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REVISION INDEX
REV.
DESCRIPTION
MODIFICATION
SHEET
REFERENCE
CONTROLLED
BY
DATE
ORIGINAL
--
17/02/03
REVISION: modify
paragraphs 1.3, 1.5,
1.6.1.2,
1.6.1.3,
2.3.1, 2.3.3, 2.3.5,
3.3.2 and 3.4.1
--
06/05/03
APPROVATED
BY
Page ii
DATE
GENERAL INDEX
1
USE....................................................................................................................................................................2-1
2.1
CONTROLS AND INDICATORS .......................................................................................................................2-1
2.2
ACOUSTIC AND VISUAL ALARMS ................................................................................................................2-1
2.3
PROCEDURE FOR USE ..................................................................................................................................2-1
2.3.1
TABLE 1 POWER ON .......................................................................................................................2-2
2.3.2
TABLE 2 PRELIMINARY SETTINGS ( during installation)............................................................2-3
2.3.3
TABLE 3 REPHASING OF THE SYNCHRO USERS (analogical repeaters on the 360X channel) ..2-4
2.3.4
TABLE 4 DIRECT STARTING ..........................................................................................................2-4
2.3.5
TABLE 5 STARTING WITH PRE-ORIENTATION ...........................................................................2-5
2.3.6
TABLE 6 PROGRAMMED STARTING..............................................................................................2-5
2.3.7
TABLE 7 FUNCTIONS PERFORMED ON OPERATIVE GYROCOMPASS (gyroscope in
rotation)..............................................................................................................................................2-6
2.3.8
TABLE 8 FAIL CODE.......................................................................................................................2-7
2.4
SERVICE OPERATION ...................................................................................................................................2-7
INSTALLATION .............................................................................................................................................3-1
3.1
TRANSPORTATION AND UNPACKING...............................................................................................3-1
3.2
MECHANICAL INSTALLATION.......................................................................................................................3-1
3.2.1
Master Compass.................................................................................................................................3-1
3.2.2
Interface and power supply unit.........................................................................................................3-1
3.2.3
Control unit ........................................................................................................................................3-2
3.3
CONNECTION...............................................................................................................................................3-2
3.3.1
General...............................................................................................................................................3-2
3.3.2
Connections........................................................................................................................................3-3
3.4
ADJUSTMENTS ............................................................................................................................................3-4
3.4.1
Master Compass alignment ................................................................................................................3-4
Page iii
Page iv
GENERAL INFORMATION
Page 1-1
- Master Compass
- Interface and
power supply unit
- Control unit
SIZE [mm]
W
WEIGHT [kg]
D
MB20
IU45-10
450
400
338
300
340
204
40
15
DCU110
192
192
110
SIZE [mm]
W
192
208
270
192
208
124
145
195
71
3.3
5.5
1.7
350
105
300
380
208
375
4
4.5
Main Accessories
WEIGHT [kg]
Page 1-2
a) Power supply
Two options are available:
1) DC mains - 24 VDC.
2) AC and DC mains, with internal automatic change-over (according to GMDSS rules)
through PSU18000 converter.
A 24VDC alarm line must also be connected
Power requirements:
DC supply: 220W (basic), 250W (2 repeaters).
b) Accuracies
Settle point error
Settle heading variation (RMS)
Dynamic error
c) General data
Worst case settling up time (without pre orienting)
: 4 hr.
Fast settling up time
: 1 hr.
(pre-orienting the compass within 10 from actual heading provides an accuracy of 1
after1hour from gyroscope start).
Max roll angle
: 45.
Max pitch angle
: 45.
Follow-up system speed
: > 60/s.
Automatic heading data correction:
Latitude range: da -70 a +70.
Speed range : 0 - 70 Kts.
d)Heading signal outputs
Synchro output
The synchro output is intended for 18TRX6 synchro repeaters (max 2 ): the reference is a
+24Vdc; the phases (line to line) can vary between 0V and 24 Vdc.
Stepper output
The 6 step/deg interface has a 35VDC positive reference, a 600mA driving capability each phase.
Page 1-3
f) Environmental cheracteristics
Operating temperature :
Storage temperature :
Master Compass
0 C 45 C
-25C +70C
Control Unit
-10 C 55 C
-25 C 70 C
Page 1-4
Gyrocompass system
The Control Unit provides the user interface to perform all the system functions, executes
calculation for speed and latitude correction of the compass angle and controls the system,
including execution of diagnostic tasks.
