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Technical Product Information No. 2060 EN Press-Safety-Valve PSV 12 series 0086-096-12 Contents Page About this

Technical Product Information No. 2060 EN

Press-Safety-Valve PSV 12 series 0086-096-12

Contents

Page

About this Technical Product Information (TPI)

2

The ORTLINGHAUS numbering system

2

About the product

3

Function

4

Operating data

4

Installation

5

Maintenance

5

Execution

6

Edition: 07.2002

Ortlinghaus-Werke GmbH

Postfach 14 40 42907 Wermelskirchen Kenkhauser Str. 125

42929 Wermelskirchen Deutschland

Phone

+49 21 96 85-0

Fax

+49 21 96 8 55-4 44

E-Mail info@ortlinghaus.com Internet www.ortlinghaus.com

Ortlinghaus-Werke GmbH

TPI 2060 EN

About this Technical Product Information (TPI)

Who is this TPI directed at?

This TPI is directed at qualified personnel who

– are entrusted with the assembly, commissioning and operation of the product and who

– have obtained the necessary qualifications by reading and understanding the instructions by training or instruction It is intended for

– Fitters at the manufacturer of the machine / plant

– Maintenance fitters at the machine users.

What will you find in the TPI?

The TPI provides all the necessary information for the assembly and maintenance of the product described on the title page

Notes on the symbols used in the text

On the pages which follow, important sections of text are highlighted with the following symbols.

sections of text are highlighted with the following symbols. This symbol means: There is a risk
sections of text are highlighted with the following symbols. This symbol means: There is a risk

This symbol means:

There is a risk of injury during the activity described or in operational running!

This symbol means:

There is a risk of material damage during the activity described or in operational running!

This symbol indicates sections of text to which particular attention must be paid.during the activity described or in operational running! The Ortlinghaus numbering system Example: 0 - 111

The Ortlinghaus numbering system

Example:

0 - 111 - 222 - 33 - 444 - 555

numbering system Example: 0 - 111 - 222 - 33 - 444 - 555 0 =
numbering system Example: 0 - 111 - 222 - 33 - 444 - 555 0 =
numbering system Example: 0 - 111 - 222 - 33 - 444 - 555 0 =
numbering system Example: 0 - 111 - 222 - 33 - 444 - 555 0 =

0 = Code for products Code number for the model rage Code number for design features Size Sequencial number Other design features

Pass this TPI on to your customers ! You can either order further copies of this TPI from us or you are free to make copies, for use by your customers.for products Code number for the model rage Code number for design features Size Sequencial number

Ortlinghaus-Werke GmbH

TPI 2060 EN

About the product

Purpose and function of the press safety valve (PSV)

0086-096-12-0x0000

The PSV 12 is for hydraulically actuated clutches and brakes and clutch/ brake combined units in mechanical presses according DIN EN 692.

By using the PSV 12 a safe start and stop of the press is provided. The PSV12 has proximity switches for a dynamic Control of the main spools. Failures caused by incorrect signals or malfunctioning components are ruled out.

When a failure occurs the machine control allows no further press start.

The PSV 12 represents the newest and highest safety level.

no further press start. The PSV 12 represents the newest and highest safety level. Fig. 1:

Fig. 1: Press-Safety-Valve PSV 12

Ortlinghaus-Werke GmbH

TPI 2060 EN

Function

The PSV contains two parallel operating 3/2 way valves. The main spools can be monitored by the proximity switches. In case, the monitoring is required (safety regulations), the main control must monitor the switches on each cycle to a max. deviation of 100 ms. At a larger deviation no further press start must be possible.

The local safety regulations must be considered.

The pressure in the A port to clutch/brake is only applied when both main spools have shiftted.

In case of an operating failure there is no pressure build up possible at the

A port.

Operating data

It is only allowed to operate the PSV under the following technical conditions.

