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Product Submittal
Fosam Company Limited
constructive solutions
constructive solutions
Contents
1) Product Technical Datasheet.
2) Method Statement.
3) Test Reports.
4) Reference Jobs & Previous Approvals.
5) Material Safety Datasheet.
www.fosroc.com
email: fosam@fosroc.com
Regional Offices
Jeddah Sales Office
Jeddah Showroom
Riyadh
Dammam
Khamis Mushayt
constructive solutions
Technical
Datasheet
Nitofill UR63
constructive solutions
Properties
20oC
o
35 C
Reaction time: 20oC
o
35 C
Specific gravity:
Viscosity:
Advantages
Typical result
35 minutes
20 minutes
95 minutes
55 minutes
1.00
o
3.0 poise at 20 C
Specification clause
Water-stopping crack injection resin
The flexible, low viscosity, polyurethane, crack injection
resin system shall be Nitofill UR63, a two part solvent-free
liquid polyurethane. When mixed in the proportions
supplied and injected into cracks in concrete, the resin
shall form a slightly flexible and impermeable barrier in
both dry and dam conditions.
Description
Technical support
Application instructions
Design criteria
Nitofill UR63 is designed to seal and bond cracks in
concrete and masonry. Crack widths of between 0.2 mm
and 10 mm can be treated dependent on requirements.
Blow the cracks and treated surface with oil free air to
ensure complete removal of all dust and loose particles.
Ensure that the surfaces are blown dry.
Page 1
Nitofill UR63
In the presence of running water the flow must be stopped
using Nitofill WS60 which produces a rapid setting waterstopping foam (see separate data sheet). When the water
is stopped the cracks are re-injected with Nitofill UR63.
Hardened material
Limitations
Estimating
Supply
Nitofill UR63:
Nitokit Surface Sealant:
Fosroc Solvent 102:
5 litre packs
1 and 5 kg packs
4 and 25 litre cans
2
1.6 to 1.8 kg/m /mm
Storage
Shelf life
All products have a shelf life of 6 months at 20oC if kept in
a dry store in the original, unopened containers.
Storage conditions
Store in dry conditions in the original, unopened
containers. If stored at high temperatures and/or high
humidity conditions the shelf life may be reduced to 2 to 3
months.
Precautions
Only mix sufficient resin that can be used within the pot
life of the material.
Making good
Remove the packers or nipples. Make good any holes or
voids with Nitokit Surface Sealant and allow to cure. The
Nitokit Surface Sealant can be ground off or softened with
a blow lamp and peeled off. Do not allow to burn.
Cleaning
Nitofill UR63 and Nitokit Surface Sealant should be
removed from tools, equipment and mixers with Fosroc
constructive solutions
Page 2
Nitofill UR63
Additional information
Fire
33oC
Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.
www.fosroc.com
email: fosam@fosroc.com
Regional Offices
Jeddah Sales Office
Jeddah Showroom
Riyadh
Dammam
Khamis Mushayt
Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
Page 3
FO SA/Nitofill UR63/05/A
constructive solutions
Method
Statement
Method statement
constructive solutions
Nitofill UR63
Section A : General Comments
High temperature working
It is suggested that, for temperatures above 35C, the following guidelines are adopted as good
working practice:
(i)
(ii)
Keep equipment cool, arranging shade protection if necessary. It is especially important to keep
cool those surfaces of the equipment which will come into direct contact with the material itself.
(iii)
Try to avoid application during the hottest times of the day, arrange temporary shading as
necessary.
(iv)
Make sufficient material, plant and labour available to ensure that application is a continuous
process.
(v)
Where mixing water is required in the application of a product, it is advised to maintain such water
at a maximum of 20C.
Equipment
It is suggested that the following list of equipment is adopted as a minimum requirement
Protective clothing
Preparation equipment
Application equipment
Protective overalls
Wire brush
Proprietary Degreaser
www.fosroc.com
email: fosam@fosroc.com
Regional Offices
Jeddah Sales Office
Jeddah Showroom
Riyadh
Dammam
Khamis Mushayt
Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
Method statement
constructive solutions
Surface preparation
Attention to full and proper preparation of the substrate is essential for complete repair adhesion.
