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F
pu
urposes only
01/01/2012
<1>
For training
F
pu
urposes only
Engine
g
Control System
y
(ECS)
(
)
Layout
Network
Different controller software functions
Controller details
Control stations
Tacho system
Manoeuvring system
01/01/2012
<2>
For training
F
pu
urposes only
Engine
g
Control System
y
(ECS)
(
)
MOP Main Operating Panel
Displays ECS data Human Interface
Parameter Handling
ECS Alarm Handling
EICU Engine Interface Control Unit
ECR/Bridge Selection
HPS Control
Cylinder Lube Feedrate
General Alarm Relay
Slow Down Relay
Engine Running Mode
ESC
HCU
01/01/2012
<3>
For training
F
pu
urposes only
Engine
g
Control System
y
(ECS)
(
)
01/01/2012
<4>
For training
F
pu
urposes only
01/01/2012
<5>
120
120
B
MOP A
EICU
MOP B
Control room
Engine room
J66 (B)
C
Shield
J65 (A)
Shield
For training
F
pu
urposes only
120
120
120
CCU 1
CCU 2
CCU n
120
ME-B Engine Control System
01/01/2012
<6>
120
120
B
MOP A
MOP B
J66 (B)
C
Shield
J65 (A)
Shield
For training
F
pu
urposes only
120
120
120
EICU
CCU 1
CCU 2
CCU n
120
01/01/2012
<7>
For training
F
pu
urposes only
ESC
01/01/2012
<8>
For training
F
pu
urposes only
CCU 1:
01/01/2012
<9>
For training
F
pu
urposes only
CCU,, Cylinder
y
Control Unit
Safety System
CCU 1
CCU 1
CCU 2
CCU 2
ELFI 1
Pilot
Valve
ELFI 2
Pilot
Valve
ELFI 3
Pilot
Valve
ELFI 4
Pilot
Valve
CCU n
ELFI n
Pilot
Valve
Resistor used
for connection
supervision
+ 24 Vdc
CCU
ELFI
Pilot Valve
01/01/2012
< 10 >
For training
F
pu
urposes only
CCU,, Cylinder
y
Control Unit
IMPORTANT:
On uneven cyl. no.
engines, CCU 1 will
only control cyl. unit 1.
In this case
case, CCU 2 unit
A is most likely to refer
to cyl. unit 2, but
always check this
screen for correct
reference.
01/01/2012
< 11 >
For training
F
pu
urposes only
CCU,, Cylinder
y
Control Unit
An example:
Alarm text refers to
CCU 2 Lubricator A.
In this case unit A is
cyl. No. 3.
IMPORTANT:
Always check inserted
screen for correct
reference.
01/01/2012
< 12 >
For training
F
pu
urposes only
IP 66 cabinet
ME-B Engine Control System
01/01/2012
< 13 >
For training
F
pu
urposes only
Rese
et push buttton
DIP Switches
DIP Switches
Power Plug
Fuses
ME-B Engine Control System
01/01/2012
< 14 >
For training
F
pu
urposes only
MPC-10 Prototype
01/01/2012
< 15 >
For training
F
pu
urposes only
01/01/2012
< 16 >
For training
F
pu
urposes only
Authorized service
ONLY
01/01/2012
< 17 >
For training
F
pu
urposes only
01/01/2012
< 18 >
For training
F
pu
urposes only
01/01/2012
< 19 >
For training
F
pu
urposes only
Control Stations
Engine
g e Co
Control
t o Room
oo Panel
a e is
s
connected to EICU
01/01/2012
< 20 >
For training
F
pu
urposes only
01/01/2012
< 21 >
For training
F
pu
urposes only
01/01/2012
< 22 >
For training
F
pu
urposes only
Local Control
Box
Engine Side
Console,,
ESC
01/01/2012
< 23 >
For training
F
pu
urposes only
Local Control
Box
Engine Side
Console,
Console
ESC
01/01/2012
< 24 >
For training
F
pu
urposes only
01/01/2012
< 25 >
For training
F
pu
urposes only
01/01/2012
< 26 >
For training
F
pu
urposes only
01/01/2012
< 27 >
For training
F
pu
urposes only
01/01/2012
< 28 >
For training
F
pu
urposes only
01/01/2012
< 29 >
For training
F
pu
urposes only
Tacho System
System A
System
S t
B
Standard is:
Angle encoders with one
reference sensor on the turning
wheel (A-system)
(A system)
01/01/2012
< 30 >
For training
F
pu
urposes only
Tacho system
01/01/2012
< 31 >
For training
F
pu
urposes only
Angle encoders
01/01/2012
< 32 >
For training
F
pu
urposes only
Tacho system
TSA-A
TSA-B
01/01/2012
< 33 >
For training
F
pu
urposes only
Tacho system
Turning wheel end
Semicircular ring
01/01/2012
< 34 >
For training
F
pu
urposes only
Tacho system
Sensor at turning wheel end
Sensor tip
p
01/01/2012
< 35 >
For training
F
pu
urposes only
Tacho system
Angle encoders
4001-A
TSA-A
4002 A
4002-A
4003-A
4004-A
4001-B
CCUs
4002 B
4002-B
4003-B
TSA-B
4004-B
90 deg
ATDC
0 deg
(TDC 1)
Angle encoder A
ME-B Engine Control System
45 deg
ATDC
Angle encoder B
