paint appropriate to the receiving surface.
(b)
(c)
(b)
Skirtings shall have continuous push fit black neoprene gaskets adjacent to
floor finishes.
(c)
The Contractor shall fabricate buffer rails from 60 mm nominal diameter satin
stainless steel fixed at specified centres to composite mild steel angles and
plates to the support structure as shown on Employer's Drawings. All
dissimilar metal connections and fixings shall be separated with neoprene
sleeves, liners and washers, as necessary.
(d)
Skirtings and buffer rails shall also comply with sections 32 (Glazing, Glazed
Screens, Balustrades and Handrails.) and 35 (Architectural Metalwork).
42.5.20 Finishes
The Contractor shall:
(a)
provide factory applied finishes which are stable, fade resistant and not
affected by ultra-violet light or natural light;
(b)
provide finishes which are durable, of uniform texture and colour, and resilient
to the environmental and pollution effects as specified in the General
Specification;
(c)
9/14
January 2011
(d)
treat welds, rivets, screws, and stiffeners, etc., that are not intended to be
visible so that there is no discontinuity of the finished surface appearance;
(e)
leave no fixing screws, cleats, etc., visible on the exposed faces; and
(f)
provide samples of all finishes for inspection by the Project Manager prior to
commencement of production manufacture. Colour and finish uniformity shall
be established on the basis of reference samples.
42.5.21 Colours
(a)
(b)
(c)
The Contractor shall provide signs such that colours appear the same from
one sign type to another within the colour groups listed below:
(i)
The illuminated directional signs, lift signs and name signs shall be of a
blue film with white cut-out lettering and pictograms. The blue film shall
be either applied to translucent acrylic sheet or steel sheet as shown on
the Employers Drawings.
(ii)
All emergency signs are illuminated and shall be green film with white
cut-out lettering and pictograms. The green sheet shall be either applied
to translucent acrylic sheet or steel sheet as shown on the Employers
Drawings.
Illuminated blue shall be, or be equivalent to, a blue film code 531 type
Cutting Sheet Film from Nakagawa Chemicals Inc., applied to 5 mm opal
white acrylic sheet with a white film code 711 applied to the internal
reverse;
(ii)
(iii)
(iv)
(v)
(vi)
The Contractor shall submit samples of all colours used as metal sheets and
vinyl film on acrylic panels for review without objection by the Project Manager
prior to ordering such material.
10/14
January 2011
(b)
Signs shall have an overall thickness not more than 6mm using flat faced
profiles and shall contain a concealed locking device.
(c)
Signs shall have no end caps or frames affording the possibility to increase or
reduce the height of the signs.
(d)
The room sign system shall have flat faced profiles with the following sizes 10, 15, 20, 30, 45, 60, 75, 90, 100 mm and convex faced profiles with at least
20, 40, 80, 100 mm.
(e)
(f)
Signs shall be matt or gloss painted in metallic or solid auto-acrylic paint with
messages being silk screen printed.
(g)
The system shall have signs capable of being wall mounted, screen mounted,
partition mounted or door mounted.
compose all signage with materials which do not readily support combustion
or give off noxious fumes, and are non-toxic and non-hygroscopic;
(b)
make all elements of the signage non-combustible and free from fume
emission in the event of fire in compliance with BS 476 and comply with BS
476 Part 3 Class 0 surface spread of flame; and
(c)
submit to the Project Manager for review test certificates that demonstrate
compliance of all materials.
42.6
SUBMISSIONS
42.6.1
Particulars of Signage
The following particulars of the proposed signage shall be submitted to the Project
Manager for review without objection:
42.6.2
(a)
(b)
(c)
Samples
The Contractor shall provide samples of all materials and finishes in the specified
colours before preparing the Prototypes/Benchmarks for review without objection by
the Project Manager.
11/14
January 2011
42.6.3
42.6.4
Prototypes
(a)
(b)
Benchmarks
(a)
The Contractor shall install one complete unit of sign types as benchmarks for
review without objection by the Project Manager. Upon receipt of a notice of
no objection, the benchmarks shall become the standard to which all
subsequent signage shall conform.
(b)
In the event that the Project Manager does not issue a notice of no objection
for a proposed benchmark, the Contractor shall remove and construct a new
proposed benchmark before proceeding with any signage works.
42.7
WORKMANSHIP
42.7.1
Tolerances
The Contractor shall:
(a)
(b)
provide flatness criteria of 1:1,000 gradient for all metal panel and acrylic
panels;
(c)
after final processing, limit the deviation in flatness at any peak to 0.13 mm
and the difference between adjacent peaks to 0.08 mm. Where bow tolerance
and wave tolerance differ, the stricter requirements shall prevail. Direction of
ripples shall be consistent;
(d)
erect the signage such that it is aligned to the planning grid lines, established
joint lines of ceiling, bulkhead and cladding as shown on the Employer's
Drawings;
(e)
(f)
limit the deviation in actual width of any joint from the nominal width to no
more than 2 mm. Any variation shall be equally distributed with no sudden
changes or steps. The misalignment between joints shall not exceed 2 mm.
12/14
January 2011
42.7.2
Dissimilar Metals
The Contractor shall:
42.7.3
(a)
(b)
finish all alloys similarly and obtain them from a single, identified source that
has received a notice of no objection from the Project Manager;
(c)
(d)
Fixing of Signs
(a)
Fixings shall be suitably proofed against any corrosion likely to occur in their
position of use.
(b)
(c)
All visible fixings and fastening screws shall be countersunk with allen key
head painted to match the surface colour.
(d)
Items that require accessibility or removal shall be fixed with screws, bolts and
hinges.
(e)
The fixings shall not damage anything being fixed or anything receiving
fixings.
(f)
Access panels shall be removable with screw fixings and retention clips, and
removable independently of any other panels.
(g)
(h)
(i)
(j)
The Contractor shall erect all signage to align in relation to the planning grid
lines, established joint lines of floor, cladding system, as shown on the
Employer's Drawings.
13/14
January 2011
42.7.4
(b)
(c)
(i)
(ii)
(iii)
clean the signage thoroughly inside and out including all accessible
ducts and voids; remove all splashes, deposits, rubbish and surplus
materials;
(iv)
(v)
adjust, ease and lubricate moving parts to ensure easy and efficient
operation, including hatches, ironmongery, and appliances
42.8
42.8.1
42.9
42.9.1
42.9.2
(a)
(b)
(c)
(d)
Cleaning
The Contractor shall state maximum time, recommended frequency and method of
cleaning required to maintain performance. The Contractor shall ensure that the
materials stipulated for cleaning have no detrimental effect on the signage or on
adjacent materials.
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SECTION 43
NOT USED
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