It receives the heading data from the gyrocompass in the form of an 11,8 VAC 400 Hz resolver
signal.
It receives the latitude and speed data from the other equipment.
It corrects the heading data from the error due to the ships latitude and speed. It sends out the
corrected heading value to the users in the following formats:
DC synchro signals for GEM repeaters.
6 steps/deg (di 35 Vdc positive reference with reference to GND).
NMEA 0183.
The Control Unit is composed of the following modules:
CON70000 power supply board: it provides the processor board with the appropriate voltage.
PCU10000 processor board: it is the heart of the system. It contains the microprocesor and all
circuits for heading acquisition, correction and transmission of the bow data provided from the
Master Compass.
LCD display with Touch Screen: displays heading data in analog (rotating compass card) and
digital (numeric value) format and allows the input of all commands and parameters to the
system. It is designed for panel mounting.
Page 1-7
CONTROL UNIT
DCU-110
MASTER COMPASS
BUS 6 STEP/DEG
DIGITAL REPEATER
PSU18000
POWER SUPPLY
AND INTERFACE
UNIT
10 NMEA OUTPUT
BRIDGE REPEATER
EXTERNAL
REPEATER
COURSE PRINTER
SYNCRO BUS
Page 1-8
Page 1-9
Page 1-10
Page 1-11
Page 1-12
USE
The operator shall use the controls and indicators located on the Control Unit DCU-110, on the
Master Compass MB20 and on the interface and power supply unit, IU45-10.
Master compass
1 Lit index: it points out the compass card reading
2 Compass card: it allows bow angle readout
Interface and power supply unit
1 green ligth indicating that 24Vdc power is on.
An acoustic signal (triple beeep) while activating a command indicates that the command is
wrong or inhibited.
A pulsed acoustic signal indicates that an abnormal condition or a system fault has
occourred. An error code is visualized on the display (see table 9 for decoding). The alarm
can be quit touching the display.
power on
preliminary setting out
rephasing of the synchro users (repeaters)
Starting :
- direct
- with pre-orientation
- programmed
Utilizable functions with operative gyrocompass:
- the bow angle indication on enlarged scale
-information on system
-manual setting of the latitude and speed data.
power off
fail code
service operations
Page 2-1
TABLE 1 POWER ON
Page 2-2
These settings are needed to connect the gyrocompass system to external sensors providing Latitude
and Speed data and to other users of the bow information.
Press DIMM
on display: the General Setup window is replaced by Setup screen
(fig. 5)
Press on the adjustment type: Brightness/ Contrast;
Press on +/Press to go back on General Setup.
This procedure is carried out when the bow indication, same on all repeaters, does not agree with
the bow angle shown by the Master Compass card and the Operative Window.
During the rephasing procedure the heading angle of the Master Compass must not be subjected to
variation.
Press on REPEAT
On display: the Operative Window is replaced by the Rephase window (fig.6) with
indication of the current angle shown on the compass and on the repeaters. If the angular values
shown are equal to 000,0, it is necessary to supply the synchro transmission operating as
descripted in NOTE,
Verify if REPEATERS ANGLE is equal to the current value shown on the repeaters, otherwise
press on value shown and set the right value by numerical keyboard.
Press on set value;
Press on OK
The repeaters are driven until their indication matchs the value shown on COMPASS ANGLE
(within 0,1)
Press on to go back to the Operative Window.
NOTE - procedure to supply the synchro transmission.
- On the Operative Window press the SERVICE button;
- On display: the Operative Window is replaced by the SERVICE; (fig.3)
- Refer to the INVERTER ON information
- Press INVERTER OFF
- Press OK
- Press to go back to the Operative Window
- Press REPEAT
2.3.4
On display: - in the Operative Window, the information bar shows that the gyroscope is
starting rotation up to the nominal r.p.m. value; the bow analogical indication is disabled, the
bow digital indication flashes. When the gyroscope regime speed is obtained (after 10
minutes) the starting bar disappears and the bow angle indications (analogical an digital) are
activated.
The gyro compass starts the orientation process that goes on about four hours.
Page 2-4
a.
Pre-orientation procedure.
b. Starting procedure
a. Setting procedure
Page 2-5
2.3.7
TABLE 7
FUNCTIONS PERFORMED ON OPERATIVE GYROCOMPASS
(gyroscope in rotation)
a.
