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1. BASIC CONCEPTS
What is pre-stressing?
Pre-stressing can be defined in general terms as the preloading of a structure,
before application of service loads, so as to improve its performance in specific
ways.
Examples of pre-stressed objects are:
Cart wheel and barrels where wooden parts are held in compression by
steel band around them which is in tension.
The bicycle wheel where steel rim is held in compression by spokes in
tension.
The umbrella where membrane is held in tension by ribs in compression.
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concrete either by bond created between the concrete and the tendons or by
embedded anchorages, depending up on method of pre-stressing.
If M is the external moment at a section due to the load on and the weight of the
beam, then the stress at any point across that section due to M is
Where y is the distance from the centroidal axis and I the moment of inertia of the
section. Thus the resulting stress distribution is given by
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In pre-stressed concrete, high tensile steel is used which will have to be elongated a
great deal before its strength is fully utilized. If the high-tensile steel is simply buried
in the concrete, as in ordinary concrete reinforcement, the surrounding concrete will
have to crack very seriously before the full strength of the steel is developed. Hence
it is necessary to prestretch the steel with respect to the concrete. By prestretching
and anchoring the steel against the concrete, one can produce desirable stresses
and strains in both the materials. This combined action permits the safe and
economical utilization of the two materials which cannot be achieved by simply
burying steel in the concrete.
Third concept is using Prestressing to achieve Load Balancing. This concept is
to visualize prestressing primarily as an attempt to balance the loads on a member.
In the overall design of a prestressed concrete structure, the effect of prestressing is
viewed as the balancing of gravity loads so that members under bending such as
slabs, beams and girders will not be subjected to flexural stresses under a given
loading condition. This enables the transformation of a flexural member into a
member under direct stress and thus greatly simplifies both the design and analysis.
The application of this concept requires taking the concrete as a free body and
replacing the tendons with forces acting on the concrete along the span.
If F= prestressing force
L = length of span
h = sag of parabola
The upward uniform load is given by
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4. DEFINITIONS
The terms used in pre-stressed concrete are explained below:
Forms of Pre-stressing steel:
a) Wires: Pre-stressing wire is a single unit made of steel.
b) Strands: Two, three or seven wires are wound to form a pre-stressing strand.
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6. STAGES OF LOADING
One of the considerations peculiar to prestressed concrete is the multiple stages
of loading to which a member or structure is often subjected.
a) Initial Stage:
The member or structure is under prestress but is not subjected to any
superimposed external load.
Before prestressing: Before the concrete is prestressed, it is quite weak in
carrying load; hence, the yielding of its supports must be prevented. Provision
must be made for the shrinkage of concrete if it might occur.
During prestressing: This is a critical stage for the strength of tendons. The
maximum stress to which the tendons will be subjected throughout their life
occurs at this period. For concrete, the prestressing operations impose a
severe test on the bearing strength at the anchorages. Since the concrete is
not aged at this period while the prestress is at its maximum, crushing of the
concrete at anchorages is possible.
b) Intermediate Stage:
This is the stage during transportation and erection. It is occurs only for
precast members when they are transported to the site and erected in
position.
c) Final Stage.
This is the stage when the actual working loads come on the structure.
7. ADVANTAGES OF PRESTRESSING
1) Section remains uncracked under service loads
Reduction of steel corrosion
o Increase in durability.
Full section is utilised
o Higher moment of inertia (higher stiffness)
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8. LIMITATION OF PRESTRESSING
Although prestressing has advantages, some aspects need to be carefully
addressed:
Prestressing needs skilled technology. Hence, if it is not as common as
R.C.C.
The use of high strength materials is costly.
There is additional cost in auxiliary equipments.
There is need for quality control and inspection.
9. MATERIALS
a) CONCRETE
The concrete grade required for prestressing is of high strength and
production of concrete is govern by IS 456 and IS 1343. Minimum grades of
concrete are specified as M-30 for post-tensioned members and M-40 for pretensioned members with characteristic of developing strength early.
b) STEEL
The development of prestressed concrete was influenced by the invention of
high strength steel. It is an alloy of iron, carbon, manganese and optional
materials.
In addition to prestressing steel, conventional non-prestressed reinforcement
is used for flexural capacity (optional), shear capacity, temperature and
shrinkage requirements.
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10.
LOSSES IN PRESTRESS
When stress is applied to concrete, it undergoes dimensional
changes: an immediate elastic deformation followed by a time-related creep
deformation. These changes are in addition to the shrinkage caused by
changes in moisture content. Any shortening of the concrete that occurs after
the tendons have been tensioned and anchored causes a loss of prestress
that must be allowed for in the design of the member.
Concrete shrinks over time by an amount that varies with the initial
water content of the mix, the thickness of the section and the relative humidity
of the environment. The shrinkage develops rapidly at first and continues at a
reducing rate for many years. The resulting loss of prestress that occurs in
the tendons depends on the age of the concrete at transfer, and is greater
with pre-tensioning than with post-tensioning.
The loss of prestress due to the elastic deformation of the concrete
that occurs at transfer is greatest in pre-tensioning, since the tendons are
already anchored by bond, and all the stress is applied to the concrete at the
same time. In post-tensioning, there is no loss if all the tendons are stressed
at the same time, since the elastic deformation takes place before the
tendons are anchored. When the tendons are stressed sequentially, a
progressive loss occurs in any tendons that are already anchored. The total
loss is then intermediate between nil and half the value that occurs in pretensioning.
Concrete under applied stress also undergoes an inelastic creep
deformation. Like shrinkage, creep develops rapidly at first and continues at a
decreasing rate for many years. The creep value depends upon the thickness
of the section, the relative humidity of the environment and the maturity of the
concrete at transfer of prestress. As a result, the loss of prestress that occurs
in the tendons is greater with pre-tensioning than with post-tensioning.
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There are other conditions which, for certain situations are not favourable to the
economy of prestressed concrete but which are bound to improve as time goes on.
These are:
a) The availability of contractors experienced with the work of prestressing.
b) The availability of equipments for post-tensioning and of plants for pretensioning.
A pre-stressed concrete structure is different from a conventional reinforced
concrete structure due to the application of an initial load on the structure prior to
its use. The initial load or `pre-stress is applied to enable the structure to
counteract the stresses during its service period.
For concrete, internal stresses are induced for following reasons:
The tensile strength of concrete is only about 8 to 14% of its compressive
strength.
Cracks tend to develop at early stages of loading in flexural members
such as beams and slabs.
To prevent such cracks, compressive force can be suitably applied in the
perpendicular direction of the loading.
Pre-stressing enhances the bending, shear and torsion capacities of the
flexural members.
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