Checklist Tugboat

NO.
ITEM
CHECK POINTS
Running
hours
SATISFACTORY
MAIN ENGINE
Operate satisfactorily.
PORTSIDE
(CATERPILLAR 3412) Safety devices function properly.
Yes
No
Yes
No
Remote control function properly.
Yes
No
Check the alarm lamp operation
Yes
No
Oil pressure 0.49 to 0.64 Mpa / 5.0 to 6.5

kgf/cm2 ( during operation )
Yes
No
Oil pressure 0.2 to 0.29 mpa / 2 to 3 kgf/cm2

( standard pressure / no load )
Yes
No
Coolant temperature gauge 70 to 80 C ( during

operation )
Yes
No
Water level at expansion tank
Yes
No
Check condition and level the Engine Oil
Yes
No
The oil filter and by pass oil filter
Yes
No
Condition of The Zinc Rods
500
Yes
No
Condition of the V- Belt
250
Yes
No
Measure Deflection of The V-Belt ( 10 to 15

mm)
250
Yes
No
The primary and secondary of fuel filter
500
Yes
No
Fuel injection nozzle opening pressure ( 34.3

Mpa / 350 kgf/cm2 )
1000
Yes
No
Injection timing ( BTDC 18 )
1000
Yes
No
Valve Clearance ( inlet : 0.6 mm, exhaust : 0.8

mm )
1000
Yes
No
Damper vibration
2000
Yes
No
Color of exhaust smoke
Yes
No
Sea water discharging volume
Yes
No
Tightening torque of bolts
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
2000
Yes
No
2000
Yes
No
The Oil cooler Anodes
Yes
No
Leakage
Yes
No
GEARBOX PORT
(DONG FENG D 300
Oil pressure 4.0 to 5.0 bar ( Clutch
A)
disengaged )
Oil pressure appr. 22 bar ( Clutch engaged)

Oil level ( between " Min " and " Max" ) and
condition of The Oil
Oil temperature from the Thermometer ( 30 to
60 C and max 70 C )
Check the Contamination indicator for the oil
filter standard ( indicator red = filter
contamination )
The contamination indicator for the oil filter /
duplex filter
2000
NO.
ITEM
CHECK POINTS
Running
hours
Abnormal running
Yes
No
Abnormal opeating noises
Yes
No
Yes
No
Yes
No
MAIN ENGINE
STARBOARD
(CATERPILLAR 3412) Safety devices function properly.
Yes
No
Yes
No
Remote control function properly.
Yes
No
Check the alarm lamp operation
Yes
No
Oil pressure 0.49 to 0.64 Mpa / 5.0 to 6.5

kgf/cm2 ( during operation )
Yes
No
Oil pressure 0.2 to 0.29 mpa / 2 to 3 kgf/cm2

( standard pressure / no load )
Yes
No
Coolant temperature gauge 70 to 80 C ( during

operation )
Yes
No
Water level at expansion tank
Yes
No
Check condition and level the Engine Oil
Yes
No
The oil filter and by pass oil filter
Yes
No
5000
The Fuel Filter and Fuel pre-Filter

2
SATISFACTORY
Condition of The Zinc Rods
500
Yes
No
Condition of the V- Belt
250
Yes
No
Measure Deflection of The V-Belt ( 10 to 15

mm)
250
Yes
No
The primary and secondary of fuel filter
500
Yes
No
Fuel injection nozzle opening pressure ( 34.3

Mpa / 350 kgf/cm2 )
1000
Yes
No
Injection timing ( BTDC 18 )
1000
Yes
No
Valve Clearance ( inlet : 0.6 mm, exhaust : 0.8

mm )
1000
Yes
No
Damper vibration
2000
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
GEARBOX PORT
(DONG FENG D 300
Oil pressure 4.0 to 5.0 bar ( Clutch
A)
disengaged )
Oil pressure appr. 22 bar ( Clutch engaged)

Oil level ( between " Min " and " Max" ) and
condition of The Oil
Oil temperature from the Thermometer ( 30 to
60 C and max 70 C )
Check the Contamination indicator for the oil
filter standard ( indicator red = filter
contamination )
2000
2000
NO.
ITEM
CHECK POINTS
The contamination indicator for the oil filter /
duplex filter
Running
hours
Yes
No
The Oil cooler Anodes
Yes
No
Leakage
Yes
No
Abnormal running
Yes
No
Abnormal opeating noises
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Water level at Expansion Tank
Yes
No
Condition of the V - Belt
Yes
No
Measure deflection of the V - Belt ( 10 mm )
Yes
No
Yes
No
Condition The Oil and Level Oil ( Full mark )
Yes
No
Lubricating Oil Filter
Yes
No
Yes
No
Yes
No
Air Filter
Yes
No
2000
5000
The Fuel Filter and Fuel pre-Filter