2.3.8
SYSTEM FAIL 1: The rate of turn calculated by the Control Unit is greater than 20/s when the
gyroscope is at nominal r.p.m..
SYSTEM FAIL 2: One of the stroke end of the gyrocompass has been activated.
SYSTEM FAIL 3: During the first hour after the gyroscope start-up the Master Compass performs,
two complete rotations.
BOW IS NOT VALID 1: The reference signal for heading data acquisition is missing for more than
5 seconds.
BOW IS NOT VALID 2: Sine and Cosine signals from Master Compass are not congruent.
a.
b.
NOTE: the above functions are available only when the gyroscope is not running.
c.
d.
e.
Carry out a test (via sequential activation of lamps ) of the Master Compass index
- Press the LAMP TEST button
Page 2-7
Stop the system (if the gyroscope is running the braking procedure is activated)
- Press STOP
- Press OK (to confirm)
To go back to the Operative Window press .
Page 2-8
Page 2-9
Page 2-10
Page 2-11
Page 2-12
Page 2-13
Page 2-14
Page 2-15
Page 2-16
Page 2-17
Page 2-18
Page 2-19
INSTALLATION
Master Compass
The master compass must be mounted so as to have its base reference lubber line as parallel as
possible to the ship bow axis. By the slots of the gyrocompass base a rotation of about 5 is
possible to adjust its alignment. Transportation lock is not fitted on the Master Compass,
therefore no preliminary operation after installation and before starting-up is necessary. The
Master Compass must be mounted on the deck or over a previously positioned support, by
means of bolts. If the Master compass is not used for direct reading, it can be installed in a
console, preferably in a suitable drawer (in this case consistency of the drawer has to be
granted when locked in its seat). Around the Master Compass, a free space must be left for
airflow and 1st level maintenance.
3.2.2
The interface and power supply unit is provided of four drilled brackets for mounting and
fixing to bulkhead.
The threaded axis of fixing can be positioned like the indicated quotas in the diagram in fig.33.
The connection of the Interface and power supply unit with the Master Compass can be
realized through the special cable provided with the Interface and power supply unit. (lenght
3m e 5m).
The Interface and power supply unit must to be installed in vertical position to allow a right
ventilation , adequate room to unit sides must be left and enough space from the front must be
foreseen to allow door opening.
Page 3-1
Control unit
The Control unit can be installed in remote position rispect to the interface and power supply,
for example on the navigation console.
The max lenght for this cable is 5 m.
The control unit has modular dimension: 192x192mm (2x2 DIN form).
In fig.3-4 are indicated the drilling holes of the console for enclosed mounting of the Control
Unit.
3.3 CONNECTION
3.3.1
General
The system is provided with special cables, all the connections with the power supply network
and with users can be realized with allowed cable.
The power supply voltage has to be taken from a regulated line without other parallel loads, to
avoid compass malfunctioning caused by high power absorption, even momentary, of other
loads connected to the same power supply.
The electric cables must be of sufficient length to enable connection to each installed unit.
Once the cable have been laid out, they must be prepared to accept plugs or terminals by
cutting away the insulating sheath to leave a correct length of free wiring needed to perform
connections.
The electric wiring inside the units must be of sufficient length to allow easy connection of
leads to terminal boards.
NOTE
The components which require grounding must be connected to ground with a metal
braid of suitable cross section. The shipyard must also supply the main breaker complete
with the integral safety devices for the gyrocompass system supply.
The GND stud of the Interface and power supply unit must be connected to the metal
ships structure with the shortest possibile cable.
Page 3-2
Connections
The interface and power supply unit can be connected to the Control Unit with the special
cable, provided with the system, connect between the interface unit and the J1 connector of
the Control Unit.
The cable for connecting the Master Compass is supplied already connected internally to the
interface and power supply unit.
This cable must be connected to the round connector J1 of the Master Compass.
To perform connections to main supply and users, following table applies: (see also the
interconnection diagram supplied with the equipment).