MAN Diesel & Turbo
01/01/2012
< 36 >
For training
F
pu
urposes only
Tacho system
Angle encoder A + B
System A (powered from CCU 1)
MMA = Marker Master A
TDC 1
Q1B
Q1A
MMA 0 deg
Q1A = Quadratur 1A
Q2A = Quadratur 2A
MMB 45 deg
Q2A
Q2B
MSA 90 deg
(Turning wheel
Reference)
Q1B = Quadratur 1B
Q2B = Quadratur 2B
Pos
MMA
MMB
MSA
MSB
ME-B Engine Control System
0-44
True
False
False
False
45-89
True
True
False
False
01/01/2012
< 37 >
For training
F
pu
urposes only
01/01/2012
< 38 >
For training
F
pu
urposes only
Maintenance:
Function Test > Tacho > Cabling Test
01/01/2012
< 39 >
For training
F
pu
urposes only
Maintenance:
Function Test > Tacho
01/01/2012
< 40 >
For training
F
pu
urposes only
Maintenance:
Function Test > Tacho
Setting
S
tti
off Fi
Fine Adj
Adjustt
Parameters:
Engine has to be
running at min 50%
rpm.
Perform 0-Diagram with
the PMI System
PMI 0
0-diagram
diagram is to be
performed at 50-60%
load.
Extract TDC values and
Trig Offset AH from PMI
System and enter them
later
ME-B Engine Control System
01/01/2012
< 41 >
For training
F
pu
urposes only
Maintenance:
Function Test > Tacho
01/01/2012
< 42 >
For training
F
pu
urposes only
Maintenance:
Function Test > Tacho
Trig Offset AH to be
taken from PMI system.
01/01/2012
< 43 >
For training
F
pu
urposes only
Maintenance:
Function Test > Tacho
Press E
P
End
d Test
T t when
h
Parameter Setting is
Successful
01/01/2012
< 44 >
For training
F
pu
urposes only
Tacho system,
system Commissioning
At fi
A
first given
i
opportunity,
i when
h the
h engine
i is
i stopped,
d enter the
h extracted
d TDC values
l
f
from
PMI System
S
b the
by
h
service terminal :
Step
Action
Expected result
Insert TDC angles for cyl.1->xx from PMI program (TDC.txt). Select the value to be
changed, press F2,
F2 , and enter the value (in Degrees). Press ENTER
ENTER and Yes
Yes to set TDC angle cyl.1 setup.
all instances of global parameter.
Download the updated ECS system file to all MPCs, see procedure B5.
Make a performance evaluation with the PMI system and balance the engine if necessary
01/01/2012
< 45 >
For training
F
pu
urposes only
Engine
g
Control System
y
(ECS)
(
)
Component
Failure
Precaution
Effect on Engine
All CCUs
MPC
Fails
Alarm is released.
The remaining cylinders
share the load
load.
Connect back up
lubrication cable(s) to
remaining CCUs.
CCU 2
MPC
F il
Fails
As above
CCU 1
MPC
Fails
As above and
In case of Local control
switch to remote control;
ECS or Bridge.
01/01/2012
< 46 >
For training
F
pu
urposes only
Engine
g
Control System
y
(ECS)
(
)
EICU
MPC
fails
Alarm is released.
Continuous operation with no load restriction.
The cylinder lubrication
Both ECR and RCS Control stations are no longer
federate and HPS pressure available. Only ESC can be used in this situation.
set point goes to fail safe Set point to and supervision of HPS is lost. The HPS will go
to failsafe pressure level.
values.
Monitor MOP for eventual Connection to ships alarm system is no longer available for
any other alarms. ECS alarms are still displayed on MOP.
new alarms.
Cylinder lubrication will be set to fail safe amount and
lubrication will be speed proportional.
Several values on the MOP display will be unavailable.
MOP
MOP
01/01/2012
< 47 >
For training
F
pu
urposes only
Engine
g
Control System
y
(ECS)
(
)
24V Power
Supply
01/01/2012
< 48 >
For training
F
pu
urposes only
MC Manoeuvring System
01/01/2012
< 49 >
For training
F
pu
urposes only
ME-B Manoeuvring
g System
y
01/01/2012
< 50 >
For training
F
pu
urposes only
Disclaimer
All data p
provided in these training
g materials is non-binding.
g
This data serves informational purposes only and is especially not
guaranteed in any way.
Depending on the subsequent specific individual projects
projects, the relevant data
may be subject to changes and will be assessed and determined
individually for each project. This will depend on the particular
characteristics of each individual p
project,
j , especially
p
y specific
p
site and
operational conditions.
01/01/2012
< 51 >