3
GENERATOR
ENGINES PORTSIDE
(MITSUBISHI 4D32)
Safety devices function properly.
Condition of the Impeller water pump
ALTERNATOR
( STAMFORD
UCM274E1 )
GENERATOR
ENGINES
STARBOARD
(MITSUBISHI 4D32)
SATISFACTORY
400
The Valve tip Clearance ( inlet 0.2 mm and

exhaust 0.45 mm )
2000
Yes
No
Condition of the Viscous Damper
2000
Yes
No
Lubricating Oil Pressure ( 280 kN/m2 / 2.5

kgf/cm2 )
Yes
No
Fuel injection nozzle opening pressure ( Mpa /

kgf/cm2 )
Yes
No
Yes
No
Abnormal vibration
Yes
No
Synchronasation system
Yes
No
Output voltage
Yes
No
Yes
No
Safety devices function properly.
Yes
No
Water level at Expansion Tank
Yes
No
Condition of the V - Belt
Yes
No
Measure deflection of the V - Belt ( 10 mm )
Yes
No
Yes
No
Yes
No
Condition of the Impeller water pump

Condition The Oil and Level Oil ( Full mark )
400
(MITSUBISHI 4D32)
NO.
ITEM
ALTERNATOR
( STAMFORD
UCM274E1 )
CHECK POINTS
Yes
No
Yes
No
Yes
No
Air Filter
Yes
No
The Valve tip Clearance ( inlet 0.2 mm and

exhaust 0.45 mm )
2000
Yes
No
Condition of the Viscous Damper
2000
Yes
No
Lubricating Oil Pressure ( 280 kN/m2 / 2.5

kgf/cm2 )
Yes
No
Fuel injection nozzle opening pressure ( Mpa /

kgf/cm2 )
Yes
No
Yes
No
Abnormal vibration
Yes
No
Synchronasation system
Yes
No
Output voltage
Yes
No
Yes
No
Yes
No
Condition of the V- Belt and tension of the Vbelt ( 10 -15 mm )
Yes
No
Yes
No
Abnormal noise and vibrate
Yes
No
Yes
No
Abnormal noise and vibrate
Yes
No
leakage from the pump casing
Yes
No
Greasing
Yes
No
All valves operate satisfactorily.
Yes
No
Piping in good order.
Yes
No
Yes
No
leakage from the pump casing
Yes
No
Yes
No
Yes
No
Yes
No
No heavy corrosion and leakage.
Yes
No
Yes
No
Yes
No
Bilge & GS Pump operate satisfactorily.
Yes
No
Yes
No
EMERGENCY FIRE Operate satisfactorily.

PUMP
BALLAST SYSTEM Ballast pump Operate satisfactorily.

PORT & STBD
BILGE & GS
SYSTEM
SATISFACTORY
Lubricating Oil Filter
FIRE FIGHTING
ENGINE DRIVEN
(ELECTROMOTOR) Water level at expansion tank
FIRE PUMP
Running
hours
9
NO.
10
11
12
13
14
15
BILGE & GS
SYSTEM
ITEM
CHECK POINTS
Running
hours
SATISFACTORY
Yes
No
Yes
No
SEA WATER
Sea water cooling Pump operate satisfactorily.
COOLING SYSTEM
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Emergency stop operating satisfactorily
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Remote and control function properly.
Yes
No
Meters and gauges in good order.
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Emergency stop operating satisfactorily
Yes
No
FUEL OIL SYSTEM Fuel oil Pump operate satisfactorily.
DIRTY OIL SYSTEM Dirty oil Pump operate satisfactorily.
SEWAGE
TREATMENT PLANT
OILY WATER
SEPARATOR
HYDRAULIC POWER Operate satisfactorily.