Function
S1SYDC
S1SYDC
S1SYDC
24VDC
24V_REF
S1SYDC
S1SYDC
S1SYDC
24VDC
24V_REF
STP1
STP2
STP3
STP1
STP2
STP3
C1_SOLC
from
to
REP1
IOB10000 J2/1
REP1
IOB10000 J2/2
REP1
IOB10000 J2/3
REP1
IOB10000 J2/4
REP1
IOB10000 J2/5
REP2
IOB10000 J2/6
REP2
IOB10000 J2/7
REP2
IOB10000 J2/8
REP2
IOB10000 J2/9
REP2
IOB10000 J2/10
STEPPER1 IOB10000 J1/1
STEPPER1 IOB10000 J1/2
STEPPER1 IOB10000 J1/3
STEPPER2 IOB10000 J1/4
STEPPER2 IOB10000 J1/5
STEPPER2 IOB10000 J1/6
S_IMP
IOB10000 J4/8
Description
REP1 Cable
REP1 Cable
REP1 Cable
REP1 Cable
REP1 Cable
REP2 Cable
REP2 Cable
REP2 Cable
REP2 Cable
REP2 Cable
STEP1 Cable
STEP1 Cable
STEP1 Cable
STEP2 Cable
STEP2 Cable
STEP2 Cable
LOG Cable
C2_SOLC
S_IMP
IOB10000 J5/3
REF_24Vdc
0GPS_RXH
GPS_RXL
MAGN_RXH
MAGN_RXL
SPARE1_RXH
SPARE1_RXL
SPARE2_RXH
SPARE2_RXL
OUT1_H
OUT1_L
OUT2_H
OUT2_L
OUT3_H
OUT3_L
OUT4_H
OUT4_L
OUT5_H
OUT5_L
OUT6_H
OUT6_L
OUT7_H
OUT7_L
OUT8_H
GPS
GPS
FL_GATE
FL_GATE
IOB10000 J12/1
IOB10000 J12/2
IOB10000 J12/5
IOB10000 J12/6
IOB10000 J12/3
IOB10000 J12/4
IOB10000 J12/7
IOB10000 J12/8
IOB10000 J15/1
IOB10000 J15/2
IOB10000 J15/3
IOB10000 J15/4
IOB10000 J15/5
IOB10000 J15/6
IOB10000 J15/7
IOB10000 J15/8
IOB10000 J14/1
IOB10000 J14/2
IOB10000 J14/3
IOB10000 J14/4
IOB10000 J14/5
IOB10000 J14/6
IOB10000 J14/7
GPS Cable
GPS Cable
FLUX Cable
FLUX Cable
Note
PULSE LOG
Terminal engaged by a
second signal
INPUT
INPUT
INPUT
INPUT
INPUT
INPUT
INPUT
INPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
Page 3-3
from
OUT8_L
OUT9_H
OUT9_L
OUT10_H
OUT10_L
OUT11_H
OUT11_L
to
Description
IOB10000 J14/8
IOB10000 J13/1
IOB10000 J13/2
IOB10000 J13/3
IOB10000 J13/4
IOB10000 J13/5
IOB10000 J13/6
Note
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
Connection of the interface and power supply unit to the 24Vdc supply is done by means of a
dedicate plug hich is supplied with the equipment.
The shipyard shall provide the cables which have to be connected as follows:
D.C. supply:
J1
J1
pin 1
pin 2
+24VDC (+)
+24VDCRET(-)
3.4 ADJUSTMENTS
3.4.1
1) Define and draw, over the Master Compass support, a parallel line (within some degrees)
to the ship bow axis.
2) Set and fix provsionally the Master Compass on its support taking care to place its four
clamping bolts in the middle of the binnacle base slots.
3) When the checks which have to be carried out after the system installation have been
executed, start up and orientate the gyrocompass, setting the Latitude parameter to the local
latitude value and the Speed to 0 kts.
4) Check the gyrocompass readout with the known ship orientation and, if needed, obtain
readout coincidence within the known data by correcting the binnacle position (orientation)
on its support, rotating slightly the Master Compass on the four slots.
5) Tighten carefull the clamping bolts and draw on the support plane a mark in
corrispondance with the binnacle base reference mark, so as to have a fixed precise
reference to be used when re-installing the Master Comapss, after being removed for any
reason.
Page 3-4
BOX
ANTISHOCK MATERIAL
WOOD SUPPORT
Page 3-5
GEM elettronica
GEM elettronica
Fig. 3-3 Interface and power supply unit installation drawing
Page 3-7
GEM elettronica
Fig. 3-4 Control unit installation drawing
Page 3-8
Page 3-9