1.1
Clean the surface and remove all traces of dust, oil, paint, curing compounds, grease, corrosion
deposits, algae or any unsound material .
1.2
The surface should be preferably prepared by using high pressure water jetting or light abrasive
blasting, to the satisfaction of the Supervising Engineer. Followed by thorough washing to
remove dust and remaining particles.
1.3
Oil and grease deposits are best removed by steam cleaning, detergent scrubbing or the use of a
proprietary degreaser. The effectiveness of decontamination should then be assessed by a pulloff test.
2.0
Mixing
2.1 The hardener and the base resin should be thoroughly mixed manually until the liquid becomes
clear.
2.2
Nitofill UR63 should be used with standard injection equipment having closed containers at an
injection pressure of 0.4N/mm (4bar).
2.3 Mix only sufficient material that can be used within the pot life of the material. (Refer to technical
Data Sheet)
3.0
Application
Nitofill UR63 should be injected using a standard injection equipment having closed containers.
3.2
Injection packers should be inserted into the pre-drilled holes at intervals along the length of the
crack. The distance between each packer shall depend on the length and width of the crack.
Spacing normally would be between 200 mm - 500 mm.
Method statement
constructive solutions
3.3
If practical, seal the surface of the cracks between the packers with a band of Nitomortar FC, 30
to 40 mm wide and 2 to 3 mm thick. Both sides of the cracks which lead through a wall or slab
shall be sealed this way. If the water flow is sever the Nitomortar FC application can be omitted.
3.4
In case of a wall or slab which is cracked all the way through, packers shall be located on both
sides with those at the back placed at midway points between those at the front.
3.5
Each crack shall be treated in a single continuous operation and sufficient material shall therefore
be made prior to the commencement of the work. One end of the injection hose shall be attached
to the lowest packer on vertical cracks or to either end of horizontal cracks.
3.6
Pressure shall be slowly applied by gently squeezing the gun trigger, until resin stops flowing or
starts to flow out of the joint or next packer.
3.7
Pressure shall be removed from the gun and injection shall continue on to the next
location/packer.
3.8
Continue as above at all injection points and then allow to cure for at least 6 hours.
3.9
Injection packers shall be removed and concrete surface shall be cleaned using a wire brush and
thorough washing.
4.0
Cleaning
4.1
Nitomortar FC and Nitofill UR63 should be removed from tools with Fosroc Solvent 102,
immediately after use.
constructive solutions
Test Reports
constructive solutions
Reference Jobs
& Previous
Approvals
Project Category
Building- CommercialBanks
Building- CommercialGaraging
Building- CommercialOffice
Building- CommercialShops
Building- EducationCollege
Product Application
Crack Injections
Quantity
100 Ltr
Below ground
80 Litre(s)
W/p,Protection to
w/p,Const & expn
joint,Tie rod hole
filing,Manhole
benching,Extl porcelain
tile filing,Intl ceramic tile
fixing,Tile joint
grout,Water tank leak
plugging,Chiller room
floor coating
Repairs to New
4 Litre(s)
Construction
Site Location
UAE, Dubai
Qatar, Dukhan
Qatar, Doha
Main Contractor,
(Subcontractor) Specifier/ Consultant
M/S ASCON, (M/S M/S NORR
TRICON)
Project
Date
May-02
Skanska Civil
Engineering,
(DICOTECH)
Al Muftah
Contracting
Dar AL-Handasah
May-02
Arab Consulting
Engineers
Jul-05
Contraco
Meinhardt
May-02
Building- IndustrialFactory
Jun-02
Building- IndustrialFactory
Bangchak Petrol
Tankage, (Bangchak
Petroleum PCL.)
3 10.6Kg
Packs
Feb-03
2/9/2006
Renovation
Bechtel,
ADNOC
(Archiroddon const
(Overseas))
Thailand, Bangkok Bangchak
Petroleum PCL.,
(Repcon Service
Co., Ltd.)