PACK AND CONTROL
16
PIPING
17
BLOWER P/R
18
BLOWER E/R
Yes
No
19
EMERGENCY
STEERING
Yes
No
20
CONTROL CONSOL
Yes
No
21
COMMUNICATION
SYSTEM
Yes
No
NO.
22
23
24
ITEM
CHECK POINTS
Running
hours
SATISFACTORY
CLEANLINESS of E/R
GUARDS AND
FENCING
QUICK CLOSING
VALVE
Chief Engineers
Date :
Must be clean without rubbish or waste oil.
Yes
No
Protection covers and/or guards in good order.
Yes
No
Yes
No
Yes
No
REMAKS
REMAKS
REMAKS
REMAKS
REMAKS
REMAKS
Technical Superintendent
Date :
NO
ITEM
CHECK POINTS
SATISFACTORY
All lights in good order.
Yes
No
Protection covers or guards in good order
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Lighting in E/R
Lighting in Acc. Spaces
Lighting in working room,

steering room and other
spaces
Emergency cables
Condition in good order, no exposed wire,

heavy corrosion, especially on weather
deck.
Yes
No
Emergency lights
All lights in good order, no broken lights.
Yes
No
Anti-explosion lights in
dangerous spaces, pump
room, battery room, paint
locker etc.
All lights in good order, no broken covers

and guards, tightening handles available
on board.
Yes
No
Insulating mats around

MSB
Available on board or insulation cement

permanently laid up on the floor.
Yes
No
Main Switch Board
All gauges and indicating light are

functioning
Yes
No
The surface of panel for excessive

warmness
Yes
No
Unusual smell
Yes
No
All cable conncetion and bus
Yes
No
Gas detector at P.R
Yes
No
Fire detector
Yes
No
Sensor CO2
Yes
No
Bilges at Engine Room
Yes
No
Bilges at Pump Room
Yes
No
Bilges at Steering Room
Yes
No
Daily Oil Tank
Yes
No
Fuel Oil Tank
Yes
No
Sewage tank
Yes
No
Alarms operate
satisfactorily
Level high / low alarm

operate satisfactorily
10
Chief Engineers
Date :
REMAKS
Technical Superintendent
Date :

Checklist Tugboat

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NO.

Remote control function properly.

Check the alarm lamp operation

Oil pressure 0.49 to 0.64 Mpa / 5.0 to 6.5

Oil pressure 0.2 to 0.29 mpa / 2 to 3 kgf/cm2

Coolant temperature gauge 70 to 80 C ( during

Water level at expansion tank

Check condition and level the Engine Oil

The oil filter and by pass oil filter

Condition of The Zinc Rods

Condition of the V- Belt

Measure Deflection of The V-Belt ( 10 to 15

The primary and secondary of fuel filter

Fuel injection nozzle opening pressure ( 34.3

Injection timing ( BTDC 18 )

Valve Clearance ( inlet : 0.6 mm, exhaust : 0.8

Color of exhaust smoke

Sea water discharging volume

Tightening torque of bolts

The Oil cooler Anodes

Oil pressure appr. 22 bar ( Clutch engaged)

Abnormal opeating noises

Remote control function properly.

Check the alarm lamp operation

Oil pressure 0.49 to 0.64 Mpa / 5.0 to 6.5

Oil pressure 0.2 to 0.29 mpa / 2 to 3 kgf/cm2

Coolant temperature gauge 70 to 80 C ( during

Water level at expansion tank

Check condition and level the Engine Oil

The oil filter and by pass oil filter

Tightening torque of bolts

The Fuel Filter and Fuel pre-Filter

Condition of The Zinc Rods

Condition of the V- Belt

Measure Deflection of The V-Belt ( 10 to 15

The primary and secondary of fuel filter

Fuel injection nozzle opening pressure ( 34.3

Injection timing ( BTDC 18 )

Valve Clearance ( inlet : 0.6 mm, exhaust : 0.8

Color of exhaust smoke

Sea water discharging volume

Tightening torque of bolts

Oil pressure appr. 22 bar ( Clutch engaged)

The Oil cooler Anodes

Abnormal opeating noises

Water level at Expansion Tank

Condition of the V - Belt

Measure deflection of the V - Belt ( 10 mm )

Condition The Oil and Level Oil ( Full mark )

Lubricating Oil Filter

Color of exhaust smoke

Sea water discharging volume

Tightening torque of bolts

The Fuel Filter and Fuel pre-Filter

Condition of the Impeller water pump

The Valve tip Clearance ( inlet 0.2 mm and

Condition of the Viscous Damper

Lubricating Oil Pressure ( 280 kN/m2 / 2.5

Fuel injection nozzle opening pressure ( Mpa /

Safety devices function properly.

Water level at Expansion Tank

Condition of the V - Belt

Measure deflection of the V - Belt ( 10 mm )