Only oil accoprding the Ortlinghaus reference list is allowed. For the ISO viscosity groups (VG) the following operating temperatures are allowed:

Oil

ISO VG 22:

+

5°C to + 40°C

Oil

ISO VG 32:

+ 25°C to + 50°C

Oil

ISO VG 46:

+ 35°C to + 60°C

Operating pressure:

10 bis 100 bar

Operating data for the proximity switch

PNP NO, operating voltage 10 - 30 V DC.

Requirements

The main control of the press must be according DIN EN 692. The PSV is a system, which meets the requirements of category 4, EN 954-1, provided that the electrical control is carried out according category 4.

Electrical characteristics

Type

Voltage

Ortlinghaus-Nr.

PSV 12

24 V,DC

0086-096-12-210000

PSV 12

110/115 V, 50/60 Hz

0086-096-12-270000

PSV 12

220/230 V, 50/60 Hz

0086-096-12-280000

Ortlinghaus-Werke GmbH

TPI 2060 EN

Ortlinghaus-Werke GmbH TPI 2060 EN Installation The installation must be carried out by trained personnel. Only

Installation

The installation must be carried out by trained personnel. Only Ortlinghaus sub-plates are allowed.

The piping of the Y port must be free to the tank and must end above oil level.

There must be a throttle in the P port of the PSV to avoid pressure peaks. Only Ortlinghaus throttles are allowed.

The PSV must be located as close as possible to the clutch and brake.

For safety reasons no further function element (valve), which may close the hydraulic connection between PSV and clutch/brake, is permitted.

CAUTION! Do not use liquid sealings for piping.

The valve coils must have separate electrical wiring to the main control. The signal processing to the main press control must has to be according DIN EN 629.The electrical data of the press control must meet the electrical requirements of the PSV.

After the installation a functional test has to be carried out by trained personnel.

Maintenance

Filtration of the oil (filling and operation):

10 µm nominal

There is no special maintenance required.

Repairs must be carried out by Ortlinghaus only.

In case of failures the complete PSV must be replaced.

Ortlinghaus-Werke GmbH

TPI 2060 EN

Press-Safety-Valve, basic execution

1 1 Series 0086-096-12-5 7 000 8 8 12 ca.328 12 scheme for connection proximity
1
1
Series 0086-096-12-5
7
000
8
8
12
ca.328
12
scheme for connection
proximity switch
1
+
4
3
-
boring for
optional
execution with
heating element
and thermostat
T
P
A
Y
32,2
114
69
53,6
130
85
P
= G 1/2
A
= G 1/2
T
= G 1/2
A
B
Y
= G 1/4
P
T
P
T1
A
B
A
B
NG6
b NG6
a
a
b
a
a
P
T
P
T
bore pattern
DIN24340-A10
A Y
T
P T1
B
A
Y
T
P
insert non return valve
must be supplied by customer
15
50
22
50
70
ca. 245

Ortlinghaus-Werke GmbH

TPI 2060 EN

Press-Safety-Valve, basic execution

Series 0086-096-12-5

1

7 8 8

1

000

Control voltage

Diaphragm [mm]

Drawing No.

24V DC

1,0

0086-096-12-510 000

1,5

0086-096-12-510 001

2,0

0086-096-12-510 002

2,5

0086-096-12-510 003

3,2

0086-096-12-510 004

4,0

0086-096-12-510 005

5,0

0086-096-12-510 006

6,0

0086-096-12-510 007

7,0

0086-096-12-510 008

110/115 V

1,0

0086-096-12-570 000

50/60 Hz

1,5

0086-096-12-570 001

2,0

0086-096-12-570 002

2,5

0086-096-12-570 003

3,2

0086-096-12-570 004

4,0

0086-096-12-570 005

5,0

0086-096-12-570 006

6,0

0086-096-12-570 007

7,0

0086-096-12-570 008

220/230 V

1,0

0086-096-12-580 000

50/60 Hz

1,5

0086-096-12-580 001

2,0

0086-096-12-580 002

2,5

0086-096-12-580 003

3,2

0086-096-12-580 004

4,0

0086-096-12-580 005

5,0

0086-096-12-580 006

6,0

0086-096-12-580 007

7,0

0086-096-12-580 008

Characteristics PSV 12

Magnets

DC

AC

Power rating:

pick-up

33 W

175 VA

holding

33 W

60 VA

Cyclic duration factor: 100 % continuous duty

Enclosure type:

IP 65

Connection:

P, A, T

= G1/2

Y

= G1/4

Ortlinghaus-Werke GmbH

TPI 2060 EN

Press-Safety-Valve, execution with heater

1 1 Series 0086-096-12-6 7 000 8 8 12 ca.328 12 3 1 2 scheme
1
1
Series 0086-096-12-6
7
000
8
8
12
ca.328
12
3
1
2
scheme for connection
proximity switch
B
1
+
4
3
-
thermostat
4
3
2
1
A
L
N
1
heating element
T
P
B
A
A
Y
32,2
114
69
53,6
130
85
15
50
22
50
70
ca. 245
P = G 1/2 A = G 1/2 A B T = G 1/2 Y
P
= G 1/2
A
= G 1/2
A
B
T
= G 1/2
Y
= G 1/4
P
T
P
T1
A
B
A
B
NG6
NG6
a
b
a
b
a
a
P
T
P
T
bore pattern
DIN24340-A10
A
Y
T
P
T1
B
A
A
Y
B
T
P

insert non return valve must be supplied by customer

Ortlinghaus-Werke GmbH

TPI 2060 EN

Press-Safety-Valve, execution with heater

 

1

Series 0086-096-12-6

7

000

8

1

8

Control voltage

Diaphragm [mm]

Drawing No.

24V DC

1,0

0086-096-12-611 000

(heating capacity 160W 230V, 50 Hz)

1,5

0086-096-12-611 001

2,0

0086-096-12-611 002

 

2,5

0086-096-12-611 003

3,2

0086-096-12-611 004

4,0

0086-096-12-611 005

5,0

0086-096-12-611 006

6,0

0086-096-12-611 007

7,0

0086-096-12-611 008

110/115 V

1,0

0086-096-12-671 000

50/60 Hz

1,5

0086-096-12-671 001

(heating capacity 160W 230V, 50 Hz)

2,0

0086-096-12-671 002

2,5

0086-096-12-671 003

 

3,2

0086-096-12-671 004

4,0

0086-096-12-671 005

5,0

0086-096-12-671 006

6,0

0086-096-12-671 007

7,0

0086-096-12-671 008

220/230 V

1,0

0086-096-12-681 000

50/60 Hz

1,5

0086-096-12-681 001

(heating capacity 160W 230V, 50 Hz)

2,0

0086-096-12-681 002

2,5

0086-096-12-681 003

 

3,2

0086-096-12-681 004

4,0

0086-096-12-681 005

5,0

0086-096-12-681 006

6,0

0086-096-12-681 007

7,0

0086-096-12-681 008

Characteristics PSV 12

Magnets

DC

AC

Power rating:

pick-up

33 W

175 VA

holding

33 W

60 VA

Cyclic duration factor: 100 % continuous duty

Enclosure type:

IP 65

Connection:

P, A, T

Y

=

= G1/4

G1/2

Ortlinghaus-Werke GmbH

TPI 2060 EN

Press-Safety-Valve, spare part

1

Series 0086-096-12-2 7 0000

8

12 ca.328 12 scheme for connection proximity switch 1 + 4 3 - 6,4 46
12
ca.328
12
scheme for connection
proximity switch
1
+
4
3
-
6,4
46
bore pattern
27
54
DIN24340-A10
60
69
102
ca.44
240
ca.44
ca. 159 execution DC
ca. 151 execution AC
27
A B P T P T1 A B A B NG6 NG6 a b a
A
B
P
T
P
T1
A
B
A
B
NG6
NG6
a
b
a
b
a
a
P
T
P
T
A
Y
T
P T1
bore pattern
B

P

= G 1/2

A

= G 1/2

T

= G 1/2

Y

= G 1/4

DIN24340-A10

article no.

0086-096-12-210000

0086-096-12-270000

0086-096-12-280000

control voltage 24V DC 110/115V 50/60H 220/230V 50/60H