Jul-05
Page 1 of 2
Building- IndustrialFactory
Building- IndustrialFactory
Water- PotableReservoirs
Water- PotableReservoirs
2/9/2006
DESALINATION
PLANTS AT G AND K
STATIONSDEWA.DUBAI, (Dubai
ELECTRICITY AND
WATER AUTHORITY)
Reservoirs Associated
with Raslaffan Pipeline
Project Ph. 1,
(Kahramaa)
Main Pumping Station
(K), (Dubai Municipality)
Repairs to New
Construction
25 Ltr
Qatar, Raslaffan
Chiyoda
Corporation,
(CCIC)
Astaldi Italy,
(Nasser Al-Hajri)
Qatar Petroleum
May-03
Technip-Coflexip Italy
Jul-05
Joints in Resevoirs
Slabs & Walls
Midmac
Contracting
Injection materials
.grouting
11 Litre(s)
Al Ghadi C.C.C
UAE, Dubai
Nov-00
Oct-02
Page 2 of 2
constructive solutions
Material Safety
Datasheet
Address:
Jeddah Industrial Area, Phase 4 Road 414, Street 407, P.O. Box 11081, Jeddah
Telephone:
(02) 637 5345 (4 Lines)
Fax (02) 637 5891
2: COMPOSITION/INFORMATION ON INGREDIENTS
Composition:
Hazardous Ingredient(s)
Symbol
Risk Phrases
Other Information
Xi, N
>50
Xn, N
>10 <25
All constituents of this product are listed in EINECS (European Inventory of Existing Commercial Chemical Substances)
or ELINCS (European List of New Chemical Substances) or are exempt.
Refer to Section 8 for Occupational Exposure Limits.
3: HAZARDS IDENTIFICATION
Irritating to eyes and skin.
May cause sensitisation by skin contact.
IRRITANT
Irrigate immediately with copious quantities of water for several minutes. Obtain medical attention
urgently.
Skin:
Wash thoroughly with soap and water or suitable skin cleanser as soon as possible. Obtain medical
advice if skin disorders develop.
Inhalation:
Ingestion:
Issue No:
02
Date: 19.09.96
Page:
1 of 4
Maintain good standards of personal hygiene. Avoid skin and eye contact. Do not eat, drink or smoke
whilst using this product. Ensure adequate ventilation.
Storage:
None assigned.
Liquid.
> 200
>150
0.1
Straw.
Mild.
Not determined.
Not known.
1.15
Insoluble.
Not determined.
Conditions to Avoid:
None known.
Materials to Avoid:
Strong acids. Strong alkalis. Strong oxidising agents.
Hazardous Decomposition Products:
Thermal decomposition:- Oxides of carbon. Irritant fumes.
11: TOXICOLOGICAL INFORMATION
The following toxicological assessment is based on a knowledge of the toxicity of the product's components.
Expected oral LD50, rat > 2g/kg.
Classified as an eye and skin irritant.
Classified as a skin sensitiser.
Health Effects
On Eyes:
Irritation.
On Skin:
Irritation. May cause sensitisation.
By Inhalation: May cause respiratory irritation.
By Ingestion: May cause irritation of mouth, throat and digestive tract.
Chronic:
Repeated and prolonged skin contact may lead to skin disorders.
12: ECOLOGICAL INFORMATION
Environmental Assessment:
Mobility:
Mobile liquid. Insoluble in water
Persistence and Degradability: Not readily biodegradable
Bioaccumulative Potential:
Has the potential to bioaccumulate.
Issue No:
02
Date: 19.09.96
Page:
2 of 4
Ecotoxicity:
Ecotoxic to fish/daphnia/algae.
Unused Product:
Used/Contaminated Product:
Packaging:
UN Number:
Symbol(s):
Risk Phrases:
3082
Safety Phrases:
In case of contact with eyes, rinse immediately with plenty of water and seek medical
advice.
After contact with skin, wash immediately with plenty of soap and water.
Wear suitable gloves and eye/face protection.
Contains epoxy constituents. See information supplied by the manufacturer.
EC Directives:
Statutory Instruments:
Chemicals (Hazard Information and Packaging for Supply) (Amendment) Regs. 1996 (SI
1092).
Control of Substances Hazardous to Health Regs. 1994 (SI 3246).
Health & Safety at Work, etc. Act 1974.
Environmental Protection Act 1990.
Codes of Practice:
Guidance Notes:
Xi
Irritating to eyes and skin
May cause sensitisation by skin contact
Further copies of this Safety Data Sheet may be obtained from Fosam Company Limited.
Date Printed: 05/01/1999
SDS Reference: 0298/1 NFUR63 BASE
Issue No:
02
Date: 19.09.96
Page:
3 of 4
Issue No:
02
Date: 19.09.96
dated:
1 , 12, 14.
07.12.93
Page:
4 of 4
Fosam ComapnyLimited
Address:
Jeddah Industrial Area, Phase 4, Road 414, Street 407, P.O. Box 11081, Jeddah
Telephone:
(02) 637 5345 (4 Lines)
Fax (02) 637 5891
2: COMPOSITION/INFORMATION ON INGREDIENTS
Composition:
trimethylhexamethylene diamine.
Hazardous Ingredient(s)
Symbol
Risk Phrases
Other Information
trimethylhexamethylene
diamine
C; N
>50
All constituents of this product are listed in EINECS (European Inventory of Existing Commercial Chemical Substances)
or ELINCS (European List of New Chemical Substances) or are exempt.
Refer to Section 8 for Occupational Exposure Limits.
3: HAZARDS IDENTIFICATION
Causes burns.
Harmful in contact with skin and if swallowed.
May cause sensitisation by skin contact.
CORROSIVE
Irrigate immediately with copious quantities of water for several minutes. Obtain medical attention
urgently.
Skin:
Wash immediately with soap and water or suitable skin cleanser. Remove contaminated clothing
immediately.
Inhalation:
Ingestion:
Issue No:
Ensure adequate ventilation. Avoid breathing vapours. Maintain good standards of personal hygiene.
Avoid skin and eye contact.
02
Date: 19.09.96
Page:
1 of 3
Storage:
Store in cool, dry area. Protect from frost. Store only in original container. Never leave a container
unsealed.
None assigned.
Liquid.
>230
110
Clear.
Sharp.
11 @ 1:1 mixture
350
0.002
0.89
Miscible
Health Effects
On Eyes:
Severe irritation. Causes irreversible damage to eye tissue if not removed promptly.
On Skin:
Corrosive - causes burns. May cause sensitisation.
By Inhalation: Irritating to respiratory system.
By Ingestion: Corrosive - causes severe damage to mouth, throat and digestive tract.
Chronic:
Repeated or prolonged skin contact will result in severe irritation leading to burns.
12: ECOLOGICAL INFORMATION
Environmental Assessment:
Mobility:
Persistence and Degradability:
Bioaccumulative Potential:
Ecotoxicity:
Unused Product:
Issue No:
02
Date: 19.09.96
Page:
2 of 3
Used/Contaminated Product:
Packaging:
III
III
53 (c)
trimethylhexamethylene diamine
2327
C
Causes burns.
Harmful in contact with skin and if swallowed.
May cause sensitisation by skin contact.
Safety Phrases:
EC Directives:
Statutory Instruments:
Chemicals (Hazard Information and Packaging for Supply) (Amendment) Regs. 1996 (SI
1092).
Control of Substances Hazardous to Health Regs. 1994 (SI 3246).
Health & Safety at Work, etc. Act 1974.
Environmental Protection Act 1990.
The Special Waste Regulations 1996 (SI 972).
Codes of Practice:
Guidance Notes:
Further copies of this Safety Data Sheet may be obtained from Fosroc Limited.
Date Printed: 05/01/1999
SDS Reference: 0297/1 NFUR63 HARD
Supersedes issue no:
01
dated:
07.12.93
Sections updated/revised - no(s):
1.
Issue No:
02
Date: 19.09.96
Page:
3 of 3